CN113585722A - Method for manufacturing wood grain template on surface of fair-faced concrete sheet wall - Google Patents
Method for manufacturing wood grain template on surface of fair-faced concrete sheet wall Download PDFInfo
- Publication number
- CN113585722A CN113585722A CN202110603842.6A CN202110603842A CN113585722A CN 113585722 A CN113585722 A CN 113585722A CN 202110603842 A CN202110603842 A CN 202110603842A CN 113585722 A CN113585722 A CN 113585722A
- Authority
- CN
- China
- Prior art keywords
- template
- wood grain
- nailed
- templates
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002023 wood Substances 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 230000007547 defect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 239000002344 surface layer Substances 0.000 claims description 3
- 240000001085 Trapa natans Species 0.000 abstract description 3
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 3
- 235000009165 saligot Nutrition 0.000 abstract description 3
- 230000007704 transition Effects 0.000 abstract description 3
- 238000010276 construction Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
- E04G11/08—Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/10—Forming or shuttering elements for general use with additional peculiarities such as surface shaping, insulating or heating, permeability to water or air
Abstract
The invention relates to a method for manufacturing a wood grain template on the surface of an exposed concrete sheet wall; deepening a template; processing a template; the flat template is processed uniformly by using a precision sliding table saw; the special-shaped template is drawn by CAD and then is guided into a full-automatic numerical control plate cutting machine to process the template, and each template is numbered after the blanking of the template is finished, so that the template can be conveniently found when in use; installing a component in the template; after the lining plate is processed, the wood grain board is nailed on the lining plate by a nail gun according to the typesetting of the template deepening drawing, the wood grain board cannot be nailed directly from the wood grain surface during nailing, and the wood grain board needs to be nailed from the side surface, so that no nail hole is formed on the surface of the wood grain; installing a component in the template; decorating the wood grain template; the manufacturing method is different from the traditional wood grain effect in that the wood grain effect transition achieved by the manufacturing method is more natural, the water caltrops are clearer and more attractive, the manufacturing process is simple, the manufacturing method is suitable for large-scale production, and the production efficiency is high by improving the processes and the sequence of splicing and template blanking.
Description
Technical Field
The invention relates to the field of processing and manufacturing of concrete templates, in particular to a method for manufacturing a wood grain template on the surface of an exposed concrete sheet wall.
Background
The fair-faced concrete can be cast and formed at one time and is widely used for decorative effects of veneers, and the wood grain effect is gradually applied to the design scheme of the fair-faced concrete due to unique textures in the forming effect of the concrete, but the construction difficulty of the wood grain effect and the smooth surface effect is greatly different, more complex procedures are needed, more precise assembly can be completed, and therefore, a complete set of processing method of the wood grain fair-faced concrete template is needed.
Disclosure of Invention
The invention aims to overcome the defects and provides a manufacturing method of a wood grain fair-faced concrete template, which can ensure the construction of the wood grain fair-faced concrete molding effect.
In order to achieve the above object, the present invention is realized by:
a method for manufacturing a wood grain template on the surface of an exposed concrete wall comprises the following steps
Step 1: deepening a template;
firstly, deepening a template processing drawing in CAD, determining the size, numbering and cutting modes, and ensuring the maximum utilization rate of the template;
step 2: processing a template;
step 2.1, a precise sliding table saw is adopted for blanking four-side straight surfaces, a full-automatic numerical control plate cutting machine is used for a special-shaped template, so that the template is ensured to be accurate in size and smooth in notch,
2.2, after the template is discharged, pre-assembling the templates in a woodworking processing field to see whether the templates can be assembled or not so as to avoid the situation that the templates cannot be assembled during field installation;
and step 3: selecting and blanking;
3.1, selecting each template before blanking because the clear water covers the templates possibly to have defects, and checking the sizes of the surface layer, the frame and the templates one by one;
3.2, processing the panels with uniform specifications by using a precise sliding table saw on the flat template according to the deepened processing drawing;
3.3, drawing a processing drawing by using the CAD for the special-shaped template, and then guiding the special-shaped template into a full-automatic numerical control plate cutting machine to process the template, numbering each template after blanking of the template is finished, and conveniently finding the template when in use;
and 4, step 4: installing a component in the template; after the lining plate is processed, the wood grain board is nailed on the lining plate by a nail gun according to the typesetting of the template deepening drawing, the wood grain board cannot be nailed directly from the wood grain surface during nailing, and the wood grain board needs to be nailed from the side surface, so that no nail hole is formed on the surface of the wood grain;
and 5: decorating the wood grain template; installing the open seam strip and the arc external corner strip: when in processing, the joint between the panel with smooth surface and clear water and the wood grain board is required to be positioned in the middle of the open seam strip, and the open seam strip is nailed on the joint between the panel with smooth surface and clear water and the wood grain board by a nail gun, so that the joint between the panel with smooth surface and the wood grain board is avoided; the external corners are all arc external corners, and the customized arc external corner strips are arranged on the side faces of the templates.
The manufacturing method is different from the traditional wood grain effect in that the wood grain effect transition achieved by the manufacturing method is more natural, the water caltrops are clearer and more attractive, the manufacturing process is simple, the manufacturing method is suitable for large-scale production, and the production efficiency is high by improving the processes and the sequence of splicing and template blanking.
Detailed Description
The invention is further illustrated by the following specific examples.
A method for manufacturing a wood grain template on the surface of an exposed concrete wall comprises the following steps
Step 1: deepening a template;
firstly, deepening a template processing drawing in CAD, determining the size, numbering and cutting modes, and ensuring the maximum utilization rate of the template;
step 2: processing a template;
step 2.1, a precise sliding table saw is adopted for blanking four-side straight surfaces, a full-automatic numerical control plate cutting machine is used for a special-shaped template, so that the template is ensured to be accurate in size and smooth in notch,
2.2, after the template is discharged, pre-assembling the templates in a woodworking processing field to see whether the templates can be assembled or not so as to avoid the situation that the templates cannot be assembled during field installation;
and step 3: selecting and blanking;
3.1, selecting each template before blanking because the clear water covers the templates possibly to have defects, and checking the sizes of the surface layer, the frame and the templates one by one;
3.2, processing the panels with uniform specifications by using a precise sliding table saw on the flat template according to the deepened processing drawing;
3.3, drawing a processing drawing by using the CAD for the special-shaped template, and then guiding the special-shaped template into a full-automatic numerical control plate cutting machine to process the template, numbering each template after blanking of the template is finished, and conveniently finding the template when in use;
and 4, step 4: installing a component in the template; after the lining plate is processed, the wood grain board is nailed on the lining plate by a nail gun according to the typesetting of the template deepening drawing, the wood grain board cannot be nailed directly from the wood grain surface during nailing, and the wood grain board needs to be nailed from the side surface, so that no nail hole is formed on the surface of the wood grain;
and 5: decorating the wood grain template; installing the open seam strip and the arc external corner strip: when in processing, the joint between the panel with smooth surface and clear water and the wood grain board is required to be positioned in the middle of the open seam strip, and the open seam strip is nailed on the joint between the panel with smooth surface and clear water and the wood grain board by a nail gun, so that the joint between the panel with smooth surface and the wood grain board is avoided; the external corners are all arc external corners, and the customized arc external corner strips are arranged on the side faces of the templates.
The manufacturing method is different from the traditional wood grain effect in that the wood grain effect transition achieved by the manufacturing method is more natural, the water caltrops are clearer and more attractive, the manufacturing process is simple, the manufacturing method is suitable for large-scale production, and the production efficiency is high by improving the processes and the sequence of splicing and template blanking.
Claims (1)
1. A method for manufacturing a wood grain template on the surface of an exposed concrete wall is characterized by comprising the following steps: comprises that
Step 1: deepening a template;
firstly, deepening a template processing drawing in CAD, determining the size, numbering and cutting modes, and ensuring the maximum utilization rate of the template;
step 2: processing a template;
step 2.1, a precise sliding table saw is adopted for blanking four-side straight surfaces, a full-automatic numerical control plate cutting machine is used for a special-shaped template, so that the template is ensured to be accurate in size and smooth in notch,
2.2, after the template is discharged, pre-assembling the templates in a woodworking processing field to see whether the templates can be assembled or not so as to avoid the situation that the templates cannot be assembled during field installation;
and step 3: selecting and blanking;
3.1, selecting each template before blanking because the clear water covers the templates possibly to have defects, and checking the sizes of the surface layer, the frame and the templates one by one;
3.2, processing the panels with uniform specifications by using a precise sliding table saw on the flat template according to the deepened processing drawing;
3.3, drawing a processing drawing by using the CAD for the special-shaped template, and then guiding the special-shaped template into a full-automatic numerical control plate cutting machine to process the template, numbering each template after blanking of the template is finished, and conveniently finding the template when in use;
and 4, step 4: installing a component in the template; after the lining plate is processed, the wood grain board is nailed on the lining plate by a nail gun according to the typesetting of the template deepening drawing, the wood grain board cannot be nailed directly from the wood grain surface during nailing, and the wood grain board needs to be nailed from the side surface, so that no nail hole is formed on the surface of the wood grain;
and 5: decorating the wood grain template; installing the open seam strip and the arc external corner strip: when in processing, the joint between the panel with smooth surface and clear water and the wood grain board is required to be positioned in the middle of the open seam strip, and the open seam strip is nailed on the joint between the panel with smooth surface and clear water and the wood grain board by a nail gun, so that the joint between the panel with smooth surface and the wood grain board is avoided; the external corners are all arc external corners, and the customized arc external corner strips are arranged on the side faces of the templates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110603842.6A CN113585722A (en) | 2021-06-01 | 2021-06-01 | Method for manufacturing wood grain template on surface of fair-faced concrete sheet wall |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110603842.6A CN113585722A (en) | 2021-06-01 | 2021-06-01 | Method for manufacturing wood grain template on surface of fair-faced concrete sheet wall |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113585722A true CN113585722A (en) | 2021-11-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110603842.6A Pending CN113585722A (en) | 2021-06-01 | 2021-06-01 | Method for manufacturing wood grain template on surface of fair-faced concrete sheet wall |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113585722A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114197857A (en) * | 2021-12-28 | 2022-03-18 | 北京益汇达清水建筑工程有限公司 | Colorful fair-faced concrete construction process system |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112412029A (en) * | 2020-11-23 | 2021-02-26 | 上海宝冶集团有限公司 | Method for separating clear water concrete on different surfaces |
| CN112412027A (en) * | 2020-11-13 | 2021-02-26 | 上海宝冶集团有限公司 | Method for manufacturing large-section special-shaped load-bearing concrete bare concrete member |
-
2021
- 2021-06-01 CN CN202110603842.6A patent/CN113585722A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112412027A (en) * | 2020-11-13 | 2021-02-26 | 上海宝冶集团有限公司 | Method for manufacturing large-section special-shaped load-bearing concrete bare concrete member |
| CN112412029A (en) * | 2020-11-23 | 2021-02-26 | 上海宝冶集团有限公司 | Method for separating clear water concrete on different surfaces |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114197857A (en) * | 2021-12-28 | 2022-03-18 | 北京益汇达清水建筑工程有限公司 | Colorful fair-faced concrete construction process system |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211102 |
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| RJ01 | Rejection of invention patent application after publication |