CN113583420A - Alloy PC material with strong compatibility and processing technology - Google Patents

Alloy PC material with strong compatibility and processing technology Download PDF

Info

Publication number
CN113583420A
CN113583420A CN202110915467.9A CN202110915467A CN113583420A CN 113583420 A CN113583420 A CN 113583420A CN 202110915467 A CN202110915467 A CN 202110915467A CN 113583420 A CN113583420 A CN 113583420A
Authority
CN
China
Prior art keywords
parts
alloy
poe
glycidyl methacrylate
strong compatibility
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110915467.9A
Other languages
Chinese (zh)
Inventor
郑世楷
金海木
魏奇志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Sinochem Huamei Plastic Co ltd
Original Assignee
Dongguan Sinochem Huamei Plastic Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Sinochem Huamei Plastic Co ltd filed Critical Dongguan Sinochem Huamei Plastic Co ltd
Priority to CN202110915467.9A priority Critical patent/CN113583420A/en
Publication of CN113583420A publication Critical patent/CN113583420A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F255/00Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
    • C08F255/02Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Lubricants (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses an alloy PC material with strong compatibility and a processing technology thereof, and the formula comprises: polycarbonate, ABS, SAN, dicumyl peroxide, glycidyl methacrylate and POE; the weight parts of the components are respectively as follows: 35-55 parts of polycarbonate, 20-30 parts of ABS, 25-35 parts of SAN, 0.1-0.3 part of dicumyl peroxide, 0.3-0.7 part of glycidyl methacrylate and 4-8 parts of POE; the invention prepares the composite compatibilizer by melting dicumyl peroxide, glycidyl methacrylate and POE and mixes the composite compatibilizer with other materials, reduces the surface tension between polymers and the particle size of a dispersed phase, ensures the stability of a blend, thereby improving the compatibility of the materials, reducing the difficulty of preparation, removing a carbonized layer and impurities on the surface of the raw materials by ultrasonic cleaning, then drying to eliminate moisture, and ensuring the purity of the materials during preparation, thereby improving the physical properties of the prepared alloy PC material.

Description

Alloy PC material with strong compatibility and processing technology
Technical Field
The invention relates to the technical field of alloy PC, in particular to an alloy PC material with strong compatibility and a processing technology thereof.
Background
The alloy PC is a new material with high performance, functionalization and specialization obtained by a physical blending or chemical grafting method, an alloy PC product can be widely used in the fields of automobiles, electronics, precise instruments, office equipment, packaging materials, building materials and the like, the processing of the alloy PC material is generally carried out by using a screw extruder, the existing alloy PC material and the processing technology can basically meet the use requirements of people, but still have certain disadvantages: firstly, because the existing alloy PC uses different materials, the compatibility between alloy materials is influenced by the surface tension and the diffusion capacity between the materials, and the preparation difficulty is improved; secondly, in the preparation process of the existing alloy PC, the material is not cleaned and dried, and the physical properties of the prepared material are influenced by the surface carbonization of the material and the residual moisture and impurities.
Disclosure of Invention
The invention aims to provide an alloy PC material with strong compatibility and a processing technology, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an alloy PC material with strong compatibility comprises the following components: polycarbonate, ABS, SAN, dicumyl peroxide, glycidyl methacrylate and POE; the weight parts of the components are respectively as follows: 35-55 parts of polycarbonate, 20-30 parts of ABS, 25-35 parts of SAN, 0.1-0.3 part of dicumyl peroxide, 0.3-0.7 part of glycidyl methacrylate and 4-8 parts of POE.
A processing technology of alloy PC with strong compatibility comprises the following steps: step one, preparing raw materials; step two, cleaning and drying; step three, mixing the preparation; step four, melt preparation; step five, cooling and forming;
in the first step, respectively weighing 35-55 parts of polycarbonate, 20-30 parts of ABS, 25-35 parts of SAN, 0.1-0.3 part of dicumyl peroxide, 0.3-0.7 part of glycidyl methacrylate and 4-8 parts of POE according to the parts by weight of the components for later use;
in the second step, the polycarbonate, the ABS, the SAN, the dicumyl peroxide, the glycidyl methacrylate and the POE prepared in the first step are respectively placed in an ultrasonic cleaning machine for cleaning, then are placed in a baking oven for baking, and are taken out for standby after baking;
in the third step, the dicumyl peroxide, the glycidyl methacrylate and the POE which are baked in the second step are put into a double-screw extruder, and the mixture is put into a vacuum box for cooling after being extruded, and is cooled to obtain the composite compatibilizer;
in the fourth step, the polycarbonate, the ABS and the SAN obtained in the second step and the composite compatibilizer obtained in the third step are put into a double-screw extruder together for melt preparation, and are extruded into a forming die to obtain liquid alloy PC;
and step five, cooling the liquid alloy PC obtained in the step four in a vacuum box, and demolding after cooling to obtain the alloy PC material with strong compatibility.
Preferably, in the second step, the working time of the ultrasonic cleaning machine is 25-30 kHz, and the cleaning time is 10-17 min.
Preferably, in the second step, the baking temperature of the baking oven is 120-130 ℃, and the baking time is 40-60 min.
Preferably, in the third step, the rotating speed of a screw in the double-screw extruder is 45-55 r/min, and the temperature is 200-220 ℃.
Preferably, in the third step, the cooling rate of the vacuum box is 8-10 ℃/min, and the temperature is reduced to 20-30 ℃.
Preferably, in the fourth step, the rotating speed of a screw in the double-screw extruder is 70-80 r/min, and the temperature is 240-260 ℃.
Preferably, in the fifth step, the temperature reduction rate of the vacuum box is 8-10 ℃/min, and the temperature is reduced to 20-30 ℃.
Compared with the prior art, the invention has the beneficial effects that: through adding dicumyl peroxide, glycidyl methacrylate and POE (polyolefin elastomer) into the alloy PC material, the composite compatibilizer is prepared and mixed with the material, so that the surface tension between polymers and the particle size of a dispersed phase are reduced, the thickness of an interface layer is increased, and the stability of a blending structure is improved, so that the compatibility of the material is improved, and the preparation difficulty is reduced; through the cleaning and drying steps, the surface carbonization layer of the material is removed, the influence of residual moisture and impurities on preparation is eliminated, and the physical performance of the prepared material is improved.
Drawings
FIG. 1 is a flow chart of the processing technique of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution:
example 1:
an alloy PC material with strong compatibility comprises the following components: polycarbonate, ABS, SAN, dicumyl peroxide, glycidyl methacrylate and POE; the weight parts of the components are respectively as follows: 40 parts of polycarbonate, 25 parts of ABS, 25 parts of SAN, 0.2 part of dicumyl peroxide, 0.5 part of glycidyl methacrylate and 6 parts of POE.
A processing technology of alloy PC with strong compatibility comprises the following steps: step one, preparing raw materials; step two, cleaning and drying; step three, mixing the preparation; step four, melt preparation; step five, cooling and forming;
in the first step, respectively weighing 40 parts of polycarbonate, 25 parts of ABS, 25 parts of SAN, 0.2 part of dicumyl peroxide, 0.5 part of glycidyl methacrylate and 6 parts of POE according to the parts by weight of the components for later use;
in the second step, respectively cleaning the polycarbonate, ABS, SAN, dicumyl peroxide, glycidyl methacrylate and POE prepared in the first step for 14min by using an ultrasonic cleaner at the working frequency of 25kHz, putting the cleaned products into a baking oven, baking the products for 45min at the temperature of 125 ℃, and taking the products out for later use;
in the third step, the dicumyl peroxide, the glycidyl methacrylate and the POE which are baked in the second step are put into a double-screw extruder, the temperature is adjusted to 210 ℃, the rotating speed of the screw is 50r/min, the extruded mixture is put into a vacuum box to be cooled to 25 ℃ at the speed of 8 ℃/min, and the composite compatibilizer is obtained after cooling;
in the fourth step, the polycarbonate, the ABS and the SAN obtained in the second step and the composite compatibilizer obtained in the third step are put into a double-screw extruder together, the temperature is regulated to 250 ℃, the rotating speed of the screw is 75r/min, and the extruded mixture is put into a forming die to obtain liquid alloy PC;
and in the fifth step, the liquid alloy PC obtained in the fourth step is placed into a vacuum box, the temperature is reduced to 25 ℃ at the speed of 10 ℃/min, and then the alloy PC material with strong compatibility is obtained after demoulding.
Example 2:
an alloy PC material with strong compatibility comprises the following components: polycarbonate, ABS, SAN, dicumyl peroxide, glycidyl methacrylate and POE; the weight parts of the components are respectively as follows: 50 parts of polycarbonate, 25 parts of ABS, 35 parts of SAN, 0.2 part of dicumyl peroxide, 0.6 part of glycidyl methacrylate and 7 parts of POE.
A processing technology of alloy PC with strong compatibility comprises the following steps: step one, preparing raw materials; step two, cleaning and drying; step three, mixing the preparation; step four, melt preparation; step five, cooling and forming;
in the first step, 50 parts of polycarbonate, 25 parts of ABS, 35 parts of SAN, 0.2 part of dicumyl peroxide, 0.6 part of glycidyl methacrylate and 7 parts of POE are respectively weighed according to the parts by weight of the components for later use;
in the second step, respectively cleaning the polycarbonate, ABS, SAN, dicumyl peroxide, glycidyl methacrylate and POE prepared in the first step for 15min by using an ultrasonic cleaner at the working frequency of 28kHz, putting the cleaned products into a baking oven, baking the products for 50min at the temperature of 125 ℃, and taking the products out for later use;
in the third step, the dicumyl peroxide, the glycidyl methacrylate and the POE which are baked in the second step are put into a double-screw extruder, the temperature is adjusted to 210 ℃, the rotating speed of the screw is 50r/min, the extruded mixture is put into a vacuum box to be cooled to 30 ℃ at the speed of 8 ℃/min, and the composite compatibilizer is obtained after cooling;
in the fourth step, the polycarbonate, the ABS and the SAN obtained in the second step and the composite compatibilizer obtained in the third step are put into a double-screw extruder together, the temperature is regulated to 250 ℃, the rotating speed of the screw is 75r/min, and the extruded mixture is put into a forming die to obtain liquid alloy PC;
and in the fifth step, the liquid alloy PC obtained in the fourth step is placed into a vacuum box, the temperature is reduced to 30 ℃ at the speed of 10 ℃/min, and then the alloy PC material with strong compatibility is obtained after demoulding.
Example 3:
an alloy PC material with strong compatibility comprises the following components: polycarbonate, ABS, SAN, dicumyl peroxide, glycidyl methacrylate and POE; the weight parts of the components are respectively as follows: 35 parts of polycarbonate, 20 parts of ABS, 25 parts of SAN, 0.1 part of dicumyl peroxide, 0.3 part of glycidyl methacrylate and 4 parts of POE.
A processing technology of alloy PC with strong compatibility comprises the following steps: step one, preparing raw materials; step two, cleaning and drying; step three, mixing the preparation; step four, melt preparation; step five, cooling and forming;
in the first step, respectively weighing 35 parts of polycarbonate, 20 parts of ABS, 25 parts of SAN, 0.1 part of dicumyl peroxide, 0.3 part of glycidyl methacrylate and 4 parts of POE according to the weight parts of the components for later use;
in the second step, respectively cleaning the polycarbonate, ABS, SAN, dicumyl peroxide, glycidyl methacrylate and POE prepared in the first step for 10min by using an ultrasonic cleaner at the working frequency of 25kHz, putting the cleaned products into a baking oven, baking the products for 40min at the temperature of 120 ℃, and taking the products out for later use;
in the third step, the dicumyl peroxide, the glycidyl methacrylate and the POE which are baked in the second step are put into a double-screw extruder, the temperature is adjusted to be 200 ℃, the rotating speed of the screw is 45r/min, the extruded mixture is put into a vacuum box to be cooled to 20 ℃ at the speed of 8 ℃/min, and the composite compatibilizer is obtained after cooling;
in the fourth step, the polycarbonate, the ABS and the SAN obtained in the second step and the composite compatibilizer obtained in the third step are put into a double-screw extruder together, the temperature is adjusted to 240 ℃, the rotating speed of the screw is 70r/min, and the extruded mixture is put into a forming die to obtain liquid alloy PC;
and in the fifth step, the liquid alloy PC obtained in the fourth step is placed into a vacuum box, the temperature is reduced to 20 ℃ at the speed of 8 ℃/min, and then the alloy PC material with strong compatibility is obtained after demoulding.
The performance of the alloy PC material with strong compatibility obtained in the above embodiment is respectively tested, and compared with the alloy PC material prepared by the general process on the market, the obtained results are as follows:
impact strength
Example 1 183.5J/m
Example 2 174.8J/m
Example 3 189.2J/m
Comparative example 85.7J/m
Based on the above, the invention has the advantages that the dicumyl peroxide, the glycidyl methacrylate and the POE are melted to prepare the composite compatibilizer, and then the composite compatibilizer is mixed with various materials of the alloy, so that the compatibility among various materials is improved, the surface tension among polymers and the particle size of a dispersion phase are reduced, the stability of a blending structure is improved, the preparation difficulty is reduced, a carbonized layer and residual impurities of the materials are removed by generating ultrasonic waves, and then the influence of moisture is eliminated by drying, so that the physical performance of the prepared alloy PC material is improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (8)

1. An alloy PC material with strong compatibility comprises the following components: polycarbonate, ABS, SAN, dicumyl peroxide, glycidyl methacrylate and POE; the method is characterized in that: the weight parts of the components are respectively as follows: 35-55 parts of polycarbonate, 20-30 parts of ABS, 25-35 parts of SAN, 0.1-0.3 part of dicumyl peroxide, 0.3-0.7 part of glycidyl methacrylate and 4-8 parts of POE.
2. A processing technology of alloy PC with strong compatibility comprises the following steps: step one, preparing raw materials; step two, cleaning and drying; step three, mixing the preparation; step four, melt preparation; step five, cooling and forming; the method is characterized in that:
in the first step, respectively weighing 35-55 parts of polycarbonate, 20-30 parts of ABS, 25-35 parts of SAN, 0.1-0.3 part of dicumyl peroxide, 0.3-0.7 part of glycidyl methacrylate and 4-8 parts of POE according to the parts by weight of the components for later use;
in the second step, the polycarbonate, the ABS, the SAN, the dicumyl peroxide, the glycidyl methacrylate and the POE prepared in the first step are respectively placed in an ultrasonic cleaning machine for cleaning, then are placed in a baking oven for baking, and are taken out for standby after baking;
in the third step, the dicumyl peroxide, the glycidyl methacrylate and the POE which are baked in the second step are put into a double-screw extruder, and the mixture is put into a vacuum box for cooling after being extruded, and is cooled to obtain the composite compatibilizer;
in the fourth step, the polycarbonate, the ABS and the SAN obtained in the second step and the composite compatibilizer obtained in the third step are put into a double-screw extruder together for melt preparation, and are extruded into a forming die to obtain liquid alloy PC;
and step five, cooling the liquid alloy PC obtained in the step four in a vacuum box, and demolding after cooling to obtain the alloy PC material with strong compatibility.
3. The processing technology of the alloy PC with strong compatibility according to claim 2, characterized in that: in the second step, the working time of the ultrasonic cleaning machine is 25-30 kHz, and the cleaning time is 10-17 min.
4. The processing technology of the alloy PC with strong compatibility according to claim 2, characterized in that: in the second step, the baking temperature of the baking oven is 120-130 ℃, and the baking time is 40-60 min.
5. The processing technology of the alloy PC with strong compatibility according to claim 2, characterized in that: in the third step, the rotating speed of screws in the double-screw extruder is 45-55 r/min, and the temperature is 200-220 ℃.
6. The processing technology of the alloy PC with strong compatibility according to claim 2, characterized in that: in the third step, the cooling rate of the vacuum box is 8-10 ℃/min, and the temperature is reduced to 20-30 ℃.
7. The processing technology of the alloy PC with strong compatibility according to claim 2, characterized in that: in the fourth step, the rotating speed of a screw in the double-screw extruder is 70-80 r/min, and the temperature is 240-260 ℃.
8. The processing technology of the alloy PC with strong compatibility according to claim 2, characterized in that: in the fifth step, the temperature reduction rate of the vacuum box is 8-10 ℃/min, and the temperature is reduced to 20-30 ℃.
CN202110915467.9A 2021-08-10 2021-08-10 Alloy PC material with strong compatibility and processing technology Pending CN113583420A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110915467.9A CN113583420A (en) 2021-08-10 2021-08-10 Alloy PC material with strong compatibility and processing technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110915467.9A CN113583420A (en) 2021-08-10 2021-08-10 Alloy PC material with strong compatibility and processing technology

Publications (1)

Publication Number Publication Date
CN113583420A true CN113583420A (en) 2021-11-02

Family

ID=78256863

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110915467.9A Pending CN113583420A (en) 2021-08-10 2021-08-10 Alloy PC material with strong compatibility and processing technology

Country Status (1)

Country Link
CN (1) CN113583420A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115678146A (en) * 2022-10-24 2023-02-03 广东炜田环保新材料股份有限公司 Tray turnover box and production process

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107163533A (en) * 2017-05-26 2017-09-15 上海长伟锦磁工程塑料有限公司 A kind of PC/ABS alloys of anti-screw hole cracking

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107163533A (en) * 2017-05-26 2017-09-15 上海长伟锦磁工程塑料有限公司 A kind of PC/ABS alloys of anti-screw hole cracking

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
申娟等: "挤出条件对POE-g-GMA增韧PC/ABS合金性能的影响", 《工程塑料应用》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115678146A (en) * 2022-10-24 2023-02-03 广东炜田环保新材料股份有限公司 Tray turnover box and production process

Similar Documents

Publication Publication Date Title
CN113583420A (en) Alloy PC material with strong compatibility and processing technology
CN111548567A (en) Preparation method and application of polypropylene composite material
CN108178874A (en) A kind of high voltage power cable polypropylene insulation material and preparation method thereof
CN107082948A (en) A kind of enhanced PP gasket for packings of polyethylene
DE60012891T2 (en) FUNCTIONALIZED POLYPROYPELENES AND METHOD FOR THEIR PRODUCTION
CN108285598B (en) Polyvinyl chloride processing aid master batch with toughening function and preparation method thereof
CN103450561B (en) high temperature resistant high impact polyphenylene ether/polypropylene alloy material and preparation method thereof
CN111378073A (en) Process method for preparing high-fluidity low-gloss ABS resin by continuous bulk method
CN106633369A (en) Preparation method of bi-component modified glass fiber filled composite polypropylene material
DE2453491A1 (en) PROCESS FOR PRODUCING COMPOUND DIMENSIONS
CN111718534A (en) High-tensile high-strength PE (polyethylene) winding film and preparation method thereof
DE102013015417A1 (en) Propylene resin material and process for its preparation
CN111073553A (en) High-strength high-fluidity polypropylene bonding resin and preparation method thereof
CN111098468B (en) 3D printing wire rod of rABS/SEBS-g-MAH and preparation method thereof
DE19821746A1 (en) Production of graft copolymer rubber for use in resin compositions
CN117050498A (en) Alloy formula and process based on PC+ABS
CN112662061B (en) Low-shrinkage modified polypropylene resin and preparation method and application thereof
CN112280301B (en) Low-dielectric-constant polyphenylene sulfide composite material and preparation process thereof
CN114044973A (en) Radiation-resistant PP electret melt-blown material and preparation process thereof
CN107540935A (en) A kind of polypropylene reclaimed material composition and preparation method thereof
DE2020478A1 (en) Thermoplastic molding compounds with improved dielectric properties
CN106009427A (en) Special material for white polyvinylidene fluoride cast film
CN108504077B (en) White graphene modified polyphenyl ether composite material and preparation method thereof
CN114044974B (en) Flame-treatment-free high-foaming-rate polypropylene foaming material and preparation method thereof
JP7191429B1 (en) Method for manufacturing dielectric material

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20211102