CN113565330A - Air motor driven plug-in vibrator - Google Patents
Air motor driven plug-in vibrator Download PDFInfo
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- CN113565330A CN113565330A CN202111058533.1A CN202111058533A CN113565330A CN 113565330 A CN113565330 A CN 113565330A CN 202111058533 A CN202111058533 A CN 202111058533A CN 113565330 A CN113565330 A CN 113565330A
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- China
- Prior art keywords
- air motor
- left end
- spring
- positioning column
- joint
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/06—Solidifying concrete, e.g. by application of vacuum before hardening
- E04G21/08—Internal vibrators, e.g. needle vibrators
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
Abstract
An air motor driven plug-in vibrator belongs to the field of construction machinery. The technical scheme of the invention is as follows: an air motor at the left end of the vibrator is fixed on an air motor flange, and an air motor joint is connected with the air motor; the four uniformly distributed rubber springs are fixed on the spring clamping plate, the left end of the air motor joint is connected with a spring positioning column, the spring positioning column is connected with a torsional spring, and the left end of the torsional spring is connected with the spring positioning column; the left end of the connecting sleeve is connected with the spring clamping plate, the right end of the connecting sleeve is connected with the rod body, and the left end of the rod body is connected with the tip; the left end of the spring positioning column is connected with a joint, the right end of the joint is connected with an eccentric shaft, and the eccentric shaft is supported on bearings at two ends of the rod body. The beneficial effects are that: the anti-explosion device is suitable for urgent needs of tunnel construction in the fields of railways, highways, hydraulic engineering and the like, has an anti-explosion function, can automatically start vibration, guarantees the vibration compaction quality, lightens the labor intensity of workers, is high in operation efficiency, good in compaction effect, novel in design, reasonable in structure, comfortable to operate, simple and convenient to maintain, safe and reliable.
Description
Technical Field
An air motor driven plug-in vibrator belongs to the field of construction machinery.
Background
At present, all plug-in vibrators used in building construction are composed of a power source and a vibrating rod, the power source is driven by a motor, a gasoline engine and the like, but in many fields such as water conservancy and hydropower and underground mines, the power source is required to have explosion-proof performance, and the power source needs to be driven by an air motor. In addition, the vibrating rod also has two categories of planetary type and eccentric type, the planetary type is to drive the roller cone in the vibrating rod by the flexible axle, one end of the roller cone is supported on the large-play bearing, the other end makes the rotation and revolution movement of pure rolling along the raceway, the rotating roller cone generates the centrifugal force to act on the rod shell through the raceway and increase the frequency, therefore, the roller cone surface and the raceway cone surface must be pure rolling without sliding, water, oil, dust and the like are infiltrated into the rod head, the pure rolling is not realized, no vibration or vibration weakness can be formed in the construction, the vibrating rod is easy to generate the self-oscillation stopping phenomenon in the starting or running process, and can not be started by itself, the starting can be realized by applying external force to give impact, and the high-frequency noise is as large as seventy decibels, which causes serious noise pollution, so that the popularization and application thereof, especially the use at night, are greatly limited; the eccentric mode is that a power source drives a flexible shaft to drive an eccentric shaft to rotate to form centrifugal force, and the centrifugal force is transmitted to a vibrating rod shell through a bearing to generate circumferential vibration, so that the defects of difficult starting vibration, high noise and the like do not exist. In addition, with the continuous high-speed development of national economy in China, a large number of tunnels are required to be constructed for railways, highways, hydraulic engineering and the like, concrete secondary lining operation must be carried out in the tunnel construction process, and the concrete lining trolley is indispensable equipment in the tunnel construction secondary lining process. The concrete lining trolley mainly comprises a simple lining trolley, a full-hydraulic automatic walking lining trolley, a net frame type lining trolley and the like at present, and a concrete vibrator is used for vibrating and compacting no matter which type of concrete lining trolley is used after concrete secondary lining so as to ensure the compaction of a concrete structure and the quality of the secondary lining.
Disclosure of Invention
The invention aims to innovatively develop an air motor driven plug-in vibrator to meet the urgent need of concrete construction of a tunnel lining trolley.
The technical scheme of the invention is as follows: an air motor at the left end of the vibrator is fixed on an air motor flange, and an air motor joint is connected with the air motor; the four uniformly distributed rubber springs are fixed on the spring clamping plate, the left end of the air motor joint is connected with a spring positioning column, the spring positioning column is connected with a torsional spring, and the left end of the torsional spring is connected with the spring positioning column; the left end of the connecting sleeve is connected with the spring clamping plate, the right end of the connecting sleeve is connected with the rod body, and the left end of the rod body is connected with the tip; the left end of the spring positioning column is connected with a joint, the right end of the joint is connected with an eccentric shaft, and the eccentric shaft is supported on bearings at two ends of the rod body.
The invention has the beneficial effects that: the anti-explosion device is suitable for urgent needs of tunnel construction in the fields of railways, highways, hydraulic engineering and the like, has an anti-explosion function, can automatically start vibration, guarantees the vibration compaction quality, lightens the labor intensity of workers, is high in operation efficiency, good in compaction effect, novel in design, reasonable in structure, comfortable to operate, simple and convenient to maintain, safe and reliable.
Drawings
FIG. 1 is a schematic cross-sectional view of the structure of the present invention.
Fig. 2 is a schematic sectional view of the structure of the air motor flange 2 in fig. 1.
Fig. 3 is a schematic sectional view of the structure of the air motor joint 3 in fig. 1.
Fig. 4 is a schematic sectional view of the rubber spring 4 in fig. 1.
Fig. 5 is a schematic structural view of the spring clamp plate 5 in fig. 1.
Fig. 6 is a schematic structural view of the torsion spring 6 in fig. 1.
Fig. 7 is a schematic structural view of the spring positioning post 7 in fig. 1.
Fig. 8 is a left side schematic view of fig. 7.
Detailed Description
The details and operation of the present invention will be described in detail with reference to the accompanying drawings. An air motor 1 at the left end of the vibrator is fixed on an air motor flange 2, and an air motor joint 3 is connected with the air motor 1; four uniformly distributed rubber springs 4 are fixed on a spring clamping plate 5, the left end of a motor joint 3 is connected with a spring positioning column 7, the spring positioning column 7 is connected with a torsion spring 6, and the left end of the torsion spring 6 is connected with a spring positioning column 8; the left end of the connecting sleeve 9 is connected with the spring clamp plate 5, the right end is connected with the rod body 13, and the left end of the rod body 13 is connected with the pointed end 14; the left end of the spring positioning column 8 is connected with a joint 10, the right end of the joint 10 is connected with an eccentric shaft 12, and the eccentric shaft 12 is supported on bearings 11 at two ends of a rod body 13. The torsion spring 6 is left-handed, and two ends of the torsion spring are provided with two bulges 6-1 which are vertical to the end surface 6-2 and parallel to the axis; the left end of the spring positioning column 7 is provided with a thread 7-1 connected with the air motor connector 3, the two sides 7-3 for inserting the bulge 6-1 of the torsion spring 6 during installation are milled on the middle cylindrical surface 7-2, and the right end is provided with a cylindrical column 7-4 for positioning the torsion spring 6; the spring positioning post 8 has the same structure as the spring positioning post 7. During construction operation, the air motor 1 is started, the air motor 1 drives the eccentric shaft 12 through the air motor joint 3, the torsional spring 6 and the joint 10, an exciting force generated by the eccentric shaft 12 which eccentrically rotates penetrates into the concrete structure through the rod body 13 and the pointed end 14 at the front end of the rod body to vibrate the concrete, disturbance force to the concrete structure is formed, friction resistance between concrete mixtures is overcome to enable the concrete mixtures to be in a flowing state, relative movement and rearrangement are carried out, gas between the concrete mixtures is removed, and the concrete structure is compacted. The vibration exciter overcomes the defects of high rotating speed, short service life, high failure rate, difficult heat dissipation, complex structure, high cost and the like of the existing eccentric vibrator transmission flexible shaft, or the frequency converter is required to be used, and has the characteristics of small volume, light weight, high bearing capacity, long service life, stable operation, low noise, large output torque, high efficiency and safe performance. The four symmetrically arranged rubber springs 4 have good vibration reduction effect, and can effectively reduce the influence of vibration on the air motor 1. The invention has the beneficial effects that: the anti-explosion device is suitable for urgent needs of tunnel construction in the fields of railways, highways, hydraulic engineering and the like, has an anti-explosion function, can automatically start vibration, guarantees the vibration compaction quality, lightens the labor intensity of workers, is high in operation efficiency, good in compaction effect, novel in design, reasonable in structure, comfortable to operate, simple and convenient to maintain, safe and reliable.
Claims (2)
1. An air motor driven insertion vibrator characterized in that: an air motor (1) at the left end of the vibrator is fixed on an air motor flange (2), and an air motor joint (3) is connected with the air motor (1); four uniformly distributed rubber springs (4) are fixed on a spring clamping plate (5), the left end of an air motor joint (3) is connected with a spring positioning column (7), the spring positioning column (7) is connected with a torsion spring (6), and the left end of the torsion spring (6) is connected with a spring positioning column (8); the left end of the connecting sleeve (9) is connected with the spring clamping plate (5), the right end is connected with the rod body (13), and the left end of the rod body (13) is connected with the pointed end (14); the left end of the spring positioning column (8) is connected with a joint (10), the right end of the joint (10) is connected with an eccentric shaft (12), and the eccentric shaft (12) is supported on bearings (11) at two ends of a rod body (13).
2. An air motor driven insertion vibrator as defined in claim 1, wherein: the torsion spring (6) is left-handed, and two ends of the torsion spring are provided with two bulges (6-1) which are vertical to the end surface (6-2) and parallel to the axis; the left end of the spring positioning column (7) is provided with a thread (7-1) connected with the air motor joint (3), the middle cylindrical surface (7-2) is milled with two sides (7-3) for inserting the bulge (6-1) of the torsion spring (6) during installation, and the right end is provided with a cylindrical surface (7-4) for positioning the torsion spring (6); the spring positioning column (8) has the same structure as the spring positioning column (7).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202111058533.1A CN113565330A (en) | 2021-09-10 | 2021-09-10 | Air motor driven plug-in vibrator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202111058533.1A CN113565330A (en) | 2021-09-10 | 2021-09-10 | Air motor driven plug-in vibrator |
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CN113565330A true CN113565330A (en) | 2021-10-29 |
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CN202111058533.1A Pending CN113565330A (en) | 2021-09-10 | 2021-09-10 | Air motor driven plug-in vibrator |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114427178A (en) * | 2022-01-19 | 2022-05-03 | 中铁二十局集团第四工程有限公司 | Switch concrete placement's device of vibrating |
-
2021
- 2021-09-10 CN CN202111058533.1A patent/CN113565330A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114427178A (en) * | 2022-01-19 | 2022-05-03 | 中铁二十局集团第四工程有限公司 | Switch concrete placement's device of vibrating |
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