CN113586310A - Large-scale removable fraction bucket runner - Google Patents
Large-scale removable fraction bucket runner Download PDFInfo
- Publication number
- CN113586310A CN113586310A CN202110793692.XA CN202110793692A CN113586310A CN 113586310 A CN113586310 A CN 113586310A CN 202110793692 A CN202110793692 A CN 202110793692A CN 113586310 A CN113586310 A CN 113586310A
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- Prior art keywords
- bucket
- nut
- blocks
- thread
- water bucket
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 67
- 230000007246 mechanism Effects 0.000 claims description 9
- 239000004576 sand Substances 0.000 claims description 8
- 238000010030 laminating Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 230000008859 change Effects 0.000 description 7
- 230000008439 repair process Effects 0.000 description 4
- 230000002950 deficient Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03B—MACHINES OR ENGINES FOR LIQUIDS
- F03B1/00—Engines of impulse type, i.e. turbines with jets of high-velocity liquid impinging on blades or like rotors, e.g. Pelton wheels; Parts or details peculiar thereto
- F03B1/02—Buckets; Bucket-carrying rotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03B—MACHINES OR ENGINES FOR LIQUIDS
- F03B11/00—Parts or details not provided for in, or of interest apart from, the preceding groups, e.g. wear-protection couplings, between turbine and generator
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Hydraulic Turbines (AREA)
Abstract
The invention discloses a large detachable bucket runner, which relates to the technical field of bucket runners and comprises a rotating shaft, wherein a hub is arranged on the rotating shaft, a plurality of bucket blocks are arranged on the circumferential side wall of the hub, each bucket block consists of a bucket and unit semi-ring blocks, the outer walls of the unit semi-ring blocks of each bucket block are mutually attached to form an annular bucket group, anti-loosening bolts are fixedly connected between the unit semi-ring blocks on the bucket blocks and the hub, the side walls of the unit semi-ring blocks of the bucket blocks are provided with threaded semi-grooves, and the threaded semi-grooves on the outer walls of two adjacent unit semi-ring blocks form an integral threaded circular groove. When the water bucket of one water bucket block is worn seriously and needs to be repaired in the using process, the unit half-ring block of the worn water bucket block can be detached after the water bucket is stopped, and a brand-new water bucket block is replaced.
Description
Technical Field
The invention relates to the technical field of bucket rotating wheels, in particular to a large detachable bucket rotating wheel.
Background
The bucket type runner is a core component of the impact type water turbine generator set and is also the key point for converting potential energy and kinetic energy of water into mechanical energy. The bucket runner of the existing impulse turbine is an integral whole runner, namely the bucket and the hub of the whole runner are integrally cast and are inseparable from each other, the structure of the runner is complex, defective products are easy to occur in the casting process, and the quality of the whole runner can be influenced by defects at one position of the bucket to become defective products, so that great loss is caused.
When one bucket is worn, the bucket needs to be repaired, the integral rotating wheel needs to be repaired when equipment is stopped, the bucket type rotating wheel is continuously impacted by water flow, the vibration is large, and therefore connecting bolts between the bucket of the rotating wheel and a hub are easy to loosen, and the problem is solved by the large detachable bucket rotating wheel.
Disclosure of Invention
The application aims to provide a large detachable bucket rotating wheel to solve the problems that the rotating wheel is inconvenient to maintain and easy to loosen in the background technology.
In order to achieve the above purpose, the present application provides the following technical solutions: the utility model provides a large-scale removable fraction bucket runner, includes the pivot, install wheel hub in the pivot, wheel hub's circumferential side wall mounting has a plurality of buckets piece, the bucket piece comprises bucket and unit semi-ring block, laminate each other and form an annular bucket group between the unit semi-ring block outer wall of bucket piece, unit semi-ring block on the bucket piece with fixedly connected with check bolt between the wheel hub.
Based on above-mentioned structure, can be convenient for install on wheel hub's circumference outer wall through setting up a plurality of water bucket pieces, a plurality of water bucket pieces form an annular water bucket group, water bucket piece and wheel hub can the split, therefore can part the transportation, the quality and the volume of runner have significantly reduced, in the use, when the water bucket of a water bucket piece appears wearing and tearing when seriously the back needs to restore, can demolish the unit semi-ring piece of the water bucket piece of wearing and tearing after the shut down, change brand-new water bucket piece, compare in integral runner repair, can simplify the repair greatly, save time promptly, locking bolt can avoid the water bucket piece to take place to become flexible under rivers impact in addition, improve the joint strength between water bucket piece and the wheel hub.
Preferably, the side wall of the unit semi-ring block of the water bucket block is provided with a threaded semi-groove, the threaded semi-grooves on the outer walls of two adjacent unit semi-ring blocks form an integral threaded circular groove, and a positioning screw is inserted into the threaded circular groove.
Furthermore, the connecting strength between the unit semi-ring blocks on the two adjacent water bucket blocks can be increased by arranging the positioning screws, and the two adjacent water bucket blocks are limited.
Preferably, the anti-loosening bolt comprises a bolt and a nut, a first external thread is formed in one end of the bolt, the nut is sleeved on the first external thread in a threaded mode, and a reverse locking mechanism is sleeved on the circumferential outer wall of the nut.
Further, can be in the same place fixed connection between water bucket piece and the wheel hub through setting up bolt and nut, the water bucket piece of being convenient for is demolishd and is installed work, and reverse locking mechanism can avoid the nut to take place not hard up.
Preferably, the reverse locking mechanism comprises a left-handed threaded nut, an internal thread is formed in the left-handed threaded nut, and a second external thread corresponding to the internal thread is formed on the outer wall of the nut.
Furthermore, when the left-hand threaded nut is impacted or vibrated, the bolt and the nut tend to loosen, but the rotation direction of the left-hand threaded nut is the screwing direction of the nut, so that the loosening tendency of the nut is prevented, and the nut cannot loosen to realize the function of preventing loosening.
Preferably, the outer wall of the nut is provided with a plurality of arc surfaces distributed at intervals, the outer side wall of each arc surface is attached to the inner wall of the left-handed threaded nut, and the second outer threads are arranged on the outer side wall of each arc surface.
Furthermore, the contact area between the nut and the left-handed threaded nut can be increased by arranging the arc surface, the thread matching area is increased, and the connection strength is improved.
Preferably, one end of the bolt, which is close to the nut, is sleeved with a left-handed external thread gasket, and the left-handed external thread gasket is positioned between the nut and the unit semicircular block of the water bucket block.
Further, increase the joint strength between the structure through setting up levogyration external screw thread gasket, the pitch of levogyration external screw thread gasket can be the same with the first external screw thread of bolt, also can not be the same, can change levogyration external screw thread gasket as required and change the pitch of first external screw thread on the different bolts.
Preferably, be equipped with the sand grip on the pivot, install the location axle sleeve on the wheel hub, the inner wall of location axle sleeve seted up with the sand grip forms spacing complex recess.
Furthermore, can form spacing joint cooperation with the recess in the location axle sleeve through setting up the sand grip, the wheel hub of being convenient for is installed in the pivot.
In conclusion, the technical effects and advantages of the invention are as follows:
1. in the invention, the bucket blocks can be conveniently and sequentially arranged on the circumferential outer wall of the hub by a worker, the bucket blocks form an annular bucket group, the bucket blocks and the hub can be separated, so that the bucket blocks can be transported separately, the mass and the volume of the rotating wheel are greatly reduced, and when the bucket of one bucket block needs to be repaired after being seriously worn in the use process, the half-ring block of the unit of the worn bucket block can be detached after the machine is stopped, and a brand new bucket block is replaced.
2. All the water buckets are stressed, so that the water buckets can bear great acting force and can be made into large-scale water bucket rotating wheels.
3. After the water bucket is convenient to replace, the requirement on the material of the water bucket is low, and the cost is saved.
4. According to the invention, when the left-handed thread nut is impacted or vibrated, the bolt and the nut have a loosening tendency, but the rotation direction of the left-handed thread nut is the screwing direction of the nut, so that the loosening tendency of the nut is prevented, and the nut cannot loosen to realize the anti-loosening function.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic front view of a large detachable bucket wheel according to the present embodiment;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;
FIG. 3 is an exploded view of the bolt of this embodiment;
fig. 4 is a schematic structural view of the bolt assembly in this embodiment.
In the figure: 1. a hub; 2. a water bucket block; 3. positioning the shaft sleeve; 4. a convex strip; 5. a rotating shaft; 6. a set screw; 7. a bolt; 8. a left-handed external thread gasket; 9. a nut; 10. a left-handed threaded nut; 11. a first external thread; 12. a circular arc surface; 13. a second external thread; 14. an internal thread.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): referring to fig. 1-4, the large-scale detachable bucket runner comprises a rotating shaft 5, a hub 1 is mounted on the rotating shaft 5, a plurality of bucket blocks 2 are mounted on the circumferential side wall of the hub 1, the bucket blocks 2 are composed of buckets and unit semi-ring blocks, and the bucket blocks 2 can be any runner fan blade in the prior art.
The outer walls of the unit semi-ring blocks of the water bucket block 2 are mutually attached to form an annular water bucket group, and a check bolt is fixedly connected between the unit semi-ring block on the water bucket block 2 and the hub 1.
Based on above-mentioned structure, can be convenient for install on wheel hub 1's circumference outer wall through setting up a plurality of water bucket pieces 2, a plurality of water bucket pieces 2 form an annular water bucket group, water bucket piece 2 and wheel hub 1 can the split, therefore can part the transportation, the quality and the volume of runner have significantly reduced, in the use, when the water bucket of a water bucket piece 2 appears wearing and tearing when seriously back needs to restore, can demolish the unit semi-ring piece of the water bucket piece 2 of wearing and tearing after the shut down, change brand-new water bucket piece 2, compare in integral runner repair process, can simplify repair process greatly, save time promptly, locking bolt can avoid water bucket piece 2 to take place to become flexible under the rivers impact in addition, improve the joint strength between water bucket piece 2 and wheel hub 1.
In this embodiment, as shown in fig. 2, the half unit ring block side wall of the bucket block 2 is provided with a half thread groove, the half thread grooves on the outer walls of two adjacent half unit ring blocks form an integral circular thread groove, and the positioning screw 6 is inserted into the circular thread groove, so that the connection strength between the half unit ring blocks on two adjacent bucket blocks 2 can be increased by setting the positioning screw 6, and the limiting operation between two adjacent bucket blocks 2 is performed.
In this embodiment, as shown in fig. 1, the check bolt includes bolt 7 and nut 9, first external screw thread 11 has been seted up to the one end of bolt 7, nut 9 thread bush is established on first external screw thread 11, the cover is equipped with reverse locking mechanism on the circumference outer wall of nut 9, can be in the same place fixed connection between bucket piece 2 and the wheel hub 1 through setting up bolt 7 and nut 9, the bucket piece 2 of being convenient for is demolishd and installation work, reverse locking mechanism can avoid nut 9 to take place not hard up.
In this embodiment, as shown in fig. 3, the reverse locking mechanism includes a left-hand threaded nut 10, an internal thread 14 is formed in the left-hand threaded nut 10, a second external thread 13 corresponding to the internal thread 14 is formed on an outer wall of the nut 9, when the left-hand threaded nut 10 is impacted or vibrated, the bolt 7 and the nut 9 tend to loosen, but the rotation direction of the left-hand threaded nut 10 is the screwing direction of the nut 9, so that the loosening tendency of the nut 9 is prevented, and the nut 9 cannot loosen to realize the function of preventing loosening.
In this embodiment, as shown in fig. 3, be equipped with a plurality of interval distribution's arc 12 on the outer wall of nut 9, the lateral wall of arc 12 and the laminating of the inner wall of left-hand thread nut 10, second external screw thread 13 is seted up on the lateral wall of arc 12, can increase the area of contact with nut 9 and left-hand thread nut 10 through setting up arc 12, increases the screw-thread fit area, improves joint strength.
In this embodiment, as shown in fig. 3 and 4, bolt 7 is close to the pot head of nut 9 and is equipped with levogyration external screw thread gasket 8, levogyration external screw thread gasket 8 is located between the unit semicircle piece of nut 9 and water bucket piece 2, increase the joint strength between the structure through setting up levogyration external screw thread gasket 8, the pitch of levogyration external screw thread gasket 8 can be the same with the first external screw thread 11 of bolt 7, also can be inequality, can change levogyration external screw thread gasket 8 as required and change the pitch of first external screw thread 11 on the different bolts 7.
In this embodiment, as shown in fig. 1, be equipped with sand grip 4 on the pivot 5, install location axle sleeve 3 on wheel hub 1, the inner wall of location axle sleeve 3 is seted up and is formed spacing complex recess with sand grip 4, can form spacing joint cooperation with the recess in the location axle sleeve 3 through setting up sand grip 4, and the wheel hub 1 of being convenient for is installed on pivot 5.
This practical theory of operation:
can be convenient for the staff through setting up a plurality of water bucket pieces 2 and install it on wheel hub 1's circumference outer wall in proper order, a plurality of water bucket pieces 2 form an annular water bucket group, water bucket piece 2 and wheel hub 1 can the split, when the water bucket of a water bucket piece 2 appears wearing and tearing when seriously after need restoreing, can demolish the unit semi-ring piece of the water bucket piece 2 of wearing and tearing after the shut down, change brand-new water bucket piece 2, locking bolt can avoid water bucket piece 2 to take place not hard up under the rivers impact in addition, improve the joint strength between water bucket piece 2 and the wheel hub 1.
Connecting strength between unit semicircular blocks on two adjacent water bucket blocks 2 can be increased by arranging the positioning screws 6, limiting work is carried out between the two adjacent water bucket blocks 2, the bolts 7 and the nuts 9 are fixedly connected between the water bucket blocks 2 and the hub 1, the water bucket blocks 2 are convenient to detach and install, and the reverse locking mechanism prevents the nuts 9 from loosening.
When the left-handed threaded nut 10 is impacted or vibrated, the bolt 7 and the nut 9 tend to loosen, but the rotation direction of the left-handed threaded nut 10 is the screwing direction of the nut 9, so that the loosening tendency of the nut 9 is prevented, and the nut 9 cannot loosen to realize the function of preventing loosening.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides a large-scale removable fraction bucket runner, includes pivot (5), install wheel hub (1) on pivot (5), its characterized in that: the anti-loosening water bucket is characterized in that a plurality of water bucket blocks (2) are installed on the circumferential side wall of the hub (1), each water bucket block (2) is composed of a water bucket and a unit semi-ring block, the outer walls of the unit semi-ring blocks of the water bucket blocks (2) are mutually attached to form an annular water bucket group, and anti-loosening bolts are fixedly connected between the unit semi-ring blocks on the water bucket blocks (2) and the hub (1).
2. The large detachable bucket wheel of claim 1, wherein: the side wall of the unit semi-ring block of the water bucket block (2) is provided with a thread semi-groove, the thread semi-grooves on the outer walls of two adjacent unit semi-ring blocks form an integral thread circular groove, and a positioning screw (6) is inserted in the thread circular groove.
3. The large detachable bucket wheel of claim 1, wherein: the anti-loosening bolt comprises a bolt (7) and a nut (9), a first external thread (11) is arranged at one end of the bolt (7), the nut (9) is sleeved on the first external thread (11), and a reverse locking mechanism is sleeved on the outer wall of the circumference of the nut (9).
4. The large detachable bucket wheel according to claim 3, wherein: the reverse locking mechanism comprises a left-handed thread nut (10), an internal thread (14) is arranged in the left-handed thread nut (10), and a second external thread (13) corresponding to the internal thread (14) is arranged on the outer wall of the nut (9).
5. The large detachable bucket wheel according to claim 4, wherein: be equipped with a plurality of interval distribution's arc surface (12) on the outer wall of nut (9), the lateral wall of arc surface (12) with the inner wall laminating of left-handed screw nut (10), second external screw thread (13) are seted up on the lateral wall of arc surface (12).
6. The large detachable bucket wheel according to claim 3, wherein: one end of the bolt (7) close to the nut (9) is sleeved with a left-handed external thread gasket (8), and the left-handed external thread gasket (8) is located between the nut (9) and the unit semicircular blocks of the water bucket block (2).
7. The large detachable bucket wheel of claim 1, wherein: be equipped with sand grip (4) on pivot (5), install location axle sleeve (3) on wheel hub (1), the inner wall of location axle sleeve (3) seted up with sand grip (4) form spacing complex recess.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110793692.XA CN113586310A (en) | 2021-07-13 | 2021-07-13 | Large-scale removable fraction bucket runner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110793692.XA CN113586310A (en) | 2021-07-13 | 2021-07-13 | Large-scale removable fraction bucket runner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113586310A true CN113586310A (en) | 2021-11-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110793692.XA Pending CN113586310A (en) | 2021-07-13 | 2021-07-13 | Large-scale removable fraction bucket runner |
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| Country | Link |
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| CN (1) | CN113586310A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2403941Y (en) * | 2000-01-14 | 2000-11-01 | 王卫东 | Locking bolt |
| US20020114681A1 (en) * | 2001-02-22 | 2002-08-22 | Shao-Chien Tseng | Anti-dead locking, anti-vibration and loosening-proof bolt/nut structure |
| CN201013719Y (en) * | 2007-02-14 | 2008-01-30 | 刘红群 | Self-tightening type anti-drop anti-theft screw |
| CN107091263A (en) * | 2016-02-18 | 2017-08-25 | 安德里茨水电有限公司 | Bucket-type runner |
| CN209083771U (en) * | 2018-11-07 | 2019-07-09 | 王卫国 | A kind of nail lock reducing derotation fastened by screw component of never becoming loose |
| CN211975262U (en) * | 2020-04-20 | 2020-11-20 | 东方电气集团东方电机有限公司 | Embedded impulse turbine runner |
| CN215719186U (en) * | 2021-07-13 | 2022-02-01 | 大唐水电科学技术研究院有限公司 | Large-scale removable fraction bucket runner |
-
2021
- 2021-07-13 CN CN202110793692.XA patent/CN113586310A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2403941Y (en) * | 2000-01-14 | 2000-11-01 | 王卫东 | Locking bolt |
| US20020114681A1 (en) * | 2001-02-22 | 2002-08-22 | Shao-Chien Tseng | Anti-dead locking, anti-vibration and loosening-proof bolt/nut structure |
| CN201013719Y (en) * | 2007-02-14 | 2008-01-30 | 刘红群 | Self-tightening type anti-drop anti-theft screw |
| CN107091263A (en) * | 2016-02-18 | 2017-08-25 | 安德里茨水电有限公司 | Bucket-type runner |
| CN209083771U (en) * | 2018-11-07 | 2019-07-09 | 王卫国 | A kind of nail lock reducing derotation fastened by screw component of never becoming loose |
| CN211975262U (en) * | 2020-04-20 | 2020-11-20 | 东方电气集团东方电机有限公司 | Embedded impulse turbine runner |
| CN215719186U (en) * | 2021-07-13 | 2022-02-01 | 大唐水电科学技术研究院有限公司 | Large-scale removable fraction bucket runner |
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