CN113560358B - Production method of clad copper-clad steel - Google Patents

Production method of clad copper-clad steel Download PDF

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Publication number
CN113560358B
CN113560358B CN202110730798.5A CN202110730798A CN113560358B CN 113560358 B CN113560358 B CN 113560358B CN 202110730798 A CN202110730798 A CN 202110730798A CN 113560358 B CN113560358 B CN 113560358B
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copper
wire rod
clad
clad steel
percent
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CN113560358A (en
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安绘竹
任玉辉
帅习元
尹一
车安
徐曦
王宏亮
张欢
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Angang Steel Co Ltd
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Angang Steel Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/16Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
    • B21C1/20Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes from stock of essentially unlimited length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/74Temperature control, e.g. by cooling or heating the rolls or the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/74Temperature control, e.g. by cooling or heating the rolls or the product
    • B21B37/76Cooling control on the run-out table
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Metal Extraction Processes (AREA)

Abstract

The invention relates to a production method of clad copper-clad steel, which comprises the following production processes: cleaning, drying, coating and welding the wire rod to prepare a coated copper-clad steel wire rod, and then drawing, annealing, surface passivating and taking up the wire rod to prepare a coated copper-clad steel finished product; wherein the drawing process adopts a continuous drawing mode, and has a diameter of
Figure DDA0003139252500000011
The coated copper-clad steel wire rod is pulled to the diameter of

Description

Production method of clad copper-clad steel
Technical Field
The invention relates to the technical field of production of clad copper clad steel wires, in particular to a copper clad steel wire
Figure BDA0003139252490000011
A method for producing cladding copper-clad steel by specification wire rods.
Background
The copper-clad steel is a copper-clad steel wire, namely a composite wire with a copper layer wrapped on the periphery of the steel wire. In the field of communication and telecommunication, the copper-clad steel wire integrates the tensile strength and toughness of steel (2 times of that of a pure copper wire), the conductivity and high-frequency characteristics of copper, has light weight (12 percent lighter than the pure copper wire), no creep, can withstand the attack of wind, snow and ice buds, can withstand large-span, salt mist and easily-corrosive environment, can reduce the distortion and distortion of transmitted information, improves the transmission quality, simultaneously has the advantages of saving copper materials, reducing cost and the like, and is an ideal substitute of a pure copper wire product. The copper clad steel wire is widely applied to core wires of parallel twin-core telephone user communication, connectors of various electronic components, core wires of military covered wires, overhead wires of power transmission and telephone lines, overhead wires of electrified railways and electrified light rail contact networks, braided shield wires of power cables, copper clad steel stranded wire carrier cables and suspension strings, grounding rods in the power industry and the like.
In recent years, with the continuous development of the communication industry and the electronic information industry, the application field of copper clad steel wire products is continuously expanded, and higher requirements on the performance of the products are provided. The coated copper-clad steel is mainly applied to the fields of high precision end and high conductivity such as coaxial cables, security wires and the like, and the production process of the conventional copper-clad steel wire comprises the following steps: wire rod-drawing-annealing-copper plating-finished copper-clad steel wire. The clad copper-clad steel is produced by adopting the process of conductive steel wire rod-clad copper-drawing, in order to ensure the drawing performance and the service performance of the wire rod, the extremely strict requirements on each index of the wire rod are provided, and the control difficulty of the production process is very large.
The Chinese patent with the publication number CN102268595B discloses a steel for copper-clad steel and a production method thereof, which only relates to a production method of a copper-clad steel wire rod, but not to a production process of cladding copper-clad steel; the Chinese patent application with the publication number of CN109433835A discloses a production method of a large-size stranded wire electroplated copper-clad steel wire, which is completely different from the production process of the coated copper-clad steel wire and does not relate to the production process of a wire rod; chinese patent application No. CN109396200A discloses "a production process for pre-treating large-sized steel wires for cladding copper-clad steel", which only relates to a pre-treatment process for producing copper-clad steel wires by using conductive steel wire rods as raw materials, and does not relate to a production process for cladding copper and subsequent cladding copper-clad steel; the Chinese patent with the publication number of CN103531301B discloses a process for producing a soft copper-clad steel wire by adopting a welding cladding method, and the Chinese patent application with the publication number of CN109290388A discloses a continuous cladding rolling production process for a copper-clad steel wire, wherein pre-drawing, cladding copper plus (rolling) and drawing processes are adopted to produce cladding copper-clad steel, and more than two times of annealing treatment are needed in the middle, the process is complex, and the production cost is increased.
Disclosure of Invention
The invention provides a production method of clad copper-clad steel, which adopts a conductive steel wire rod as a raw material to directly clad copper, then draws the steel wire rod into a steel wire with finished specification, meets various index requirements of the clad copper-clad steel by controlling the structural property uniformity, the drawability and the electric conductivity of the wire rod, and only needs one-time annealing, thereby omitting the pre-drawing process, realizing the process reduction, saving energy, reducing consumption and reducing the processing cost.
In order to achieve the purpose, the invention adopts the following technical scheme:
a production method of clad copper-clad steel comprises the following production processes: cleaning, drying, cladding and welding the wire rod to prepare a clad copper-clad steel wire rod, and then drawing, annealing, surface passivating and taking up the wire rod to prepare a clad copper-clad steel finished product; wherein the drawing process adopts a continuous drawing mode, and has a diameter of
Figure BDA0003139252490000021
The coated copper-clad steel wire rod is directly pulled to the diameter of
Figure BDA0003139252490000022
Figure BDA0003139252490000023
Then carrying out primary annealing and drawing to the diameter of a finished product; the first drawing pass adopts a large compression ratio of more than 25 percent to carry out drawing, and the single-pass compression ratio of the subsequent passes is 15 to 20 percent; the annealing process specifically comprises the following steps: addingThe heating temperature is 840 +/-10 ℃, the heating time is more than 2 hours, and the furnace cooling is carried out after the heat preservation is carried out for more than 4 hours.
The wire rod comprises the following chemical components in percentage by mass: less than or equal to 0.010 percent of C, less than or equal to 0.010 percent of Si, less than or equal to 0.20 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.015 percent of S, less than or equal to 0.015 percent of Al, less than or equal to 0.0050 percent of N, and the balance of Fe and inevitable impurities.
The production process of the wire rod comprises the following steps:
1) Cutting the plate blank after smelting and continuous casting into square blanks;
2) Heating to 1050-1150 ℃, and descaling the surface under the descaling pressure of more than 20 MPa;
3) Rolling; the temperature is 840 ℃ to 940 ℃ when the steel is finish rolled; the spinning temperature is controlled to be 860 to 930 ℃;
4) Cooling the wire rod: cooling the wire rod after spinning on an air cooling roller way, closing a heat preservation cover, closing a fan, and enabling the speed of the roller way to be 0.2-0.4 m/s;
the dimensional accuracy of the wire rod is required to be more than grade C, the diameter deviation is within +/-0.25 mm, and the out-of-roundness is less than or equal to 0.24mm; the tensile strength of the wire rod is less than or equal to 300MPa, and the grain size is more than 6 grade.
The production method of the clad copper-clad steel comprises 2 procedures of acid washing and water washing.
The cladding welding process specifically comprises the following steps: polishing the wire rod, and cleaning the copper strip; at room temperature, winding the copper strip by using a covering machine, then covering the copper strip on the outer layer of the wire rod, and then welding the open end of the copper strip to prepare a covered copper-clad steel wire rod; the thickness of the copper strip is 1-1.5 mm, and the purity is more than 99.99%.
The conductivity of the clad copper-clad steel finished product is 25-45%.
The diameter of the clad copper clad steel finished product is
Figure BDA0003139252490000031
Compared with the prior art, the invention has the beneficial effects that:
1) When the conventional coated copper-clad steel is produced at present, the following steps are generally adopted: the production process of pre-drawing raw materials, coating copper and drawing needs more than two times of annealing in the middle; according to the invention, the conductive steel wire rod is used as a raw material, and the pre-drawing process before copper cladding is omitted by strictly controlling the dimensional precision of the wire rod, so that the wire rod can be directly clad with copper;
2) The middle annealing is only carried out once, thereby realizing the reduction of the working procedures and reducing the production and processing cost;
3) The cold process is adopted for coating, so that annealing passes are reduced, the pre-drawing process is omitted, the process is simpler, the operating efficiency is higher, and the purposes of improving productivity, saving energy and reducing consumption are achieved;
4) Compared with a copper plating production process, the copper coating process is more environment-friendly, the copper strip is uniform in thickness, so that the product quality and the electric conductivity are more stable, and the problem of non-uniform copper plating layer of the steel wire in the copper plating process is solved;
5) The coated copper-clad steel produced by the method has good uniformity of structure performance, good steel wire drawing performance and excellent conductivity, and meets the requirements of various indexes of the coated copper-clad steel.
Detailed Description
The invention relates to a production method of clad copper-clad steel, which comprises the following production processes: cleaning, drying, coating and welding the wire rod to prepare a coated copper-clad steel wire rod, and then drawing, annealing, surface passivating and taking up the wire rod to prepare a coated copper-clad steel finished product; wherein the drawing process adopts a continuous drawing mode, and has a diameter of
Figure BDA0003139252490000032
The coated copper-clad steel wire rod is directly pulled to the diameter of
Figure BDA0003139252490000033
Then carrying out primary annealing and drawing to reach the diameter of a finished product; the drawing is carried out in the first pass by adopting a large compression ratio of more than 25 percent, and the single-pass compression ratio of the subsequent pass is 15 to 20 percent; the annealing process specifically comprises the following steps: heating at 840 +/-10 deg.C for more than 2 hr, holding for more than 4 hr, and cooling in furnace.
The wire rod comprises the following chemical components in percentage by mass: less than or equal to 0.010 percent of C, less than or equal to 0.010 percent of Si, less than or equal to 0.20 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.015 percent of S, less than or equal to 0.015 percent of Al, less than or equal to 0.0050 percent of N, and the balance of Fe and inevitable impurities.
The production process of the wire rod comprises the following steps:
1) Cutting the plate blank after smelting and continuous casting into square blanks;
2) Heating to 1050-1150 deg.c and descaling in the pressure over 20 MPa;
3) Rolling; the temperature in finish rolling is 840-940 ℃; controlling the spinning temperature at 860-930 ℃;
4) Cooling the wire rod: cooling the wire rod after spinning on an air cooling roller way, closing a heat preservation cover, closing a fan, and enabling the speed of the roller way to be 0.2-0.4 m/s;
the dimensional accuracy of the wire rod is required to be more than grade C, the diameter deviation is within +/-0.25 mm, and the out-of-roundness is less than or equal to 0.24mm; the tensile strength of the wire rod is less than or equal to 300MPa, and the grain size is more than 6 grade.
The production method of the clad copper-clad steel comprises 2 procedures of acid washing and water washing.
The cladding welding process specifically comprises the following steps: polishing the wire rod, and cleaning the copper strip; at room temperature, winding the copper strip by using a covering machine, then covering the copper strip on the outer layer of the wire rod, and then welding the open end of the copper strip to prepare a covered copper-clad steel wire rod; the thickness of the copper strip is 1-1.5 mm, and the purity is more than 99.99%.
The conductivity of the clad copper-clad steel finished product is 25-45%.
The diameter of the clad copper clad steel finished product is
Figure BDA0003139252490000041
Compared with the production method of copper-clad steel wires by adopting an electroplating process, the production method of the copper-clad steel wires has the advantages that the copper-clad process is more environment-friendly, high-conductivity products can be produced, the thickness of copper strips is more uniform, the product quality and the conductivity are more stable, and the problem of non-uniform thickness of copper-clad layers of the copper-clad steel wires produced by the copper-clad process is solved. Compared with the traditional coating process, the coating process disclosed by the invention adopts a cold process for coating, so that the energy is saved and the consumption is reduced. In addition, the invention adopts the production of the cladding copper and the drawing process, saves the pre-drawing process before cladding the copper by controlling the dimensional accuracy of the wire rod, has fewer drawing passes and simpler operation, improves the operation efficiency and the productivity, and saves energy and reduces consumption at the same time.
The invention realizes the process reduction, and compared with other conventional copper coating processes, the intermediate annealing process is only carried out once, so that 1 annealing procedure is saved, and the processing cost is reduced.
The electric conductivity of the clad copper-clad steel produced by the method is 25-45%, and the use requirement of the product can be well met.
The following examples are carried out on the premise of the technical scheme of the invention, and detailed embodiments and specific operation processes are given, but the scope of the invention is not limited to the following examples.
[ example 1 ] A method for producing a polycarbonate
In the embodiment, the diameter of the wire rod for producing the clad copper-clad steel is as follows
Figure BDA0003139252490000042
The production process of the wire rod comprises the following steps: cutting the continuous casting plate blank into square blanks, wherein the heating temperature of a wire rod is 1100 ℃, the descaling pressure is 20MPa, the finish rolling temperature is 850 ℃, the spinning temperature is 890 ℃, the wire rods are cooled on an air-cooled roller way after spinning, a heat-insulating cover and a fan are all closed, and the speed of the roller way is 0.2m/s.
The production process of the clad copper-clad steel comprises the following steps:
1) Pickling to remove the iron scale on the surface of the wire rod;
2) Washing with water to remove acid liquor on the surface of the wire rod in the previous working procedure;
3) Drying to remove residual water on the surface of the wire rod, and preparing for the next copper coating process;
4) A cladding welding process; polishing the wire rod, cleaning the copper strip, removing oil stains and dust on the surfaces of the wire rod and the copper strip, and increasing the binding force between the wire rod and the copper strip; at room temperature, winding and coating the copper strip on the outer layer of the wire rod by using a coating machine, and then welding the open end of the copper strip to prepare the coated copper-coated steel wire rod, wherein the thickness of the used copper strip is 1mm, and the purity of the copper strip is 99.99%;
5) Adopting a continuous drawing mode to form a tube with a diameter of
Figure BDA0003139252490000051
The coated copper-clad steel wire rod is pulled to
Figure BDA0003139252490000052
According to the specification, primary annealing treatment is carried out in the middle, the heating temperature is 830 ℃, the heating time is 2 hours, the heat preservation time is 4 hours, and then the annealing furnace is cooled.
The first drawing pass adopts a large compression ratio of 25% to perform drawing so as to achieve a better coating effect, and the subsequent passes adopt a medium compression ratio of 15% -20% of a single pass to perform drawing;
6) Surface passivation treatment; carrying out surface passivation treatment on the drawn steel wire to prevent the surface of the steel wire from being oxidized;
7) Taking up; and (5) taking up the steel wire and packaging.
The tensile strength of the wire rod produced by the embodiment is 280MPa, the reduction of area is 90%, the conductivity of the wire rod is 16.6%, and the grain size of the wire rod is 6.5 grade. The electric conductivity of the produced coated copper-clad steel is 35%, and the technical requirements of users on the coated copper-clad steel are well met.
[ example 2 ]
In this example, the diameter of the wire rod used for producing the clad copper clad steel is specified as
Figure BDA0003139252490000053
The production process of the wire rod comprises the following steps: cutting a continuous casting plate blank into a square blank, wherein the heating temperature of a wire rod is 1080 ℃, the descaling pressure is 21MPa, the finish rolling temperature is 900 ℃, the spinning temperature is 900 ℃, a wire rod is cooled on an air-cooled roller way after spinning, a heat-insulating cover and a fan are all closed, and the speed of the roller way is 0.3m/s.
The production process of the clad copper-clad steel comprises the following steps:
1) Pickling to remove the iron scale on the surface of the wire rod;
2) Washing with water to remove acid liquor on the surface of the wire rod in the previous working procedure;
3) Drying to remove residual water on the surface of the wire rod, and preparing for the next copper coating process;
4) Cladding welding process; polishing the wire rod, cleaning the copper strip, removing oil stains and dust on the surfaces of the wire rod and the copper strip, and increasing the binding force between the wire rod and the copper strip; at room temperature, winding and coating the copper strip on the outer layer of the wire rod by using a coating machine, and then welding the open end of the copper strip to prepare the coated copper-coated steel wire rod, wherein the thickness of the used copper strip is 1.5mm, and the purity of the copper strip is 99.99%;
5) Adopting a continuous drawing mode to form a tube with a diameter of
Figure BDA0003139252490000054
The coated copper clad steel wire rod is pulled to
Figure BDA0003139252490000055
According to the specification, primary annealing treatment is carried out in the middle, the heating temperature during annealing is 850 ℃, the heating time is 2 hours, the heat preservation time is 4 hours, and then furnace cooling is carried out.
The first drawing pass adopts a large compression ratio of 25% to perform drawing so as to achieve a better coating effect, and the subsequent passes adopt a medium compression ratio of 15% -20% of a single pass to perform drawing;
6) Surface passivation treatment; carrying out surface passivation treatment on the drawn steel wire to prevent the surface of the steel wire from being oxidized;
7) Taking up; and (5) taking up the steel wire and packaging.
The tensile strength of the wire rod produced in the embodiment is 285MPa, the reduction of area is 92%, the conductivity of the wire rod is 16.8%, and the grain size of the wire rod is 6 grades. The conductivity of the produced coated copper-clad steel is 38%, and the technical requirements of users on the coated copper-clad steel are well met.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (5)

1. A production method of clad copper-clad steel is characterized by comprising the following production processes: cleaning, drying, cladding and welding the wire rod to prepare a clad copper-clad steel wire rod, and then drawing, annealing, surface passivating and taking up the wire rod to prepare a clad copper-clad steel finished product; wherein the drawing process adopts a continuous drawing mode, and has a diameter of
Figure FDA0003879394670000011
The coated copper-clad steel wire rod is pulled to the diameter of
Figure FDA0003879394670000012
Then carrying out primary annealing and drawing to the diameter of a finished product; the first drawing pass adopts a large compression ratio of more than 25 percent to carry out drawing, and the single-pass compression ratio of the subsequent passes is 15 to 20 percent; the annealing process specifically comprises the following steps: heating at 840 +/-10 deg.C for more than 2h, maintaining the temperature for more than 4h, and cooling in furnace;
the production process of the wire rod comprises the following steps:
1) Cutting the plate blank after smelting and continuous casting into a square blank;
2) Heating to 1050-1150 deg.c and descaling in the pressure over 20 MPa;
3) Rolling; the temperature is 840 ℃ to 940 ℃ when the steel is finish rolled; controlling the spinning temperature at 860-930 ℃;
4) Cooling the wire rod: cooling the wire rod after spinning on an air cooling roller way, closing a heat preservation cover, closing a fan, and enabling the speed of the roller way to be 0.2-0.4 m/s;
the dimensional accuracy of the wire rod is required to be more than grade C, the diameter deviation is within +/-0.25 mm, and the out-of-roundness is less than or equal to 0.24mm; the tensile strength of the wire rod is less than or equal to 300MPa, and the grain size is more than 6 grade;
the cladding welding process specifically comprises the following steps: polishing the wire rod, and cleaning the copper strip; at room temperature, winding the copper strip by using a covering machine, then covering the copper strip on the outer layer of the wire rod, and then welding the open end of the copper strip to prepare a covered copper-clad steel wire rod; the thickness of the copper strip is 1-1.5 mm, and the purity is more than 99.99%.
2. The production method of the clad copper-clad steel according to claim 1, wherein the wire rod comprises the following chemical components in percentage by mass: less than or equal to 0.010 percent of C, less than or equal to 0.010 percent of Si, less than or equal to 0.20 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.015 percent of S, less than or equal to 0.015 percent of Al, less than or equal to 0.0050 percent of N, and the balance of Fe and inevitable impurities.
3. The method for producing the clad copper-clad steel according to claim 1, wherein the cleaning comprises 2 processes of pickling and water washing.
4. The method for producing the clad copper-clad steel according to claim 1, wherein the electric conductivity of the finished clad copper-clad steel product is 25-45%.
5. The method for producing clad copper-clad steel according to claim 1, wherein the diameter of the finished clad copper-clad steel product is
Figure FDA0003879394670000013
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CN114082796B (en) * 2021-11-22 2024-09-24 国网浙江省电力有限公司电力科学研究院 Hot-melt continuous casting copper-clad steel material and processing method thereof
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US3455016A (en) * 1967-04-26 1969-07-15 Texas Instruments Inc Manufacture of clad wire and the like
JPS52147784A (en) * 1976-06-02 1977-12-08 Sumitomo Electric Ind Ltd Method of manufacturing composite wires
CN101992224A (en) * 2009-08-13 2011-03-30 大连通大设备技术开发有限公司 Production process of clad steel wire rod with steel core wire of dual phase structure
CN101763916B (en) * 2009-12-30 2011-08-03 甘肃天拓冶金科技有限公司 Production method for copper-clad steel double-metal wire
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