CN113564837B - Intelligent fabric antistatic treatment device - Google Patents
Intelligent fabric antistatic treatment device Download PDFInfo
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- CN113564837B CN113564837B CN202111136920.2A CN202111136920A CN113564837B CN 113564837 B CN113564837 B CN 113564837B CN 202111136920 A CN202111136920 A CN 202111136920A CN 113564837 B CN113564837 B CN 113564837B
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- 239000004744 fabric Substances 0.000 title claims abstract description 130
- 239000007788 liquid Substances 0.000 claims abstract description 79
- 239000007921 spray Substances 0.000 claims abstract description 47
- 238000005507 spraying Methods 0.000 claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000007599 discharging Methods 0.000 claims abstract description 20
- 238000001514 detection method Methods 0.000 claims description 57
- 230000003068 static effect Effects 0.000 claims description 52
- 230000005611 electricity Effects 0.000 claims description 31
- 239000002184 metal Substances 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 17
- 230000001276 controlling effect Effects 0.000 claims description 11
- 238000004364 calculation method Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 238000004458 analytical method Methods 0.000 claims description 3
- 230000008030 elimination Effects 0.000 claims description 3
- 238000003379 elimination reaction Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000011002 quantification Methods 0.000 claims description 3
- 230000001846 repelling effect Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Treatment Of Fiber Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses an intelligent fabric antistatic treatment device, which comprises an antistatic treatment device and an intelligent antistatic system, wherein the antistatic treatment device comprises a base, a feeding mechanism is arranged at the left end of the base, a discharging mechanism is arranged at the right side of the base, a supporting plate is fixedly connected at the upper end of the middle of the base, a plurality of groups of stand columns are fixedly connected at the upper ends of the periphery of the base, a top plate is fixedly connected at the upper ends of the stand columns, a slide rail is fixedly connected at the upper end of the top plate, a slide block is slidably connected inside the slide rail, a power mechanism is fixedly connected at the upper end of the top plate, the power mechanism is fixedly connected with the slide block, a spray head is fixedly connected below the slide block, a liquid tank is fixedly connected at one side of the upper end of the top plate, a downstream pipeline of the liquid tank is connected with a liquid pump, and a downstream pipeline of the liquid pump is connected with an adjusting valve, the invention has the characteristics of strong practicability and intelligent spraying of the static-removing liquid.
Description
Technical Field
The invention relates to the technical field of textile antistatic, in particular to an intelligent fabric antistatic treatment device.
Background
In the production process of fabric spinning, because friction between yarns and a machine easily causes a large amount of static electricity on the yarns, and the yarns with the static electricity can cause phenomena of broken ends, yarn winding, flying and the like, so that the whole spinning process is prolonged, the static electricity prevention effect can be achieved by spraying the static electricity removal liquid on the yarns or the fabric in the existing spinning process, but when the fabric is subjected to static electricity removal in a spraying mode of the static electricity removal liquid, the static electricity removal liquid can not be uniformly distributed on the surface of the fabric because the fabric is wide, so that the static electricity prevention effect is poor, meanwhile, the static electricity removal liquid mainly works by means of moisture absorption to increase the dissipation rate of charges and inhibit the generation of static electricity, because the humidity of the environment is completely different from the quantity of static electricity on the surface of the fabric, huge waste can be caused by always spraying the static electricity removal liquid in equal quantity, therefore, it is necessary to design an intelligent fabric antistatic treatment device with strong practicability and intelligent spraying of the antistatic liquid.
Disclosure of Invention
The invention aims to provide an intelligent fabric antistatic treatment device to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: an intelligent fabric antistatic treatment device comprises an antistatic treatment device and an intelligent antistatic system, wherein the antistatic treatment device comprises a base, a feeding mechanism is arranged at the left end of the base, a discharging mechanism is arranged at the right side of the base, a supporting plate is fixedly connected at the upper middle end of the base, a plurality of groups of stand columns are fixedly connected at the upper peripheral ends of the base, a top plate is fixedly connected at the upper ends of the stand columns, a slide rail is fixedly connected at the middle upper end of the top plate, a slide block is slidably connected inside the slide rail, a power mechanism is fixedly connected at the upper end of the top plate and fixedly connected with the slide block, a spray head is fixedly connected below the slide block, a liquid box is fixedly connected at one side of the upper end of the top plate, a liquid pump is connected to a downstream pipeline of the liquid box, and an adjusting valve is connected to a downstream pipeline of the liquid pump, the regulating valve is connected with the spray head pipeline, and the liquid tank is internally provided with an anti-static liquid.
According to the technical scheme, the left side fixedly connected with of base detects the support, the upper end fixedly connected with scanning head and the humidity transducer who detects the support, box under the fixedly connected with in the middle of the lower extreme of base, the inside fixedly connected with actuating mechanism of box down, actuating mechanism's output fixedly connected with detecting head, the centre of base and backup pad all is provided with the exploration hole, detecting head and exploration hole cooperation are linked, the below fixedly connected with elastic wire of detecting head, the other end fixedly connected with wire of elastic wire, the inside of box is provided with the baffle down, wire and baffle fixed connection, the end of wire is provided with a set of sheetmetal, the sheetmetal passes through the retaining ring to be fixed on the wire, the side fixedly connected with camera of box down.
According to the technical scheme, the intelligent anti-static system comprises an intelligent control module, an intelligent conveying module, an intelligent detection module and an intelligent spraying module;
the intelligent control module comprises a data recording module, a data calculating module, a comparison module and a time control module, wherein the comparison module comprises a humidity comparison unit and an electrostatic strength comparison unit;
the intelligent conveying module comprises a feeding conveying module and a discharging conveying module;
the intelligent detection module comprises a size detection module, a humidity detection module and an electrostatic strength detection module, and the electrostatic strength detection module comprises a reciprocating unit and an influence acquisition unit;
the intelligent spraying module comprises a position adjusting module and a spraying amount control module;
the intelligent control module, the intelligent conveying module, the intelligent detection module and the intelligent spraying module are respectively electrically connected, the feeding conveying module is electrically connected with the feeding mechanism, the discharging conveying module is electrically connected with the discharging mechanism, the size detection module is electrically connected with the scanning head, the humidity detection module is electrically connected with the humidity sensor, the reciprocating motion module is electrically connected with the driving mechanism, the image acquisition module is electrically connected with the camera, the position adjustment module is electrically connected with the power mechanism, and the spraying amount control module is electrically connected with the regulating valve.
According to the technical scheme, the data recording module is used for recording various data detected in real time and simultaneously comprises fixed data preset by a system, the data calculating module is used for calculating the data in the data recording submodule, the humidity comparison unit is used for comparing the humidity data with the collected humidity data and determining the level of the humidity of the surrounding environment, the electrostatic strength comparison unit is used for comparing the electrostatic strength comparison unit with the collected electrostatic information and determining the level of the electrostatic charge of the fabric, the time control module is used for controlling the frequency of the fabric static electricity detected by the detecting head, the feeding conveying module and the discharging conveying module are used for inputting and outputting the fabric, the size detection module is used for collecting width data of the fabric, the humidity detection module is used for collecting the humidity information of the surrounding environment, and the reciprocating unit is used for controlling the reciprocating motion of the detecting head, the influence acquisition unit is used for acquiring angle information of thin metal sheet separation, the position adjusting module is used for adjusting the front and back positions of the spray head, and the spraying amount control module is used for controlling the amount of anti-static liquid sprayed by the spray head.
According to the technical scheme, the operation of the intelligent anti-static system comprises the following steps:
s1, starting the intelligent anti-static system, initializing data, storing related data in the data recording module, and simultaneously, running the fabric from the left side to the right side of the base under the combined action of the feeding conveying module and the discharging conveying module;
s2, collecting the thickness information of the fabric through a size detection module, collecting the humidity information of the surrounding environment through a humidity detection module, collecting the electrostatic information of the fabric through an electrostatic strength detection module, and storing the data in a data recording module;
s3, determining the humidity level of the surrounding environment through a humidity comparison module, and determining the intensity level of static electricity charged on the fabric through a static electricity intensity comparison module;
s4, according to the data in the data recording module and the comparison result, the data calculation module is used for calculating to determine the amount of the anti-static liquid for spraying, and meanwhile, whether the position of the spray head needs to be moved is determined according to the width of the fabric: if the fabric width is small, the anti-static liquid sprayed by the spray head can cover the fabric, the fabric does not need to move, and if the fabric width is large, the anti-static liquid sprayed by the spray head cannot cover the fabric, the fabric needs to move;
s5, adjusting the amount of the anti-static liquid sprayed by the spraying amount control module according to the calculated result, and adjusting the position of the spray head by the position adjusting module;
and S6, repeating S1-S5, and finishing the spraying of the antistatic liquid on all the fabrics.
According to the technical scheme, the data acquisition method in the steps S1-S2 comprises the following steps:
s61, collecting the thickness information of the fabric by using a size detection module and marking the thickness information
Representing the width of the fabric;
s62, collecting humidity information of surrounding environment by humidity detection module and marking
Represents the relative humidity of the surrounding environment;
s63, controlling the reciprocating unit by the time control module, driving the detecting head to reciprocate up and down according to a certain time interval, making the upper end of the detecting head intermittently contact with the fabric, making a group of thin metal sheets repel each other due to the electrostatic effect, and utilizing the angle of the repelling group of thin metal sheets
To indirectly determine the electrostatic content on the fabric and acquire the angle by the image acquisition module
The value of (d);
s64, the speed of the intelligent anti-static system for conveying the fabric is a fixed value and marked
Indicating that the height of the spray head is constant, so that the spraying range is fixed, and using marks
Mark for indicating its spraying radius and flow rate of intelligent anti-static system normal spraying
Represents;
through setting the parameters of the acquired data, the quantification of subsequent calculation and analysis is facilitated.
According to the technical scheme, the method for determining the ambient humidity level and the fabric electrostatic strength level in the step S3 is as follows:
in the comparison module, the humidity of the surrounding environment is divided into three levels, namely level I, level II and level III, wherein:
s71, when
When the humidity is higher than the humidity level, the ambient environment is dry, and the humidity level is level I;
s72, when
When the humidity is higher than the set humidity, the ambient environment is normal, and the humidity level is II level;
s73, when
When the humidity is higher than the standard, the ambient environment is wet, and the humidity level is level III;
in the comparison module, the strength grades of the static electricity carried by the fabric are divided into three grades, namely I grade, II grade and III grade, and the grades are combined with the grades tested in the step S63
The values, defined as follows:
s74, when
The fabric has low static quantity and I-grade static strength;
s75, when
The electrostatic strength is II grade;
s76, when
The fabric has more static electricity, and the static strength is III grade;
through the definition of the ambient humidity and the electrostatic content grade of the fabric, the external humidity condition of the fabric during conveying and the electrostatic quantity contained in the fabric can be quantitatively determined, and preparation is made for the next calculation.
According to the technical scheme, the method for determining the amount of the anti-static liquid sprayed by the spray head in the step S4 is as follows:
by means of marks
A rating representing the amount of spray head anti-static liquid, the value of which is defined by:
s81, when
In time, the amount of the anti-static liquid sprayed is as follows:
；
s82, when
In time, the amount of the anti-static liquid sprayed is as follows:
；
s83, when
In time, the amount of the anti-static liquid sprayed is as follows:
；
according to different environment humidity and fabric static content, different spraying strategies are adopted, so that complete static elimination can be guaranteed, and the consumption of the antistatic liquid is reduced.
According to the above technical solution, the principle and method of adjusting the position of the nozzle in step S4 are as follows:
in the initial state, the spray head is positioned in the middle of the width direction of the fabric,
s91, when
In time, the position of the spray head does not need to be adjusted;
s92, when
When in use, the position of the spray head needs to be adjusted;
if the position of the spray head needs to be adjusted, the average speed of the adjustment is
The values are defined by the following formula:
by defining the moving speed of the spray head, the fabric width can be adjusted in time, and the static removing liquid can comprehensively cover the fabric.
According to the above technical solution, the time interval for the detecting head to detect the fabric in step S63 is defined as follows:
mark for setting time interval of detecting fabric
The values are defined by the following formula:
the time interval for detecting the fabric by the detecting head can be defined to be adaptive to the running speed of the fabric and the amount of the anti-static liquid sprayed, so that the running of an intelligent anti-static system is ensured.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, by arranging the anti-static treatment device and the intelligent anti-static system, the amount of the anti-static liquid sprayed can be intelligently adjusted according to the humidity of the external environment and the strength of static contained in the fabric, and meanwhile, the position of the spray head for spraying the anti-static liquid can be adjusted according to the width of the fabric, so that the comprehensive coverage of the anti-static liquid is ensured.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic cross-sectional front view of the present invention;
FIG. 3 is a schematic view of the invention at section A;
FIG. 4 is a schematic diagram of the relationship of the modules of the present invention;
in the figure: 1. a base; 2. a feeding mechanism; 3. a discharging mechanism; 4. a top plate; 5. a column; 6. a support plate; 7. a liquid tank; 8. a liquid pump; 9. adjusting a valve; 10. a slide rail; 11. a power mechanism; 12. a slider; 13. a spray head; 14. detecting the bracket; 15. a scanning head; 16. a lower box body; 17. a camera; 18. a detection hole; 19. a probe head; 20. a drive mechanism; 21. an elastic yarn; 22. a metal wire; 23. a thin metal sheet; 24. a retainer ring; 25. a humidity sensor; 26. a separator.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides an intelligent fabric antistatic treatment device, prevents static system, its characterized in that including preventing static processing apparatus and intelligence: the anti-static treatment device comprises a base 1, a feeding mechanism 2 is arranged at the left end of the base 1, a discharging mechanism 3 is arranged at the right side of the base 1, a supporting plate 6 is fixedly connected at the upper middle end of the base 1, a plurality of groups of upright columns 5 are fixedly connected at the upper ends of the base 1, a top plate 4 is fixedly connected at the upper ends of the groups of upright columns 5, a slide rail 10 is fixedly connected at the upper middle end of the top plate 4, a slide block 12 is slidably connected in the slide rail 10, a power mechanism 11 is fixedly connected at the upper end of the top plate 4, the power mechanism 11 is fixedly connected with the slide block 12, a spray head 13 is fixedly connected below the slide block 12, a liquid tank 7 is fixedly connected at one side of the upper end of the top plate 4, a liquid pump 8 is connected with a downstream pipeline of the liquid tank 7, an adjusting valve 9 is connected with the downstream pipeline of the liquid pump 8, the adjusting valve 9 is connected with the spray head 13, anti-static liquid is arranged in the liquid tank 7, a detection support 14 is fixedly connected at the left side of the base 1, the upper end of the detection bracket 14 is fixedly connected with a scanning head 15 and a humidity sensor 25, the lower end of the base 1 is fixedly connected with a lower box 16, the interior of the lower box 16 is fixedly connected with a driving mechanism 20, the output end of the driving mechanism 20 is fixedly connected with a detecting head 19, the middles of the base 1 and the supporting plate 6 are both provided with a detecting hole 18, the detecting head 19 is matched and linked with the detecting hole 18, the lower part of the detecting head 19 is fixedly connected with an elastic wire 21, the other end of the elastic wire 21 is fixedly connected with a metal wire 22, the interior of the lower box 16 is provided with a partition 26, the metal wire 22 is fixedly connected with the partition 26, the tail end of the metal wire 22 is provided with a group of thin metal sheets 23, the thin metal sheets 23 are fixed on the metal wire 22 through a retainer ring 24, the side surface of the lower box 16 is fixedly connected with a camera 17, and by arranging an anti-static processing device and an intelligent anti-static system, according to the humidity of the external environment and the strength of static electricity of the fabric, the amount of the anti-static liquid sprayed is intelligently adjusted, and meanwhile, the position of the spray head for spraying the anti-static liquid can be adjusted according to the width of the fabric, so that the comprehensive coverage of the anti-static liquid is ensured;
the intelligent anti-static system comprises an intelligent control module, an intelligent conveying module, an intelligent detection module and an intelligent spraying module;
the intelligent control module comprises a data recording module, a data calculating module, a comparison module and a time control module, wherein the comparison module comprises a humidity comparison unit and an electrostatic strength comparison unit;
the intelligent conveying module comprises a feeding conveying module and a discharging conveying module;
the intelligent detection module comprises a size detection module, a humidity detection module and an electrostatic strength detection module, and the electrostatic strength detection module comprises a reciprocating unit and an influence acquisition unit;
the intelligent spraying module comprises a position adjusting module and a spraying amount control module;
the intelligent control module, the intelligent conveying module, the intelligent detection module and the intelligent spraying module are respectively and electrically connected, the feeding conveying module is electrically connected with the feeding mechanism 2, the discharging conveying module is electrically connected with the discharging mechanism 3, the size detection module is electrically connected with the scanning head 15, the humidity detection module is electrically connected with the humidity sensor 25, the reciprocating module is electrically connected with the driving mechanism 20, the image acquisition module is electrically connected with the camera 17, the position adjustment module is electrically connected with the power mechanism 11, and the spraying amount control module is electrically connected with the regulating valve 9;
the data recording module is used for recording various data detected in real time and simultaneously comprises fixed data preset by the system, the data calculating module is used for calculating the data in the data recording sub-module, the humidity comparison unit is used for comparing the humidity data with the collected humidity data to determine the level of the humidity of the surrounding environment, the electrostatic strength comparison unit is used for comparing the electrostatic information with the collected electrostatic information to determine the strength level of the static electricity carried by the fabric, the time control module is used for controlling the frequency of the fabric static electricity detected by the detecting head 19, the feeding conveying module and the discharging conveying module are used for inputting and outputting the fabric, the size detection module is used for collecting the width data of the fabric, the humidity detection module is used for collecting the humidity information of the surrounding environment, the reciprocating unit is used for controlling the reciprocating motion of the detecting head 19 to influence the collecting unit to collect the angle information separated by the thin metal sheets 23, the position adjusting module is used for adjusting the front and rear positions of the spray head 13, and the spraying amount control module is used for controlling the amount of the anti-static liquid sprayed by the spray head 13;
the operation of the intelligent antistatic system comprises the following steps:
s1, starting the intelligent anti-static system, initializing data, storing related data in the data recording module, and simultaneously, running the fabric from the left side to the right side of the base 1 under the combined action of the feeding conveying module and the discharging conveying module;
s2, collecting the thickness information of the fabric through a size detection module, collecting the humidity information of the surrounding environment through a humidity detection module, collecting the electrostatic information of the fabric through an electrostatic strength detection module, and storing the data in a data recording module;
s3, determining the humidity level of the surrounding environment through a humidity comparison module, and determining the intensity level of static electricity charged on the fabric through a static electricity intensity comparison module;
s4, according to the data in the data recording module and the comparison result, the data calculation module is used for calculating to determine the amount of the anti-static liquid for spraying, and meanwhile, according to the width of the fabric, whether the position of the spray head 13 needs to be moved is determined: if the width of the fabric is small, the anti-static liquid sprayed by the spray head 13 can cover the fabric, the fabric does not need to be moved, and if the width of the fabric is large, the anti-static liquid sprayed by the spray head 13 cannot cover the fabric, the fabric needs to be moved;
s5, adjusting the amount of the anti-static liquid sprayed by the spraying amount control module according to the calculated result, and adjusting the position of the spray head 13 by the position adjusting module;
s6, repeating S1-S5 to finish the spraying of the antistatic liquid on all fabrics;
the data acquisition method of the steps S1-S2 is as follows:
s61, collecting the thickness information of the fabric by using a size detection module and marking the thickness information
Representing the width of the fabric;
s62, collecting humidity information of surrounding environment by humidity detection module and marking
Represents the relative humidity of the surrounding environment;
s63, utilization timeThe control module controls the reciprocating unit to drive the detecting head 19 to reciprocate up and down according to a certain time interval, so that the upper end of the detecting head 19 is intermittently contacted with the fabric, a group of thin metal sheets 23 are mutually repelled due to the action of static electricity, and the angle formed by mutually repelling the group of thin metal sheets 23 is utilized
To indirectly determine the electrostatic content on the fabric and acquire the angle by the image acquisition module
The value of (d);
s64, the speed of the intelligent anti-static system for conveying the fabric is a fixed value and marked
Indicating that the height of the nozzle 13 is constant, the spraying range is fixed, and the mark is used
Mark for indicating its spraying radius and flow rate of intelligent anti-static system normal spraying
Represents;
the acquired data parameters are set, so that the subsequent calculation and the quantification of analysis are facilitated;
the method for determining the ambient humidity level and the fabric electrostatic strength level in step S3 is as follows:
in the comparison module, the humidity of the surrounding environment is divided into three levels, namely level I, level II and level III, wherein:
s71, when
When the humidity is higher than the humidity level, the ambient environment is dry, and the humidity level is level I;
s72, when
When the humidity is higher than the set humidity, the ambient environment is normal, and the humidity level is II level;
s73, when
When the humidity is higher than the standard, the ambient environment is wet, and the humidity level is level III;
in the comparison module, the strength grades of the static electricity carried by the fabric are divided into three grades, namely I grade, II grade and III grade, and the grades are combined with the grades tested in the step S63
The values, defined as follows:
s74, when
The fabric has low static quantity and I-grade static strength;
s75, when
The electrostatic strength is II grade;
s76, when
The fabric has more static electricity, and the static strength is III grade;
by defining the ambient environment humidity and the fabric electrostatic content grade, the external humidity condition and the fabric electrostatic content during the fabric conveying can be quantitatively determined, and preparation is made for the next calculation;
the method for determining the amount of the anti-static liquid sprayed by the spray head 13 in step S4 is as follows:
by means of marks
A rating representing the amount of anti-static liquid sprayed by the spray head 13, the value of which is defined by:
s81, when
In time, the amount of the anti-static liquid sprayed is as follows:
；
s82, when
In time, the amount of the anti-static liquid sprayed is as follows:
；
s83, when
In time, the amount of the anti-static liquid sprayed is as follows:
；
according to different environment humidity and the electrostatic content of the fabric, different spraying strategies are adopted, so that the consumption of the antistatic liquid can be reduced while complete static elimination is ensured;
the principle and method of adjusting the position of the head 13 in step S4 are as follows:
in the initial state, the nozzle 13 is positioned at the middle position in the width direction of the fabric,
s91, when
In the process, the position of the spray head 13 does not need to be adjusted;
s92, when
When the position of the nozzle 13 needs to be adjusted;
if the position of the nozzle 13 is to be adjusted, the average speed of the adjustment is
The values are defined by the following formula:
by defining the moving speed of the spray head 13, the fabric width can be adjusted in time when changed, and the static removing liquid can be ensured to cover the fabric comprehensively;
the time interval for the detecting head 19 to detect the fabric in step S63 is defined as follows:
mark for setting time interval of detecting fabric
The values are defined by the following formula:
the time interval for detecting the fabric by the detecting head 19 is defined, so that the time interval can be adapted to the running speed of the fabric and the amount of the sprayed anti-static liquid, and the running of an intelligent anti-static system is ensured.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides an intelligent fabric antistatic treatment device, prevents static system, its characterized in that including preventing static processing apparatus and intelligence: the anti-static treatment device comprises a base (1), a plurality of groups of stand columns (5) are fixedly connected to the upper ends of the periphery of the base (1), a top plate (4) is fixedly connected to the upper ends of the groups of stand columns (5), a slide rail (10) is fixedly connected to the middle of the upper end of the top plate (4), a slide block (12) is slidably connected to the inner portion of the slide rail (10), a spray head (13) is fixedly connected to the lower portion of the slide block (12), a detection support (14) is fixedly connected to the left side of the base (1), a scanning head (15) and a humidity sensor (25) are fixedly connected to the upper end of the detection support (14), a lower box body (16) is fixedly connected to the middle of the lower end of the base (1), a driving mechanism (20) is fixedly connected to the inner portion of the lower box body (16), and a detection head (19) is fixedly connected to the output end of the driving mechanism (20), an elastic wire (21) is fixedly connected below the detecting head (19), a metal wire (22) is fixedly connected at the other end of the elastic wire (21), and a group of thin metal sheets (23) is arranged at the tail end of the metal wire (22);
the operation of the intelligent antistatic system comprises the following steps:
s1, starting the intelligent anti-static system, initializing data, storing related data in the data recording module, and simultaneously, running the fabric from the left side to the right side of the base (1) under the combined action of the feeding conveying module and the discharging conveying module;
s2, collecting the thickness information of the fabric through a size detection module, collecting the humidity information of the surrounding environment through a humidity detection module, collecting the electrostatic information of the fabric through an electrostatic strength detection module, and storing the data in a data recording module;
s3, determining the humidity level of the surrounding environment through a humidity comparison module, and determining the intensity level of static electricity charged on the fabric through a static electricity intensity comparison module;
s4, according to the data in the data recording module and the comparison result, the data calculation module is used for calculating to determine the amount of the anti-static liquid for spraying, and meanwhile, whether the position of the spray head (13) needs to be moved is determined according to the width of the fabric: if the width of the fabric is small, the anti-static liquid sprayed by the spray head (13) can cover the fabric, the fabric does not need to move, and if the width of the fabric is large, the anti-static liquid sprayed by the spray head (13) cannot cover the fabric, the fabric needs to move;
s5, adjusting the amount of the anti-static liquid sprayed by the spraying amount control module according to the calculated result, and adjusting the position of the spray head (13) by the position adjusting module;
s6, repeating S1-S5 to finish the spraying of the antistatic liquid on all fabrics;
s62, collecting humidity information of surrounding environment by humidity detection module and marking
Represents the relative humidity of the surrounding environment;
s63, controlling the reciprocating unit by the time control module, driving the detecting head (19) to reciprocate up and down according to a certain time interval, making the upper end of the detecting head (19) intermittently contact with the fabric, making a group of thin metal sheets (23) repel each other due to the electrostatic effect, and utilizing the angle of the group of thin metal sheets (23) after repelling each other
To indirectly determine the electrostatic content on the fabric and acquire the angle by the image acquisition unit
The value of (d);
the determination method of the ambient humidity level and the fabric electrostatic strength level in the step S3 is as follows:
the humidity of the surrounding environment is divided into three levels, namely level I, level II and level III, wherein:
s71, when
When the humidity is higher than the humidity level, the ambient environment is dry, and the humidity level is level I;
s72, when
When the humidity is higher than the set humidity, the ambient environment is normal, and the humidity level is II level;
s73, when
When the humidity is higher than the standard, the ambient environment is wet, and the humidity level is level III;
dividing the intensity grade of the static electricity quantity carried by the fabric into three grades, recording as grade I, grade II and grade III, and combining the grades tested in the step S63
The values, defined as follows:
s74, when
The fabric has low static quantity and I-grade static strength;
s75, when
The electrostatic strength is II grade;
s76, when
The fabric has more static electricity, and the static strength is III grade;
the method for determining the amount of the anti-static liquid sprayed by the spray head (13) in the step S4 is as follows:
by means of marks
A rating representing the amount of anti-static liquid sprayed by the spray head (13), the value of which is defined by:
s81, when
In time, the amount of the anti-static liquid sprayed is as follows:
；
s82, when
In time, the amount of the anti-static liquid sprayed is as follows:
；
s83, when
In time, the amount of the anti-static liquid sprayed is as follows:
；
according to different environment humidity and fabric static content, different spraying strategies are adopted, so that complete static elimination can be guaranteed, and the consumption of the antistatic liquid is reduced.
2. The intelligent fabric antistatic treatment device of claim 1, wherein: the left end of the base (1) is provided with a feeding mechanism (2), the right side of the base (1) is provided with a discharging mechanism (3), the middle upper end of the base (1) is fixedly connected with a supporting plate (6), the upper end of the top plate (4) is fixedly connected with a power mechanism (11), the power mechanism (11) is fixedly connected with a sliding block (12), one side of the upper end of the top plate (4) is fixedly connected with a liquid tank (7), the downstream pipeline of the liquid tank (7) is connected with a liquid pump (8), the downstream pipeline of the liquid pump (8) is connected with a regulating valve (9), the regulating valve (9) is connected with a spray head (13) through a pipeline, the interior of the liquid tank (7) is provided with anti-static liquid, the middles of the base (1) and the supporting plate (6) are both provided with a detection hole (18), and the detection head (19) is linked with the detection hole (18) in a matching manner, the inside of lower box (16) is provided with baffle (26), wire (22) and baffle (26) fixed connection, sheetmetal (23) are fixed on wire (22) through retaining ring (24), the side fixed connection of lower box (16) has camera (17).
3. The intelligent fabric antistatic treatment device of claim 2, wherein: the intelligent anti-static system comprises an intelligent control module, an intelligent conveying module, an intelligent detection module and an intelligent spraying module;
the intelligent control module comprises a data recording module, a data calculating module, a comparison module and a time control module, wherein the comparison module comprises a humidity comparison unit and an electrostatic strength comparison unit;
the intelligent conveying module comprises a feeding conveying module and a discharging conveying module;
the intelligent detection module comprises a size detection module, a humidity detection module and an electrostatic intensity detection module, and the electrostatic intensity detection module comprises a reciprocating unit and an image acquisition unit;
the intelligent spraying module comprises a position adjusting module and a spraying amount control module;
the intelligent control module, the intelligent conveying module, the intelligent detection module and the intelligent spraying module are respectively electrically connected through electricity, the feeding conveying module is electrically connected with the feeding mechanism (2), the discharging conveying module is electrically connected with the discharging mechanism (3), the size detection module is electrically connected with the scanning head (15), the humidity detection module is electrically connected with the humidity sensor (25), the reciprocating motion unit is electrically connected with the driving mechanism (20), the image acquisition unit is electrically connected with the camera (17), the position adjustment module is electrically connected with the power mechanism (11), and the spraying amount control module is electrically connected with the adjusting valve (9).
4. The intelligent fabric antistatic treatment device of claim 3, wherein: the data recording module is used for recording various data detected in real time and simultaneously comprises fixed data preset by a system, the data calculating module is used for calculating the data in the data recording submodule, the humidity comparison unit is used for comparing with the collected humidity data to determine the level of the humidity of the surrounding environment, the electrostatic strength comparison unit is used for comparing with the collected electrostatic information to determine the level of the electrostatic strength of the fabric, the time control module is used for controlling the detecting head (19) to detect the frequency of the static electricity of the fabric, the feeding conveying module and the discharging conveying module are used for inputting and outputting the fabric, the size detection module is used for collecting width data of the fabric, the humidity detection module is used for collecting the humidity information of the surrounding environment, and the reciprocating motion unit is used for controlling the reciprocating motion of the detecting head (19), the image acquisition unit is used for acquiring angle information of separation of the thin metal sheets (23), the position adjusting module is used for adjusting the front and rear positions of the spray head (13), and the spraying amount control module is used for controlling the amount of anti-static liquid sprayed by the spray head (13).
5. The intelligent fabric antistatic treatment device of claim 4, wherein: the data acquisition method of the steps S1-S2 is as follows:
s61, collecting the thickness information of the fabric by using a size detection module and marking the thickness information
Representing the width of the fabric;
s64, the speed of the intelligent anti-static system for conveying the fabric is a fixed value and marked
The indication is that the height of the spray head (13) is constant, so the spraying range is fixed and marked by symbols
Mark for indicating its spraying radius and flow rate of intelligent anti-static system normal spraying
Represents;
through setting the parameters of the acquired data, the quantification of subsequent calculation and analysis is facilitated.
6. The intelligent fabric antistatic treatment device of claim 5, wherein: the principle and method of adjusting the position of the nozzle (13) in step S4 are as follows:
in the initial state, the spray head (13) is positioned at the middle position in the width direction of the fabric,
s91, when
When in use, the position of the spray head (13) does not need to be adjusted;
s92, when
When in use, the position of the spray head (13) needs to be adjusted;
if necessary, the position of the nozzle (13) is adjusted, the average of the adjustmentAt a speed of
The values are defined by the following formula:
by defining the moving speed of the spray head (13), the fabric width can be adjusted in time, and the static removing liquid can comprehensively cover the fabric.
7. The intelligent fabric antistatic treatment device of claim 6, wherein: the time interval for which the detecting head (19) detects the fabric in the step S63 is defined as follows:
mark for setting time interval of detecting fabric
The values are defined by the following formula:
the time interval for detecting the fabric by the detecting head (19) is defined, so that the time interval can be adapted to the running speed of the fabric and the amount of the sprayed anti-static liquid, and the running of an intelligent anti-static system is ensured.
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| CN116732718A (en) * | 2022-02-25 | 2023-09-12 | 耿艳 | Textile cloth bleaching device based on big data technology of Internet of things |
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