CN113592391A - Order production method and system - Google Patents

Order production method and system Download PDF

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Publication number
CN113592391A
CN113592391A CN202110801229.5A CN202110801229A CN113592391A CN 113592391 A CN113592391 A CN 113592391A CN 202110801229 A CN202110801229 A CN 202110801229A CN 113592391 A CN113592391 A CN 113592391A
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order
module
inventory
list
parts
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张亮
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Xiamen Fengda Sports Technology Co ltd
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Xiamen Fengda Sports Technology Co ltd
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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • G06Q10/0875—Itemisation or classification of parts, supplies or services, e.g. bill of materials
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/10—Office automation; Time management
    • G06Q10/103—Workflow collaboration or project management
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

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Abstract

The invention discloses an order production method and a system, wherein the system comprises the following steps: the order module is used for generating an order and decomposing each whole piece in the order into a pickup list of accessories, wherein the order comprises at least one whole piece and the model and the number of the whole piece, and the pickup list comprises at least one accessory and the model and the number of the accessory; the goods taking module is used for taking the accessories according to the goods taking list; a production module for producing the accessory as a unitary piece. The invention can systematically disassemble orders, make a goods taking list in time and coordinate and butt joint all procedures.

Description

Order production method and system
Technical Field
The invention relates to the field of intelligent production, in particular to an order production method and system.
Background
Nowadays, the customized production of products has quietly emerged, gradually replacing the mass production in the past. Due to the fact that the types of customized products are various, the customized products need to be assembled and produced through corresponding accessories. The existing production enterprises usually need to manually disassemble orders after the clients place the orders, close cooperation among processes cannot be realized, systematicness is lacked, the production period of the orders is too long, production cost is wasted, the clients need to wait for a longer time, and satisfaction is low.
Disclosure of Invention
The invention provides an order production method and system for solving the problems, and the order production method and system can systematically disassemble orders, make a goods taking list in time, and coordinate and butt joint all processes.
In order to achieve the purpose, the invention adopts the technical scheme that:
an order production system comprising: the order module is used for generating an order and decomposing each whole piece in the order into a picking list of accessories, wherein the order comprises at least one whole piece and the model and the quantity of the whole piece, and the picking list comprises at least one accessory and the model and the quantity of the accessory; the goods taking module is used for taking the accessories according to the goods taking list; a production module for producing the accessory as the unitary piece.
Preferably, the order production system further includes an inventory module, the inventory module is configured to store an inventory list of the parts, and the inventory module updates the inventory list each time the pickup module takes out the parts.
Preferably, the pick list further comprises an internal code of the accessory.
Preferably, the order production system further comprises a printing module for printing the pick list.
Preferably, the accessories comprise standard accessories and processing accessories, and the goods taking module further comprises a processing module for taking out the standard accessories according to the goods taking list and processing the standard accessories into the processing accessories.
Preferably, the order production system further includes a user end, configured to calculate a completion time of the order, and pass the order, where the completion time includes a time for processing the parts and a time for producing the whole parts, and after the user end passes the order, the pickup module picks up the parts.
Preferably, the order production system further includes a purchasing module, configured to form a purchasing list of the standard parts according to the pick-up list and the inventory list, and purchase the standard parts, and the completion time further includes a purchasing time.
Preferably, the purchasing module is further configured to count the purchasing list and purchase the standard parts for inventory, and the inventory module updates the inventory each time the purchasing module purchases the standard parts for inventory.
Preferably, the inventory module comprises shelves, each shelf stores one accessory of the type, and indicator lights and quality sensors are arranged on the shelves.
Based on the same inventive concept, the invention also provides an order production method, which comprises the following steps: generating an order and decomposing each whole piece in the order into a pick list of accessories, wherein the order comprises at least one whole piece and the model and the number of the whole piece, and the pick list comprises at least one accessory and the model and the number of the accessory; acquiring the accessories according to the pick list; producing the fitting as the integral piece.
The invention has the beneficial effects that:
(1) disassembling the order through an internal database, making a goods taking list, and coordinating and butting all processes;
(2) the printing module can print the goods taking list, and the goods taking list is marked with an internal code, so that the manual assistance for searching for accessories is facilitated;
(3) and the completion time of the order is fed back to the client, so that the client knows the production progress, the client is prevented from waiting for a long time, and the satisfaction degree of the client is improved.
Drawings
FIG. 1 is a schematic diagram of an order production system.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention clearer and more obvious, the present invention is further described in detail with reference to specific embodiments below. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example one
As shown in FIG. 1, the present embodiment provides an order producing system for custom manufacturing of a bicycle hub, comprising:
and the order module is used for generating an order, and manufacturing enterprises can personally make the order for the customer after knowing the product requirements of the customer, such as the size and the quality of the hub, wherein the order comprises the combination of whole pieces with various models and quantities.
The internal database of the system of this embodiment is provided with a calculation model, and the product requirements are input into the system of this embodiment, and the calculation model can make orders according to the product requirements through a pre-stored empirical formula. The order is visual and can be finely adjusted by market personnel. Then, the system disassembles the order, and decomposes each whole part into corresponding combinations of accessories of different models and quantities according to the internal database to form a pick-up list, such as a list of spokes, spoke caps, hubs and the like required by the production of one hub. The internal database also prestores a corresponding table between the whole piece and the accessory, and can systematically and quickly make a goods taking list.
The fittings include standard fittings and machined fittings. The standard accessories are accessories that can be purchased directly. The processing accessory is obtained by processing the standard accessory by the processing module described in the embodiment.
Manufacturing enterprises have a stock of standard accessories to be taken out immediately for use as is or after processing at the time of production. And processing accessories can be prepared in advance according to market demands and added into the stock, so that the production period of some recent popular model products is shortened.
And the inventory module is used for storing an inventory list of the accessories. After the goods taking module takes out the accessories each time, or the purchasing module purchases standard accessories for inventory, or the processing module processes spare processing accessories and adds the spare processing accessories into the inventory, the inventory module updates an inventory list to realize the data management of the accessories, the processing period and the purchasing period of each order are conveniently calculated, and the production flow can be continuously carried out.
The inventory module comprises shelves, each shelf stores accessories of one model, each shelf is bound with one internal code, namely the internal codes correspond to the models of the accessories one by one, and the goods taking module can conveniently search the accessories through the internal codes.
Get goods list sign internal code to set up print module and print to getting goods list in goods shelves department, can make things convenient for manual assistance to seek, this embodiment the system add artifical supervision promptly, when avoiding the system to break down, the production of order can't be accomplished smoothly.
Be provided with the pilot lamp on the goods shelves, when getting the goods manifest and transmitting the stock module from the order module, the stock module lights the pilot lamp on the corresponding goods shelves according to the internal code on getting the goods manifest, can conveniently get the goods personnel and seek to get the goods to and stock personnel restock.
Be provided with quality sensor on the goods shelves, can calculate the change of the accessory quantity on the goods shelves before and after getting goods, compare with the quantity of the accessory on getting the goods inventory, take place mistake in quantity when avoiding getting the goods module and taking out the accessory. The quality sensor may alarm, intervene manually for verification,
and the processing module is used for taking out the standard accessories according to the goods taking list and processing the standard accessories into processing accessories during order production. Wherein, the corresponding table between standard accessory and the processing accessory has also been prestored to inside database, for example when needing 13 cun bicycle spokes, can use 14 cun to process. The inventory module combines the goods taking list and the inventory list, and can systematically and quickly make a list of standard accessories needing to be taken out for processing.
And the user side calculates the completion time of the order before the order is put into production, wherein the completion time comprises the processing and purchasing time of each accessory and the production time of the whole piece, and informs the customer of passing the confirmation. The user side can interact information with the customer in real time, so that the customer can know the production progress of the order. If the customer does not want to wait for a long time, the order can be cancelled, or the product requirement is adjusted to shorten the production period, so that the dispute with the customer and the credit of the production enterprise are avoided, wherein the dispute is caused before the satisfaction degree of the customer is not reached.
And the purchasing module is used for forming a purchasing list according to the goods taking list and the inventory list and purchasing the standard accessories if the accessories in the inventory are not enough to be produced. The purchasing module can systematically and quickly make a purchasing list after an order is made, calculate the rough purchasing time according to the purchasing history, respond in time, inform a client of completing purchasing of required standard accessories at one time after the order is passed, and avoid production delay caused by accessory shortage for many times in the production process.
When the inventory module finds that the number of the parts in the inventory is less according to the inventory list, the purchasing module can be informed to purchase the parts for subsequent orders.
The purchasing module is also used for counting a recent purchasing list, obtaining a list of accessories needing to be purchased for many times, purchasing the accessories and adding the accessories into the inventory for subsequent orders for use, and the accessories are required by recent popular-type products and are prepared in advance to shorten the production period of the corresponding products.
Meanwhile, after the purchasing module purchases accessories and adds the accessories into the inventory each time, the inventory module updates the inventory.
The system can realize systematic management of the production flow of the orders, disassemble the orders through the internal database, and make various lists in time so as to coordinate and connect various procedures, thereby reducing the production period and cost and improving the satisfaction degree of customers.
The system described in this embodiment can be developed based on an ERP system of a manufacturing enterprise according to a production flow of the system, is not limited to be applied to bicycle hub orders, and can be expanded to production flows of other customized orders.
Example two
The embodiment provides an order production method used by the system in the first embodiment, which includes the following steps:
s1, generating an order according to the product requirements of a client, wherein the order comprises the combination of whole pieces of various models and quantities. Where the order can be fine-tuned.
S2, disassembling the order, and decomposing each whole part in the order into a combination of accessories of various types and numbers to form a pick list.
Wherein the fittings include standard fittings and machined fittings. The machining assembly is machined from a standard assembly.
And S3, making a processing list and a purchasing list according to the goods taking list and the inventory list, calculating the completion time of the order, and informing the customer of confirming that the order passes.
Wherein the inventory list is a list of the components in inventory. The machining list is a list of standard accessories which need to be taken out for machining. The purchase list is a list of standard accessories that need to be purchased.
The completion time includes the processing and procurement time of each part and the production time of the entire part.
And S4, after the order passes, acquiring the accessories according to the goods taking list, and updating the inventory list.
And S5, producing the accessories into corresponding whole pieces to complete the order.
The method of the embodiment also adds manual supervision and assistance, so that the problem that the order production cannot be completed smoothly when the system of the embodiment has errors is avoided.
The method of the embodiment updates the models and the quantity of the stored accessories in time according to the market demand, namely the recent popular model products, so as to shorten the production cycle of the product.
While the above description shows and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. An order production system, comprising:
the order module is used for generating an order and decomposing each whole piece in the order into a picking list of accessories, wherein the order comprises at least one whole piece and the model and the quantity of the whole piece, and the picking list comprises at least one accessory and the model and the quantity of the accessory;
the goods taking module is used for taking the accessories according to the goods taking list;
a production module for producing the accessory as the unitary piece.
2. The order producing system of claim 1, further comprising an inventory module for storing an inventory of said parts, said inventory module updating said inventory each time said pick module picks said parts.
3. The order producing system of claim 2, wherein said pick list further comprises an internal coding of said parts.
4. The order producing system of claim 3, further comprising a printing module for printing said pick list.
5. The order producing system according to claim 3, wherein said parts include standard parts and processed parts, and said pick module further comprises a processing module for taking out said standard parts to be processed into said processed parts according to said pick list.
6. The order producing system of claim 5, further comprising a user end for calculating a completion time of said order, said completion time including a time for processing said processed parts and a time for producing said whole parts, and said user end retrieves said parts after said order is passed.
7. The order producing system of claim 6, further comprising a procurement module for forming a procurement manifest for the standard part from the pick manifest and the inventory manifest and procureing the standard part, the completion time further comprising a procurement time.
8. The order production system of claim 7, wherein the procurement module is further configured to count the procurement manifest and procure the standard parts for inventory, the inventory module updating the inventory each time the procurement module procures the standard parts for inventory.
9. The order producing system of claim 2 wherein said inventory module includes shelves, each of said shelves holding one of said models of said accessories, said shelves having indicator lights and quality sensors disposed thereon.
10. A method of order production comprising the steps of:
generating an order and decomposing each whole piece in the order into a pick list of accessories, wherein the order comprises at least one whole piece and the model and the number of the whole piece, and the pick list comprises at least one accessory and the model and the number of the accessory;
acquiring the accessories according to the pick list;
producing the fitting as the integral piece.
CN202110801229.5A 2021-07-15 2021-07-15 Order production method and system Pending CN113592391A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020087438A1 (en) * 2000-12-28 2002-07-04 Yukio Kunieda Order assembly production system and method
CN203255607U (en) * 2013-05-16 2013-10-30 上海东昌西泰克现代物流管理有限公司 Material rest device for equipment maintenance
CN105787678A (en) * 2016-05-10 2016-07-20 连云港美步家居有限公司 Disassembly method for furniture product design and detail disassembly
CN107146132A (en) * 2017-04-27 2017-09-08 连云港美步家居有限公司 The order management method and system of family product
CN108256799A (en) * 2018-01-08 2018-07-06 东莞嘉泰钟表有限公司 A kind of order entry automatic Verification method
CN108898200A (en) * 2018-07-05 2018-11-27 汕头市诸事帮科技有限公司 The singulated system of intelligence, manufacturing schedule management system and its implementation, operating method
CN111080145A (en) * 2019-12-20 2020-04-28 南京同赢信息科技有限公司 Method and device for realizing delivery of production orders based on billboard pulling
CN112712239A (en) * 2020-12-23 2021-04-27 青岛弯弓信息技术有限公司 Industrial internet based collaborative manufacturing system and control method

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020087438A1 (en) * 2000-12-28 2002-07-04 Yukio Kunieda Order assembly production system and method
CN203255607U (en) * 2013-05-16 2013-10-30 上海东昌西泰克现代物流管理有限公司 Material rest device for equipment maintenance
CN105787678A (en) * 2016-05-10 2016-07-20 连云港美步家居有限公司 Disassembly method for furniture product design and detail disassembly
CN107146132A (en) * 2017-04-27 2017-09-08 连云港美步家居有限公司 The order management method and system of family product
CN108256799A (en) * 2018-01-08 2018-07-06 东莞嘉泰钟表有限公司 A kind of order entry automatic Verification method
CN108898200A (en) * 2018-07-05 2018-11-27 汕头市诸事帮科技有限公司 The singulated system of intelligence, manufacturing schedule management system and its implementation, operating method
CN111080145A (en) * 2019-12-20 2020-04-28 南京同赢信息科技有限公司 Method and device for realizing delivery of production orders based on billboard pulling
CN112712239A (en) * 2020-12-23 2021-04-27 青岛弯弓信息技术有限公司 Industrial internet based collaborative manufacturing system and control method

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