CN113566161A - Lamp radiator, manufacturing method thereof and lamp - Google Patents

Lamp radiator, manufacturing method thereof and lamp Download PDF

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Publication number
CN113566161A
CN113566161A CN202110599688.XA CN202110599688A CN113566161A CN 113566161 A CN113566161 A CN 113566161A CN 202110599688 A CN202110599688 A CN 202110599688A CN 113566161 A CN113566161 A CN 113566161A
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CN
China
Prior art keywords
connecting plate
heat dissipation
main body
facing
lamp
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Granted
Application number
CN202110599688.XA
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Chinese (zh)
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CN113566161B (en
Inventor
杨伦福
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Lesiyuan Lighting Co ltd
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Shenzhen Lesiyuan Lighting Co ltd
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Priority to CN202110599688.XA priority Critical patent/CN113566161B/en
Publication of CN113566161A publication Critical patent/CN113566161A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S9/00Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply
    • F21S9/02Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply the power supply being a battery or accumulator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/101Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening permanently, e.g. welding, gluing or riveting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/76Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/72Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps in street lighting

Abstract

The embodiment of the application discloses a lamp radiator and a manufacturing method thereof, and a lamp, wherein the lamp radiator comprises a radiating main body, a connecting plate and a plurality of radiating fins, the connecting plate is connected with the radiating main body, the plurality of radiating fins are parallelly arranged on one side, back to the radiating main body, of the connecting plate, a plurality of bulges are arranged on one side, facing the connecting plate, of each radiating fin, openings are formed in corresponding positions of the connecting plate, each radiating fin bulge is in plug-in fit with the corresponding opening, and the part, protruding out of the corresponding opening, of each bulge is stamped, so that the connecting plate and the corresponding radiating fins are connected to form an integral structure, and the surface, facing one side of the radiating main body, of the integral structure is a flat surface. This application has realized the inseparable combination of fin and connecting plate to realized the smooth level and smooth of the faying face of fin and connecting plate, the installation effectiveness of fin and connecting plate is high and convenient, breaks away from modes such as traditional screw, has improved pleasing to the eye and fashioned efficiency of this type of product, reduce cost etc..

Description

Lamp radiator, manufacturing method thereof and lamp
Technical Field
The application relates to the field of illuminating lamps, in particular to a lamp radiator, a manufacturing method of the lamp radiator and a lamp.
Background
At present, although some lamps are provided with radiators, the radiators are independent of the lamps, and the radiators are required to be connected with bases of the lamps through connecting pieces such as screws.
Disclosure of Invention
In order to solve the technical problem, the embodiment of the application provides a lamp radiator, a manufacturing method thereof and a lamp.
The first aspect of the embodiment of the application provides a lamp radiator, the radiator includes heat dissipation main part, connecting plate and a plurality of fin, the connecting plate connect in heat dissipation main part, a plurality of fin parallels are located the connecting plate is back to one side of heat dissipation main part, every fin orientation one side of connecting plate is equipped with a plurality of archs, the corresponding position of connecting plate is equipped with the trompil, and the protruding cooperation of pegging graft with the trompil that corresponds of every fin, and right protruding protrusion in the part of trompil is punched press, makes the connecting plate with the fin is connected and is formed an overall structure, and the overall structure orientation the surface of heat dissipation main part one side is a flat surface.
Optionally, after the surface of the integral structure facing one side of the heat dissipation body is attached to the surface of the heat dissipation body facing one side of the connection plate, at least one position of the integral formed by the heat dissipation body and the connection plate is pressed along the arrangement direction of the heat dissipation body and the connection plate to form a pressing recess, so that the surface of the integral structure facing one side of the heat dissipation body and the surface of the heat dissipation body facing one side of the connection plate are riveted and fixed.
Optionally, the surface of the heat dissipation main body facing one side of the connection plate includes a first region, a second region and a third region, the second region is disposed between the first region and the third region, the first region is substantially parallel to the third region, the height of the third region is greater than that of the first region, the second region is obliquely disposed relative to the first region and the second region, the first region and the second region are attached to corresponding positions of the surface of the integrated structure facing one side of the heat dissipation main body, and the extending direction of the heat dissipation fins is consistent with the arrangement direction of the first region, the second region and the third region.
Optionally, an extending direction of the heat dissipation sheet coincides with an arrangement direction of the first region, the second region, and the third region.
A second aspect of embodiments of the present application provides a luminaire, comprising:
the heat sink of any of the first aspect; and
the lamp assembly is arranged on one side, back to the connecting plate, of the heat dissipation main body of the heat radiator.
Optionally, an installation space is provided on a side of the heat dissipation body facing away from the connection plate, the lamp assembly includes a substrate, a reflector, a lens, a glass cover, and a power supply bracket, wherein the glass cover is engaged with an edge of the heat dissipation body facing away from the heat sink to seal the installation space, and the substrate, the reflector, the lens, and the power supply bracket are accommodated in the installation space;
the substrate, the reflecting cover and the lens are opposite to the radiating fin, the substrate is connected to one side of the radiating main body back to the connecting plate, the reflecting cover is connected to the substrate, and the lens is installed in the reflecting cover;
the power support is located the base plate, the reflector and one side of lens, just the power support with the heat dissipation main part is connected.
Optionally, the power supply bracket includes two fixing lugs arranged at an interval, each fixing lug is matched with a corresponding side of the heat dissipation main body, each fixing lug is provided with three first fixing holes, the three first fixing holes are arranged in a triangular shape, and three second fixing holes are arranged at corresponding positions of the heat dissipation main body;
the banks spare is still including locating two ear supports outside the installation space, two ear supports with two fixed lugs correspond the cooperation, and every ear support cover is located the three second fixed orifices that corresponds, and every ear support orientation one side of heat dissipation main part all is equipped with three mounting groove, three loose-packed groove with the position of three second fixed orifices is corresponding, three first fixed orifices three second fixed orifices reaches three mounting groove corresponds the connection through first mounting respectively.
Optionally, each ear support with all press from both sides between the corresponding position of heat dissipation main part and be equipped with the waterproof sheet, the waterproof sheet is connected in the ear support that corresponds, and every first mounting all passes the waterproof sheet.
Optionally, the lamp further includes a U-shaped bracket for fixing the lamp to an external structure, the heat dissipation body is accommodated in a U-shaped groove of the U-shaped bracket, two side portions of the U-shaped bracket are rotatably connected to the ear brackets on the corresponding sides, and the side portions of the U-shaped bracket are clamped between the ear brackets and the corresponding positions of the heat dissipation body.
Optionally, the substrate is an aluminum substrate; and/or the presence of a gas in the gas,
the glass cover is a toughened glass cover; and/or the presence of a gas in the gas,
the reflector is horn-shaped, and the opening size of the reflector is gradually increased from the direction of the substrate to the direction of the glass cover.
Optionally, a waterproof ring is clamped between the glass cover and the edge of one side of the heat dissipation main body, which faces away from the heat dissipation fins.
Optionally, the light fixture is a floodlight.
A third aspect of the embodiments of the present application provides a method for manufacturing a lamp radiator, for manufacturing the lamp radiator according to any one of the first aspect, the method including:
inserting the bulges of the plurality of radiating fins into the corresponding openings of the connecting plate;
and stamping the part of the bulge protruding out of the hole, so that the connecting plate and the radiating fin are connected to form an integral structure, and the surface of one side of the integral structure facing the radiating main body is a flat surface.
Optionally, the method further comprises:
the surface of one side, facing the heat dissipation main body, of the integral structure is attached to the surface of one side, facing the connecting plate, of the heat dissipation main body;
and extruding at least one position of the whole formed by the heat dissipation main body and the connecting plate along the arrangement direction of the heat dissipation main body and the connecting plate to form an extrusion recess, so that the surface of the whole structure facing one side of the heat dissipation main body and the surface of the heat dissipation main body facing one side of the connecting plate are riveted and fixed.
Among the technical scheme that this application embodiment provided, after the cooperation of pegging graft with a plurality of archs of a plurality of fin and the corresponding trompil of connecting plate, carry out the punching press with bellied bulge, the inseparable combination of fin and connecting plate has been realized, and, bellied bulge keeps unanimous with the plane of connecting plate after the punching press, the smoothness of the faying face of fin and connecting plate has been realized and has leveled, bellied bulge has fixedly after the punching press, strengthen and the radiating effect of conduction, the fin is high and convenient with the installation effectiveness of connecting plate, break away from modes such as traditional screw thread, the pleasing to the eye and the fashioned efficiency of this kind of product have been improved, reduce cost etc., solve a plurality of fin integrated into one piece's of lamps and lanterns problem.
Drawings
Fig. 1 is a schematic diagram illustrating a lamp according to an embodiment of the present application in a disassembled state;
fig. 2 is a perspective view of a heat sink in an embodiment of the present application;
fig. 3 is a partially disassembled schematic view of a heat sink in an embodiment of the present application;
FIG. 4A is a schematic structural view of an embodiment of the present application when the connecting plate and the heat sink are not assembled;
FIG. 4B is an enlarged partial schematic view of FIG. 4A;
FIG. 4C is another enlarged partial view of FIG. 4A;
FIG. 5A is a schematic structural diagram of a connecting plate according to an embodiment of the present disclosure;
FIG. 5B is an enlarged partial schematic view of FIG. 5A;
FIG. 6A is a schematic view of the assembled, but not stamped, protrusions and openings of an embodiment of the present application;
FIG. 6B is a schematic view of the boss and opening shown in FIG. 6A after assembly and stamping;
FIG. 6C is a schematic view of the protrusions and openings of another embodiment of the present application assembled but not stamped;
FIG. 6D is a schematic view of the boss and opening shown in FIG. 6C after assembly and stamping;
FIG. 7 is a schematic view of an embodiment of the present application showing the connection plate and heat sink assembled but not stamped;
FIG. 8A is a schematic view of an embodiment of the present application illustrating a stamped connection plate and a heat sink;
FIG. 8B is a schematic view of the connection plate and the heat sink of FIG. 8A in another orientation after being assembled and stamped;
FIG. 8C is an enlarged partial schematic view of FIG. 8B;
FIG. 9 is a schematic view of another heat sink in an embodiment of the present application;
fig. 10 is a schematic exploded view of a heat dissipation body, a power supply bracket and an ear bracket in an embodiment of the present application;
fig. 11 is a schematic structural view illustrating an assembled heat dissipation main body, a power supply bracket and an ear bracket in an embodiment of the present application;
fig. 12 is a schematic structural view illustrating an assembled heat dissipating main body, an ear support and a U-shaped support according to an embodiment of the present application;
fig. 13 is a flowchart illustrating a method for manufacturing a lamp heat sink in an embodiment of the present application.
Reference numerals:
10. a heat sink; 11. a heat dissipating body; 111. a first region; 112. a second region; 113. a third region; 114. an installation space; 115. a second fixing hole; 12. a connecting plate; 121. opening a hole; 13. a heat sink; 131. a protrusion; 20. a lamp assembly; 21. a substrate; 22. a reflector; 23. a lens; 24. a glass cover; 25. a power supply bracket; 251. a fixing lug; 2511. a first fixing hole; 26. a waterproof ring; 30. an ear support; 31. mounting grooves; 32. a first mounting hole; 40. a waterproof sheet; 41. a third fixing hole; 42. a second mounting hole; 50. a first fixing member; 60. a U-shaped bracket.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the following embodiments may be combined without conflict.
The lamp provided by the embodiment of the application can be a floodlight and can also be other types of lamps.
Referring to fig. 1, the present embodiment provides a lamp, which may include a heat sink 10 and a lamp assembly 20.
Referring to fig. 2 to 8B and 8C, the heat sink 10 may include a heat dissipating body 11, a connecting plate 12 and a plurality of heat dissipating fins 13, the connecting plate 12 is connected to the heat dissipating body 11, the plurality of heat dissipating fins 13 are disposed in parallel on a side of the connecting plate 12 opposite to the heat dissipating body 11, a plurality of protrusions 131 are disposed on a side of each heat dissipating fin 13 facing the connecting plate 12, an opening 121 is disposed at a corresponding position of the connecting plate 12, the protrusion 131 of each heat dissipating fin 13 is inserted into and engaged with the corresponding opening 121, and a portion (as shown in fig. 7) of each heat dissipating fin 13 protruding from the opening 121 is stamped, so that the connecting plate 12 and the heat dissipating fins 13 are connected to form an integral structure, and a surface of the integral structure facing the heat dissipating body 11 is a flat surface (as shown in fig. 8A, 8B and 8C).
The lamp provided by the embodiment of the application, after the connection and the cooperation of a plurality of protrusions 131 of a plurality of radiating fins 13 and the corresponding open pores 121 of the connecting plate 12, the bulge of the protrusion 131 is punched, the tight combination of the radiating fins 13 and the connecting plate 12 is realized, furthermore, the bulge of the protrusion 131 is consistent with the plane of the connecting plate 12 after punching, the smooth flattening of the combining surface of the radiating fins 13 and the connecting plate 12 is realized, the bulge of the protrusion 131 has the fixing function after punching, the effects of reinforcing and conducting heat dissipation are realized, the installation efficiency of the radiating fins 13 and the connecting plate 12 is high and convenient, the traditional screw threads and other modes are separated, the attractiveness and the forming efficiency of the product are improved, the cost is reduced, and the problem of integrally forming the plurality of radiating fins 13 of the lamp is solved.
After the insertion, the portion of the protrusion 131 protruding from the opening 121 can be punched by a punch or other dies, so that the connecting plate 12 and the heat sink 13 are connected to form a unitary structure.
In the embodiment of the present application, the protrusion 131 is a sheet structure, and the protrusion 131 and the heat sink 13 are integrally formed, so that the heat sink 13 and the connecting plate 12 are tightly combined.
The materials of the heat dissipating body 11, the connecting plate 12, and the heat dissipating fins 13 may be the same or different.
After the heat dissipation fins 13 and the connection plate 12 are tightly combined through the above process, the overall structure needs to be installed on the heat dissipation main body 11, in the embodiment of the present application, after the surface of the overall structure facing one side of the heat dissipation main body 11 is attached to the surface of the heat dissipation main body 11 facing one side of the connection plate 12, at least one position of the whole body formed by the heat dissipation main body 11 and the connection plate 12 is extruded along the arrangement direction of the heat dissipation main body 11 and the connection plate 12 to form an extrusion recess, so that the surface of the overall structure facing one side of the heat dissipation main body 11 and the surface of the heat dissipation main body 11 facing one side of the connection plate 12 are riveted and fixed. The connecting plate 12 (at this time, the protrusions 131 on the radiating fins 13 are punched into a plane) is placed on the radiating main body 11, and the extrusion of the connecting plate 12 and the radiating main body 11 is realized by using the riveting technology, specifically, the surface of the connecting plate 12 facing one side of the radiating main body 11 and the surface of the radiating main body 11 facing one side of the connecting plate 12 are stacked together like two sheets of paper, and then are fixed by using the riveting technology, so that not only is the fixing effect of the connecting plate 12 and the radiating main body 11 realized, but also the conduction and radiation effects are realized, because no other medium is involved, the conduction effect is better, the fixing is also separated from the traditional screw thread and other ways, the cost expenditure is reduced, in addition, the tight integration of the two surfaces of the surface of the connecting plate 12 facing one side of the radiating main body 11 and the surface of the radiating main body 11 facing one side of the connecting plate 12 plays a role of super-strong waterproof, this fixing is much more waterproof than the conventional fixing because there is no intermediate member between the surface of the connecting plate 12 on the side facing the heat radiating body 11 and the surface of the heat radiating body 11 on the side facing the connecting plate 12.
Alternatively, a plurality of positions of the whole formed by the heat dissipation body 11 and the connection plate 12 are pressed to form a plurality of pressing recesses, so that the heat dissipation body 11 and the connection plate 12 are fixed more tightly.
Referring to fig. 3, the surface of the side of the heat dissipation body 11 facing the connection board 12 includes a first region 111, a second region 112 and a third region 113, the second region 112 is disposed between the first region 111 and the third region 113, the first region 111 is substantially parallel to the third region 113, the height of the third region 113 is greater than the height of the first region 111, the second region 112 is disposed obliquely relative to the first region 111 and the second region 112, the first region 111 and the second region 112 are attached to the corresponding positions of the surface of the side of the heat dissipation body 11, and the extending direction of the heat dissipation fins 13 is consistent with the arrangement direction of the first region 111, the second region 112 and the third region 113.
Optionally, in some embodiments, please refer to fig. 4A, 4B, 4C and 5A, 5B, the positions of the protrusions 131 of the plurality of heat dissipation fins 13 correspond to each other, so that the protrusions 131 of the plurality of heat dissipation fins 13 are arranged in multiple rows and multiple columns, and correspondingly, the plurality of openings 121 are also arranged in multiple rows and multiple columns, the protrusions 131 in multiple rows and multiple columns are correspondingly matched with the openings 121 in multiple rows and multiple columns, and the heat dissipation fins 13 are more tightly combined with the connecting plate 12; in other embodiments, the positions of the protrusions 131 of the plurality of heat dissipation fins 13 may not correspond.
The protrusion 131 of the embodiment of the present application may be flat and square.
At least one side of the opening 121 in the embodiment of the application is provided with an oblique angle for stamping the part of the protrusion 131 protruding out of the opening 121 after the insertion, and the part of the protrusion 131 protruding out of the opening 121 is flat to the periphery after the stamping, so that the perfect filling can be just realized by the design, and the flatness of the part is consistent with the surface of the connecting plate 12.
For example, in some embodiments, referring to fig. 6A, a side of the opening 121 is beveled, and after the protrusion 131 is inserted into the opening 121, the protrusion 131 forms a space with the beveled side of the opening 121. After the portion of the protrusion 131 protruding from the opening 121 is punched, the portion of the protrusion 131 protruding from the opening 121 is punched to be squeezed into the space, so that the protrusion 131 is conformed to the surface of the connecting plate 12, as shown in fig. 6B.
In other embodiments, referring to fig. 6C, two sides of the opening 121 are respectively disposed at an oblique angle, that is, the opening 121 is a V-shaped opening, the opening of the V-shaped opening gradually increases from a side of the connecting plate 12 facing away from the heat dissipating body 11 to a side of the connecting plate 12 close to the heat dissipating body 11, and after the protrusion 131 is inserted into the opening 121, the protrusion 131 and two sides of the opening 121 respectively form a space. After the portion of the protrusion 131 protruding from the opening 121 is punched, the portion of the protrusion 131 protruding from the opening 121 is punched to be squeezed into the space, so that the protrusion 131 is conformed to the surface of the connecting plate 12, as shown in fig. 6D.
In the embodiment of the present application, the protrusion 131 is inserted into the opening 121, but when the portion of the protrusion 131 protruding out of the opening 121 is not punched, the protrusion 131 and the opening 121 face one side of the heat sink 12 in an interference fit manner, so that after the protrusion 131 is inserted into the opening 121, the protrusion 131 cannot fall out of the opening 121. When the portion of the punch boss 131 protruding from the opening 121 roars, the boss 131 is wholly received and pushed into the opening 121, ensuring that the boss 131 and the opening 121 are tightly coupled.
In this embodiment, the lamp assembly 20 is disposed on a side of the heat dissipating body 11 opposite to the connection plate 12. Integrating the lamp assembly 20 on the heat sink 10 also improves the aesthetics of the fixture and reduces costs.
Referring to fig. 1 and 9, a mounting space 114 is disposed on a side of the heat dissipating body 11 opposite to the connecting plate 12, the lamp assembly 20 includes a substrate 21, a reflector 22, a lens 23, a glass cover 24 and a power supply bracket 25, wherein the glass cover 24 is engaged with an edge of the heat dissipating body 11 opposite to the heat sink 13 to seal the mounting space 114, and the substrate 21, the reflector 22, the lens 23 and the power supply bracket 25 are accommodated in the mounting space 114. In the embodiment of the present application, the substrate 21, the reflector 22 and the lens 23 are opposite to the heat sink 13, the substrate 21 is connected to a side of the heat dissipating body 11 opposite to the connecting plate 12, the reflector 22 is connected to the substrate 21, and the lens 23 is installed in the reflector 22. The power bracket 25 is located at one side of the substrate 21, the reflector 22 and the lens 23, and the power bracket 25 is connected with the heat dissipation body 11. Wherein, the power bracket 25 can be used for installing a battery and supplying power to the lamp through the battery.
Referring to fig. 1, 10 and 11, the power bracket 25 may include two fixing lugs 251 disposed at an interval, each fixing lug 251 is engaged with a corresponding side of the heat dissipation body 11, each fixing lug 251 is provided with three first fixing holes 2511, the three first fixing holes 2511 are arranged in a triangle, and three second fixing holes 115 are disposed at corresponding positions of the heat dissipation body 11. Further, the lamp assembly 20 may further include two ear supports 30 disposed outside the mounting space 114, the two ear supports 30 are correspondingly engaged with the two fixing lugs 251, each ear support 30 is covered with the corresponding three second fixing holes 115, and one side of each ear support 30 facing the heat dissipating body 11 is provided with three mounting grooves 31, the three mounting grooves correspond to the three second fixing holes 115, and the three first fixing holes 2511, the three second fixing holes 115 and the three mounting grooves 31 are correspondingly connected through the first fixing members 50. In this embodiment, the three second fixing holes 115 are sealed by the ear mount 30, and moisture is prevented from entering the installation space 114 through the second fixing holes 115.
Alternatively, the first fixing element 50 is a screw, the first fixing hole 2511 and the second fixing hole 115 are threaded holes, and the mounting groove 31 is a threaded groove. Of course, the first fixing member 50 may be other types of fixing members.
Referring to fig. 1 and 10 again, a waterproof sheet 40 is sandwiched between each ear support 30 and the corresponding position of the heat dissipation body 11, the waterproof sheet 40 is connected to the corresponding ear support 30, and each first fixing member 50 penetrates through the waterproof sheet 40. With such a design, moisture can be better prevented from entering the installation space 114 through the second fixing hole 115, and the power bracket 25 can be better fixed. As shown in fig. 1, the waterproof sheet 40 is provided with three third fixing holes 41, the three third fixing holes 41 correspond to the three second fixing holes 115 in position, and the three first fixing holes 2511, the three second fixing holes 115, the three third fixing holes 41 and the three mounting grooves 31 are correspondingly connected through the first fixing member 50.
Referring to fig. 1 and 12, the lamp may further include a U-shaped bracket 60, where the U-shaped bracket 60 is used to fix the lamp to an external structure, that is, the whole lamp may be fixed by the U-shaped bracket 60. In the embodiment of the present application, the heat dissipating body 11 is received in the U-shaped groove of the U-shaped bracket 60, and two side portions of the U-shaped bracket 60 are rotatably connected to the ear brackets 30 on the corresponding sides, so that the U-shaped bracket 60 can be adjusted at different angles, thereby fixing the whole lamp at different angles. The side portion of the U-shaped bracket 60 is interposed between the corresponding positions of the ear bracket 30 and the heat dissipating body 11, thereby improving the aesthetic appearance of the product.
Referring to fig. 1 again, the ear support 30 further has a first mounting hole 32, a second mounting hole 42 is disposed at a corresponding position of the waterproof sheet 40, optionally, the three mounting grooves 31 surround the first mounting hole 32, correspondingly, the three third fixing holes 41 surround the second mounting hole 42, a third mounting hole is disposed at a side portion of the U-shaped support 60, and a second fixing member sequentially passes through the first mounting hole 32, the third mounting hole and the second mounting hole 42 to fixedly connect the ear support 30, the side portion of the U-shaped support 60 and the waterproof sheet 40.
The substrate 21 may be an aluminum substrate, or may be a substrate made of another material.
The glass cover 24 may be a tempered glass cover or may be other types of glass covers.
Referring to fig. 1 again, the reflector 22 may be in a horn shape, and the size of the opening of the reflector 22 gradually increases from the direction of the substrate 21 to the direction of the glass cover 24.
In addition, a waterproof ring 26 may be interposed between the glass cover 24 and the edge of the side of the heat dissipating body 11 facing away from the heat dissipating fins 13 to prevent moisture from entering the installation space 114 from the joint between the glass cover 24 and the edge of the side of the heat dissipating body 11 facing away from the heat dissipating fins 13.
Referring to fig. 13, an embodiment of the present application further provides a method for manufacturing a lamp heat sink, which is used to manufacture the lamp heat sink in the foregoing embodiment, and the method includes:
s1301, inserting the protrusions 131 of the plurality of radiating fins 13 into the corresponding openings 121 of the connecting plate 12;
s1302, stamping the protrusion 131 protruding out of the opening 121, so that the connection plate 12 and the heat sink 13 are connected to form an integral structure, and the surface of the integral structure facing the heat sink body 11 is a flat surface.
In some embodiments, the method further comprises:
the surface of the whole structure facing to the side of the heat dissipation body 11 is attached to the surface of the heat dissipation body 11 facing to the side of the connecting plate 12;
along the arrangement direction of the heat dissipation main body 11 and the connecting plate 12, at least one position of the whole formed by the heat dissipation main body 11 and the connecting plate 12 is extruded to form an extrusion recess, so that the surface of the whole structure facing one side of the heat dissipation main body 11 and the surface of the heat dissipation main body 11 facing one side of the connecting plate 12 are riveted and fixed.
The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.

Claims (16)

1. A lamp radiator is characterized in that the radiator (10) comprises a radiating main body (11), a connecting plate (12) and a plurality of radiating fins (13), the connecting plate (12) is connected with the heat dissipation main body (11), the plurality of radiating fins (13) are arranged on one side of the connecting plate (12) back to the heat dissipation main body (11) in parallel, one side of each radiating fin (13) facing the connecting plate (12) is provided with a plurality of bulges (131), the corresponding position of the connecting plate (12) is provided with an opening (121), the bulge (131) of each radiating fin (13) is in inserted fit with the corresponding opening (121), and punching a part of the protrusion (131) protruding out of the opening (121), so that the connecting plate (12) and the radiating fins (13) are connected to form a whole structure, and the surface of the integral structure facing to one side of the heat dissipation main body (11) is a flat surface.
2. The lamp radiator according to claim 1, wherein after the surface of the integral structure facing the side of the heat dissipation body (11) is attached to the surface of the heat dissipation body (11) facing the side of the connection plate (12), at least one position of the integral formed by the heat dissipation body (11) and the connection plate (12) is pressed along the arrangement direction of the heat dissipation body (11) and the connection plate (12) to form a pressing recess, so that the surface of the integral structure facing the side of the heat dissipation body (11) and the surface of the heat dissipation body (11) facing the side of the connection plate (12) are riveted.
3. Luminaire heat sink according to claim 1 or 2, characterized in that the surface of the heat sink body (11) facing the side of the connection plate (12) comprises a first area (111), a second area (112) and a third area (113), the second area (112) is arranged between the first area (111) and the third area (113), the first area (111) and the third area (113) are substantially parallel, the third area (113) has a height greater than the height of the first area (111), the second area (112) is arranged obliquely with respect to the first area (111) and the second area (112), the first area (111) and the second area (112) are arranged in correspondence with the corresponding positions of the surface of the integrated structure facing the side of the heat sink body (11), and the extension direction of the heat sink fins (13) is in correspondence with the first area (111), The arrangement directions of the second region (112) and the third region (113) are the same.
4. A luminaire heat sink according to claim 1 or 2, characterized in that the position of the protrusions (131) of the plurality of fins (13) corresponds such that the protrusions (131) of the plurality of fins (13) are arranged in a plurality of rows and a plurality of columns.
5. A luminaire heat sink according to claim 1, characterized in that at least one side of the opening (121) is provided with a bevel.
6. Lamp radiator according to claim 5, characterized in that said opening (121) is a V-shaped opening.
7. A light fixture, the light fixture comprising:
the heat sink (10) of any one of claims 1 to 6; and
the lamp assembly (20) is arranged on one side, back to the connecting plate (12), of the heat dissipation main body (11) of the heat sink (10).
8. A lamp as claimed in claim 7, characterized in that a mounting space (114) is provided at a side of the heat dissipating body (11) facing away from the connecting plate (12), the lamp assembly (20) comprises a base plate (21), a reflector (22), a lens (23), a glass cover (24) and a power supply bracket (25), wherein the glass cover (24) is fitted to an edge of the side of the heat dissipating body (11) facing away from the heat sink (13) to seal the mounting space (114), and the base plate (21), the reflector (22), the lens (23) and the power supply bracket (25) are accommodated in the mounting space (114);
the substrate (21), the reflector (22) and the lens (23) are opposite to the heat radiating fin (13), the substrate (21) is connected to one side, back to the connecting plate (12), of the heat radiating main body (11), the reflector (22) is connected to the substrate (21), and the lens (23) is installed in the reflector (22);
the power supply support (25) is located on one side of the substrate (21), the reflector (22) and the lens (23), and the power supply support (25) is connected with the heat dissipation main body (11).
9. A light fixture as claimed in claim 8, characterized in that the power supply bracket (25) comprises two fixing lugs (251) arranged at an opposite interval, each fixing lug (251) is engaged with a corresponding side of the heat dissipating body (11), each fixing lug (251) is provided with three first fixing holes (2511), the three first fixing holes (2511) are arranged in a triangle, and three second fixing holes (115) are arranged at corresponding positions of the heat dissipating body (11);
the lamp assembly (20) further comprises two ear supports (30) arranged outside the installation space (114), the two ear supports (30) are correspondingly matched with the two fixing lugs (251), each ear support (30) is covered with three corresponding second fixing holes (115), three installation grooves (31) are formed in one side, facing the heat dissipation main body (11), of each ear support (30), the three heat dissipation grooves correspond to the positions of the three second fixing holes (115), and the three first fixing holes (2511), the three second fixing holes (115) and the three installation grooves (31) are correspondingly connected through first fixing pieces (50).
10. A lamp as claimed in claim 9, characterized in that a waterproof sheet (40) is interposed between each ear support (30) and the corresponding position of the heat dissipating body (11), the waterproof sheet (40) is connected to the corresponding ear support (30), and each first fixing member (50) passes through the waterproof sheet (40).
11. A light fixture as recited in claim 9, further comprising a U-shaped bracket (60) for fixing the light fixture to an external structure, wherein the heat dissipating body (11) is received in a U-shaped groove of the U-shaped bracket (60), two side portions of the U-shaped bracket (60) are rotatably connected to the ear brackets (30) on corresponding sides, and the side portions of the U-shaped bracket (60) are interposed between the ear brackets (30) and corresponding positions of the heat dissipating body (11).
12. A lamp as claimed in claim 8, characterized in that the substrate (21) is an aluminum substrate; and/or the presence of a gas in the gas,
the glass cover (24) is a toughened glass cover; and/or the presence of a gas in the gas,
the reflector (22) is horn-shaped, and the size of the opening of the reflector (22) is gradually increased from the direction of the substrate (21) to the direction of the glass cover (24).
13. A lamp as claimed in claim 8, characterized in that a waterproof ring (26) is interposed between the glass cover (24) and the edge of the side of the heat dissipating body (11) facing away from the heat sink (13).
14. A light fixture as recited in claim 7, wherein the light fixture is a floodlight.
15. A method for manufacturing a lamp radiator, the method being used for manufacturing the lamp radiator as claimed in any one of claims 1 to 6, wherein the method comprises:
inserting the protrusions (131) of the plurality of radiating fins (13) into the corresponding openings (121) of the connecting plate (12);
and stamping the part of the bulge (131) protruding out of the opening (121) so that the connecting plate (12) and the radiating fin (13) are connected to form a whole structure, and the surface of the whole structure facing to the radiating main body (11) is a flat surface.
16. The method of making a luminaire heatsink of claim 15, further comprising:
the surface of one side of the integral structure, which faces to the heat dissipation main body (11), is attached to the surface of one side of the heat dissipation main body (11), which faces to the connecting plate (12);
at least one position of the whole formed by the heat dissipation main body (11) and the connecting plate (12) is extruded along the arrangement direction of the heat dissipation main body (11) and the connecting plate (12) to form an extrusion recess, so that the surface of the whole structure facing one side of the heat dissipation main body (11) and the surface of the heat dissipation main body (11) facing one side of the connecting plate (12) are riveted and fixed.
CN202110599688.XA 2021-05-31 2021-05-31 Lamp radiator, manufacturing method thereof and lamp Active CN113566161B (en)

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