CN113580704A - Anaerobic biodegradable BOPP film and preparation method thereof - Google Patents

Anaerobic biodegradable BOPP film and preparation method thereof Download PDF

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Publication number
CN113580704A
CN113580704A CN202110574147.1A CN202110574147A CN113580704A CN 113580704 A CN113580704 A CN 113580704A CN 202110574147 A CN202110574147 A CN 202110574147A CN 113580704 A CN113580704 A CN 113580704A
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anaerobic
surface layer
bopp film
polypropylene
biodegradable
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Chinese (zh)
Inventor
张勋吉
沈磊
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Anhui Guofeng Plastic Industry Co Ltd
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Anhui Guofeng Plastic Industry Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • B32B2250/242All polymers belonging to those covered by group B32B27/32
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51Elastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/716Degradable
    • B32B2307/7163Biodegradable

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Biological Depolymerization Polymers (AREA)

Abstract

The invention discloses an anaerobic biodegradable BOPP film and a preparation method thereof, and relates to the technical field of films, wherein the BOPP film sequentially comprises an upper surface layer, a core layer and a lower surface layer, and the upper surface layer comprises the following components in percentage by weight: 2-4 wt% of anti-blocking master batch, 0.5-1.5 wt% of anaerobic biodegradation agent and 94.5-97.5 wt% of homo-polypropylene; the core layer consists of the following components in percentage by weight: 0.5-1.5 wt% of anaerobic biodegradation agent, 95.5-98.5 wt% of homopolymerized polypropylene and 1-3 wt% of antistatic agent; the lower surface layer consists of the following components in percentage by weight: 98.5-99.5 wt% of homo-polypropylene and 0.5-1.5 wt% of anaerobic biodegradation agent; wherein, the anaerobic biodegradation agent is prepared by melting, blending and extruding higher fatty acid, plant cellulose, catalase, superoxide dismutase and homopolymerized polypropylene. The BOPP film prepared by the invention has good tensile strength and high transparency, can be completely decomposed into water, carbon dioxide, methane and organic matters in an environment rich in anaerobic organisms, and is environment-friendly, safe and reliable.

Description

Anaerobic biodegradable BOPP film and preparation method thereof
Technical Field
The invention relates to the technical field of films, in particular to an anaerobic biodegradable BOPP film and a preparation method thereof.
Background
With the development of science and technology and the progress of society, global environmental problems such as plastic pollution and the like, which human beings rely on to live, begin to be concerned all over the world. Plastic pollution can cause huge economic loss and can also cause certain influence on the environment; in addition, when the plastic is crushed and buried, the micro plastic particles and additives in the plastic can permeate into soil and contact human bodies through various natural circulation, drinking water, food and the like, and cancer, immunity damage or other diseases are likely to be caused.
The commonly used degradable plastic films in the market at present comprise starch-based biodegradable plastics, polylactic acid biodegradable plastics, oxidative degradation and other degradable plastics. Starch-based biodegradable plastics can only be finally decomposed into fragments, and complete biodegradation can not be realized in the true sense. The polylactic acid biodegradable plastic is easy to thermally degrade when being processed at high temperature, the strength of the film is reduced, and the raw material and processing cost of the polylactic acid are high. Oxidative degradation occurs in an aerobic environment, but the additive is metal salt which pollutes soil, and waste materials cannot be recycled in the production process. The anaerobic biodegradable film is formed by decomposing a plastic film into water, carbon dioxide, methane and organic matters finally under an anaerobic environment through hydrolysis, fermentation, hydrogen production, acetic acid production and methane production stages of anaerobic microorganisms existing in the nature, however, the existing anaerobic biodegradable film has the problems of low degradation rate and incomplete degradation.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides the anaerobic biodegradable BOPP film and the preparation method thereof, and the prepared film has good tensile strength and high transparency, can be completely decomposed into water, carbon dioxide, methane and organic matters in an environment rich in anaerobic organisms, and is environment-friendly, safe and reliable.
The invention provides an anaerobic biodegradable BOPP film which sequentially comprises an upper surface layer, a core layer and a lower surface layer, wherein the upper surface layer comprises the following components in percentage by weight: 2-4 wt% of anti-blocking master batch, 0.5-1.5 wt% of anaerobic biodegradation agent and 94.5-97.5 wt% of homo-polypropylene;
the core layer consists of the following components in percentage by weight: 0.5-1.5 wt% of anaerobic biodegradation agent, 95.5-98.5 wt% of homopolymerized polypropylene and 1-3 wt% of antistatic agent;
the lower surface layer consists of the following components in percentage by weight: 98.5-99.5 wt% of homo-polypropylene and 0.5-1.5 wt% of anaerobic biodegradation agent;
wherein, the anaerobic biodegradation agent is prepared by melting, blending and extruding higher fatty acid, plant cellulose, catalase, superoxide dismutase and homopolymerized polypropylene.
Preferably, the anaerobic biodegradation agent is prepared by melt blending and extruding the following raw materials in percentage by weight: 60 wt% of higher fatty acid, 34 wt% of plant cellulose, 3 wt% of catalase and 3 wt% of superoxide dismutase.
Preferably, the anti-blocking master batch is prepared by co-extruding homo-polypropylene and titanium dioxide; wherein the particle size of the titanium dioxide is 2-5 μm.
Preferably, the effective component of the antistatic agent is N, N-bis (2-hydroxyethyl) octadecylamine.
Preferably, the isotactic degree of the homopolymerized polypropylene is 96-97%, and the melt index is 2-4 g/10min under the condition of 230 ℃/2.16 kg.
Preferably, the thicknesses of the upper surface layer, the core layer and the lower surface layer are respectively 2-4 μm, 10-55 μm and 1 μm.
The invention also provides a preparation method of the anaerobic biodegradable BOPP film, which comprises the following steps:
s1, respectively adding the raw materials of the upper surface layer, the core layer and the lower surface layer into different extruders for melt extrusion, and filtering by a filter screen to obtain an upper surface layer melt, a core layer melt and a lower surface layer melt;
s2, converging and extruding the upper-layer melt, the core-layer melt and the lower-layer melt in a three-layer T-shaped structural die head to obtain a membrane;
s3, attaching the membrane to a chill roll to be quenched to form a cast sheet, cooling in a water bath, and finally removing water to obtain a dry cast sheet;
s4, longitudinally drawing, transversely drawing and corona treating the cast sheet to obtain a mother film, and cutting the mother film after aging treatment to obtain the anaerobic biodegradable BOPP film.
Preferably, in S1, the extrusion temperature of the extruder is 240-255 ℃.
Preferably, in S3, the chilling roller temperature is 30-35 ℃, and the water bath temperature is 30-35 ℃.
Preferably, in S4, the longitudinal drawing process temperature is 110-120 ℃ in the preheating upper area, 110-120 ℃ in the lower area, 100-110 ℃ in the drawing upper area, 110-115 ℃ in the lower area, 110-120 ℃ in the shaping upper area, 110-120 ℃ in the lower area, and the longitudinal drawing ratio is 4.0-4.5; the preheating temperature of the transverse drawing process is 160-170 ℃, the drawing temperature is 155-160 ℃, the setting temperature is 120-130 ℃, and the distance between two sides of the transverse drawing chain track is 8.5-9.5 times of the width of a cast sheet.
Has the advantages that: the invention prepares the anaerobic biodegradation agent by melting and blending higher fatty acid, plant cellulose, catalase and superoxide dismutase, and adds the anaerobic biodegradation agent into each layer of raw materials of the BOPP film, in the preparation process of the film, the higher fatty acid is embedded into a polypropylene molecular chain, the polypropylene macromolecular chain is destroyed in an anaerobic environment, and all components in the anaerobic biodegradation agent are matched with each other to induce anaerobic bacteria and provide nutrition conditions and anaerobic environment conditions thereof, thereby accelerating the degradation rate; the organic matters are biochemically degraded through the metabolism of anaerobic bacteria and facultative bacteria and through a hydrolysis stage, a fermentation stage, a hydrogen-producing and acetic-acid-producing stage and a methane-producing stage, and the method is environment-friendly, safe and reliable. According to the invention, on the basis of not changing the original BOPP production process, the environment-friendly full-degradable film which is low in cost and can be rapidly degraded is obtained by adding the film raw material, the prepared film has good tensile strength and high transparency, can be completely decomposed into water, carbon dioxide, methane and organic matters in an environment rich in anaerobic organisms, and is environment-friendly, safe and reliable.
Detailed Description
The technical solution of the present invention will be described in detail below with reference to specific examples.
In the following examples, the isotactic degree of the homo-polypropylene is 96-97%, and the melt index is 2-4 g/10min under the condition of 230 ℃/2.16 kg; the active ingredient of the antistatic agent is N, N-bis (2-hydroxyethyl) octadecylamine; the anaerobic biodegradation agent is prepared by melt blending and extruding the following raw materials in percentage by weight: 60 wt% of higher fatty acid, 34 wt% of plant cellulose, 3 wt% of catalase and 3 wt% of superoxide dismutase.
Example 1
The anaerobic biodegradable BOPP film provided by the invention sequentially comprises an upper surface layer, a core layer and a lower surface layer, wherein the thickness of each layer is sequentially 2 micrometers, 22 micrometers and 1 micrometer.
The upper surface layer consists of the following components in percentage by weight: 2 wt% of anti-blocking master batch, 0.5 wt% of anaerobic biodegradation agent and 97.5 wt% of homopolymerized polypropylene; the core layer consists of the following components in percentage by weight: 0.5 wt% of anaerobic biodegradation agent, 98.5 wt% of homo-polypropylene and 1 wt% of antistatic agent; the lower surface layer consists of the following components in percentage by weight: 99.5 wt% of homopolymerized polypropylene and 0.5 wt% of anaerobic biodegradation agent;
wherein, the anti-blocking master batch is prepared by co-extruding homopolymerized polypropylene and titanium dioxide, and the particle size of the titanium dioxide is 3 μm.
The preparation method of the anaerobic biodegradable BOPP film comprises the following steps:
s1, respectively adding the raw materials of the upper surface layer, the core layer and the lower surface layer into different extruders for melt extrusion, and filtering by a filter screen to obtain an upper surface layer melt, a core layer melt and a lower surface layer melt; wherein the extrusion temperature of the extruder is 240-255 ℃; after the raw materials of each component of the upper surface layer are melted and extruded, filtering by a filter screen with 150 meshes; after the raw materials of each component of the core layer and the lower surface layer are melted and extruded, filtering by using a 320-mesh filter screen respectively;
s2, converging and extruding the upper-layer melt, the core-layer melt and the lower-layer melt in a three-layer T-shaped structural die head to obtain a membrane;
s3, attaching the membrane to a chill roll to be quenched to form a cast sheet, cooling in a water bath, and finally removing water to obtain a dry cast sheet; wherein the temperature of the chilling roller is 30 ℃, and the temperature of the water bath is 30 ℃;
s4, longitudinally drawing, transversely drawing and corona treating the cast sheet to obtain a mother film, wherein the longitudinal drawing process temperature is that the upper preheating area is 110-120 ℃, the lower area is 110-120 ℃, the upper drawing area is stretched by 100-110 ℃, the lower area is 110-115 ℃, the upper shaping area is shaped by 110-120 ℃, the lower area is stretched by 110-120 ℃, and the longitudinal drawing ratio is 4.5; the preheating temperature of the transverse drawing process is 160-170 ℃, the drawing temperature is 155-160 ℃, the setting temperature is 120-130 ℃, and the distance between two sides of a transverse drawing chain rail is 9.0 times of the width of a cast sheet; and then cutting the mother film after aging treatment to obtain the anaerobic biodegradable BOPP film.
Example 2
The anaerobic biodegradable BOPP film provided by the invention sequentially comprises an upper surface layer, a core layer and a lower surface layer, wherein the thickness of each layer is 3 micrometers, 21 micrometers and 1 micrometer in sequence.
The upper surface layer consists of the following components in percentage by weight: 2 wt% of anti-blocking master batch, 1 wt% of anaerobic biodegradation agent and 97 wt% of homopolymerized polypropylene; the core layer consists of the following components in percentage by weight: 1 wt% of anaerobic biodegradation agent, 98 wt% of homo-polypropylene and 1 wt% of antistatic agent; the lower surface layer consists of the following components in percentage by weight: 99 wt% of homopolymerized polypropylene and 1 wt% of anaerobic biodegradation agent;
wherein, the anti-blocking master batch is prepared by co-extruding homopolymerized polypropylene and titanium dioxide, and the particle size of the titanium dioxide is 3 μm.
The preparation method of the anaerobic biodegradable BOPP film is the same as that of example 1.
Example 3
The anaerobic biodegradable BOPP film provided by the invention sequentially comprises an upper surface layer, a core layer and a lower surface layer, wherein the thickness of each layer is sequentially 4 micrometers, 20 micrometers and 1 micrometer.
The upper surface layer consists of the following components in percentage by weight: 2 wt% of anti-blocking master batch, 1.5 wt% of anaerobic biodegradation agent and 96.5 wt% of homopolymerized polypropylene; the core layer consists of the following components in percentage by weight: 1.5 wt% of anaerobic biodegradation agent, 97.5 wt% of homopolymerized polypropylene and 1 wt% of antistatic agent; the lower surface layer consists of the following components in percentage by weight: 98.5 wt% of homo-polypropylene and 1.5 wt% of anaerobic biodegradation agent;
wherein, the anti-blocking master batch is prepared by co-extruding homopolymerized polypropylene and titanium dioxide, and the particle size of the titanium dioxide is 3 μm.
The preparation method of the anaerobic biodegradable BOPP film is the same as that of example 1.
Comparative example
A BOPP film comprises an anti-sticking layer, a core layer and a polypropylene layer in sequence, wherein the thickness of each layer is 2 micrometers, 22 micrometers and 1 micrometer in sequence.
The anti-sticking layer consists of the following components in percentage by weight: 2 wt% of anti-blocking master batch and 98% of homopolymerized polypropylene; the core layer consists of the following components in percentage by weight: 99 wt% of homopolymerized polypropylene and 1 wt% of antistatic agent; the polypropylene layer consists of the following components in percentage by weight: 100 wt% of homo-polypropylene;
wherein, the anti-blocking master batch is prepared by co-extruding homopolymerized polypropylene and titanium dioxide, and the particle size of the titanium dioxide is 3 μm.
The preparation method of the BOPP film comprises the following steps:
s1, respectively adding the raw materials of the anti-sticking layer, the core layer and the polypropylene layer into different extruders for melt extrusion, and filtering by a filter screen to obtain an anti-sticking layer melt, a core layer melt and a polypropylene layer melt; wherein the extrusion temperature of the extruder is 240-255 ℃; after the raw materials of each component of the anti-sticking layer are melted and extruded, filtering by a filter screen with 150 meshes; after the raw materials of each component of the core layer and the polypropylene layer are melt extruded, filtering by using a 320-mesh filter screen respectively;
s2, converging and extruding the anti-sticking layer melt, the core layer melt and the polypropylene layer melt in a three-layer T-shaped structure die head to obtain a membrane;
s3, attaching the membrane to a chill roll to be quenched to form a cast sheet, cooling in a water bath, and finally removing water to obtain a dry cast sheet; wherein the temperature of the chilling roller is 30 ℃, and the temperature of the water bath is 30 ℃;
s4, longitudinally drawing, transversely drawing and corona treating the cast sheet to obtain a mother film, wherein the longitudinal drawing process temperature is that the upper preheating area is 110-120 ℃, the lower area is 110-120 ℃, the upper drawing area is stretched by 100-110 ℃, the lower area is 110-115 ℃, the upper shaping area is shaped by 110-120 ℃, the lower area is stretched by 110-120 ℃, and the longitudinal drawing ratio is 4.5; the preheating temperature of the transverse drawing process is 160-170 ℃, the drawing temperature is 155-160 ℃, the setting temperature is 120-130 ℃, and the distance between two sides of a transverse drawing chain rail is 9.0 times of the width of a cast sheet; and cutting the mother film after aging treatment to obtain the BOPP film.
To verify the effect of the present invention, the BOPP films prepared in the above examples 1 to 3 and comparative example were subjected to a comparative test, and the test results are shown in table 1:
table 1 main physical property index data of the BOPP films prepared in table 1
Figure RE-GDA0003282286570000071
Remarking: total carbon content test standard was according to ASTM D5511.
As shown in Table 1, the anaerobic biodegradable BOPP film prepared by the invention has basically consistent tensile strength and friction coefficient compared with the common BOPP film under the condition of the same thickness, and the film is obviously higher in decomposition speed than the common BOPP film in anaerobic biological decomposition.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. The anaerobic biodegradable BOPP film sequentially comprises an upper surface layer, a core layer and a lower surface layer, and is characterized in that the upper surface layer consists of the following components in percentage by weight: 2-4 wt% of anti-blocking master batch, 0.5-1.5 wt% of anaerobic biodegradation agent and 94.5-97.5 wt% of homo-polypropylene;
the core layer consists of the following components in percentage by weight: 0.5-1.5 wt% of anaerobic biodegradation agent, 95.5-98.5 wt% of homopolymerized polypropylene and 1-3 wt% of antistatic agent;
the lower surface layer consists of the following components in percentage by weight: 98.5-99.5 wt% of homo-polypropylene and 0.5-1.5 wt% of anaerobic biodegradation agent;
wherein, the anaerobic biodegradation agent is prepared by melting, blending and extruding higher fatty acid, plant cellulose, catalase, superoxide dismutase and homopolymerized polypropylene.
2. The anaerobic biodegradable BOPP film according to claim 1, wherein the anaerobic biodegradation agent is prepared by melt blending and extrusion of the following raw materials in percentage by weight: 60 wt% of higher fatty acid, 34 wt% of plant cellulose, 3 wt% of catalase and 3 wt% of superoxide dismutase.
3. The anaerobic biodegradable BOPP film according to claim 1, wherein the anti-blocking master batch is prepared by co-extruding homo-polypropylene and titanium dioxide; wherein the particle size of the titanium dioxide is 2-5 μm.
4. The anaerobic biodegradable BOPP film according to claim 1, wherein the effective component of the antistatic agent is N, N-bis (2-hydroxyethyl) octadecylamine.
5. The anaerobic biodegradable BOPP film according to claim 1, wherein the isotactic degree of the homo-polypropylene is 96-97%, and the melt index is 2-4 g/10min under the condition of 230 ℃/2.16 kg.
6. The anaerobic biodegradable BOPP film according to any one of claims 1 to 5, wherein the thicknesses of the upper surface layer, the core layer and the lower surface layer are respectively 2-4 μm, 10-55 μm and 1 μm.
7. A process for the preparation of anaerobic biodegradable BOPP film according to any of claims 1 to 6, comprising the following steps:
s1, respectively adding the raw materials of the upper surface layer, the core layer and the lower surface layer into different extruders for melt extrusion, and filtering by a filter screen to obtain an upper surface layer melt, a core layer melt and a lower surface layer melt;
s2, converging and extruding the upper-layer melt, the core-layer melt and the lower-layer melt in a three-layer T-shaped structural die head to obtain a membrane;
s3, attaching the membrane to a chill roll to be quenched to form a cast sheet, cooling in a water bath, and finally removing water to obtain a dry cast sheet;
s4, longitudinally drawing, transversely drawing and corona treating the cast sheet to obtain a mother film, and cutting the mother film after aging treatment to obtain the anaerobic biodegradable BOPP film.
8. The method for preparing anaerobic biodegradable BOPP film according to claim 7, wherein in S1, the extrusion temperature of the extruder is 240-255 ℃.
9. The method for preparing the anaerobic biodegradable BOPP film according to claim 7, wherein in S3, the temperature of the chill roll is 30-35 ℃, and the temperature of the water bath is 30-35 ℃.
10. The preparation method of the anaerobic biodegradable BOPP film according to claim 7, wherein in S4, the longitudinal drawing process temperature is 110-120 ℃ in the preheating upper area, 110-120 ℃ in the lower area, 100-110 ℃ in the drawing upper area, 110-115 ℃ in the lower area, 110-120 ℃ in the shaping upper area, 110-120 ℃ in the lower area, and the longitudinal drawing ratio is 4.0-4.5; the preheating temperature of the transverse drawing process is 160-170 ℃, the drawing temperature is 155-160 ℃, the setting temperature is 120-130 ℃, and the distance between two sides of the transverse drawing chain track is 8.5-9.5 times of the width of a cast sheet.
CN202110574147.1A 2021-05-25 2021-05-25 Anaerobic biodegradable BOPP film and preparation method thereof Pending CN113580704A (en)

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Application publication date: 20211102