CN113586741B - Electromagnetic attraction type sterile sealing quick transfer valve - Google Patents

Electromagnetic attraction type sterile sealing quick transfer valve Download PDF

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Publication number
CN113586741B
CN113586741B CN202110814958.4A CN202110814958A CN113586741B CN 113586741 B CN113586741 B CN 113586741B CN 202110814958 A CN202110814958 A CN 202110814958A CN 113586741 B CN113586741 B CN 113586741B
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China
Prior art keywords
valve
sealing
main valve
butt joint
locking
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CN202110814958.4A
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CN113586741A (en
Inventor
郝国舜
付小龙
蒋云
刘兵
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Beijing Hetang Shenghua Medical Technology Co ltd
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Beijing Hetang Shenghua Medical Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/16Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
    • F16K1/18Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
    • F16K1/20Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation arranged externally of valve member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/16Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
    • F16K1/18Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
    • F16K1/20Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation arranged externally of valve member
    • F16K1/2042Special features or arrangements of the sealing
    • F16K1/205Special features or arrangements of the sealing the sealing being arranged on the valve member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K35/00Means to prevent accidental or unauthorised actuation
    • F16K35/16Means to prevent accidental or unauthorised actuation with locking member actuated by magnet
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0075For recording or indicating the functioning of a valve in combination with test equipment
    • F16K37/0083For recording or indicating the functioning of a valve in combination with test equipment by measuring valve parameters

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lift Valve (AREA)

Abstract

The invention discloses an electromagnetic attraction type sterile sealing fast transfer valve, which comprises a main valve component and an auxiliary valve component, wherein the main valve component comprises a main valve, an electromagnetic attraction device and an electric contact, the main valve can be arranged on a wall body of a first interface of a clean space unit, the main valve is hermetically connected with the wall body when in a closed state, and the electric contact and the electromagnetic attraction device are respectively arranged on the wall body and the main valve; the auxiliary valve assembly comprises an auxiliary valve and a moving valve; the auxiliary valve is fixed on the sealing box and is provided with a second interface; the movable valve is located in the second port and is in locking seal with the secondary valve when in the first position and is located in the primary valve and is in locking seal with the primary valve when in the second position; when in butt joint, the auxiliary valve is locked and sealed with the wall body, the electric contact is contacted with the auxiliary valve, the movable valve is loosened, and the movable valve is moved from the first position to the second position through the electromagnetic actuator and is locked and sealed with the main valve; the main valve is opened. The invention can realize the quick aseptic butt joint of the seal box and the clean space unit, has simple structure and large application range of the shape and the size of the interface.

Description

Electromagnetic attraction type sterile sealing quick transfer valve
Technical Field
The invention relates to the technical field of biological pharmacy, in particular to an electromagnetic attraction type sterile sealing rapid transfer valve.
Background
The requirement for transferring materials in the production process of a pharmaceutical factory with biological activity is very high, but the traditional sterilization mode has influence on the biological activity products or is difficult to control the cost, so that the technology is very key technology for realizing sterile butt joint and transfer by adopting a quick transfer valve no matter transferring the materials to a clean space in a similar clean space unit or transferring the materials to a traditional clean factory building.
Cell culture is carried out in a sealed box provided with a rapid transfer valve (namely an RTP valve), and when cultured cells are transferred to a clean space unit, an additional intermediate sterilization process is needed in the traditional scheme of passing through a transfer window; and adopt the butt joint scheme of quick transfer valve, seal box and clean space unit can reach aseptic butt joint, and in the cell in the seal box can directly transmit the clean space unit, two clean districts of same level can directly get through, do not need multiple sterilization in the centre, and are very convenient.
However, the conventional rapid transit valve capable of realizing automatic control at present has the following problems: first, traditional quick transfer valve relies on rotatory compressing tightly, and the structure is very complicated, appears the reliability problem easily in the in-service use, does not rely on the aseptic butt joint of RTP valve mode, for example realizes that both sides respectively have a mode of a door, can only reach the butt joint in "sealed" meaning again, can not realize the butt joint in "aseptic" meaning, still need in the practical application carry out long-time disinfection back to the space in the middle after sealed, just can get through both sides space, and it is very complicated to use, and the butt joint efficiency is very low. Secondly, the structure of the traditional RTP valve is very complex, and because the traditional RTP valve depends on a rotary compression mode, one main valve needs to be in butt joint with different auxiliary valves, one auxiliary valve also needs to be in butt joint with different main valves, the two valves need to be capable of being generally adapted and reliably compressed many to many, the requirement on the processing precision of the RTP valve is very high, and the problem of unsmooth opening is easily caused in the actual butt joint process. Thirdly, the traditional RTP valve realizes the combined sealing of the main valve and the auxiliary valve by rotating and pressing the sealing strip, so the transfer interface can only be made into a round shape, the caliber is limited by the process and is difficult to be made large, and the size requirement of the interface limited by the size on the material is often very unfavorable in the material transfer process of actual production. In a word, traditional quick transfer valve butt joint inefficiency, and because traditional quick transfer valve receives the restriction of structure complicacy and machining precision, can only adopt circularly in the appearance, also can not accomplish very greatly in the size, and the diameter is no longer than 500mm basically, and is very big to the size restriction of the material that transmits, has seriously influenced its practicality.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, one objective of the present invention is to provide an electromagnetic attraction type aseptic sealed fast transfer valve, which can realize fast aseptic sealed butt joint of a clean space unit and a seal box without sterilizing and killing a sealed intermediate space in the butt joint process of the clean space unit and the seal box, and has a large shape and size application range of a connector and a simpler structure, so as to facilitate popularization in the actual production process of biopharmaceuticals.
The electromagnetic attraction type sterile sealing quick transfer valve is used for performing sterile butt joint on a sealing box and a clean space unit, and the clean space unit is provided with a first interface; aseptic sealed fast transfer valve of electromagnetic attraction formula includes:
the main valve assembly comprises a rotatable main valve, an electromagnetic actuator and an electric contact; the main valve is rotatably arranged on the inner side wall of the wall body of the first interface so as to open and close the clean space unit, and when the main valve is in a closed state, the main valve is connected with the wall body in a sealing way; the electric contact is arranged on the outer side wall of the wall body; the electromagnetic actuator is arranged on the main valve;
an auxiliary valve assembly including an auxiliary valve and a moving valve; wherein the auxiliary valve is fixed on the seal box and is provided with a second interface communicated with the seal box; the moving valve has a first position and a second position, when the moving valve is in the first position, the moving valve is located in the second interface and a locking seal is formed between the moving valve and the secondary valve; when the moving valve is in the second position, the moving valve is located within the main valve and a locking seal is formed between the moving valve and the main valve;
the process of the aseptic butt joint of the seal box and the clean space unit comprises the following steps: the main valve is in a closed state, the moving valve is in the first position; when the auxiliary valve is in butt joint with the outer side wall of the wall body, the electric contact contacts with the auxiliary valve to conduct a circuit of the electric control module, and the electric control module controls the auxiliary valve to be locked and sealed with the wall body; the electronic control module controls the loosening of the moving valve; the electric control module then controls the electromagnetic actuator to attract the movable valve to move from the first position to the second position, and when the movable valve moves to the second position, the electric control module controls the movable valve and the main valve to be locked and sealed; and finally, the electric control module controls the main valve to rotate from the closed state to the open state, so that the first interface is communicated with the second interface, and the quick sterile sealing butt joint of the sealing box and the clean space unit is realized.
The electromagnetic attraction type sterile sealing rapid transfer valve provided by the embodiment of the invention has the following advantages: first, simple structures implement complex functions. The electromagnetic attraction type sterile sealing fast transfer valve is mainly composed of a main valve component and an auxiliary valve component, wherein the main valve component comprises a main valve, an electromagnetic attraction device and an electric contact, the auxiliary valve component comprises an auxiliary valve and a moving valve, and the whole structure is short; the butt joint process of the seal box and the clean space unit is as follows: firstly, a loop of an electric control module is communicated through contact of an electric contact and a sealing box, an auxiliary valve and a wall body of a clean space unit are sequentially controlled to be locked and sealed through the electric control module, a movable valve and the auxiliary valve are loosened, an electromagnetic actuator attracts the movable valve to move from a first position to a second position, the movable valve is locked with a main valve in a sealing mode and the main valve is opened, so that a first interface and a second interface are communicated, sterile sealing, fast and efficient butt joint of the sealing box and the clean space unit is achieved, and sterilization and killing are not needed in the butt joint process; the process of disengaging the sealed box from the clean space unit is the reverse of the process of docking the sealed box to the clean space unit. Secondly, the interface shape and size have wide application range. The process of butt joint and separation of the sealing box and the clean space unit is not required to depend on a rotary pressing sealing mode in the prior art for butt joint and separation, but an electric control module is adopted to control corresponding functional components to act to realize locking and sealing of the locking mechanism, so that the interface can be in various shapes such as a circle, an ellipse, a square, a pentagon, a hexagon and the like, meanwhile, a common sealing ring is adopted to perform pressing sealing in a sealing principle, the requirement on the processing precision of a main valve and an auxiliary valve is not high, the size of the interface can be very large, the size can be much larger than that of the interface in the prior art, the length and width (diameter) of the interface is 1000mm, and the application and popularization are facilitated. And thirdly, complete electric control is realized, and the requirements of providing high-pressure air and the like for the surrounding environment are not required. Fourthly, the reliability of aseptic sealing is ensured by combining the whole process. The locking and sealing device is characterized in that the locking and sealing device comprises a locking and sealing device, a locking and sealing device and a sealing device, wherein the locking and sealing device comprises a locking and sealing device, a locking and sealing device and a sealing device.
According to one embodiment of the invention, the main valve comprises a main valve body and a first butt joint end, wherein the first butt joint end is positioned on one side face of the main valve body and defines a concave cavity together with the main valve body; the auxiliary valve comprises a second butt joint end and a third butt joint end which are connected with each other, the second butt joint end is used for butt joint with the outer side wall of the wall body, and the third butt joint end is used for butt joint with the first butt joint end; when the second butt joint end is in butt joint with the outer side wall of the wall body, the third butt joint end is in butt joint with the first butt joint end and is positioned in the first interface, so that the concave cavity is connected with the second interface, and the inner peripheral wall of the concave cavity is flush with the inner peripheral wall of the second interface; the second position of the moving valve is located in the cavity.
According to a further embodiment of the present invention, the electromagnetic actuator is mounted on the main valve body and located at the concave bottom of the cavity.
According to a further embodiment of the present invention, the main valve assembly further comprises a first seal ring mounted on an inner peripheral wall of the first port; when the main valve is in a closed state, the end face of the first butt end of the main valve is connected with the first sealing ring in a sealing mode.
According to a still further embodiment of the present invention, the main valve assembly further comprises a second sealing ring installed on an inner sidewall of the wall body; when the main valve is in a closed state, the main valve is connected with the second sealing ring in a sealing mode.
According to a further embodiment of the present invention, the main valve assembly further comprises a third seal ring mounted on the inner circumferential wall of the cavity; when the moving valve moves to the second position and is locked, the moving valve is in sealing connection with the third sealing ring.
According to a still further embodiment of the present invention, the sealing connection interface of the moving valve and the third sealing ring is a slope.
According to some embodiments of the invention, there are two alternative ways of locking between the shifting valve and the inner peripheral wall of the cavity of the main valve, wherein,
one locking mode is as follows: a first locking mechanism is arranged between the movable valve and the inner peripheral wall of the cavity of the main valve, the first locking mechanism comprises a first locking hook and a second locking hook, the first locking hook is installed on the inner peripheral wall of the cavity, and the second locking hook is formed on the movable valve; when the movable valve is located at the second position, the electronic control module controls the first lock hook to hook the second lock hook tightly so as to lock the movable valve, so that the movable valve is in sealing connection with the third sealing ring; when the moving valve needs to move to a first position, the electronic control module controls the first locking hook to extend out, so that the first locking hook and the second locking hook are loosened;
the other locking mode is as follows: and the movable valve moves to the second position, is locked through the suction force of the electromagnetic actuator and maintains the locked state, so that the movable valve is in sealed connection with the third sealing ring.
According to a further embodiment of the invention, the main valve assembly further comprises one or more position detection modules for detecting whether the moving valve reaches the first position to ensure a locking seal between the moving valve and the secondary valve and for detecting whether the moving valve reaches the second position to ensure a locking seal between the moving valve and the inner circumferential wall of the cavity.
According to a still further embodiment of the present invention, the position detecting module includes a spring and a position contact sensor, one end of the spring is connected to the main valve body and located at a concave bottom of the concave cavity, the other end of the spring is connected to the position contact sensor, and the position contact sensor is connected to the moving valve.
According to a further embodiment of the present invention, the main valve assembly further includes a rotating shaft installed on an inner sidewall of the wall body, and the main valve is installed on the rotating shaft.
According to a further embodiment of the present invention, the secondary valve assembly further comprises a fourth seal ring mounted on an inner peripheral wall of the first port; when the second butt joint end is in butt joint with the outer side wall of the wall body, the end face of the third butt joint end is connected with the fourth sealing ring in a sealing mode.
According to a still further embodiment of the present invention, the sub-valve assembly further comprises a second locking mechanism comprising a third locking hook and a fourth locking hook, the third locking hook being mounted on the outer sidewall of the wall body, the fourth locking hook being formed on the second butt end; when the second butt joint end is butted on the outer side wall of the wall body, the electric control module controls the third lock hook to hook the fourth lock hook tightly so as to lock the auxiliary valve, so that the end face of the third butt joint end is connected with the fourth sealing ring in a sealing manner; when the seal box does not need to be in butt joint with the clean space unit, the electronic control module controls the third locking hook to extend out, so that the third locking hook and the fourth locking hook are loosened.
According to a further embodiment of the present invention, the secondary valve assembly includes a fifth seal ring mounted on an inner peripheral wall of the second port; when the moving valve moves to the first position and is locked, the moving valve is in sealing connection with the fifth sealing ring.
According to a still further embodiment of the present invention, the sealing connection interface of the shifting valve and the fifth sealing ring is a bevel.
According to some embodiments of the present invention, the sub-valve assembly further comprises a third locking mechanism comprising a fifth locking hook mounted on an inner circumferential wall of the second port and a sixth locking hook formed on the moving valve; when the movable valve is located at the first position, the electronic control module controls the fifth locking hook to hook the sixth locking hook tightly so as to lock the movable valve, so that the movable valve is in sealing connection with the fifth sealing ring; when the moving valve needs to move to the second position, the electronic control module controls the fifth locking hook to extend out, so that the fifth locking hook and the sixth locking hook are loosened.
According to a further embodiment of the present invention, the sub-valve assembly further comprises a sixth sealing ring provided on the outer circumferential wall of the moving valve; when the moving valve moves between the first position and the second position, the sixth sealing ring seals the outer peripheral wall of the moving valve and the inner peripheral wall of the first connector or the inner peripheral wall of the cavity, which is just opposite to the outer peripheral wall of the moving valve.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a structural diagram of an electromagnetic attraction type aseptic sealed rapid transfer valve according to an embodiment of the present invention, which illustrates a state when a seal box is butted to a wall of a clean space unit.
Fig. 2 is a state diagram of the electromagnetic actuator aseptic sealed rapid transit valve of the embodiment of the present invention in which the movable valve is sealed and locked with the main valve after the seal box is butted to the wall of the clean space unit.
Fig. 3 is a schematic view illustrating a state where the electromagnetic attraction type aseptic sealed fast transfer valve is opened to communicate the first port with the second port after the sealing box is abutted to the wall of the clean space unit and the moving valve is sealed and locked with the main valve according to the embodiment of the present invention.
Reference numerals are as follows:
electromagnetic attraction type sterile sealed rapid transfer valve 1000
Main valve assembly 1
Main valve 10 first butt joint end 102 cavity 1021 first interface A second position II of main valve body 101
First seal ring 11, second seal ring 12 and third seal ring 13
Position detection module 15 spring 151 position contact sensor 152
Rotating shaft 16 electromagnetic actuator 17 electric contact 18 wall 19
Auxiliary valve assembly 2
The second connection end 201, the third connection end 202, the second port B, the first position I of the second connection end 201 of the auxiliary valve 20
Fourth seal 22, fifth seal 23, sixth seal 26 of shifting valve 21
Third locking hook 241 and fourth locking hook 242 of second locking mechanism 24
Third locking mechanism 25 fifth locking hook 251 sixth locking hook 252
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
An electromagnetically attracted sterile sealing rapid transit valve 1000 according to an embodiment of the present invention will be described with reference to fig. 1 to 3.
As shown in fig. 1 to 3, the electromagnetic attraction type aseptic sealed rapid transit valve 1000 according to the embodiment of the present invention is used to perform aseptic docking between a sealed box and a clean space unit (the clean space unit may be an isolator, a clean room, etc.) for facilitating subsequent aseptic material transfer, wherein the clean space unit has a first interface a (see the labels in fig. 2 and 3), and the first interface a may be understood as a transfer interface for transferring aseptic materials into and out of the clean space unit.
The electromagnetic attraction type sterile sealing rapid transfer valve 1000 comprises a main valve component 1 and an auxiliary valve component 2.
Specifically, the main valve assembly 1 includes a rotatable main valve 10, an electromagnetic actuator 17, and an electrical contact 18. Wherein, the main valve 10 is rotatably installed on the inner sidewall of the wall body 19 of the first port a to open and close the clean space unit, and when the main valve 10 is in a closed state, the main valve 10 is in a sealing connection with the wall body 19; that is, the main valve 10 reliably seals the first port A of the clean space unit, which ensures that the sterile clean environment inside the clean space unit is not contaminated by the outside environment. The electric contact 18 is installed on the outer side wall of the wall body 19, so that when the seal box is in butt joint with the outer side wall of the wall body 19, the electric contact 18 is in contact with the seal box to enable a loop of the electronic control module to be conducted, and then the electronic control module controls corresponding functional components to act. The electrical contacts 18 may be semi-circular, cylindrical or other shapes, and may be selected according to the actual needs. An electromagnetic actuator 17 is installed on the main valve 10, and the electromagnetic actuator 17 is mainly used to generate a magnetic force, which includes an attractive force required during the coupling of the hermetic container to the clean space unit and a repulsive force required during the decoupling of the hermetic container from the isolation container.
The sub-valve assembly 2 includes a sub-valve 20 and a moving valve 21. The auxiliary valve 20 is fixed on the sealed box, wherein the auxiliary valve 20 can be understood as a part of a structure directly formed on the sealed box or can be understood as a separate part which is fixed on the sealed box in a sealing way; the secondary valve 20 has a second port B (see the references in fig. 2 and 3) communicating with the capsule, which can be understood as the transfer port of the sterile material in and out of the capsule. The moving valve 21 has a first position I and a second position II (refer to the labels in fig. 1), the first position I is located in the second port B, the second position II is located in the main valve 10, when the moving valve 21 is in the first position I, the moving valve 21 is located in the second port B and the moving valve 21 and the auxiliary valve 20 are tightly sealed, so as to ensure that the clean environment inside the sealed box is not polluted by the outside environment; when the movable valve 21 is at the second position II, the movable valve 21 is located in the main valve 10, and the movable valve 21 and the main valve 10 are locked and sealed, so that it can be ensured that contaminants in the space environment between the main valve 10 and the movable valve 21 (i.e. the middle space after butt-sealing) cannot enter the sealed box and the clean space unit, and the clean environment inside the sealed box and the clean space unit can be ensured without killing the space environment between the main valve 10 and the movable valve 21, and meanwhile, because the space environment between the main valve 10 and the movable valve 21 does not need to be killed, the butt-joint efficiency of the sealed box and the isolation is greatly improved, i.e. the aseptic sealing butt-joint speed is high.
The aseptic butt joint process of the sealing box and the clean space unit comprises the following steps: the main valve 10 is in the closed condition, the shifting valve 21 is in the first position I; when the auxiliary valve 20 is butted with the outer side wall of the wall 19, the electric contact 18 is contacted with the auxiliary valve 20 to conduct a circuit of the electronic control module, and the electronic control module firstly controls the locking and sealing between the auxiliary valve 20 and the wall 19; the electric control module controls the loosening of the moving valve 21; the electric control module then controls the electromagnetic actuator 17 to attract the moving valve 21 to move from the first position I to the second position II, and when the moving valve 21 moves to the second position II, the electric control module controls the locking and sealing between the moving valve 21 and the main valve 10; the electric control module finally controls the main valve 10 to rotate from a closed state to an open state, so that the first interface A is communicated with the second interface B, and the quick sterile sealing butt joint of the sealing box and the clean space unit is realized, thereby facilitating the transfer of sterile materials.
The aseptic separation process of the sealing box and the clean space unit comprises the following steps: under the condition that the first interface A is communicated with the second interface B and the main valve 10 is in an opening state, when the seal box needs to be separated from the clean space unit, the electric control module firstly controls the main valve 10 to rotate from the opening state to a closing state, so that the first interface A is disconnected from the second interface B; the electric control module controls the moving valve 21 to be released from the main valve 10, and further controls the electromagnetic actuator 17 to generate a repulsive force to the moving valve 21, the repulsive force enables the moving valve 21 to move back to the first position I from the second position II, when the moving valve 21 returns to the first position I, the electric control module controls the moving valve 21 and the auxiliary valve 20 to be locked and sealed, and finally the electric control module controls the auxiliary valve 20 to be unlocked from the wall 19, and at the moment, the seal box can be separated from the wall 19. During the detachment of the sealed box from the clean space unit, the clean space unit and the sealed box are still in a sterile and clean environment. That is, the process of aseptically separating the sealed box and the clean space unit is exactly the reverse of the process of aseptically docking the sealed box and the clean space unit.
The electromagnetic attraction type sterile sealing rapid transfer valve 1000 according to the embodiment of the invention has the following advantages: the first, simple structure achieves complex functions. The electromagnetic attraction type sterile sealing fast transfer valve 1000 in the embodiment of the invention mainly comprises a main valve component 1 and an auxiliary valve component 2, wherein the main valve component 1 comprises a main valve 10, an electromagnetic attraction device 17 and an electric contact 18, the auxiliary valve component 2 comprises an auxiliary valve 20 and a moving valve 21, and the whole structure is short; the butt joint process of the seal box and the clean space unit is as follows: firstly, the electric contact 18 is contacted with the sealing box to lead a loop of the electric control module to be communicated, the electric control module is used for sequentially controlling the auxiliary valve 20 to be locked and sealed with a wall 19 of the clean space unit, the movable valve 21 and the auxiliary valve 20 are loosened, the electromagnetic actuator 17 attracts the movable valve 21 to move from a first position I to a second position II, the movable valve 21 is sealed and locked with the main valve 10 and the main valve 10 is opened, so that the first interface A and the second interface B are communicated, the sterile sealing of the sealing box and the clean space unit is quickly and efficiently butted, and sterilization is not needed in the butting process; the process of disengaging the sealed box from the clean space unit is the reverse of the process of docking the sealed box to the clean space unit. Secondly, the interface shape and size have wide application range. The process of butting and separating the sealing box and the clean space unit is not required to be butted and separated by a rotary pressing sealing mode in the prior art, but an electric control module is adopted to control corresponding functional parts to act to realize locking and sealing of the locking mechanism, so that the interface can be in various shapes such as a circle, an ellipse, a square, a pentagon, a hexagon and the like, meanwhile, a common sealing ring is adopted to perform pressing sealing in a sealing principle, the requirement on the processing precision of the main valve 10 and the auxiliary valve 20 is not high, the size of the interface can be very large, the size of the interface can be much larger than that of the interface in the prior art, the length and the width (diameter) of the interface are 1000mm, and the application and popularization are facilitated. And thirdly, complete electric control is realized, and the requirements of providing high-pressure air and the like for the surrounding environment are not required. Fourthly, the reliability of aseptic sealing is ensured by combining the whole process. The locking and sealing device is characterized in that the locking and sealing device comprises a locking and sealing device, a locking and sealing device and a sealing device, wherein the locking and sealing device comprises a locking and sealing device, a locking and sealing device and a sealing device.
As shown in fig. 1 and 2, according to one embodiment of the present invention, the main valve 10 comprises a main valve body 101 and a first butt end 102, the first butt end 102 being located on a side of the main valve body 101 and defining a cavity 1021 together with the main valve body 101; the sub-valve 20 comprises a second butt end 201 and a third butt end 202 which are connected with each other, the second butt end 201 is used for butt joint with the outer side wall of the wall body 19, and the third butt end 202 is used for butt joint with the first butt end 102; when the second abutting end 201 abuts against the outer side wall of the wall 19, the third abutting end 202 abuts against the first abutting end 102 and is located in the first interface a, so that the cavity 1021 is connected with the second interface B, and the inner peripheral wall of the cavity 1021 is flush with the inner peripheral wall of the second interface B; the second position II of the displacement valve 21 is located in the cavity 1021, which ensures that the displacement valve 21 is displaced smoothly between the first position I and the second position II.
Specifically, the first abutting end 102 protrudes from one side of the main valve body 101, and the third abutting end 202 also protrudes from one side of the sub-valve 20, so that the first abutting end 102 on the main valve body 101 is abutted with the third abutting end 202 of the sub-valve 20, and the inner peripheral wall of the cavity 1021 is flush with the inner peripheral wall of the second interface B, so as to ensure that the moving valve 21 can move smoothly between the first position I and the second position II; it should be noted that the width of the peripheral surface of the moving valve 21 is greater than the gap between the first abutting end 102 and the third abutting end 202 when the first abutting end 102 and the third abutting end 202 are in the abutting state, so that the moving valve 21 can be ensured to move more smoothly between the first position I and the second position II, and the moving valve 21 is prevented from being stuck in the gap between the first abutting end 102 and the third abutting end 202 when the first abutting end 102 and the third abutting end 202 are in the abutting state.
As shown in fig. 1, according to a further embodiment of the present invention, the electromagnetic actuator 17 is mounted on the main valve body 101 at the concave bottom of the cavity 1021. Therefore, the electromagnetic actuator 17 can be better ensured to move the movable valve 21 between the first position I and the second position II, and the arrangement position of the electromagnetic actuator 17 is more reasonable.
As shown in fig. 1, according to a further embodiment of the present invention, the main valve assembly 1 further includes a first sealing ring 11, the first sealing ring 11 is mounted on the inner peripheral wall of the first port a; when the main valve 10 is in the closed state, the end surface of the first butt end 102 of the main valve 10 is in sealing connection with the first seal ring 11. By providing the first packing 11 on the inner circumferential wall of the first port a, it is possible to prevent bacteria from entering the clean space unit and the seal box from the outside during the docking process of the seal box and the partition box.
As shown in fig. 1, according to a still further embodiment of the present invention, the main valve assembly 1 further includes a second sealing ring 12, the second sealing ring 12 being mounted on an inner side wall of the wall 19; when the main valve 10 is in the closed state, the main valve 10 is also in sealing connection with the second sealing ring 12, which more reliably ensures that the interior clean environment of the clean space unit is not contaminated by the outside environment.
As shown in fig. 1, according to a further embodiment of the present invention, the main valve assembly 1 further includes a third sealing ring 13, the third sealing ring 13 being mounted on the inner peripheral wall of the cavity 1021; when the shifting valve 21 is shifted to the second position II and locked, the shifting valve 21 is sealingly connected with the third sealing ring 13. That is, the moving valve 21 is locked on the inner peripheral wall of the cavity 1021, and the third sealing ring 13 is pressed by the locking mode, so that the sealing connection between the moving valve 21 and the third sealing ring 13 is ensured, and therefore, the contamination in the space environment (i.e. the middle space after butt-sealing) between the main valve 10 and the moving valve 21 can be ensured not to enter the sealing box and the clean space unit, and the inside clean environment of the sealing box and the inside clean environment of the clean space unit can be ensured without killing the space environment between the main valve 10 and the moving valve 21, and meanwhile, because the space environment between the main valve 10 and the moving valve 21 is not required to be killed, the butt-joint efficiency of the sealing box and the clean space unit is greatly improved, i.e. the aseptic sealing butt-joint speed is fast.
As shown in fig. 1 and 2, according to a further embodiment of the present invention, the sealing interface between the moving valve 21 and the third sealing ring 13 is a slope, which can make the structure simpler and the sealing effect better.
As shown in fig. 1, 2 and 3, there are two alternative ways of locking the displacement valve 21 to the inner peripheral wall of the cavity 1021 of the main valve 10 according to some embodiments of the invention. Wherein, one locking mode is as follows: a first locking mechanism (here, the first locking mechanism is not shown, and may be similar in structure to a third locking mechanism 25 hereinafter, and may be referred to as the third locking mechanism 25 hereinafter) is provided between the moving valve 21 and the inner peripheral wall of the cavity 1021 of the main valve 10, and includes a first locking hook mounted on the inner peripheral wall of the cavity 1021 and a second locking hook formed on the moving valve 21; when the moving valve 21 is located at the second position II, the electronic control module controls the first lock hook to hook the second lock hook, so as to lock the moving valve 21, so that the moving valve 21 is hermetically connected with the third seal ring 13; when the moving valve 21 needs to move to the first position I, the electronic control module controls the first locking hook to extend out, so that the first locking hook and the second locking hook are released. It can be understood that the first locking mechanism does not need to be continuously powered, the locking effect is good, and the moving valve 21 can be effectively ensured to be in sealed connection with the third sealing ring 13, but the first locking mechanism is slightly complex in structure.
The other locking mode is as follows: the locking between the mobile valve 21 and the inner peripheral wall of the cavity 1021 of the main valve 10 is performed as follows: the moving valve 21 moves to the second position II and is locked by the suction force of the electromagnetic actuator 17 and maintains the locked state, so that the moving valve 21 is hermetically connected with the third sealing ring 13. It can be understood that the magnetic locking mode enables the structure to be simpler and the practicability to be higher.
As shown in fig. 1 and 2, according to a further embodiment of the present invention, the main valve assembly 1 further includes one or more position detection modules 15, and the position detection modules 15 are configured to detect whether the moving valve 21 reaches the first position I to ensure a locking seal between the moving valve 21 and the sub-valve 20, and detect whether the moving valve 21 reaches the second position II to ensure a locking seal between the moving valve 21 and an inner peripheral wall of the cavity 1021. That is, the position detection module 15 is provided to detect whether the movable valve 21 precisely reaches a corresponding specific position, so that the movable valve 21 is locked and sealed with the sub-valve 20 or the main valve 10, respectively, and the reliability of the locking and sealing is ensured.
As shown in fig. 1, 2 and 3, according to a still further embodiment of the present invention, the position detecting module 15 includes a spring 151 and a position contact sensor 152, one end of the spring 151 is connected to the main valve body 101 and located at the concave bottom of the concave cavity 1021, the other end of the spring 151 is connected to the position contact sensor 152, and the position contact sensor 152 is connected to the moving valve 21. Thus, when the moving valve 21 moves from the first position I to the second position II, the spring 151 is gradually compressed, the position contact sensor 152 accurately senses whether the moving valve 21 reaches the second position II, and when the spring 151 is compressed to a specific position, the position contact sensor 152 senses that the moving valve 21 has reached the second position II, the moving valve 21 and the inner peripheral wall of the cavity 1021 need to be locked to realize the sealing between the moving valve 21 and the inner peripheral wall of the cavity 1021, for example, the locking sealing between the moving valve 21 and the inner peripheral wall of the cavity 1021 is realized by the sealing connection between the moving valve 21 and the third sealing ring 13; when the moving valve 21 moves from the second position II to the first position I, the spring 151 is gradually pulled up, the position contact sensor 152 accurately senses whether the moving valve 21 reaches the first position I, and when the spring 151 is compressed to a specific position, the position contact sensor 152 senses that the moving valve 21 has reached the first position I, and the moving valve 21 and the inner peripheral wall of the second port B need to be locked to realize the sealing between the moving valve 21 and the inner peripheral wall of the second port B, for example, the locking sealing between the moving valve 21 and the inner peripheral wall of the second port B is realized by the sealing connection of the moving valve 21 and the fifth sealing ring 23.
It should be noted that the number of the position detection modules 15 may be appropriately arranged according to the size of the moving valve 21, and is at least three, so that it is ensured that the exact state of the moving valve 21 is obtained.
As shown in fig. 1, 2 and 3, according to a further embodiment of the present invention, the main valve assembly 1 further includes a rotating shaft 16, the rotating shaft 16 is installed on the inner sidewall of the wall 19, and the main valve 10 is installed on the rotating shaft 16. It will be appreciated that the main valve 10 may be conveniently rotated with respect to the clean space unit by providing the rotating shaft 16 so that the main valve 10 can close and open the clean space unit.
As shown in fig. 1, 2 and 3, according to a further embodiment of the present invention, the sub-valve assembly 2 further includes a fourth sealing ring 22, the fourth sealing ring 22 being mounted on a peripheral wall of the first port a; when the second butt joint end 201 is butted with the outer side wall of the wall 19, the end surface of the third butt joint end 202 is connected with the fourth sealing ring 22 in a sealing manner; therefore, the cleanliness of the space environment in the sealing box can be ensured.
As shown in fig. 1 and 2, according to still further embodiments of the present invention, the sub-valve assembly 2 further includes a second latch mechanism 24, the second latch mechanism 24 includes a third latch hook 241 and a fourth latch hook 242, the third latch hook 241 is mounted on an outer sidewall of the wall body 19, and the fourth latch hook 242 is formed on the second abutting end 201; when the second butt joint end 201 is butted on the outer side wall of the wall 19, the electronic control module controls the third locking hook 241 to hook the fourth locking hook 242 tightly so as to lock the secondary valve 20, so that the end surface of the third butt joint end 202 is connected with the fourth sealing ring 22 in a sealing manner; when the sealing box is not required to be docked with the clean space unit, the electronic control module controls the third locking hook 241 to extend, so that the third locking hook 241 is released from the fourth locking hook 242. It can be understood that, by providing the second locking mechanism 24, the main purpose is to lock the sub-valve 20 and the wall 19 by the second locking mechanism 24 when the second abutting end 201 abuts against the outer side wall of the wall 19, so that the end surface of the third abutting end 202 presses the fourth sealing ring 22, the sealing between the sub-valve 20 and the wall 19 is realized, and the reliability of the sealing is ensured.
As shown in fig. 1, according to a further embodiment of the present invention, the sub-valve assembly 2 includes a fifth packing 23, the fifth packing 23 being mounted on an inner peripheral wall of the second port B; when the shifting valve 21 is shifted to the first position I and locked, the shifting valve 21 is sealingly connected with the fifth sealing ring 23. That is, the moving valve 21 is locked on the inner peripheral wall of the second port B, and the fifth sealing ring 23 is pressed by the locking manner, so as to ensure the sealing connection between the moving valve 21 and the fifth sealing ring 23, thereby ensuring that the contaminants in the space environment (i.e. the middle space after butt-joint sealing) between the main valve 10 and the moving valve 21 do not enter the sealed box and the clean space unit, and ensuring the clean environment inside the sealed box and the clean space unit without sterilizing the space environment between the main valve 10 and the moving valve 21, and simultaneously, greatly improving the butt-joint efficiency between the sealed box and the clean space unit because the space environment between the main valve 10 and the moving valve 21 does not need to be sterilized.
As shown in fig. 1, according to a further embodiment of the present invention, the sealing interface between the moving valve 21 and the fifth sealing ring 23 is an inclined surface, which can make the structure simpler and the sealing effect better.
As shown in fig. 1, according to some embodiments of the present invention, the sub-valve assembly 2 further includes a third latch mechanism 25, the third latch mechanism 25 including a fifth latch hook 251 and a sixth latch hook 252, the fifth latch hook 251 being mounted on an inner circumferential wall of the second port B, the sixth latch hook 252 being formed on the moving valve 21; when the shifting valve 21 is located at the first position I, the electronic control module controls the fifth locking hook 251 to hook the sixth locking hook 252 tightly, so as to lock the shifting valve 21, so that the shifting valve 21 is in sealed connection with the fifth sealing ring 23; when the moving valve 21 needs to move to the second position II, the electronic control module controls the fifth locking hook 251 to extend, so that the fifth locking hook 251 and the sixth locking hook 252 are released. It can be understood that the third locking mechanism 25 has a good locking effect, and can effectively ensure that the moving valve 21 is in sealing connection with the third sealing ring 13.
According to a further embodiment of the present invention, the sub-valve assembly 2 further includes a sixth sealing ring 26, the sixth sealing ring 26 being provided on the outer peripheral wall of the moving valve 21; the sixth sealing ring 26 seals the outer circumferential wall of the displacement valve 21 against the inner circumferential wall of the first port a or the inner circumferential wall of the cavity 1021 when the displacement valve 21 is displaced between the first position I and the second position II. By providing the sixth seal ring 26 in this way, the space between the transfer valve 21 and the main valve 10 (i.e., the intermediate space after butt sealing) can be always sealed during the movement of the transfer valve 21 between the first position I and the second position II, and contaminants in the environment of the space between the transfer valve 21 and the main valve 10 can be prevented from entering the seal box.
The electromagnetic attraction type aseptic sealed rapid transit valve 1000 according to the embodiment of the present invention will be described with a specific example.
In this particular example, the electromagnetic attraction type aseptic sealed rapid transfer valve 1000 is used to aseptically interface a sealed box with a clean space unit for subsequent aseptic material transfer, where the clean space unit has a first interface A, which may be understood as a transfer interface for the aseptic material to and from the clean space unit.
In this specific example, the electromagnetic attraction type aseptic sealed rapid transfer valve 1000 mainly includes a main valve assembly 1 and an auxiliary valve assembly 2.
Specifically, the main valve assembly 1 includes a main valve 10, a solenoid actuator 17, an electric contact 18, a first seal ring 11, a second seal ring 12, a third seal ring 13, a spring 151, and a position contact sensor 152.
Wherein, the main valve 10 is rotatably installed on the inner side wall of the wall 19 of the first port a to open and close the clean space unit, and when the main valve 10 is in a closed state, the main valve 10 is hermetically connected with the wall 19; the main valve 10 comprises a main valve body 101 and a first butt end 102, the first butt end 102 being located on a side of the main valve body 101 and defining a cavity 1021 together with the main valve body 101. The electromagnetic actuator 17 is mounted on the main valve body 101 at the concave bottom of the cavity 1021. The electrical contacts 18 are mounted on the outside wall of the wall 19. The first sealing ring 11 is arranged on the inner peripheral wall of the first port A; when the main valve 10 is in the closed state, the end surface of the first butt end 102 of the main valve 10 is in sealing connection with the first seal ring 11. The second sealing ring 12 is arranged on the inner side wall of the wall body 19; the main valve 10 is also in sealing connection with a second sealing ring 12 when the main valve 10 is in the closed state. A third packing 13 is installed on an inner circumferential wall of the cavity 1021. One end of the spring 151 is connected to the main valve body 101 and is positioned at the concave bottom of the cavity 1021, the other end of the spring 151 is connected to a position contact sensor 152, and the position contact sensor 152 is connected to the movable valve 21. The fourth sealing ring 22 is installed on the inner peripheral wall of the first port a; when the second abutting end 201 abuts against the outer side wall of the wall 19, the end surface of the third abutting end 202 is connected with the fourth sealing ring 22 in a sealing manner.
The sub-valve assembly 2 includes a sub-valve 20, a moving valve 21, a fourth sealing ring 22, a third latching hook 241, a fourth latching hook 242, a fifth sealing ring 23, a fifth latching hook 251, a sixth latching hook 252, and a sixth sealing ring 26.
Wherein, the auxiliary valve 20 is fixed on the sealed box, the auxiliary valve 20 has the second interface B communicated with sealed box; the second interface B may be understood as a transfer interface for the sterile material to and from the sealed box. The sub-valve 20 comprises a second butt end 201 and a third butt end 202 which are connected with each other, the second butt end 201 is used for butt joint with the outer side wall of the wall body 19, and the third butt end 202 is used for butt joint with the first butt end 102; when the second docking end 201 is docked with the outer sidewall of the wall 19, the third docking end 202 is docked with the first docking end 102 and is located in the first interface a. The fourth sealing ring 22 is arranged on the inner peripheral wall of the first connector A; the third latch hook 241 is installed on the outer sidewall of the wall 19, and the fourth latch hook 242 is formed on the second abutting end 201; the fourth seal ring 22 is mounted on the inner peripheral wall of the first port a. When the second abutting end 201 abuts against the outer side wall of the wall 19, the electrical contact 18 contacts with the auxiliary valve 20 to conduct a loop of the electronic control module, the electronic control module controls the third locking hook 241 to be locked with the fourth locking hook 242, and the third abutting end 202 presses the fourth sealing ring 22 under the condition that the third locking hook 241 and the fourth locking hook 242 are locked, so that the third abutting end 202 is connected with the fourth sealing ring 22 in a sealing manner, that is, the third abutting end 202 is connected with the wall 19 in a sealing manner. The shifting valve 21 has a first position I in the second port B and a second position II in the cavity 1021 of the main valve 10. The fifth sealing ring 23 is installed on the inner peripheral wall of the second port B; the fifth locking hook 251 is installed on the inner circumferential wall of the second mouthpiece B, and the sixth locking hook 252 is formed on the moving valve 21. When the moving valve 21 is in the first position I, the moving valve 21 is located in the second port B and the moving valve 21 and the sub-valve 20 are locked by the fifth locking hook 251 and the sixth locking hook 252, so that the moving valve 21 presses the fifth sealing ring 23, thereby achieving the locking seal between the moving valve 21 and the sub-valve 20. When the moving valve 21 needs to move from the first position I to the second position II, the fifth locking hook 251 may be extended under the control of the electronic control module, so that the fifth locking hook 251 is unlocked from the sixth locking hook 252, thereby facilitating the movement of the moving valve 21. A sixth seal ring 26 is provided on the outer peripheral wall of the travel valve 21; the sixth sealing ring 26 seals the outer circumferential wall of the displacement valve 21 against the inner circumferential wall of the first port a or the inner circumferential wall of the cavity 1021 when the displacement valve 21 is displaced between the first position I and the second position II.
The process of the aseptic butt joint of the sealing box and the clean space unit comprises the following steps: the main valve 10 is in a closed state, the main valve 10 and the wall 19 are sealed with the wall 19 through the first sealing ring 11 and the second sealing ring 12, the shifting valve 21 is in the first position I, and the shifting valve 21 is locked with the sixth locking hook 252 through the fifth locking hook 251 so as to enable the shifting valve 21 to be in sealing connection with the fifth sealing ring 23, so that the shifting valve 21 is in sealing connection with the secondary valve 20; it should be noted that, at this time, the inner peripheral wall of the second interface B is flush with the inner peripheral wall of the cavity 1021 of the main valve 10; when the auxiliary valve 20 is butted with the outer side wall of the wall 19, the electric contact 18 is contacted with the auxiliary valve 20 to conduct a circuit of the electric control module, the electric control module firstly controls the third latch hook 241 to latch the fourth latch hook 242, if the third latch hook 241 and the fourth latch hook 242 are latched, the second butted end 201 of the auxiliary valve 20 is butted against the fourth sealing ring 22 to enable the second end to be connected with the fourth sealing ring 22 in a sealing manner, so that the latching sealing between the second butted end 201 and the wall 19 is realized; the electronic control module controls the fifth locking hook 251 to extend out, so that the fifth locking hook 251 and the sixth locking hook 252 are released, at this time, the electronic control module controls the electromagnetic actuator 17 to generate a magnetic force (the magnetic force at this time is an attractive force), so that the movable valve 21 moves from the first position I to the second position II, when the spring 151 is compressed to a specific position, the position contact sensor 152 detects that the movable valve 21 has tightly reached the second position II, at this time, the electronic control module controls the electromagnetic actuator 17 to continuously generate the magnetic force, so as to fix the movable valve 21 at the second position II in a magnetic attraction locking manner, and meanwhile, the movable valve 21 presses the third sealing ring 13 at the second position II, so that the movable valve 21 is in sealing connection with the third sealing ring 13, thereby achieving the locking sealing of the movable valve 21 and the inner peripheral wall of the cavity 1021 of the main valve 10; the electric control valve controls the main valve 10 to rotate from a closed state to an open state, so that the first interface A and the second interface B are communicated, and sterile materials in the sealed box can conveniently enter the clean space unit from the first interface A and the second interface B.
It should be noted that in this example, the process of sterile detachment of the sealed box and the clean space unit is exactly the reverse of the process of sterile docking of the sealed box and the isolation zone.
The electromagnetic attraction type aseptic sealed rapid transfer valve 1000 of this specific example has the following advantages: first, the whole structure is simpler, has realized the sealed box and has had the complicated function of the quick butt joint of clean space unit aseptic seal through simple structure. Secondly, the shape and size of the interface (the interface refers to the first interface A and the second interface B) are applicable to a wide range. Because the butt joint and the separation of the seal box and the clean space unit are realized without depending on a rotary compression sealing mode in the prior art, but the electric control module is adopted to control the corresponding functional parts to act to realize the locking and sealing of the locking mechanism, the shape of the interface can be circular, oval, square, pentagonal, hexagonal and other shapes, meanwhile, the common sealing ring is adopted to carry out compression sealing on the sealing principle, the requirement on the processing precision of the main valve 10 and the auxiliary valve 20 is not high, the size of the interface can be greatly increased, the size of the interface can be much larger than that of the interface in the prior art, the length and the width (diameter) are 1000mm, and the application and the popularization are facilitated. And thirdly, complete electric control is realized, and the requirements of providing high-pressure air and the like for the surrounding environment are not required. Fourthly, the reliability of aseptic sealing is ensured by combining the whole process. The locking and sealing device is characterized in that the locking and sealing device comprises a locking and sealing device, a locking and sealing device and a sealing device, wherein the locking and sealing device comprises a locking and sealing device, a locking and sealing device and a sealing device.
In this specific example, the functions of the functional components are the same as those described above, and are not described in detail here.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (17)

1. An electromagnetic attraction type sterile sealing quick transfer valve is characterized by being used for carrying out sterile butt joint on a sealing box and a clean space unit, wherein the clean space unit is provided with a first connector; the aseptic sealed fast transfer valve of electromagnetism actuation formula includes:
the main valve assembly comprises a rotatable main valve, an electromagnetic actuator and an electric contact; the main valve is rotatably arranged on the inner side wall of the wall body of the first interface so as to open and close the clean space unit, and when the main valve is in a closed state, the main valve is connected with the wall body in a sealing way; the electric contact is arranged on the outer side wall of the wall body; the electromagnetic actuator is arranged on the main valve;
an auxiliary valve assembly including an auxiliary valve and a moving valve; wherein the auxiliary valve is fixed on the seal box and is provided with a second interface communicated with the seal box; the shifting valve has a first position and a second position, when the shifting valve is in the first position, the shifting valve is located in the second interface and the shifting valve and the secondary valve are in a locking seal; when the shifting valve is in the second position, the shifting valve is located within the primary valve and a locking seal is formed between the shifting valve and the primary valve;
the process of the aseptic butt joint of the seal box and the clean space unit comprises the following steps: the main valve is in a closed state, the moving valve is in the first position; when the auxiliary valve is in butt joint with the outer side wall of the wall body, the electric contact contacts with the auxiliary valve to conduct a circuit of the electric control module, and the electric control module controls the auxiliary valve to be locked and sealed with the wall body; the electronic control module controls the loosening of the moving valve; the electric control module then controls the electromagnetic actuator to attract the movable valve to move from the first position to the second position, and when the movable valve moves to the second position, the electric control module controls the movable valve and the main valve to be locked and sealed; and finally, the electric control module controls the main valve to rotate from the closed state to the open state, so that the first interface is communicated with the second interface, and the sealing box is in quick sterile sealing butt joint with the clean space unit.
2. The electromagnetic attraction type sterile sealing rapid transfer valve according to claim 1, wherein the main valve comprises a main valve body and a first butt end, the first butt end is positioned on one side surface of the main valve body and defines a cavity together with the main valve body; the auxiliary valve comprises a second butt joint end and a third butt joint end which are connected with each other, the second butt joint end is used for butt joint with the outer side wall of the wall body, and the third butt joint end is used for butt joint with the first butt joint end; when the second butt joint end is in butt joint with the outer side wall of the wall body, the third butt joint end is in butt joint with the first butt joint end and is located in the first interface, so that the cavity is connected with the second interface, and the inner peripheral wall of the cavity is flush with the inner peripheral wall of the second interface; the second position of the moving valve is located in the cavity.
3. The electromagnetic attraction type aseptic sealed rapid transfer valve of claim 2, wherein the electromagnetic attraction is installed on the main valve body and located at the concave bottom of the cavity.
4. The solenoid actuated aseptic sealed rapid transfer valve of claim 2, wherein the main valve assembly further comprises a first sealing ring mounted on an inner peripheral wall of the first port; when the main valve is in a closed state, the end face of the first butt end of the main valve is connected with the first sealing ring in a sealing mode.
5. The electromagnetic attraction type sterile sealing rapid transfer valve according to claim 4, wherein the main valve assembly further comprises a second sealing ring, and the second sealing ring is installed on the inner side wall of the wall body; when the main valve is in a closed state, the main valve is also connected with the second sealing ring in a sealing mode.
6. The solenoid actuated aseptic sealed rapid transfer valve of claim 2, wherein the main valve assembly further comprises a third sealing ring mounted on an inner peripheral wall of the cavity; when the moving valve moves to the second position and is locked, the moving valve is in sealing connection with the third sealing ring.
7. The electromagnetic attraction type aseptic sealed rapid transfer valve of claim 6, wherein the sealing connection interface of the moving valve and the third sealing ring is an inclined plane.
8. The electromagnetic attraction type aseptic sealed rapid transit valve according to claim 6 or 7, characterized in that there are two alternative ways of locking between the moving valve and the inner peripheral wall of the cavity of the main valve, wherein,
one locking mode is as follows: a first locking mechanism is arranged between the movable valve and the inner peripheral wall of the cavity of the main valve, the first locking mechanism comprises a first locking hook and a second locking hook, the first locking hook is installed on the inner peripheral wall of the cavity, and the second locking hook is formed on the movable valve; when the movable valve is located at the second position, the electronic control module controls the first lock hook to hook the second lock hook tightly so as to lock the movable valve, so that the movable valve is in sealing connection with the third sealing ring; when the moving valve needs to move to a first position, the electronic control module controls the first locking hook to extend out, so that the first locking hook and the second locking hook are loosened;
the other locking mode is as follows: and the movable valve moves to the second position, is locked through the suction force of the electromagnetic actuator and maintains the locked state, so that the movable valve is in sealed connection with the third sealing ring.
9. The solenoid actuated aseptic sealed rapid transfer valve of claim 2, wherein the main valve assembly further comprises one or more position detection modules for detecting whether the moving valve reaches the first position to ensure a locking seal between the moving valve and the secondary valve, and for detecting whether the moving valve reaches the second position to ensure a locking seal between the moving valve and the inner peripheral wall of the cavity.
10. The electromagnetic attraction-type aseptic sealed rapid transfer valve of claim 9, wherein the position detection module comprises a spring and a position contact sensor, one end of the spring is connected to the main valve body and is located at the concave bottom of the cavity, the other end of the spring is connected to the position contact sensor, and the position contact sensor is connected to the moving valve.
11. The electromagnetic attraction type aseptic sealed rapid transfer valve of claim 2, wherein the main valve assembly further comprises a rotating shaft, the rotating shaft is installed on the inner side wall of the wall body, and the main valve is installed on the rotating shaft.
12. The electromagnetic attraction type aseptic sealed rapid transfer valve of claim 2, wherein the secondary valve assembly further comprises a fourth sealing ring mounted on the inner peripheral wall of the first port; when the second butt joint end is in butt joint with the outer side wall of the wall body, the end face of the third butt joint end is connected with the fourth sealing ring in a sealing mode.
13. The electromagnetic attraction type aseptic sealed fast transfer valve according to claim 12, wherein the secondary valve assembly further comprises a second locking mechanism, the second locking mechanism comprises a third locking hook and a fourth locking hook, the third locking hook is installed on the outer side wall of the wall body, and the fourth locking hook is formed on the second butt end; when the second butt joint end is in butt joint with the outer side wall of the wall body, the electric control module controls the third locking hook to tightly hook the fourth locking hook so as to lock the auxiliary valve, and the end face of the third butt joint end is in sealing connection with the fourth sealing ring; when the seal box does not need to be in butt joint with the clean space unit, the electronic control module controls the third locking hook to extend out, so that the third locking hook and the fourth locking hook are loosened.
14. The electromagnetic attraction type aseptic sealed rapid transfer valve of claim 2, wherein the secondary valve assembly comprises a fifth sealing ring, and the fifth sealing ring is installed on the inner peripheral wall of the second connector; when the moving valve moves to the first position and is locked, the moving valve is in sealing connection with the fifth sealing ring.
15. The electromagnetic attraction type aseptic sealed rapid transfer valve of claim 14, wherein the sealing connection interface of the moving valve and the fifth sealing ring is an inclined plane.
16. The electromagnetic attraction type aseptic sealed rapid transfer valve according to claim 14 or 15, wherein the secondary valve assembly further comprises a third locking mechanism, the third locking mechanism comprises a fifth locking hook and a sixth locking hook, the fifth locking hook is installed on the inner peripheral wall of the second interface, and the sixth locking hook is formed on the moving valve; when the movable valve is located at the first position, the electronic control module controls the fifth locking hook to hook the sixth locking hook tightly so as to lock the movable valve, so that the movable valve is in sealing connection with the fifth sealing ring; when the movable valve needs to move to the second position, the electronic control module controls the fifth locking hook to extend out, so that the fifth locking hook and the sixth locking hook are loosened.
17. The electromagnetic attraction type aseptic sealed rapid transfer valve according to claim 2, wherein the secondary valve assembly further comprises a sixth sealing ring disposed on the peripheral wall of the moving valve; when the moving valve moves between the first position and the second position, the sixth sealing ring seals the peripheral wall of the moving valve and the peripheral wall of the first interface opposite to the peripheral wall of the moving valve or the peripheral wall of the cavity.
CN202110814958.4A 2021-07-19 2021-07-19 Electromagnetic attraction type sterile sealing quick transfer valve Active CN113586741B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5246205A (en) * 1992-04-06 1993-09-21 Donaldson Company, Inc. Valve assembly and use
CN201281157Y (en) * 2008-09-13 2009-07-29 陆武汉 Liquid gas storage tank leakage alarming and protecting stop valve
CN102506183A (en) * 2011-11-30 2012-06-20 温州亚光机械制造有限公司 Sterile sampling valve
CN102865391A (en) * 2011-07-08 2013-01-09 朱奇 Integral pre-acting alarm valve
CN103527795A (en) * 2013-10-22 2014-01-22 西南石油大学 Fast liquid drainage type electromagnetic valve
CN204726860U (en) * 2015-05-15 2015-10-28 上海三剑制药设备有限公司 A kind of isolator transmits valve
CN205715927U (en) * 2016-04-29 2016-11-23 大连液力机械有限公司 The big flow solenoid valve of fluid-flywheel clutch
CN106382377A (en) * 2016-03-14 2017-02-08 安徽红星阀门有限公司 Novel valve

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5246205A (en) * 1992-04-06 1993-09-21 Donaldson Company, Inc. Valve assembly and use
CN201281157Y (en) * 2008-09-13 2009-07-29 陆武汉 Liquid gas storage tank leakage alarming and protecting stop valve
CN102865391A (en) * 2011-07-08 2013-01-09 朱奇 Integral pre-acting alarm valve
CN102506183A (en) * 2011-11-30 2012-06-20 温州亚光机械制造有限公司 Sterile sampling valve
CN103527795A (en) * 2013-10-22 2014-01-22 西南石油大学 Fast liquid drainage type electromagnetic valve
CN204726860U (en) * 2015-05-15 2015-10-28 上海三剑制药设备有限公司 A kind of isolator transmits valve
CN106382377A (en) * 2016-03-14 2017-02-08 安徽红星阀门有限公司 Novel valve
CN205715927U (en) * 2016-04-29 2016-11-23 大连液力机械有限公司 The big flow solenoid valve of fluid-flywheel clutch

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