CN113564997A - Intelligent pouring machine and operation method thereof - Google Patents
Intelligent pouring machine and operation method thereof Download PDFInfo
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- CN113564997A CN113564997A CN202110844048.0A CN202110844048A CN113564997A CN 113564997 A CN113564997 A CN 113564997A CN 202110844048 A CN202110844048 A CN 202110844048A CN 113564997 A CN113564997 A CN 113564997A
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- internal combustion
- material conveying
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 35
- 238000002485 combustion reaction Methods 0.000 claims abstract description 34
- 238000005266 casting Methods 0.000 claims abstract description 31
- 238000003825 pressing Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 68
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 67
- 230000008093 supporting effect Effects 0.000 claims description 29
- 238000003860 storage Methods 0.000 claims description 25
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 10
- 238000011010 flushing procedure Methods 0.000 claims description 9
- 244000309464 bull Species 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000011065 in-situ storage Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 26
- 230000017525 heat dissipation Effects 0.000 abstract 1
- 238000003756 stirring Methods 0.000 description 8
- 230000000670 limiting effect Effects 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/09—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges
- E01C23/0966—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for filling or priming, with or without working the surface of the filling or applying particulate material thereto, e.g. for filling the joints of stone-sett paving
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/01—Devices or auxiliary means for setting-out or checking the configuration of new surfacing, e.g. templates, screed or reference line supports; Applications of apparatus for measuring, indicating, or recording the surface configuration of existing surfacing, e.g. profilographs
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0285—Repairing or restoring flooring
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/18—Measuring arrangements characterised by the use of mechanical techniques for measuring depth
Abstract
The invention belongs to the technical field of casting machines, and particularly relates to an intelligent casting machine and an operation method thereof, wherein the intelligent casting machine comprises a heat dissipation assembly, and the technical scheme is as follows: the pouring device comprises a pouring device body, a support table, positioning devices and a transmission shaft, wherein the bottom of the pouring device body is fixedly provided with the support table, the two sides of the pouring device body are provided with the positioning devices, the positioning devices comprise internal combustion engine sets, the internal combustion engine sets are respectively arranged on the two sides of the pouring device body, the internal combustion engine sets are fixedly connected with the top of the support table, the bottom of the support table is provided with the transmission shaft, and the top of the transmission shaft is fixedly connected with the output end of the bottom of the internal combustion engine set; the position sensing information and the depth data are combined through the binocular stereoscopic vision sensor and the angle sensor, the existence or nonexistence of a ground pit and the pit distance information are calculated, the ground pit can be identified according to the depth array, the threaded column drives the pressing plate to move downwards, the pouring machine can move back and forth, and the effect of automatically filling and leveling the hole is achieved.
Description
Technical Field
The invention relates to the technical field of pouring machines, in particular to an intelligent pouring machine and an operation method thereof.
Background
Need use the concrete to pour cement place usually in daily building, generally can both can reach concrete placement operation in places such as building ground, the roof, the airport, the road, the very extensive of building trade application, but in the use in later stage, the pothole can appear on concrete or the ground of other materials and need in time repair, prevent that the later stage pothole from influencing normal use more and more, when repairing concrete ground, when the place area is great, the obvious efficiency of conventional manual repair method is lower when the pothole is more, need use the pouring machine to improve work efficiency, the while is convenient for operation and is used manpower sparingly.
The prior art has the following defects: the existing pouring mode is mainly operated manually, people carry out concrete pouring through hand-held pouring pipes, the problems of uneven pouring, easiness in inner bubble and the like after concrete pouring are easily caused, and therefore pot holes are formed.
Therefore, it is necessary to invent an intelligent casting machine and an operation method thereof.
Disclosure of Invention
Therefore, the invention provides an intelligent casting machine and an operation method thereof, position sensing information and depth data are combined through a binocular stereo vision sensor and an angle sensor to calculate the existence of a ground pit and pit distance information, ground pit identification can be realized according to a depth array, a threaded column drives a pressing plate to move downwards, the casting machine is enabled to move forwards and backwards, and when friction is inconsistent, the casting machine rotates and moves to solve the problem of repairing a pot hole and leveling the ground.
In order to achieve the above purpose, the invention provides the following technical scheme: an intelligent pouring machine comprises a pouring device, a flushing system and a positioning device, wherein a support table is fixedly installed at the bottom of the pouring device, the positioning devices are arranged on two sides of the pouring device, the positioning device comprises two groups of internal combustion engine sets, the two groups of internal combustion engine sets are respectively installed on two sides of the pouring device, the internal combustion engine sets are fixedly connected with the top of the support table, a transmission shaft is installed at the bottom of the support table, and the top of the transmission shaft is fixedly connected with the output end of the bottom of the internal combustion engine set;
the device comprises a pouring device, a material storage cavity, a material conveying cavity, a material feeding valve, a material conveying cylinder, a piston, a T-shaped pipe, a discharge valve I and a water outlet, wherein the material storage cavity is arranged on the inner wall of the pouring device, the material conveying cavity is arranged at the bottom of the material storage cavity, the material feeding valve is fixedly arranged at the bottom of the material storage cavity, the material conveying cylinder is fixedly arranged on the inner wall of the material conveying cavity, the bottom of the material feeding valve is fixedly connected with the top of the material conveying cylinder, the cylinder is fixedly arranged on the left side of the material conveying cylinder, the piston is fixedly arranged at the right output end of the cylinder, the piston is inserted into the inner wall of the material conveying cylinder, a pipeline is fixedly arranged on the left side of the inner wall of the pouring device, the bottom of the pipeline is fixedly connected with the top of the material conveying cylinder, a T-shaped pipe is fixedly arranged on one side of the material conveying cylinder, the first discharge valve is fixedly arranged at the joint of the material conveying cylinder and the T-shaped pipe, and one end of the T-shaped pipe is provided with a water outlet;
the utility model discloses a support structure, including transmission shaft, guide pillar, roof, bottom plate, stopper inner wall movable mounting, stopper right side top fixed mounting has the support column, transmission shaft outer wall movable mounting has the guide pillar, guide pillar top and a brace table bottom fixed connection, guide pillar outer wall fixed mounting has the roof, roof bottom fixed mounting has the bottom plate, bottom plate top right side fixed mounting has the stopper, the stopper is equipped with two sets ofly, stopper inner wall movable mounting has the clamp plate, clamp plate right side top fixed mounting has the support column, the support column top is equipped with the screw thread post.
Preferably, the rinse-system includes the water tank, water tank fixed mounting is in a supporting bench top left side, water tank inner wall fixed mounting has the high-pressure pump, water tank top fixed mounting has the inlet tube, high-pressure pump output end and inlet tube fixed connection, inlet tube one end and pipeline top fixed connection.
Preferably, the top of the right side of the supporting table is fixedly provided with a collecting box, the top of the collecting box is fixedly provided with a water outlet pipe, and one end of the water outlet pipe is fixedly connected with the water outlet.
Preferably, a discharge valve II is fixedly installed at the center of the bottom of the support table, and the top of the discharge valve II is fixedly connected with one end of the T-shaped pipe.
Preferably, a first feeding head is fixedly mounted on one side of the top of the pouring device, the bottom of the first feeding head is connected with the inner wall of the material storage cavity, a first motor is fixedly mounted at the center of the top of the pouring device, a speed reducer is fixedly mounted at the output end of the right side of the first motor, a stirring rod is arranged on the inner wall of the material storage cavity, and the top of the stirring rod is fixedly connected with the output end of the bottom of the speed reducer.
Preferably, the supporting seat is fixedly mounted on one side of the internal combustion engine unit, the motor II is fixedly mounted on one side of the supporting seat, the output end of the bottom of the motor II is fixedly connected with the threaded column, the outer wall of the threaded column is movably connected with the inner wall of the supporting seat, and the bottom of the threaded column is in threaded connection with the inner wall of the supporting column.
Preferably, transmission shaft bottom fixed mounting has the carousel, carousel outer wall fixed mounting has the bull stick, the bull stick is equipped with four groups, bull stick bottom fixed mounting has the floating plate, floating plate installation angle is 45, bull stick top fixed mounting has the support bar, guide pillar outer wall bottom fixed mounting has the bearing ring, bearing ring outer wall fixed mounting has the pull rod, pull rod one end and support bar top fixed connection.
Preferably, a two mesh stereo vision sensors of fixed mounting in brace table one side, two mesh stereo vision sensor top fixed mounting have angle sensor, brace table bottom both sides are fixed with the bracing piece, the bracing piece is equipped with four groups, bracing piece bottom fixed mounting has the base, and is two sets of fixed mounting has the protection network between the bracing piece, brace table top left side fixed mounting has the control box.
Preferably, a second feeding head is fixedly installed on one side of the top of the pouring device, and a flange is fixedly installed on the top of the second feeding head.
An operation method of an intelligent pouring machine comprises the following operation steps:
the method comprises the following steps: injecting concrete into the material storage cavity through the first feeding head;
step two: starting a binocular stereoscopic vision sensor and an angle sensor, combining position sensing information and depth data to calculate the existence of a ground pit and pit distance information, realizing ground pit identification according to a depth array, and transmitting data to a control box;
step three: starting the internal combustion engine set, driving the transmission shaft to rotate by the internal combustion engine set, driving the rotary table to rotate by the transmission shaft, driving the four rotary rods to rotate by the rotary table, driving the threaded column to rotate by the motor II, driving the pressing plate to move downwards by the threaded column, and enabling the casting machine to move forwards and backwards and rotate;
step four: after the concrete reaches the designated position, starting the air cylinder to push the piston to reciprocate, sucking the concrete when the piston moves backwards, discharging the concrete through the feeding valve, pressing the concrete in the conveying cylinder into the T-shaped pipe by the piston when the air cylinder pushes forwards, opening the discharging valve II, and releasing the concrete to fall to the ground;
step five: closing the discharge valve II, conveying water by using a high-pressure pump through a water tank to clean the material conveying cylinder and the T-shaped pipe, and allowing impurities and water to enter the collecting box through the T-shaped pipe and the water outlet pipe;
step six: and the second motor drives the threaded column to rotate, the threaded column drives the pressing plate to move upwards, the inclination angle is adjusted to enable the pressure of one side of the troweling plate to the ground surface to be equal, and the pouring machine carries out in-situ troweling and hole repairing operation through the troweling plate.
The invention has the beneficial effects that:
1. the position sensing information and the depth data are combined through the binocular stereoscopic vision sensor and the angle sensor, the existence or nonexistence of a ground pit and pit distance information are calculated, the ground pit identification can be realized according to the depth array, the threaded column drives the pressing plate to move downwards, the pouring machine is enabled to move back and forth, and the effect of automatically filling and leveling the hole is achieved;
2. the cylinder is controlled to push the piston to reciprocate through the control box, the piston sucks materials when moving backwards, the feeding valve discharges materials, when the cylinder pushes forwards, the piston presses concrete in the conveying cylinder into a T-shaped pipe, the discharge valve II is opened, the released concrete drops to the ground, after the concrete conveying is finished, the discharge valve II is closed, the conveying cylinder and the T-shaped pipe are cleaned by conveying water through the water tank by using a high-pressure pump, impurities and water enter the collecting box through the T-shaped pipe and the water outlet pipe, and the automatic discharging and cleaning effect is achieved.
Drawings
Fig. 1 is a left elevational view schematic diagram of embodiment 1 of the present invention;
fig. 2 is a schematic structural view of a casting device in embodiment 1 of the present invention;
fig. 3 is a schematic cross-sectional structure view of a casting device in embodiment 1 of the present invention;
FIG. 4 is a schematic top view of the structure of embodiment 1 of the present invention;
fig. 5 is a schematic right-side elevational view of embodiment 1 of the present invention;
fig. 6 is a schematic elevation structure view of a positioning device in embodiment 1 of the present invention;
fig. 7 is a schematic front view of a positioning device in embodiment 1 of the present invention;
FIG. 8 is a schematic bottom view of the structure of example 1 of the present invention;
FIG. 9 is a schematic view of the installation structure of the flushing system of embodiment 1 of the present invention;
fig. 10 is a schematic structural view of a second feeding head in embodiment 2 of the present invention.
In the figure: the pouring device 100, a first feeding head 110, a speed reducer 120, a stirring rod 121, a first motor 122, a material storage cavity 130, a feeding valve 131, a material conveying cavity 140, a material conveying cylinder 141, a cylinder 142, a piston 143, a pipeline 144, a first discharging valve 145, a T-shaped pipe 150, a water outlet 151, a second discharging valve 160, a support table 170, a binocular stereo vision sensor 171, an angle sensor 172, a support rod 173, a base 174, a protective net 175, a control box 180, a second feeding head 190, a flange 191, a flushing system 200, a collection box 210, a water outlet pipe 220, a water tank 230, a high-pressure pump 240, a water inlet pipe 250, a positioning device 300, an internal combustion engine set 310, a guide pillar 320, a transmission shaft 321, a rotary disc 322, a rotary rod 323, a troweling plate 324, a pull rod 325, a bearing ring 326, a support bar 327, a top plate 330, a bottom plate 340, a limiting block 341, a pressing plate 342, a support column 343, a second motor 350, a support seat 360 and a threaded column 370.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Referring to fig. 1-9, the present invention provides an intelligent casting machine, including a casting device 100, a flushing system 200 and a positioning device 300, wherein a supporting platform 170 is fixedly installed at the bottom of the casting device 100, specifically, the positioning device 300 is installed at both sides of the casting device 100, the positioning device 300 includes two groups of internal combustion engine groups 310, the two groups of internal combustion engine groups 310 are respectively installed at both sides of the casting device 100, the internal combustion engine groups 310 are fixedly connected with the top of the supporting platform 170, a transmission shaft 321 is installed at the bottom of the supporting platform 170, the top of the transmission shaft 321 is fixedly connected with the output end at the bottom of the internal combustion engine group 310, a storage cavity 130 is installed on the inner wall of the casting device 100, a material conveying cavity 140 is installed at the bottom of the storage cavity 130, a material inlet valve 131 is fixedly installed at the bottom of the storage cavity 130, a material conveying cylinder 141 is fixedly installed on the inner wall of the material conveying cavity 140, the bottom of the material inlet valve 131 is fixedly connected with the top of the material conveying cylinder 141, an air cylinder 142 is fixedly installed at the left side of the material conveying cylinder 141, the right output end of the cylinder 142 is fixedly provided with a piston 143, the piston 143 is inserted into the inner wall of the material conveying cylinder 141, the left side of the inner wall of the pouring device 100 is fixedly provided with a pipeline 144, the bottom of the pipeline 144 is fixedly connected with the top of the material conveying cylinder 141, one side of the material conveying cylinder 141 is fixedly provided with a T-shaped pipe 150, the joint of the material conveying cylinder 141 and the T-shaped pipe 150 is fixedly provided with a discharge valve 145, one end of the T-shaped pipe 150 is provided with a water outlet 151, the material storage cavity 130 has the function of storing concrete, the material conveying cavity 140 has the function of conveying concrete, the outer wall of the transmission shaft 321 is movably provided with a guide pillar 320, the top of the guide pillar 320 is fixedly connected with the bottom of the support table 170, the outer wall of the guide pillar 320 is fixedly provided with a top plate 330, the bottom of the top plate 330 is fixedly provided with a bottom plate 340, the right side of the top of the bottom plate 340 is fixedly provided with two groups of stoppers 341, the inner wall of the stoppers 342 is movably provided with a pressure plate 342, the top of the right side of the pressure plate 343 is fixedly provided with a support pillar 343, the top of the support column 343 is provided with a threaded column 370, one side of the internal combustion engine unit 310 is fixedly provided with a support seat 360, one side of the support seat 360 is fixedly provided with a second motor 350, the output end of the bottom of the second motor is fixedly connected with the threaded column, the outer wall of the threaded column 370 is movably connected with the inner wall of the support seat 360, and the bottom of the threaded column 370 is in threaded connection with the inner wall of the support column 343;
specifically, the support table 170 has a supporting function for the pouring device 100 and the internal combustion engine unit 310, the internal combustion engine unit 310 uses gasoline as fuel, and converts internal energy into kinetic energy, and since gasoline has small viscosity and rapid evaporation, gasoline can be injected into a cylinder by a gasoline injection system, and after being compressed to a certain temperature and pressure, the gasoline is ignited by a spark plug, so that gas is expanded to do work, the internal combustion engine unit 310 has the characteristics of simple structure, light weight, stable operation and the like, the internal combustion engine unit 310 has a transmission function for the transmission shaft 321, the pouring device 100 has a function of storing and releasing concrete, the flushing system 200 has a function of flushing residual concrete in the pouring device 100, the positioning device 300 has a function of driving the pouring machine to move to a specified direction, so as to realize intelligent positioning of pouring concrete, the material conveying cavity 140 has a fixing and mounting function for the material storage cylinder 141, and the feed valve 131 has a connecting function for the cavity 130 and the material conveying cylinder 141, the feed valve 131 has the function of conveying concrete in the storage cavity 130 to the delivery cylinder 141, the cylinder 142 is a cylindrical metal part for guiding a piston to perform linear reciprocating motion in the cylinder, air converts heat energy into mechanical energy through expansion in an engine cylinder, gas is compressed by the piston in a compressor cylinder to increase pressure so as to generate linear reciprocating motion, the cylinder 142 has the transmission function on the piston 143, the delivery cylinder 141 has the mounting and limiting functions on the piston 143, the piston 143 has the function of pushing concrete, the pouring device 100 has the mounting function on a pipeline 144, the pipeline 144 has the function of conveying water to the delivery cylinder 141, the discharge valve one 145 has the function of controlling the flow speed and the flow rate of the concrete entering the T-shaped pipe 150, the T-shaped pipe 150 has the function of conveying water and the concrete, the water outlet 151 has the function of discharging surplus concrete impurities, the guide post 320 has a protection effect on the transmission shaft 321, the support table 170 has a fixing effect on the guide post 320, the guide post 320 has a fixing effect on the top plate 330 and the bottom plate 340, the bottom plate 340 has a fixing effect on the limit block 341, the limit block 341 has an installing and limiting effect on the pressure plate 342, the pressure plate 342 has a fixing and supporting effect on the support post 343, the internal combustion engine unit 310 has a fixing effect on the support seat 360, the support seat 360 has a fixing effect on the motor II 350, the motor II 350 has a transmission effect on the threaded post 370, the support seat 360 has a limiting effect on the threaded post 370, the bottom of the threaded post 370 is in threaded connection with the inner wall of the support post 343, the threaded post 370 rotates to drive the support post 343 to press downwards to push the pressure plate 342 to move downwards, so that the angle of the troweling plate 324 is changed;
further, the flushing system 200 includes a water tank 230, the water tank 230 is fixedly installed on the left side of the top of the support platform 170, a high-pressure pump 240 is fixedly installed on the inner wall of the water tank 230, a water inlet pipe 250 is fixedly installed on the top of the water tank 230, the output end of the high-pressure pump 240 is fixedly connected with the water inlet pipe 250, one end of the water inlet pipe 250 is fixedly connected with the top of the pipeline 144, a collection tank 210 is fixedly installed on the top of the right side of the support platform 170, a water outlet pipe 220 is fixedly installed on the top of the collection tank 210, one end of the water outlet pipe 220 is fixedly connected with the water outlet 151, a discharge valve 160 is fixedly installed at the center of the bottom of the support platform 170, the top of the discharge valve 160 is fixedly connected with one end of the T-shaped pipe 150, specifically, the support platform 170 has a fixing effect on the water tank 230, the water tank 230 has an installation effect on the high-pressure pump 240, the high-pressure pump 240 is a machine for conveying liquid or pressurizing liquid, and has an effect of pressurizing liquid to 640Mpa, the high-pressure pump 240 has the function of conveying water to the water inlet pipe 250, the water inlet pipe 250 has the function of conveying water to the pipeline 144, the support table 170 has the supporting and fixing function on the collection box 210, specifically, the support table 170 has the fixing and supporting function on the collection box 210, the collection box 210 has the function of collecting residual concrete inside the T-shaped pipe 150 and the delivery cylinder 141, the water outlet pipe 220 has the function of conveying concrete in the water outlet 151 to the collection box 210, specifically, the support table 170 has the fixing function on the discharge valve II 160, the discharge valve II 160 has the function of releasing the concrete in the T-shaped pipe 150, and the discharge valve II 160 has the function of controlling the flow speed and the flow of the concrete discharged by the T-shaped pipe 150;
further, a first feeding head 110 is fixedly installed on one side of the top of the pouring device 100, the bottom of the first feeding head 110 is connected with the inner wall of the material storage cavity 130, a first motor 122 is fixedly installed at the center of the top of the pouring device 100, a speed reducer 120 is fixedly installed at the right output end of the first motor 122, a stirring rod 121 is arranged on the inner wall of the material storage cavity 130, the top of the stirring rod 121 is fixedly connected with the bottom output end of the speed reducer 120, specifically, the first feeding head 110 has the function of supplementing concrete, the pouring device 100 has the fixing and supporting function on the first motor 122 and the speed reducer 120, the first motor 122 and the second motor 350 are set to be servo motors, the first motor 122 has the transmission function on the speed reducer 120, the speed reducer 120 has the transmission function on the stirring rod 121, the stirring rod 121 has the function of preventing concrete in the material storage cavity 130 from solidifying, and the speed reducer 120 is a gear transmission and worm transmission mechanism which is sealed in a rigid shell, The gear and the worm drive form an independent part, and the function of matching the rotating speed and transmitting the torque between the first motor 122 and the stirring rod 121 is achieved;
further, a binocular stereo vision sensor 171 is fixedly installed at one side of the support table 170, an angle sensor 172 is fixedly installed at the top of the binocular stereo vision sensor 171, support rods 173 are fixed at two sides of the bottom of the support table 170, four sets of the support rods 173 are provided, a base 174 is fixedly installed at the bottom of each support rod 173, a protective net 175 is fixedly installed between the two sets of the support rods 173, a control box 180 is fixedly installed at the left side of the top of the support table 170, a rotary table 322 is fixedly installed at the bottom of a transmission shaft 321, a rotary rod 323 is fixedly installed on the outer wall of the rotary table 322, four sets of the rotary rod 323, a troweling plate 324 is fixedly installed at the bottom of the rotary rod 323, the installation angle of the troweling plate 324 is 35 degrees, a support bar 327 is fixedly installed at the top of the rotary rod 323, a bearing ring 326 is fixedly installed at the bottom of the outer wall of the guide column 320, a pull rod 325 is fixedly installed at the outer wall of the support bar 327, one end of the pull rod 325 is fixedly connected with the bearing ring, the support table 170 has a supporting function on the binocular stereo vision sensor 171, the binocular stereo vision sensor 171 has a fixing function on the angle sensor 172, the binocular stereo vision sensor 171 fuses images obtained by two eyes and observes differences between the images, so that people can obtain obvious depth feeling, a corresponding relation between features is established, mapping points of the same space physical point in different images are corresponded to obtain distance information of a space three-dimensional scene, the position sensing information and the depth data are combined by combining the angle sensor 172 to calculate the existence or nonexistence of ground pits and pit distance information, ground pit identification can be realized according to a depth array, the support table 170 has a fixing function on the support rods 173, the support rods 173 have a fixing function on the base 174, the support rods 173 have an installation function on the protective net 175, and the protective net 175 has a protection and anti-collision function, the supporting table 170 has supporting and mounting effects on the control box 180, the control box 180 has functions of receiving information and sending signals for the binocular stereoscopic vision sensor 171 and the angle sensor 172, the transmission shaft 321 has supporting and transmitting effects on the rotating disc 322, the rotating disc 322 has a fixing effect on the rotating rod 323, the rotating rod 323 has a fixing effect on the troweling plate 324, the rotating rod 323 has a fixing effect on the supporting strip 327, the guide post 320 has mounting and fixing effects on the bearing ring 326, the bearing ring 326 has a rotating effect, the bearing ring 326 has a fixing effect on the pull rod 325, the supporting strip 327 has a fixing effect on the pull rod 325, and the pull rod 325 and the supporting strip 327 have the effect of increasing the torsion force of the rotating rod 323;
the using process of the invention is as follows: when the invention is used, workers in the field need to inject concrete into the storage cavity 130 through the first feeding head 110, the binocular stereo vision sensor 171 and the angle sensor 172 combine position sensing information and depth data to calculate the existence of ground pits and pit distance information, the ground pit identification can be realized according to depth arrays, the data is transmitted to the control box 180, the control box 180 controls and starts the internal combustion engine set 310, the internal combustion engine set 310 drives the transmission shaft 321 to rotate, the transmission shaft 321 drives the turntable 322 to rotate, the turntable 322 drives the four rotating rods 323 to rotate, the motor two 350 drives the threaded column 370 to rotate, the threaded column 370 drives the pressure plate 342 to move downwards, the inclination angle is adjusted to increase the pressure of one side of the troweling plate 324 on the ground surface, the corresponding friction force is increased, when the directions of the friction forces of the troweling plates 324 driven by the two groups of positioning devices 300 are consistent, the pouring machine is enabled to realize the forward and backward movement, when the friction force is inconsistent, the casting machine rotates and moves, after the casting machine reaches a specified direction, the control box 180 controls the cylinder 142 to push the piston 143 to reciprocate, when the piston 143 moves backwards, the material is sucked, the feeding valve 131 discharges the material, when the cylinder 142 pushes forwards, the piston 143 presses the concrete in the material conveying cylinder 141 into the T-shaped pipe 150, the second discharging valve 160 is opened, the released concrete falls to the ground, after the concrete conveying is finished, the second discharging valve 160 is closed, the material conveying cylinder 141 and the T-shaped pipe 150 are cleaned by conveying water through the water tank 230 by the high-pressure pump 240, impurities and water enter the collecting box 210 through the T-shaped pipe 150 and the water outlet pipe 220, after the impurities and the water are conveyed, the second motor 350 drives the threaded column 370 to rotate, the threaded column 370 drives the pressing plate 342 to move upwards, the inclination angle is adjusted to enable the pressure of one side of the trowelling plate 324 to be equal to the surface of the ground, and the casting machine performs in-place trowelling and hole patching operation through the trowelling plate 324.
Example 2:
an operation method of an intelligent pouring machine comprises the following operation steps:
the method comprises the following steps: injecting concrete into the storage cavity 130 through the first feeding head 110;
step two: starting the binocular stereo vision sensor 171 and the angle sensor 172, combining the position sensing information with the depth data, calculating the existence of a ground pit and pit distance information, realizing ground pit identification according to the depth array, and transmitting the data to the control box 180;
step three: starting the internal combustion engine unit 310, driving the transmission shaft 321 to rotate by the internal combustion engine unit 310, driving the turntable 322 to rotate by the transmission shaft 321, driving the four rotating rods 323 to rotate by the turntable 322, driving the threaded column 370 to rotate by the motor II 350, and driving the pressing plate 342 to move downwards by the threaded column 370, so that the casting machine moves forwards and backwards and rotates;
step four: after the specified direction is reached, the cylinder 142 is started to push the piston 143 to reciprocate, the piston 143 sucks the material when moving backwards, the feed valve 131 discharges the material, the piston 143 presses the concrete in the material conveying cylinder 141 into the T-shaped pipe 150 when the cylinder 142 pushes forwards, the discharge valve II 160 is opened, and the released concrete falls to the ground;
step five: closing the second discharge valve 160, conveying water by using a high-pressure pump 240 through the water tank 230 to clean the material conveying cylinder 141 and the T-shaped pipe 150, and allowing impurities and water to enter the collecting tank 210 through the T-shaped pipe 150 and the water outlet pipe 220 to finish the cleaning;
step six: the second motor 350 drives the threaded column 370 to rotate, the threaded column 370 drives the pressing plate 342 to move upwards, the inclination angle is adjusted to enable the pressure of one side of the troweling plate 324 to the ground surface to be equal, and the pouring machine conducts in-situ troweling and hole patching operations through the troweling plate 324.
Example 3:
referring to the description and the attached fig. 10, the intelligent pouring machine of the embodiment further comprises a second feeding head 190;
further, a second feeding head 190 is fixedly installed on one side of the top of the pouring device 100, a flange 191 is fixedly installed on the top of the second feeding head 190, specifically, the pouring device 100 has a fixing effect on the second feeding head 190, the second feeding head 190 has a fixing and installing effect on the flange 191, the flange 191 has an effect of being connected with an external concrete pipeline, and continuous pouring and leveling of a large-area site are achieved by continuously inputting concrete, the remote control box 180 and the control box 180 controlling the pouring device 100, the flushing system 200 and the positioning device 300.
The implementation scenario is specifically as follows: those skilled in the art will need to replace feed head one 110 with feed head two 190 when using the present invention.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (10)
1. The utility model provides an intelligence casting machine, includes pouring device (100), rinse-system (200) and positioner (300), its characterized in that: the bottom of the pouring device (100) is fixedly provided with a support table (170), two sides of the pouring device (100) are provided with positioning devices (300), each positioning device (300) comprises two internal combustion engine sets (310), the internal combustion engine sets (310) are provided with two groups, the two groups of internal combustion engine sets (310) are respectively arranged on two sides of the pouring device (100), the internal combustion engine sets (310) are fixedly connected with the top of the support table (170), the bottom of the support table (170) is provided with a transmission shaft (321), and the top of the transmission shaft (321) is fixedly connected with the output end of the bottom of the internal combustion engine set (310);
the inner wall of the pouring device (100) is provided with a storage cavity (130), the bottom of the storage cavity (130) is provided with a material conveying cavity (140), the bottom of the storage cavity (130) is fixedly provided with a feed valve (131), the inner wall of the material conveying cavity (140) is fixedly provided with a material conveying cylinder (141), the bottom of the feed valve (131) is fixedly connected with the top of the material conveying cylinder (141), the left side of the material conveying cylinder (141) is fixedly provided with a cylinder (142), the right side output end of the cylinder (142) is fixedly provided with a piston (143), the piston (143) is inserted into the inner wall of the material conveying cylinder (141), the left side of the inner wall of the pouring device (100) is fixedly provided with a pipeline (144), the bottom of the pipeline (144) is fixedly connected with the top of the material conveying cylinder (141), one side of the material conveying cylinder (141) is fixedly provided with a T-shaped pipe (150), and the joint of the material conveying cylinder (141) and the T-shaped pipe (150) is fixedly provided with a first discharge valve (145), a water outlet (151) is formed in one end of the T-shaped pipe (150);
the outer wall of the transmission shaft (321) is movably provided with a guide pillar (320), the top of the guide pillar (320) is fixedly connected with the bottom of the support table (170), the outer wall of the guide pillar (320) is fixedly provided with a top plate (330), the bottom of the top plate (330) is fixedly provided with a bottom plate (340), the right side of the top of the bottom plate (340) is fixedly provided with a limit block (341), the limit block (341) is provided with two groups, the inner wall of the limit block (341) is movably provided with a press plate (342), the top of the right side of the press plate (342) is fixedly provided with a support pillar (343), and the top of the support pillar (343) is provided with a threaded pillar (370).
2. The intelligent casting machine of claim 1, wherein: the flushing system (200) comprises a water tank (230), the water tank (230) is fixedly installed on the left side of the top of the supporting table (170), a high-pressure pump (240) is fixedly installed on the inner wall of the water tank (230), a water inlet pipe (250) is fixedly installed on the top of the water tank (230), the output end of the high-pressure pump (240) is fixedly connected with the water inlet pipe (250), and one end of the water inlet pipe (250) is fixedly connected with the top of the pipeline (144).
3. The intelligent casting machine of claim 1, wherein: the top of the right side of the supporting platform (170) is fixedly provided with a collecting box (210), the top of the collecting box (210) is fixedly provided with a water outlet pipe (220), and one end of the water outlet pipe (220) is fixedly connected with the water outlet (151).
4. The intelligent casting machine of claim 1, wherein: a second discharge valve (160) is fixedly installed at the center of the bottom of the support table (170), and the top of the second discharge valve (160) is fixedly connected with one end of the T-shaped pipe (150).
5. The intelligent casting machine of claim 1, wherein: pour device (100) top one side fixed mounting have feeding head (110), feeding head (110) bottom and storage cavity (130) inner wall connection, pour device (100) top central point and put fixed mounting have motor (122), motor (122) right side output end fixed mounting has speed reducer (120), storage cavity (130) inner wall is equipped with puddler (121), puddler (121) top and speed reducer (120) bottom output fixed connection.
6. The intelligent casting machine of claim 1, wherein: the internal combustion engine group (310) one side fixed mounting has supporting seat (360), supporting seat (360) one side fixed mounting has motor two (350), motor two (350) bottom output and screw thread post (370) fixed connection, screw thread post (370) outer wall and supporting seat (360) inner wall swing joint, screw thread post (370) bottom and support column (343) inner wall threaded connection.
7. The intelligent casting machine of claim 1, wherein: the utility model discloses a bearing ring, including transmission shaft (321), carousel (322) outer wall fixed mounting have bull stick (323), bull stick (323) are equipped with four groups, bull stick (323) bottom fixed mounting has troweling board (324), troweling board (324) installation angle is 35, bull stick (323) top fixed mounting has support bar (327), guide pillar (320) outer wall bottom fixed mounting has bearing ring (326), bearing ring (326) outer wall fixed mounting has pull rod (325), pull rod (325) one end and support bar (327) top fixed connection.
8. The intelligent casting machine of claim 1, wherein: supporting bench (170) one side fixed mounting has binocular stereo vision sensor (171), binocular stereo vision sensor (171) top fixed mounting has angle sensor (172), supporting bench (170) bottom both sides are fixed with bracing piece (173), bracing piece (173) are equipped with four groups, bracing piece (173) bottom fixed mounting has base (174), and is two sets of fixed mounting has protection network (175) between bracing piece (173), supporting bench (170) top left side fixed mounting has control box (180).
9. The intelligent casting machine of claim 1, wherein: a second feeding head (190) is fixedly installed on one side of the top of the pouring device (100), and a flange (191) is fixedly installed on the top of the second feeding head (190).
10. An operation method of an intelligent pouring machine is characterized in that: the operation steps are as follows;
the method comprises the following steps: injecting concrete into the storage cavity (130) through the first feeding head (110);
step two: starting a binocular stereo vision sensor (171) and an angle sensor (172), combining position sensing information and depth data to calculate the existence of a ground pit and pit distance information, realizing ground pit identification according to a depth array, and transmitting data to a control box (180);
step three: starting the internal combustion engine set (310), driving the transmission shaft (321) to rotate by the internal combustion engine set (310), driving the turntable (322) to rotate by the transmission shaft (321), driving the four rotating rods (323) to rotate by the turntable (322), driving the threaded column (370) to rotate by the motor II (350), driving the pressing plate (342) to move downwards by the threaded column (370), and enabling the casting machine to move forwards and backwards and rotationally;
step four: after the specified position is reached, starting the air cylinder (142) to push the piston (143) to reciprocate, sucking the material when the piston (143) moves backwards, discharging the material by the feeding valve (131), pressing the concrete in the material conveying cylinder (141) into the T-shaped pipe (150) by the piston (143) when the air cylinder (142) pushes forwards, opening the discharging valve II (160), and releasing the concrete to fall to the ground;
step five: closing the second discharge valve (160), conveying water by using a high-pressure pump (240) through a water tank (230) to clean the material conveying cylinder (141) and the T-shaped pipe (150), and enabling impurities and water to enter the collecting box (210) through the T-shaped pipe (150) and the water outlet pipe (220) after the cleaning is finished;
step six: and the second motor (350) drives the threaded column (370) to rotate, the threaded column (370) drives the pressing plate (342) to move upwards, the inclination angle is adjusted to enable the pressure of one side of the troweling plate (324) to the ground surface to be equal, and the casting machine performs in-situ troweling and hole patching operation through the troweling plate (324).
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