CN113575652B - Intelligent production equipment and production process for quick-frozen food - Google Patents
Intelligent production equipment and production process for quick-frozen food Download PDFInfo
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- CN113575652B CN113575652B CN202110623247.9A CN202110623247A CN113575652B CN 113575652 B CN113575652 B CN 113575652B CN 202110623247 A CN202110623247 A CN 202110623247A CN 113575652 B CN113575652 B CN 113575652B
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- balls
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C7/00—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
- A22C7/0015—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products specially adapted for making meat-balls
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C7/00—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
- A22C7/0023—Pressing means
- A22C7/003—Meat-moulds
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C7/00—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
- A22C7/0023—Pressing means
- A22C7/003—Meat-moulds
- A22C7/0046—Containers in which meat is pressed and moulded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
Abstract
The invention provides intelligent production equipment for quick-frozen food, which comprises a conveying device for conveying stuffing, a forming device for forming the stuffing into balls, and a heat setting device for setting the balls; the output end of the conveying device is connected with the input end of the forming device, and the output end of the forming device is connected with the input end of the heat setting device; the heat setting device comprises a hot water accommodating part for accommodating hot water, a bearing part for bearing the set balls and a lifting driving device for driving the bearing part to lift; the upper surface of the hot water accommodating part forms a hot water accommodating cavity, and the bearing part is arranged in the hot water accommodating cavity; the conveying device, the forming device and the heat setting device are sequentially arranged from top to bottom. The shaping device is used for shaping the shaped balls, so that the shaped balls are prevented from deforming again, and the shaped balls are favorable for selling. The invention also provides an intelligent production process of the quick-frozen food.
Description
Technical Field
The invention relates to the technical field of food processing equipment, in particular to intelligent production equipment and a production process for quick-frozen food.
Background
The quick-frozen meatballs have large market demands, the meatballs cannot be made into spherical shapes in the production of the meatballs in the prior art, the meatballs have various shapes and cannot be consistent in weight, and the meatballs are usually selected when being purchased by customers, so that the problem that the customers purchase the meatballs with large shape differences, trouble is brought when the customers purchase the meatballs, and meanwhile, the selling is influenced due to the poor shape of the meatballs.
Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.
Disclosure of Invention
An object of the embodiments of the present invention is to provide an intelligent production apparatus for quick-frozen food, so as to solve the problem that the great difference in the shape of the balls in the background art brings trouble to purchase and sale.
The first arc-shaped containing grooves of the forming device and the corresponding second arc-shaped containing grooves are attached to form spherical containing cavities for containing the filling materials, the filling materials are made into spherical balls one by one through the plurality of first arc-shaped containing grooves and the corresponding second arc-shaped containing grooves, the front and the back of the spherical containing cavities are blocked by the first blocking parts and the second blocking parts, the situation that the filling materials are still connected with the filling materials in the forming process is avoided, the filling materials form independent balls, the balls are formed in the same shape and are spherical, the quick-frozen food intelligent production process is beneficial to selling, a good impression is given to customers, and the quick-frozen food intelligent production process has great economic benefits.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent production device for quick-frozen food comprises a conveying device for conveying stuffing, a forming device for forming the stuffing into balls, and a heat setting device for setting the balls; the output end of the conveying device is connected with the input end of the forming device, and the output end of the forming device is connected with the input end of the heat setting device; the heat setting device comprises a hot water accommodating part for accommodating hot water, a bearing part for bearing the set balls and a lifting driving device for driving the bearing part to lift; the upper surface of the hot water accommodating part forms a hot water accommodating cavity, and the bearing part is arranged in the hot water accommodating cavity; the conveying device, the forming device and the heat setting device are sequentially arranged from top to bottom.
Furthermore, a plurality of water leakage holes are formed on the upper surface of the bearing part and are arranged in a matrix.
Further, the conveying device comprises a first filling conveying pipe and a second filling conveying pipe for conveying filling; the output end of the first stuffing conveying pipe is connected with the input end of the second stuffing conveying pipe, the second stuffing conveying pipe is a flexible conveying pipe, and one end of the second stuffing pipe extends into the space between the first forming circulating conveying part and the second forming circulating conveying part and extends to the discharge ends of the first forming circulating conveying part and the second forming circulating conveying part.
Further, the forming device comprises a first forming mechanism and a second forming mechanism which are used for forming the stuffing.
Further, the first forming mechanism comprises a first forming circulating conveying part and a first power driving device for driving the first forming circulating conveying part to rotate; the second forming mechanism comprises a second forming circulating conveying part and a second power driving device for driving the second forming circulating conveying part to rotate; the conveying direction of the first forming circulating conveying part and the conveying direction of the second forming circulating conveying part are vertically arranged, the conveying surface of one end of the first forming circulating conveying part is attached to the conveying surface of one end of the second forming circulating conveying part, and the conveying direction of the attaching surface of the first forming circulating conveying part is the same as that of the attaching surface of the second forming circulating conveying part.
Further, a plurality of first arc-shaped accommodating grooves which are arranged at equal intervals are formed on the conveying surface of the first forming circulating conveying part, and a plurality of second arc-shaped accommodating grooves which are in one-to-one correspondence with the first arc-shaped accommodating grooves are formed on the conveying surface of the second forming circulating conveying part.
Further, a first blocking portion is arranged between every two adjacent first arc-shaped containing grooves, a second blocking portion corresponding to the first blocking portion is arranged between every two adjacent second arc-shaped containing grooves, and the first blocking portion and the second blocking portion are arranged in a staggered mode along the conveying direction.
Further, the first blocking portion includes a first blocking member and a second blocking member; the first blocking piece is provided with a first blocking inclined surface which is contacted with the outer circumferential surface of the second filling conveying pipe, the outer circumferential surface of the second filling conveying pipe is contacted with a second blocking inclined surface, and a first inserting groove which gives way to the first blocking piece and the second blocking piece is formed on the conveying surface of the second forming circulating conveying part; the second blocking portion comprises a third blocking member and a fourth blocking member; the third blocking piece is provided with a third blocking inclined surface which is contacted with the outer circumferential surface of the second stuffing conveying pipe, the outer circumferential surface of the second stuffing conveying pipe is contacted with a fourth blocking inclined surface, and a second inserting groove which gives way to the third blocking piece and the fourth blocking piece is formed on the conveying surface of the first forming circulating conveying part.
Furthermore, a plurality of first arc-shaped yielding grooves which correspond to the first blocking parts one to one are formed on the conveying surface of the first forming circular conveying part, the first arc-shaped yielding grooves are positioned between the first blocking parts and the second blocking parts, and the first arc-shaped yielding grooves extend along the conveying direction of the first forming circular conveying part; still form a plurality of and each second blocking portion one-to-one's second arc groove of stepping down on the transport face of second formation circulation conveying portion, the second arc groove of stepping down is in the third and blocks between piece and the fourth blocking piece, the second arc groove of stepping down extends the setting along the direction of delivery of second formation circulation conveying portion.
Further, the quick-freezing device for the balls is also included.
Further, the freezing device comprises a freezing tunnel and a conveying belt for conveying the balls; the freezing tunnel is provided with a ball inlet and a ball outlet, and the conveying belt extends from the ball inlet to the ball outlet.
Further, the heat setting device also comprises a rotation driving device for driving the bearing part to rotate and a rotation driving device for driving the bearing part to incline downwards; one end of the bearing part forms a ball output leading-out part, the leading-out part is provided with a leading-out inlet for the ball to enter and a leading-out outlet for the ball to output, the leading-out part is gradually and upwards obliquely arranged along the direction from the leading-out inlet to the leading-out outlet, and the output end of the rotary driving device is connected with the lifting driving device.
Further, the rotation driving device comprises a connecting arm, a rotating arm, a first rotating shaft, a second rotating shaft and a rotating motor; the one end and the first axis of rotation fixed connection of linking arm, the other end and the lift drive's of linking arm output are connected, and second axis of rotation and first axis of rotation rotate to be connected, the one end and the second axis of rotation fixed connection of rotor arm, the other end of rotor arm and the other end of accepting the portion and be connected, the output and the second axis of rotation of rotating the motor are in the same place.
An intelligent production process of quick-frozen food comprises the following steps:
(1) molding the stuffing to make the stuffing form spherical balls one by one;
(2) shaping the spherical balls;
(3) cooling the spherical balls;
in the step (1), the stuffing is conveyed into a forming device through a conveying device, and the forming treatment is carried out on the stuffing;
in the step (2), the balls are subjected to sizing treatment by a sizing device.
Furthermore, the stuffing is input into a first stuffing conveying pipe of the conveying device, the first stuffing conveying pipe conveys the stuffing to a second stuffing conveying pipe, the second stuffing conveying pipe is a flexible conveying pipe and is positioned between the first forming circulating conveying part and the second forming circulating conveying part, the stuffing is positioned in the flexible conveying pipe and is extruded by the first arc-shaped containing groove and the second arc-shaped containing groove of the first forming circulating conveying part and the second forming circulating conveying part to form spherical balls, in the process that the first forming circulating conveying part and the second forming circulating conveying part gradually extrude the stuffing into spherical balls, the first blocking piece and the second blocking piece gradually block the upstream filling of the spherical balls along the conveying direction to form independent spherical balls, so that the spherical balls are prevented from being still connected with the filling in the forming process, and then are gradually conveyed into the forming device in the second filling conveying pipe along the conveying direction of the first forming circulating conveying part and the second forming circulating conveying part; in the process that the first blocking part and the second blocking part block stuffing, the diameter of the second stuffing conveying pipe is gradually narrowed and is perpendicular to the conveying faces of the first forming circulating conveying part and the second forming circulating conveying part, and the first arc-shaped abdicating groove and the second arc-shaped abdicating groove abdicating the second stuffing conveying pipe.
Further, the spherical balls are input into the hot water accommodating part, so that the hot water shapes the spherical balls, and then the lifting driving device drives the bearing part to scoop up the spherical balls.
Further, in the step (3), the balls are quickly frozen through the freezing device, the bearing part is driven by the rotary driving device to rotate to the input end of the conveying belt, the bearing part is driven by the rotary driving device to incline downwards, the balls are guided onto the conveying belt, and the balls are conveyed to the freezing tunnel by the conveying belt to be quickly frozen.
After adopting the structure, the intelligent production equipment for quick-frozen food has the following beneficial effects:
the stuffing is conveyed into the forming device through the conveying device, the forming device forms the ball into a spherical ball and then inputs the spherical ball into the hot water containing part of the forming device, so that the hot water forms the spherical ball, and the lifting driving device drives the bearing part to scoop up the spherical ball; the shaping device is used for shaping the shaped balls, so that the shaped balls are prevented from deforming again, and the shaped balls are favorable for selling.
The invention also provides an intelligent production process of quick-frozen food, stuffing is conveyed into a forming device through a conveying device, a spherical containing cavity for containing the stuffing is formed after a first arc-shaped containing groove of the forming device is attached to a corresponding second arc-shaped containing groove, the stuffing is made into spherical balls one by one through the first arc-shaped containing grooves and the corresponding second arc-shaped containing grooves, the front and the back of the spherical containing cavity are blocked by the first blocking part and the second blocking part, the situation that the stuffing is still connected with the stuffing in the forming process is avoided, the stuffing forms independent balls, the balls are formed in the same shape and are spherical, the ball is favorable for selling, a good impression is given to customers, and the intelligent production process has great economic benefit.
Drawings
FIG. 1 is a schematic diagram of the overall structure of intelligent production equipment and production process of quick-frozen food according to the invention;
fig. 2 is a partially enlarged schematic view of fig. 1 at a.
In the figure: the device comprises a conveying device 1, a forming device 2, a heat setting device 3, a hot water containing part 31, a bearing part 32, a lifting driving device 33, a water leakage hole 311, a first filling conveying pipe 11, a second filling conveying pipe 12, a first forming mechanism 21, a second forming mechanism 22, a first forming circulating conveying part 211, a first power driving device 212, a second forming circulating conveying part 221, a second power driving device 222, a first arc containing groove 2111, a second arc containing groove 2211, a first blocking part 213, a second blocking part 223, a first blocking part 2131, a second blocking part 2132, a third blocking part 2231, a fourth blocking part 2232, a first arc abdicating groove 214, a second arc abdicating groove 224, a freezing device 4, a freezing tunnel 41, a conveying belt 42, a rotary driving device 34 and a rotary driving device 35.
Detailed Description
In order to further explain the technical solution of the present invention, the following detailed description is given by way of specific examples.
As shown in fig. 1 and 2, the intelligent production equipment for quick-frozen food comprises a conveying device 1 for conveying stuffing, a forming device 2 for forming the stuffing into balls, and a heat setting device 3 for setting the balls; the output end of the conveying device 1 is connected with the input end of the forming device 2, and the output end of the forming device 2 is connected with the input end of the heat setting device 3; the heat setting device 3 comprises a hot water accommodating part 31 for accommodating hot water, a bearing part 32 for bearing the set balls, and a lifting driving device 33 for driving the bearing part 32 to lift; the upper surface of the hot water accommodating part 31 forms a hot water accommodating cavity, and the bearing part 32 is arranged in the hot water accommodating cavity; the conveying device 1, the forming device 2 and the heat setting device 3 are arranged in sequence from top to bottom.
Thus, the stuffing is conveyed into the forming device 2 through the conveying device 1, the forming device 2 forms the ball into a spherical ball and then inputs the spherical ball into the hot water containing part 31 of the forming device, so that the hot water forms the spherical ball, and then the lifting driving device 33 drives the bearing part 32 to take the spherical ball out; the shaping device is used for shaping the shaped balls, so that the shaped balls are prevented from deforming again, and the shaped balls are favorable for selling. Specifically, the forming device 2 is located above the heat setting device 3, so that the balls directly fall into the hot water containing part 31 from above, and the efficiency is improved.
Preferably, a plurality of water leakage holes 311 are formed on the upper surface of the receiving portion 32, and the plurality of water leakage holes 311 are arranged in a matrix. The receiving portion 32 is located at the bottom of the hot water accommodating cavity, and hot water leaks from the water leakage holes 311 during the rising process, so that when the receiving portion 32 rises out of the hot water surface, the hot water flows back to the hot water accommodating portion 31 from the water leakage holes 311 after staying for a period of time.
Preferably, the delivery device 1 comprises a first filling delivery pipe 11 and a second filling delivery pipe 12 for delivering the filling; the output end of the first stuffing conveying pipe 11 is connected with the input end of the second stuffing conveying pipe 12, the second stuffing conveying pipe 12 is a flexible conveying pipe, and one end of the second stuffing pipe extends into the space between the first forming circulating conveying part 211 and the second forming circulating conveying part 221 and extends to the discharge ends of the first forming circulating conveying part 211 and the second forming circulating conveying part 221. The first filling conveying pipe 11 is used for conveying filling into the conveying device 1, the first filling conveying pipe 11 is used for conveying the filling to the second filling conveying pipe 12, the second filling conveying pipe 12 is a flexible conveying pipe and is positioned between the first forming circulating conveying part 211 and the second forming circulating conveying part 221, the filling is positioned in the flexible conveying pipe and is extruded by the first arc-shaped accommodating groove 2111 and the second arc-shaped accommodating groove 2211 of the first forming circulating conveying part 211 and the second forming circulating conveying part 221 to form independent spherical balls, and the filling is conveyed out in the second filling conveying pipe 12 gradually along the conveying direction of the first forming circulating conveying part 211 and the second forming circulating conveying part 221. Specifically, the diameter of second filling material conveyer pipe 12 equals with the diameter in spherical holding chamber, and the length size of second filling material conveyer pipe 12 is fixed, has elastic deformation's performance in the diameter direction, and second filling material conveyer pipe 12 is the shape of globular ball when making the filling material in second filling material conveyer pipe 12 and be in spherical holding chamber, is the platykurtic between adjacent arc storage tank to along length direction gradually change, export fashioned filling material simultaneously.
Preferably, to facilitate the forming of the filling to form spherical balls, the forming device 2 comprises a first forming mechanism 21 and a second forming mechanism 22 for forming the filling.
Preferably, the first forming mechanism 21 comprises a first forming circulation conveying part 211, and a first power driving device 212 for driving the first forming circulation conveying part 211 to rotate; the second forming mechanism 22 comprises a second forming circulating conveying part 221 and a second power driving device 222 for driving the second forming circulating conveying part 221 to rotate; the conveying directions of the first forming circulating conveying part 211 and the second forming circulating conveying part 221 are vertically arranged, the conveying surface at one end of the first forming circulating conveying part 211 is attached to the conveying surface at one end of the second forming circulating conveying part 221, and the conveying directions of the attaching surfaces of the first forming circulating conveying part 211 and the second forming circulating conveying part 221 are the same.
Preferably, a plurality of first arc-shaped accommodating grooves 2111 are formed on the conveying surface of the first forming circulating conveying part 211 at equal intervals, and a plurality of second arc-shaped accommodating grooves 2211 corresponding to the first arc-shaped accommodating grooves 2111 one to one are formed on the conveying surface of the second forming circulating conveying part 221. The first power driving device 212 drives the first forming circulating conveying part 211 to rotate, the second power driving device 222 drives the second forming circulating conveying part 221 to rotate, the first arc-shaped accommodating grooves 2111 and the corresponding second arc-shaped accommodating grooves 2211 are attached to form spherical accommodating cavities for accommodating the stuffing, and the stuffing is made into spherical balls one by the plurality of upper arc-shaped accommodating grooves and the corresponding lower arc-shaped accommodating grooves, so that the made balls are consistent in shape and are spherical. Specifically, the first power driving device 212 includes a first driving roller, a second driving roller and a first driving motor, the first forming circulation conveying portion 211 is wound around the first driving roller and the second driving roller, an output end of the first driving motor is connected with the first driving roller, the second power driving device 222 includes a third driving roller, a fourth driving roller and a second driving motor, the second forming circulation conveying portion 221 is wound around the third driving roller and the fourth driving roller, and an output end of the second driving motor is connected with the third driving roller.
Preferably, in order to avoid the balls in the spherical receiving cavities from being connected with the filling, a first blocking portion 213 is disposed between each adjacent first arc-shaped receiving groove 2111, a second blocking portion 223 corresponding to the first blocking portion 213 is disposed between each adjacent second arc-shaped receiving groove 2211, and the first blocking portion 213 and the second blocking portion 223 are disposed in a staggered manner along the conveying direction.
Preferably, the first blocking portion 213 includes a first blocking piece 2131 and a second blocking piece 2132; the first blocking piece 2131 is provided with a first blocking inclined surface which is contacted with the outer circumferential surface of the second filling conveying pipe 12, a second blocking inclined surface which is contacted with the outer circumferential surface of the second filling conveying pipe 12, and a first insertion groove which abducts the first blocking piece 2131 and the second blocking piece 2132 is formed on the conveying surface of the second forming circulating conveying part 221; the second blocking portion 223 includes a third blocking piece 2231 and a fourth blocking piece 2232; the third blocking member 2231 has a third blocking inclined surface contacting the outer circumferential surface of the second filling material delivery pipe 12, a fourth blocking inclined surface contacting the outer circumferential surface of the second filling material delivery pipe 12, and a second insertion groove for abdicating the third blocking member 2231 and the fourth blocking member 2232 is formed on the delivery surface of the first molding cycle delivery part 211. When the conveying surface of the first forming circulation conveying part 211 and the conveying surface of the second forming circulation conveying part 221 are gradually attached to each other, the first blocking piece 2131, the second blocking piece 2132, the third blocking piece 2231 and the fourth blocking piece 2232 respectively contact with the outer circumference of the second filling conveying pipe 12 and then squeeze the second filling conveying pipe 12, so that the balls and the fillings in the spherical accommodating cavities are blocked; after the delivery surfaces are attached, first 2131 and second 2132 blocking members extend into the first mating groove, and third 2231 and fourth 2232 blocking members extend into the second mating groove.
Preferably, a plurality of first arc-shaped avoiding grooves 214 corresponding to the first blocking parts 213 one by one are further formed on the conveying surface of the first forming cycle conveying part 211, the first arc-shaped avoiding grooves 214 are located between the first blocking parts 2131 and the second blocking parts 2132, and the first arc-shaped avoiding grooves 214 are arranged to extend along the conveying direction of the first forming cycle conveying part 211; a plurality of second arc-shaped avoiding grooves 224 corresponding to the second blocking parts 223 one to one are further formed on the conveying surface of the second forming endless conveying part 221, the second arc-shaped avoiding grooves 224 are located between the third blocking part 2231 and the fourth blocking part 2232, and the second arc-shaped avoiding grooves 224 extend in the conveying direction of the second forming endless conveying part 221. In the process of blocking the fillings by the first blocking part 213 and the second blocking part 223, the diameter of the second filling material conveying pipe 12 is gradually narrowed and is perpendicular to the conveying planes of the first forming circulation conveying part 211 and the second forming circulation conveying part 221, and the first arc-shaped abdicating groove 214 and the second arc-shaped abdicating groove 224 perform abdicating processing on the second filling material conveying pipe 12.
Preferably, a freezing device 4 for quick freezing the balls is also included to facilitate storage of the balls.
Preferably, the freezing device 4 comprises a freezing tunnel 41, and a conveyor belt 42 for conveying the pellets; the freezing tunnel 41 has a pellet inlet port and a pellet outlet port, and a conveyor belt 42 is provided extending from the pellet inlet port to the pellet outlet port. The shaped pellets are placed on a conveyor belt 42, and the conveyor belt 42 conveys the pellets to a freezing tunnel 41 for freezing.
Preferably, the heat setting device 3 further includes a rotation driving device 34 for driving the bolster 32 to rotate, and a rotation driving device 35 for driving the bolster 32 to tilt downward; one end of the bearing part 32 forms a guiding part for outputting the pills, the guiding part is provided with a guiding inlet for the pills to enter and a guiding outlet for the pills to be output, the guiding part is gradually and obliquely arranged upwards along the direction from the guiding inlet to the guiding outlet, and the output end of the rotary driving device 34 is connected with the lifting driving device 33. After the lifting driving device 33 drives the bearing part 32 to rise, the rotation driving device 34 drives the bearing part 32 to rotate to the input end of the conveyer belt 42, the rotation driving device 35 drives the bearing part 32 to incline downwards, and the balls fall onto the conveyer belt 42 from the leading-out part; specifically, the lifting drive device 33 is driven by an air cylinder, and the rotation drive device 34 is driven by an air cylinder.
Preferably, the rotation driving means 35 includes a connecting arm, a rotating arm, a first rotating shaft, a second rotating shaft, and a rotating motor; one end and the first axis of rotation fixed connection of linking arm, the other end and the lift drive 33's of linking arm output are connected, and second axis of rotation and first axis of rotation rotate to be connected, the one end and the second axis of rotation fixed connection of rotor arm, the other end and the other end of accepting the portion 32 of rotor arm are connected, and the output and the second axis of rotation of rotating the motor are in the same place. The rotation motor drives the second rotation shaft to rotate, and the second rotation shaft drives the rotation arm to rotate, so as to drive the bearing part 32 to incline downwards, so that the balls are transmitted to the conveying belt 42 from the guiding part.
An intelligent production process of quick-frozen food comprises the following steps:
(1) molding the stuffing to make the stuffing form spherical balls one by one;
(2) shaping the spherical balls;
(3) cooling the spherical balls;
in the step (1), the stuffing is conveyed into a forming device 2 through a conveying device 1, and the forming treatment is carried out on the stuffing;
in the step (2), the balls are subjected to sizing treatment by a sizing device.
Like this, carry the filling material through conveyor 1 in forming device 2, form the spherical holding chamber of holding filling material after forming device 2's first arc storage tank 2111 and the laminating of the second arc storage tank 2211 that corresponds, make a plurality of first arc storage tanks 2111 and the second arc storage tank 2211 that corresponds make spheroidal ball with the filling material one by one, first portion 213 and the second of blocking blocks the portion 223 and blocks around the spherical holding chamber, avoid still linking to each other with the filling material in the forming process, make the filling material form independent ball, the fashioned shape of ball is unanimous and for the ball form, do benefit to and sell, give the customer a good impression, great economic benefits has.
Preferably, the stuffing is input into the first stuffing conveying pipe 11 of the conveying device 1, the first stuffing conveying pipe 11 conveys the stuffing to the second stuffing conveying pipe 12, the second stuffing conveying pipe 12 is a flexible conveying pipe and is positioned between the first forming circulation conveying part 211 and the second forming circulation conveying part 221, the stuffing is positioned in the flexible conveying pipe and is extruded by the first arc-shaped containing groove 2111 and the second arc-shaped containing groove 2211 of the first forming circulation conveying part 211 and the second forming circulation conveying part 221 to form spherical balls, in the process that the stuffing is gradually extruded into the spherical balls by the first forming circulation conveying part 211 and the second forming circulation conveying part 221, the first blocking piece 2131 and the second blocking piece 2132 gradually block the stuffing of the spherical balls upstream along the conveying direction to form independent spherical balls, so as to avoid the stuffing still connected with the spherical balls in the forming process, and gradually increase the conveying direction of the second forming circulation conveying part 221 along the first forming circulation conveying part 211 and the second forming circulation conveying part 221 The tube 12 is transported into the sizing device; in the process of blocking the fillings by the first blocking part 213 and the second blocking part 223, the diameter of the second filling material conveying pipe 12 is gradually narrowed and is perpendicular to the conveying planes of the first forming circulation conveying part 211 and the second forming circulation conveying part 221, and the first arc-shaped abdicating groove 214 and the second arc-shaped abdicating groove 224 perform abdicating processing on the second filling material conveying pipe 12.
Preferably, the spherical balls are supplied into the hot water storage part 31, the spherical balls are shaped by hot water, and the receiving part 32 is driven by the elevating driving device 33 to scoop up the spherical balls.
Preferably, in step (3), the balls are quickly frozen by the freezing device 4, the rotation driving device 34 drives the bearing part to rotate to the input end of the conveying belt 42, the rotation driving device 35 drives the bearing part to incline downwards, the balls are guided onto the conveying belt 42, and the conveying belt 42 conveys the balls to the freezing tunnel 41 for quick freezing treatment.
The product form of the present invention is not limited to the embodiments and examples shown in the present application, and any suitable changes or modifications of the similar ideas should be made without departing from the patent scope of the present invention.
Claims (11)
1. A quick-frozen food production equipment is characterized in that: comprises a conveying device for conveying stuffing, a forming device for forming the stuffing into balls and a heat setting device for setting the balls; the output end of the conveying device is connected with the input end of the forming device, and the output end of the forming device is connected with the input end of the heat setting device; the heat setting device comprises a hot water accommodating part for accommodating hot water, a bearing part for bearing the set balls and a lifting driving device for driving the bearing part to lift; the upper surface of the hot water accommodating part forms a hot water accommodating cavity, and the bearing part is arranged in the hot water accommodating cavity; the conveying device, the forming device and the heat setting device are sequentially arranged from top to bottom;
the conveying device comprises a first filling conveying pipe and a second filling conveying pipe for conveying filling; the output end of the first stuffing conveying pipe is connected with the input end of the second stuffing conveying pipe, the second stuffing conveying pipe is a flexible conveying pipe, and one end of the second stuffing pipe extends into the space between the first forming circulating conveying part and the second forming circulating conveying part and extends to the discharge ends of the first forming circulating conveying part and the second forming circulating conveying part;
the forming device comprises a first forming mechanism and a second forming mechanism for forming stuffing, wherein the first forming mechanism comprises a first forming circulating conveying part and a first power driving device for driving the first forming circulating conveying part to rotate; the second forming mechanism comprises a second forming circulating conveying part and a second power driving device for driving the second forming circulating conveying part to rotate; the conveying directions of the first forming circulating conveying part and the second forming circulating conveying part are vertically arranged, the conveying surface at one end of the first forming circulating conveying part is attached to the conveying surface at one end of the second forming circulating conveying part, and the conveying directions of the attaching surfaces of the first forming circulating conveying part and the second forming circulating conveying part are the same;
a plurality of first arc-shaped accommodating grooves which are arranged at equal intervals are formed on the conveying surface of the first forming circulating conveying part, and a plurality of second arc-shaped accommodating grooves which are in one-to-one correspondence with the first arc-shaped accommodating grooves are formed on the conveying surface of the second forming circulating conveying part; a first blocking part is arranged between every two adjacent first arc-shaped accommodating grooves, a second blocking part corresponding to the first blocking part is arranged between every two adjacent second arc-shaped accommodating grooves, and the first blocking part and the second blocking part are arranged in a staggered mode along the conveying direction; the first blocking portion comprises a first blocking member and a second blocking member; the first blocking piece is provided with a first blocking inclined surface which is contacted with the outer circumferential surface of the second filling conveying pipe, the outer circumferential surface of the second filling conveying pipe is contacted with a second blocking inclined surface, and a first inserting groove which gives way to the first blocking piece and the second blocking piece is formed on the conveying surface of the second forming circulating conveying part; the second blocking portion comprises a third blocking member and a fourth blocking member; the third blocking piece is provided with a third blocking inclined surface which is contacted with the outer circumferential surface of the second stuffing conveying pipe, the outer circumferential surface of the second stuffing conveying pipe is contacted with a fourth blocking inclined surface, and a second inserting groove which gives way to the third blocking piece and the fourth blocking piece is formed on the conveying surface of the first forming circulating conveying part.
2. The quick-frozen food production equipment according to claim 1, characterized in that: a plurality of water leakage holes are formed in the upper surface of the bearing part and are arranged in a matrix mode.
3. The quick-frozen food production equipment according to claim 2, characterized in that: a plurality of first arc-shaped abdicating grooves which are in one-to-one correspondence with the first blocking parts are formed on the conveying surface of the first forming circular conveying part, the first arc-shaped abdicating grooves are positioned between the first blocking parts and the second blocking parts, and the first arc-shaped abdicating grooves extend along the conveying direction of the first forming circular conveying part; still form a plurality of and each second blocking portion one-to-one's second arc groove of stepping down on the transport face of second formation circulation conveying portion, the second arc groove of stepping down is in the third and blocks between piece and the fourth blocking piece, the second arc groove of stepping down extends the setting along the direction of delivery of second formation circulation conveying portion.
4. The quick-frozen food production facility according to any one of claims 1 to 3, characterized in that: also comprises a freezing device for quickly freezing the balls.
5. The quick-frozen food production facility of claim 4, characterized in that: the freezing device comprises a freezing tunnel and a conveying belt for conveying the balls; the freezing tunnel is provided with a ball inlet and a ball outlet, and the conveying belt extends from the ball inlet to the ball outlet.
6. The quick-frozen food production facility of claim 5, characterized in that: the heat setting device also comprises a rotation driving device for driving the bearing part to rotate and a rotation driving device for driving the bearing part to incline downwards; one end of the bearing part forms a ball output leading-out part, the leading-out part is provided with a leading-out inlet for the ball to enter and a leading-out outlet for the ball to output, the leading-out part is gradually and upwards obliquely arranged along the direction from the leading-out inlet to the leading-out outlet, and the output end of the rotary driving device is connected with the lifting driving device.
7. The quick-frozen food production facility of claim 6, characterized in that: the rotation driving device comprises a connecting arm, a rotating arm, a first rotating shaft, a second rotating shaft and a rotating motor; the one end and the first axis of rotation fixed connection of linking arm, the other end and the lift drive's of linking arm output are connected, and second axis of rotation and first axis of rotation rotate to be connected, the one end and the second axis of rotation fixed connection of rotor arm, the other end of rotor arm and the other end of accepting the portion and be connected, the output and the second axis of rotation of rotating the motor are in the same place.
8. A quick-frozen food production process using the quick-frozen food production equipment as claimed in any one of claims 1 to 3 and 5 to 7, characterized by comprising the following steps:
(1) molding the stuffing to make the stuffing form spherical balls one by one;
(2) shaping the spherical balls;
(3) cooling the spherical balls;
in the step (1), the stuffing is conveyed into a forming device through a conveying device, and the forming treatment is carried out on the stuffing;
in the step (2), the ball is subjected to sizing treatment by a sizing device.
9. The production process of quick-frozen food according to claim 8, characterized in that: the stuffing is input into a first stuffing conveying pipe of the conveying device, the first stuffing conveying pipe conveys the stuffing to a second stuffing conveying pipe, the second stuffing conveying pipe is a flexible conveying pipe and is positioned between a first forming circulating conveying part and a second forming circulating conveying part, the stuffing is positioned in the flexible conveying pipe and is extruded by the first arc-shaped containing groove and the second arc-shaped containing groove of the first forming circulating conveying part and the second forming circulating conveying part to form spherical balls, in the process that the first forming circulating conveying part and the second forming circulating conveying part gradually extrude the stuffing into spherical balls, the first blocking piece and the second blocking piece gradually block the upstream filling of the spherical balls along the conveying direction to form independent spherical balls, so that the spherical balls are prevented from being still connected with the filling in the forming process, and then are gradually conveyed into the forming device in the second filling conveying pipe along the conveying direction of the first forming circulating conveying part and the second forming circulating conveying part; in the process that the first blocking part and the second blocking part block stuffing, the diameter of the second stuffing conveying pipe is gradually narrowed and is perpendicular to the conveying faces of the first forming circulating conveying part and the second forming circulating conveying part, and the first arc-shaped abdicating groove and the second arc-shaped abdicating groove abdicating the second stuffing conveying pipe.
10. The process for producing quick-frozen food according to claim 9, wherein the process comprises the following steps: the spherical balls are input into the hot water accommodating part, so that the hot water shapes the spherical balls, and then the lifting driving device drives the bearing part to scoop up the spherical balls.
11. The process for producing quick-frozen food according to claim 10, wherein the process comprises the following steps: in the step (3), the balls are quickly frozen through the freezing device, the bearing part is driven by the rotary driving device to rotate to the input end of the conveying belt, the bearing part is driven by the rotary driving device to incline downwards, the balls are guided onto the conveying belt, and the balls are conveyed to the freezing tunnel by the conveying belt to be quickly frozen.
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| BE789243A (en) * | 1971-09-24 | 1973-01-15 | Paolis Alessandro De | MACHINE FOR MAKING GNOCCHI AND TERR APPLE CROQUETTES |
| CN2544536Y (en) * | 2002-04-05 | 2003-04-16 | 张志标 | Track meat and fish ball shaping machine |
| CN202514511U (en) * | 2012-05-04 | 2012-11-07 | 东北农业大学 | Fish ball machine |
| CN105309953B (en) * | 2015-07-03 | 2020-08-18 | 浙江海洋学院 | Production equipment of squid balls |
| CN206586255U (en) * | 2017-03-07 | 2017-10-27 | 山东如康清真食品有限公司 | A kind of beef ball maker |
| CN106923143B (en) * | 2017-04-21 | 2023-04-07 | 邱秀娟 | Industrial ball water boiling equipment |
| CN107028212B (en) * | 2017-04-21 | 2019-02-19 | 魏玉芳 | A kind of implementation method that a ball efficiently produces |
| CN110934173A (en) * | 2019-11-29 | 2020-03-31 | 安徽麦壳科技有限公司 | Ball extrusion molding machine for food processing |
| CN111449263A (en) * | 2020-05-22 | 2020-07-28 | 宋恒屹 | Ball making devices |
| CN112120062B (en) * | 2020-08-31 | 2022-06-24 | 哈尔滨爱国机械科技有限公司 | Air-cooled meat particle conveying mechanism, meat paste production equipment and meat paste processing method |
| CN112868730B (en) * | 2021-02-03 | 2022-03-01 | 帅瑾 | Pill-shaped food forming device |
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