CN113575937A

CN113575937A - Foam extracting machine

Info

Publication number: CN113575937A
Application number: CN202110893941.2A
Authority: CN
Inventors: 章步洪; 胡克林; 孙福泽
Original assignee: Wenzhou Hongdu Light Industry Machinery Co ltd
Current assignee: Yang Juluan
Priority date: 2021-08-05
Filing date: 2021-08-05
Publication date: 2021-11-02
Anticipated expiration: 2041-08-05
Also published as: CN113575937B

Abstract

The application relates to a foam extracting machine which comprises a machine body, a steam pipe heating system, a heat preservation system, a water adding system and a control system, wherein a mounting frame is erected on the machine body and comprises symmetrically arranged support plates, a rotating roller is rotatably arranged between the two support plates, a foam removing mesh ring layer is arranged on the rotating roller, and a driving piece is arranged on the mounting frame; a driving mechanism is arranged on the mounting rack; a height adjusting mechanism is arranged between the mounting rack and the support plate; a clear water tank is arranged on the mounting frame, a driven roller is arranged in the clear water tank, the driven roller is positioned in the liquid level of the clear water tank, a driving roller is rotatably arranged on the mounting frame, and the driving roller is connected with an output motor; the foam absorbing conveyor belt is sleeved between the driving roller and the driven roller and is abutted against the foam removing mesh ring layer, the driving roller and the rotating roller rotate in the same direction, and the height of the driving roller is higher than that of the driven roller. This application has convenient operation, carries the foam efficient, and then improves the product and goes out the effect of gluing the quality.

Description

Foam extracting machine

Technical Field

The application relates to the technical field of food equipment, in particular to a foam extracting machine.

Background

In the production process of donkey-hide gelatin, donkey-hide gelatin raw pulp needs to be decocted and purified, and a large amount of floating foam carrying impurities appears in the decocting process and needs to be removed; the traditional extraction of the glue juice comprises methods such as open extraction and sealed extraction, and the traditional foam extraction method adopts manual foam extraction, so that the glue extraction is slow, time-consuming and low in efficiency.

Disclosure of Invention

The application provides a carry foam machine has convenient operation, carries the foam efficient, and then improves the product and goes out the effect of gluing the quality.

The application provides a carry foam machine adopts following technical scheme:

a foam lifting machine comprises a machine body, a steam pipe heating system, a heat preservation system, a water adding system and a control system, wherein the upper part of the machine body is a rectangular opening, the bottom of the machine body is in a semi-cylindrical shape, the steam pipe heating system, the heat preservation system, the water adding system and the control system are arranged on the machine body, a mounting frame is erected on the machine body and comprises two fixing seats and two support plates which are symmetrically arranged, a rotating roller is rotatably arranged between the two support plates, a foam removing net ring layer is arranged on the rotating roller, the foam removing net ring layer is vertically arranged at the rectangular opening of the machine body, and a driving piece for driving the rotating roller to rotate on the mounting frame is arranged on the mounting frame; the mounting frame is provided with a driving mechanism for driving the support plate to reciprocate relative to the rectangular opening direction of the machine body; a height adjusting mechanism is arranged between the mounting frame and the support plate and used for adjusting the height between the defoaming mesh ring layer and the machine body; a clear water tank for containing clear water is arranged on the mounting frame, a driven roller is arranged in the clear water tank, the driven roller is positioned in the liquid level of the clear water tank, a driving roller is rotatably arranged on the mounting frame, and the driving roller is connected with an output motor; the foam absorbing conveying belt is sleeved between the driving roller and the driven roller and is abutted against the foam removing mesh ring layer, the driving roller and the rotating roller rotate in the same direction, and the height of the driving roller is higher than that of the driven roller.

Preferably, actuating mechanism is including setting up the spur rack on one of them fixing base, fixed clothes motor and the fixed gear of installing on clothes motor output shaft private on the mounting bracket of setting up on, fixed gear and spur rack meshing transmission are connected, control system with clothes motor electricity is connected private.

Preferably, a roller set is installed on the mounting frame, a sliding groove is formed in the other fixing seat (211), the roller set rolls in the sliding groove, and the spur rack and the sliding groove are respectively arranged on two sides of the machine body.

Preferably, the driving part comprises a rotating motor fixedly mounted on the mounting frame, a driving gear fixedly mounted on an output shaft of the rotating motor and a driven gear fixedly mounted on the rotating rod, the driving gear is in meshed transmission connection with the driven gear, and the control system is electrically connected with the rotating motor.

Preferably, the height adjusting mechanism is a synchronous cylinder symmetrically arranged on two sides of the mounting frame, the two fixing seats are respectively and fixedly installed on piston rods of the synchronous cylinder, and the control system is electrically connected with the synchronous cylinder.

Preferably, the two fixing seats are both connected with upper guide rods, the machine body is symmetrically provided with lower guide rods, and the upper guide rods are inserted into the lower guide rods in a sliding manner.

Preferably, an arc-shaped protective cover is arranged on the mounting frame, and the driving roller and the arc-shaped protective cover are respectively arranged on two sides of the defoaming mesh ring layer.

Preferably, the clean water tank is provided with a brush, and the brush is abutted against the surface of the foam absorbing conveyor belt.

Preferably, a water scraping plate is arranged on the wall of the clear water tank above the liquid level, the water scraping plate is positioned between the driving roller and the driven roller, and the water scraping plate is abutted to the foam absorbing conveyor belt.

Preferably, the steam pipe heating system comprises a steam inlet pipe, an inner steam heating pipe and a condensed water outlet pipe, wherein the inner steam heating pipe is of a communicated upper-lower double-row pipe type structure and is positioned at the bottom of the machine body; one end of the inner steam heating pipe is connected with a steam inlet pipe, and the other end of the inner steam heating pipe is connected with a condensed water outlet pipe.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the height between the defoaming net ring layer and the machine body is adjusted by controlling the height adjusting mechanism, so that the defoaming net ring layer is in contact with the liquid level to reach a defoaming position; the rotating rod is driven by the driving piece to rotate on the mounting frame, so that the defoaming net ring layer is driven to rotate, meanwhile, the driven roller and the driven roller drive the defoaming conveyor belt to convey, and the defoaming conveyor belt abuts against the surface of the defoaming net ring layer to adsorb and remove floating foams attached to the defoaming net ring layer; the foam absorbing conveyor belt absorbing the foam is conveyed into a clean water tank for cleaning, the foam on the foam absorbing conveyor belt is removed, and the effect that the foam absorbing conveyor belt continuously removes the foam on the foam removing net ring layer is achieved; the driving mechanism drives the support plate to reciprocate along the direction of the rectangular opening of the machine body relative to the machine body, so that the defoaming net ring layer can remove floating foam from the rectangular opening of the machine body; the foam removing device circularly and automatically removes floating foam in the machine body, and has the effects of convenient operation, high foam extracting efficiency and further improvement of the glue yield quality of products;

2. the roller group is arranged on the mounting frame, the sliding groove is formed in the fixing seat, the roller group rolls in the sliding groove, and the straight rack and the sliding groove are respectively arranged on two sides of the machine body, so that the moving stability of the support plate on the mounting frame during movement is improved;

3. the upper guide rods are connected to the two fixed seats of the mounting frame, the lower guide rods are symmetrically mounted on the machine body, and the upper guide rods are inserted into the lower guide rods in a sliding manner, so that the stability of the height adjusting mechanism during the height change period is improved;

4. the arc-shaped protective covers are arranged on the mounting frame, and the driving roller and the arc-shaped protective covers are respectively arranged on two sides of the defoaming net ring layer, so that liquid splashing of the defoaming net ring layer during the defoaming period is reduced;

5. the brush is arranged on the clean water tank, and the brush hair of the brush is positioned at the junction of the liquid level and the foam absorbing conveyor belt, so that the foam on the surface of the foam absorbing conveyor belt can be cleaned conveniently;

6. the wall of the clear water tank above the liquid level is provided with the water scraping plate, the water scraping plate is positioned between the driving roller and the driven roller and is abutted against the foam absorbing conveyor belt, and before the foam absorbing conveyor belt extrudes and removes foam on the foam removing net ring layer, the water scraping plate is abutted against the foam absorbing conveyor belt to achieve the water removing effect, so that better water absorption and foam removal during the period of abutting against the foam removing net ring layer are improved;

7. the steam pipe heating system heats liquid in the machine body, the heat preservation system positioned outside the machine body preserves heat of the machine body, the water adding system supplements a water source for donkey-hide gelatin raw pulp in the machine body, and the control system monitors and detects the whole body and has the effect of improving the gelatin outlet quality of a product.

Drawings

FIG. 1 is a front view of a foam extractor;

FIG. 2 is a cross-sectional view of a longitudinal section of a housing in the foam extractor;

FIG. 3 is a schematic view of a portion of the demister of FIG. 2;

FIG. 4 is a cross-sectional view of a body cross-section in a foam extractor;

fig. 5 is a partial cross-sectional view of fig. 4 at the demister.

Description of reference numerals: 1. a body; 2. a defoaming device; 21. a mounting frame; 211. a fixed seat; 212. a mounting plate; 22. a rotating roller; 23. a defoaming mesh layer; 24. a drive member; 241. rotating the motor; 242. a driving gear; 243. a driven gear; 25. a clear water tank; 251. a drive roll; 252. a driven roller; 253. a foam-absorbing conveyor belt; 254. a brush; 255. a wiper blade; 26. an arc-shaped protective cover; 3. a steam pipe heating system; 31. a steam inlet pipe; 32. an internal steam heating pipe; 33. a condensed water outlet pipe; 4. a heat preservation system; 5. a water adding system; 51. a water inlet pipe; 52. a faucet; 6. a control system; 11. a drive mechanism; 111. straight rack; 112. a personal clothes motor; 113. fixing a gear; 114. a roller set; 115. a chute; 12. a height adjustment mechanism; 121. a synchronous cylinder; 122. an upper guide bar; 123. a lower guide bar.

Detailed Description

The present application is described in further detail below with reference to the attached drawings.

The embodiment of the application discloses a foam lifting machine.

Referring to fig. 1, the foam extracting machine comprises a machine body 1 with a rectangular opening at the upper part and a semi-cylindrical bottom, and a foam removing device 2, a steam pipe heating system 3, a heat preservation system 4, a water adding system 5 and a control system 6 which are arranged on the machine body 1.

Referring to fig. 2 and 3, the defoaming device 2 includes a mounting frame 21 mounted on the machine body 1, the mounting frame 21 includes two fixing seats 211 and two supporting plates 212, which are symmetrically arranged, a rotating roller 22 is rotatably mounted between the two supporting plates 212, and a defoaming mesh ring layer 23 is arranged on the rotating roller 22; the defoaming mesh layer 23 is vertically arranged at the rectangular opening of the machine body 1, and a driving member 24 for driving the rotating roller 22 to rotate on the mounting frame 21 is arranged on the mounting frame 21.

Referring to fig. 2 and 3, the driving member 24 includes a rotating motor 241 fixedly mounted on the mounting frame 21, a driving gear 242 fixedly mounted on an output shaft of the rotating motor 241, and a driven gear 243 fixedly mounted on the rotating stick 22; the driving gear 242 is engaged with the driven gear 243 for transmission, and the control system 6 is electrically connected with the rotating motor 241. The rotating motor 241 drives the driving gear 242 to rotate, so that the rotating roller 22 rotates relative to the mounting frame 21, and the foam floating on the liquid surface in the machine body 1 is removed by the foam removing mesh layer 23.

Referring to fig. 4 and 5, a clear water tank 25 for containing clear water is arranged on the mounting frame 21, a driven roller 252 is arranged in the clear water tank 25, the driven roller 252 is positioned in the liquid surface of the clear water tank 25, a driving roller 251 is rotatably arranged on the mounting frame 21, and the driving roller 251 is connected with an output motor for driving the output motor to rotate; a foam absorbing conveyor belt 253 is sleeved between the driving roller 251 and the driven roller 252, and the foam absorbing conveyor belt 253 is made of water-absorbing materials such as water-absorbing cloth; the foam absorbing conveyor belt 253 is abutted against the foam removing mesh layer 23, the driving roller 251 and the rotating roller 22 rotate in the same direction, and the height of the driving roller 251 is higher than that of the driven roller 252. The foam absorbing conveyor 253 acts on the foam removing net ring layer 23 to absorb the foam floating on the foam removing net ring layer 23, so that the foam removing function on the foam removing net ring layer 23 is realized.

Referring to fig. 4 and 5, in order to reduce liquid splashing during froth removal of the froth washer layer 23, an arc-shaped protection cover 26 is provided on the mounting frame 21, and the driving roller 251 and the arc-shaped protection cover 26 are respectively disposed at both sides of the froth washer layer 23.

Referring to fig. 4 and 5, in order to clean the froth on the surface of the froth-absorbing conveyor 253, a brush 254 is provided on the clean water tank 25, and the brush of the brush 254 is located at the boundary between the liquid surface and the froth-absorbing conveyor 253 and is abutted against the surface of the froth-absorbing conveyor 253; a drain opening is opened at the bottom of the clean water tank 25 for replacing the clean water in the clean water tank 25 and cleaning the clean water tank 25.

Referring to fig. 4 and 5, in order to improve the defoaming quality of the defoaming mesh layer 23, a wiper 255 is installed on a wall of the clear water tank 25 above the liquid surface, the wiper 255 is located between the driving roller 251 and the driven roller 252, and the wiper 255 abuts against the foam absorbing conveyor 253. Before foam absorbing conveyer belt 253 extrudees the defoaming to defoaming net circle layer 23, reach the effect of dewatering through wiping board 255 and conflict of foam absorbing conveyer belt 253, improve the better foam absorbing and removing of absorbing water during conflicting with defoaming net circle layer 23.

Referring to fig. 2 and 3, a driving mechanism 11 is disposed between the fixed base 211 and the supporting plate 212 for driving the supporting plate 212 to reciprocate relative to the rectangular opening of the machine body 1. The driving mechanism 11 comprises a spur rack 111 arranged on the fixed seat 211, a clothes-keeping motor 112 fixedly arranged on the mounting rack 21, and a fixed gear 113 arranged on an output shaft of the clothes-keeping motor 112; the fixed gear 113 is in meshed transmission connection with the spur rack 111, and the control system 6 is electrically connected with the clothes motor 112. The fixed gear 113 is driven by the personal clothing motor 112 to be in meshing transmission on the spur rack 111, so that the relative motion state between the mounting frame 21 and the machine body 1 is realized, and the defoaming mesh layer 23 is enabled to remove the floating foam floating on the liquid level in the machine body 1 back and forth.

Referring to fig. 2 and 3, in order to improve the stability of the fixed seat 211 moving above the machine body 1 during movement, a roller set 114 is mounted on the fixed seat 211, a sliding groove 115 is formed in the fixed seat 211, the roller set 114 rolls in the sliding groove 115, and the spur rack 111 and the sliding groove 115 are respectively arranged on the fixed seats 211 at two sides.

Referring to fig. 2 and 3, a height adjusting mechanism 12 is disposed between the mounting frame 21 and the support plate 212 to adjust the height between the defoaming collar layer 23 and the machine body 1. The height adjusting mechanism 12 is symmetrically arranged on the synchronous cylinders 121 on both sides of the mounting frame 21, the cylinder bodies of the two synchronous cylinders 121 are fixedly connected to the machine body 1, the piston rods of the two synchronous cylinders 121 are respectively and fixedly connected to the two fixing seats 211, and the control system 6 is electrically connected to the two synchronous cylinders 121. The two synchronous cylinders 121 are controlled by the control system 6 to synchronously operate, so that the height of the defoaming net ring layer 23 between the machine body 1 can be adjusted, and the defoaming effect can be realized by adapting to different liquid levels.

Referring to fig. 1 and 2, in order to improve the stability of the height adjusting mechanism 12 during the height change, the two fixing bases 211 are connected to upper guide rods 122, the machine body 1 is symmetrically provided with lower guide rods 123, and the upper guide rods 122 are slidably inserted into the lower guide rods 123.

Referring to fig. 1 and 2, the steam pipe heating system 3 includes a steam inlet pipe 31, an inner steam heating pipe 32 and a condensed water outlet pipe 33, wherein the inner steam heating pipe 32 is of a communicated upper and lower double-row pipe structure and is located at the bottom of the machine body 1; one end of the inner steam heating pipe 32 is connected with a steam inlet pipe 31, and the other end is connected with a condensed water outlet pipe 33.

Referring to fig. 1 and 2, the heat preservation system 4 includes a heat preservation jacket located in the length direction of the machine body 1 and fixedly wrapped on the lower half part of the outer side of the machine wall, and the heat preservation jacket is made of a high-temperature-resistant heat preservation material.

Referring to fig. 1 and 2, the watering system 5 includes a water inlet pipe 51 and a water tap 52, and the water inlet pipe 51 is fixedly positioned at two sides of the rectangular opening of the machine body 1.

The implementation principle is as follows: decocting colla Corii Asini raw stock in organism 1, purifying, heating liquid in organism 1 with steam pipe heating system 3, maintaining temperature of organism 1 with heat preservation system 4 located outside organism 1, supplementing water source to colla Corii Asini raw stock in organism 1 with water adding system 5, and monitoring and detecting the whole with control system 6; when a large amount of floating foam carrying impurities appears in the boiling process, the defoaming device 2 is controlled by the control system 6 to carry out the defoaming procedure.

Firstly, the height between the defoaming collar layer 23 and the machine body 1 is adjusted by controlling the synchronous cylinder 121 in the height adjusting mechanism 12, so that the defoaming collar layer 23 is in contact with the liquid level to reach the defoaming position; secondly, the driving piece 24 drives the rotating rod 22 to rotate on the mounting frame 21, so as to drive the defoaming ring layer 23 to rotate, meanwhile, the driven roller 252 and the driven roller 252 drive the foam absorbing conveyor belt 253 to convey, and the foam absorbing conveyor belt 253 abuts against the surface of the defoaming ring layer 23 to absorb and remove foam on the defoaming ring layer 23; the foam absorbing conveyor belt 253 absorbing the foam is conveyed into the clean water tank 25 again for cleaning, the foam floating on the foam absorbing conveyor belt 253 is removed, and the effect that the foam absorbing conveyor belt 253 continuously removes the foam floating on the foam removing net ring layer 23 is achieved; moreover, the driving mechanism 11 drives the support plate 212 to reciprocate along the rectangular opening direction of the machine body 1 relative to the machine body 1, so that the defoaming net ring layer 23 can remove the floating foam of the rectangular opening of the machine body 1; carry out the automation of floating the foam through the circulation of defoaming device 2 in to organism 1 and get rid of, have convenient operation, carry the foam efficient, and then improve the product and go out the effect of gluing the quality.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a carry foam machine, includes that upper portion is rectangle opening, bottom and is semi-cylindrical's organism (1) and arranges steam pipe heating system (3), heat preservation system (4), water feeding system (5) and control system (6) on organism (1), its characterized in that: the machine body (1) is erected with a mounting frame (21), the mounting frame (21) comprises two fixing seats (211) and two support plates (212) which are symmetrically arranged, a rotating roller (22) is rotatably mounted between the two support plates (212), a defoaming mesh ring layer (23) is arranged on the rotating roller (22), the defoaming mesh ring layer (23) is vertically arranged at a rectangular opening of the machine body (1), and a driving piece (24) for driving the rotating roller (22) to rotate on the mounting frame (21) is arranged on the mounting frame (21); the mounting frame (21) is provided with a driving mechanism (11) for driving the support plate (212) to reciprocate relative to the rectangular opening direction of the machine body (1); a height adjusting mechanism (12) is arranged between the mounting rack (21) and the support plate (212) and used for adjusting the height between the defoaming mesh ring layer (23) and the machine body (1); a clear water tank (25) for containing clear water is arranged on the mounting frame (21), a driven roller (252) is arranged in the clear water tank (25), the driven roller (252) is positioned in the liquid level of the clear water tank (25), a driving roller (251) is rotatably arranged on the mounting frame (21), and the driving roller (251) is connected with an output motor; a foam absorbing conveying belt (253) is sleeved between the driving roller (251) and the driven roller (252), the foam absorbing conveying belt (253) is abutted against the foam removing mesh layer (23), the driving roller (251) and the rotating roller (22) rotate in the same direction, and the height of the driving roller (251) is higher than that of the driven roller (252).

2. The foam extractor of claim 1, wherein: actuating mechanism (11) are including setting up spur rack (111) on one of them fixing base (211), fixed clothes motor (112) and the fixed gear (113) of installing on clothes motor (112) output shaft of private clothes motor (112) of setting on mounting bracket (21), fixed gear (113) are connected with spur rack (111) meshing transmission, control system (6) with clothes motor (112) electricity is connected private.

3. The foam extractor of claim 2, wherein: the mounting frame (21) is provided with a roller group (114), the other fixing seat (211) is provided with a sliding groove (115), the roller group (114) rolls in the sliding groove (115), and the spur rack (111) and the sliding groove (115) are respectively arranged on two sides of the machine body (1).

4. The foam extractor of claim 1, wherein: the driving piece (24) comprises a rotating motor (241) fixedly installed on the installation frame (21), a driving gear (242) fixedly installed on an output shaft of the rotating motor (241) and a driven gear (243) fixedly installed on the rotating stick (22), the driving gear (242) is in meshed transmission connection with the driven gear (243), and the control system (6) is electrically connected with the rotating motor (241).

5. The foam extractor of claim 1, wherein: height adjusting mechanism (12) are symmetrical arrangement in synchronizing cylinder (121) of mounting bracket (21) both sides, two fixing base (211) fixed mounting respectively is on synchronizing cylinder (121) piston rod, control system (6) with synchronizing cylinder (121) electricity is connected.

6. The foam extractor of claim 5, wherein: the two fixing seats (211) are connected with upper guide rods (122), the machine body (1) is symmetrically provided with lower guide rods (123), and the upper guide rods (122) are inserted into the lower guide rods (123) in a sliding manner.

7. The foam extractor of claim 1, wherein: an arc-shaped protection cover (26) is arranged on the mounting frame (21), and the driving roller (251) and the arc-shaped protection cover (26) are respectively arranged on two sides of the defoaming mesh ring layer (23).

8. The foam extractor of claim 1, wherein: the clear water tank (25) is provided with a brush (254), and the brush (254) is abutted against the surface of the foam absorbing conveyor belt (253).

9. The foam extractor of claim 1, wherein: and a water scraping plate (255) is arranged on the wall of the clear water tank (25) above the liquid level, the water scraping plate (255) is positioned between the driving roller (251) and the driven roller (252), and the water scraping plate (255) is abutted against the foam absorbing conveyor belt (253).

10. The foam extractor of claim 1, wherein: the steam pipe heating system (3) comprises a steam inlet pipe (31), an inner steam heating pipe (32) and a condensed water outlet pipe (33), wherein the inner steam heating pipe (32) is of a communicated upper-lower double-row pipe type structure and is positioned at the bottom of the machine body (1); one end of the inner steam heating pipe (32) is connected with a steam inlet pipe (31), and the other end is connected with a condensed water outlet pipe (33).