CN113548547A

CN113548547A - Cable winding and unwinding device and method

Info

Publication number: CN113548547A
Application number: CN202110845451.5A
Authority: CN
Inventors: 于晓晨; 张磊; 吕振平
Original assignee: Yantai Jereh Petroleum Equipment and Technologies Co Ltd
Current assignee: Yantai Jereh Petroleum Equipment and Technologies Co Ltd
Priority date: 2021-07-26
Filing date: 2021-07-26
Publication date: 2021-10-26

Abstract

The application discloses mooring rope winding and unwinding device and method, relates to the field of machinery, and aims to solve the problem that in the prior art, a tensioner is not environment-friendly enough in a hydraulic driving mode. The cable winding and unwinding device comprises: the roller assembly is connected with the tensioner assembly through the cable; the drum assembly includes: the roller comprises a roller body, a first bracket component and a first driving component, wherein the roller body and the first driving component are arranged on the first bracket component, and the first driving component is electrically connected with the electric control component; the tensioner assembly comprises: the tensioner comprises a tensioner body, a second bracket component and a second driving component, wherein the tensioner body and the second driving component are arranged on the second bracket component, and the second driving component is electrically connected with the electric control component.

Description

Cable winding and unwinding device and method

Technical Field

The application relates to the field of machinery, in particular to a mooring rope winding and unwinding device and method.

Background

In various engineering, wiring is an important process and is also a work with the largest workload. In general, in actual construction, in order to ensure the controllability of the whole wiring process, a tensioning device is used for adjusting the tensioning force of the cable.

However, most of the existing tensioners adopt a hydraulic driving mode, and hydraulic oil used in the hydraulic driving has the risk of leakage, which easily causes environmental pollution.

Disclosure of Invention

The embodiment of the application provides a mooring rope winding and unwinding device and method, and aims to solve the problem that in the prior art, a hydraulic driving mode is adopted for a tensioner, so that the tensioner is not environment-friendly enough.

In order to solve the above problems, the following technical solutions are adopted in the present application:

in a first aspect, an embodiment of the present application provides a cable winding and unwinding device, including: the roller assembly is connected with the tensioner assembly through the cable;

the drum assembly includes: the roller comprises a roller body, a first bracket component and a first driving component, wherein the roller body and the first driving component are arranged on the first bracket component, and the first driving component is electrically connected with the electric control component;

the tensioner assembly comprises: the tensioner comprises a tensioner body, a second bracket component and a second driving component, wherein the tensioner body and the second driving component are arranged on the second bracket component, and the second driving component is electrically connected with the electric control component.

In a second aspect, an embodiment of the present application provides a cable winding and unwinding method, which is applied to the cable winding and unwinding device, where the cable winding and unwinding method includes:

determining the working state of the cable winding and unwinding device;

if the working state of the cable winding and unwinding device is a cable winding state, cable winding parameters are obtained, and the cable winding parameters comprise a first cable winding parameter and a second cable winding parameter;

the electric control assembly controls the first driving assembly to drive the roller assembly according to the first cable collection parameter, and the electric control assembly controls the second driving assembly to drive the tensioner assembly according to the second cable collection parameter;

and if the working state of the cable winding and unwinding device is a cable unwinding state, the first driving assembly and the second driving assembly are controlled to stop working through the electric control assembly.

The technical scheme adopted by the application can achieve the following beneficial effects:

the hawser winding and unwinding devices that this application embodiment provided includes: the roller assembly is connected with the tensioner assembly through the cable; the drum assembly includes: the roller comprises a roller body, a first bracket component and a first driving component, wherein the roller body and the first driving component are arranged on the first bracket component, and the first driving component is electrically connected with the electric control component; the tensioner assembly comprises: the tensioner comprises a tensioner body, a second bracket component and a second driving component, wherein the tensioner body and the second driving component are arranged on the second bracket component, and the second driving component is electrically connected with the electric control component. So, can be through first drive assembly of automatically controlled subassembly control and second drive assembly, and then driving roller body and tensioning ware body avoid adopting the hydraulic drive mode to leak hydraulic oil and polluted environment.

Drawings

The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:

FIG. 1 is a schematic structural view of a cable reel apparatus according to an embodiment of the present disclosure;

FIG. 2 is a schematic structural view of a cable reel apparatus according to an embodiment of the present disclosure;

FIG. 3 is a side view of a cable reel apparatus according to an embodiment of the present application;

fig. 4 is a block diagram of an electrical control assembly of a cable reel apparatus according to an embodiment of the present disclosure;

fig. 5 is a flowchart of a cable winding and unwinding method according to an embodiment of the present application.

Description of reference numerals:

1-roller component, 2-tensioner component, 3-electric control component, 11-first bracket component, 12-adjusting component, 13-first driving component, 14-roller body, 21-second bracket component, 22-second driving component, 23-tensioner body, 111-base, 112-first bracket, 113-second bracket, 114-linear module, 121-electric push rod, 122-limit switch, 123-linear displacement sensor, 131-first motor, 132-first speed reducer, 133-first clutch, 15-first brake, 4-tension detecting component, 41-tension detecting sensor, 42-sensor base, 43-pitching platform, 211-first splint bracket, 212-second splint bracket, 221-a second motor, 222-a second speed reducer, 223-a second clutch, 24-a second brake, 31-a processor and 32-a frequency converter.

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be described in detail and completely with reference to the following specific embodiments of the present application and the accompanying drawings. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

The technical solutions provided by the embodiments of the present application are described in detail below with reference to the accompanying drawings.

Fig. 1 is a schematic structural diagram of a cable winding and unwinding device according to an embodiment of the present application, and as shown in fig. 1, the cable winding and unwinding device may include: the roller assembly comprises a roller assembly 1, a cable, a tensioner assembly 2 and an electric control assembly 3, wherein the roller assembly 1 is connected with the tensioner assembly 2 through the cable; the drum assembly 1 includes: the roller body 14, the first bracket component 11 and the first driving component 13 are arranged on the first bracket component 11, and the first driving component 13 is electrically connected with the electronic control component 3; the tensioner assembly 2 comprises: the tensioner comprises a tensioner body 23, a second bracket assembly 21 and a second driving assembly 22, wherein the tensioner body 23 and the second driving assembly 22 are both arranged on the second bracket assembly 21, and the second driving assembly 22 is electrically connected with the electric control assembly 3.

It should be understood that the cable winding and unwinding device provided in fig. 1 is only an example in which the drum body 14 is not mounted on the first frame assembly 11, and is not intended to be limiting, and thus the specific structure of the cable and the drum body 14, etc. are not shown in fig. 1. In addition, the electric control assembly 3 is electrically connected with the first driving assembly 13 and the second driving assembly 22 by wires, which are not shown in fig. 1.

The tensioner can be a commonly used holding device on a belt and chain transmission system, and is characterized in that the belt and the chain can be kept to have proper tension in the transmission process, so that the belt is prevented from slipping, or the synchronous belt is prevented from jumping and falling out due to tooth jumping and tooth stripping; or the chain is prevented from loosening and falling off, and the abrasion of the chain wheel and the chain is reduced. Tensioners come in a wide variety of configurations, including generally fixed configurations and resiliently self-adjusting configurations. The fixed structure mostly adopts a fixed adjustable chain wheel to adjust the tension of the belt and the chain wheel, the automatic elastic adjusting structure mostly adopts an elastic component to automatically rebound to control the tension of the belt and the chain, and the automatic adjustable chain tensioner can adopt a spring structure and a rubber component.

It should be understood that the connection manner between the above-mentioned various components can be selected according to actual requirements, and is not limited herein. For example, the connection may be fixed by welding or may be fixed by bolts.

The utility model provides a hawser winding and unwinding devices is different from among the prior art tensioner adoption hydraulic drive mode environmental protection inadequately, can be through the first drive assembly of automatically controlled subassembly control and second drive assembly, and then driving drum body and tensioner body avoid adopting the hydraulic drive mode to leak hydraulic oil and polluted environment.

Fig. 2 is a schematic structural diagram of a cable winding and unwinding device according to an embodiment of the present application.

Referring to the structure of the first driving assembly 13 in further detail, as shown in fig. 2, the first driving assembly 13 may include: a first electric motor 131, said first electric motor 131 being electrically connectable to said electronic control assembly 3; the drum assembly 1 may further include: a first brake 15, wherein the first brake 15 can be electrically connected with the electric control component 3. Therefore, the first motor can be controlled by the electric control assembly to drive the roller body, and the first brake can be controlled by the electric control assembly to brake the roller body, so that the rotating speed of the roller body is controlled.

The first motor 131 may be a variable frequency motor. Compared with a common motor, the variable frequency motor has the advantages of easy speed regulation and energy saving; in addition, the variable frequency motor can enlarge the capacity, realize high rotating speed and high voltage operation, and can realize soft start, quick braking and the like.

As shown in fig. 2, the cable reel device provided in the embodiment of the present application further subdivides the first frame member 11 based on the cable reel device shown in fig. 1, for example, the first frame member 11 may include: a first bracket 112 and a second bracket 113. One end of the drum body 14 may be connected to the first bracket 112, and the other end of the drum body 12 may be connected to the second bracket 113; the first driving assembly 13 may be disposed on the first bracket 112.

It should be understood that the specific location of the first driving assembly 13 can be selected according to actual requirements, and is not limited herein. For example, the first driving assembly 13 may be disposed on a side of the first bracket 112 away from the second bracket 113, or may be disposed on a side of the first bracket 112 close to the second bracket 113.

Optionally, in an embodiment of the present application, the first bracket 112 may include: a support portion and a shaft portion connectable to the support portion and extending relative to the support portion; the first drive assembly 13 may further include: a first reducer 132 and a first clutch 133; an output shaft of the first motor 131 may be connected to an input shaft of the first reducer 132, an output shaft of the first reducer 132 may be connected to an input end of the first clutch 133, and an output end of the first clutch 133 may be connected to a shaft portion of the first bracket 112; the first motor 131, the first reducer 132, and the first clutch 133 may be disposed on the support portion of the first bracket 112. So, can control the cylinder body and rotate through mutually supporting of first motor and first speed reducer and first clutch.

Optionally, in an embodiment of the present application, the second bracket 113 may include: the shaft part is connected with the supporting part and extends out relative to the supporting part; the first stopper 15 may be provided on the support portion of the second bracket 113 and connected with the shaft portion of the second bracket 113. So, can brake the cylinder body through set up first stopper on the second support, and then control the rotational speed of cylinder.

The first brake 15 may be a magnetic powder brake, which is also called a magnetic powder brake, and transmits torque according to an electromagnetic principle and by using magnetic powder. The magnetic powder brake has the characteristic that the exciting current and the transmission torque are basically in a linear relationship. The magnetic powder brake can transmit certain torque under the condition of not relating to the slip, and has the advantages of high response speed, simple structure, no pollution, no noise, no impact vibration, energy conservation and the like. The magnetic powder brake is a multipurpose automatic control element with excellent performance, and is widely applied to unwinding and winding tension control in paper making, printing, plastics, rubber, textile, printing and dyeing, wire and cable, metallurgy, tablet presses and other related winding processing industries. Magnetic particle brakes are also often used for dynamometer loading and braking of transmission machinery, among other things.

It is understood that the drum body 14, which is not shown in fig. 2, may be disposed between the shaft portion of the first bracket 112 and the shaft portion of the second bracket 113, that is, one end of the drum body 14 may be connected to the shaft portion of the first bracket 112, and the other end of the drum body 12 may be connected to the shaft portion of the second bracket 113.

Further, the first bracket 112 may be a fixed bracket, and the second bracket 113 may be a movable bracket, so that a distance between the first bracket 112 and the second bracket 113 may be adjusted. Specifically, as shown in FIG. 2, embodiments of the present application provide a cable reel that adds other components, such as an adjustment assembly, to the cable reel of FIG. 1.

The above-mentioned adjustment assembly is an optional feature in the cable reel provided in the embodiments of the present application. It should be understood that whether the cable winding and unwinding device provided in the embodiments of the present application includes the adjusting assembly may be selected according to an actual application scenario, and is not limited herein.

As shown in fig. 2, the roller assembly 1 may further include an adjusting assembly 12, and the adjusting assembly 12 may include: at least one of the electric push rod 121, the limit switch 122 and the linear displacement sensor 123.

The linear displacement sensor 123 is also called an electronic ruler, and is actually a slide rheostat (including a variable resistance slide rail and a slide sheet). The linear displacement sensor functions to convert the amount of linear mechanical displacement into an electrical signal. To achieve this effect, the variable resistance slide rail is usually arranged at a fixed position of the sensor, and different resistance values are measured by displacement of the slide rail. The sensor slide rail is connected with a steady-state direct-current voltage, a small current of microamperes is allowed to flow, and the voltage between the slide sheet and the initial end is in direct proportion to the moving length of the slide sheet. The use of the sensor as a voltage divider minimizes the requirement for accuracy of the total resistance of the track, since changes in resistance due to temperature changes do not affect the measurement.

Alternatively, in an embodiment of the present application, as shown in fig. 2, in a case that the adjusting assembly 12 may include an electric push rod 121, one end of the electric push rod 121 may be connected to the fixed bracket, and the other end of the electric push rod 121 may be connected to the movable bracket; the electric push rod 121 can be electrically connected with the electric control component 3.

In the case where the adjustment assembly 12 may include a limit switch 122, the limit switch 122 may be disposed on a side of the movable bracket adjacent to the fixed bracket; the limit switch 122 may be electrically connected to the electronic control assembly.

In the case that the adjustment assembly 12 may include a linear displacement sensor 123, the linear displacement sensor 123 may include a fixed end part and a movable end part, the fixed end part of the linear displacement sensor 123 may be fixedly connected with the fixed bracket, and the movable end part of the linear displacement sensor 123 may be fixedly connected with the movable bracket; the linear displacement sensor 123 may be electrically connected to the electronic control assembly 3.

It should be appreciated that while the adjustment assembly 12 shown in FIG. 2 may include: the electric push rod 121, the limit switch 122 and the linear displacement sensor 123, and the above-described embodiment is explained in the order that the adjusting assembly 12 includes the electric push rod 121, the adjusting assembly 12 includes the limit switch 122 and the adjusting assembly 12 includes the linear displacement sensor 123, but the above description is only an example and is not intended to be limiting. That is, for example, the adjusting assembly 12 may also include an electric push rod 121 and a limit switch 122, or the adjusting assembly 12 may also include an electric push rod 121 and a linear displacement sensor 123, and so on.

Thus, the distance between the first bracket and the second bracket can be adjusted through at least one of the electric push rod, the limit switch and the linear displacement sensor.

Optionally, as shown in fig. 2, the first bracket assembly 11 may further include: the first bracket 112 may be disposed on one side of the base 111, the second bracket 113 may be disposed on the other side of the base 111, the linear module 114 may be disposed on an end surface of the base 111 away from the ground, one end of the linear module 114 may be connected to the first bracket 112, and the other end of the linear module 114 may be connected to the second bracket 113.

It is understood that the linear module 114 may include a slide rail and a slider; the slide rail may be installed on an end surface of the base 111 far away from the ground, one end of the slide rail may be connected to the first bracket 112, and the other end of the slide rail may be connected to the second bracket 113; the sliding block can slide on the sliding rail, and one end of the sliding block can be fixedly connected with the second bracket 113. So, can slide on the slide rail through the slider to drive the second support and remove.

Further, as shown in fig. 2, the cable reel apparatus provided in the embodiment of the present application may be added with other components, such as a tension detecting assembly, on the basis of the cable reel apparatus shown in fig. 1.

The tension sensing assembly mentioned above is an optional feature in the cable reel provided by embodiments of the present application. It should be understood that whether the cable winding and unwinding device provided in the embodiment of the present application includes the tension detecting assembly may be selected according to an actual application scenario, and is not limited herein.

As shown in fig. 2, the cable winding and unwinding device may further include a tension detecting assembly 4, the tension detecting assembly 4 may include a tension detecting sensor 41, the tension detecting sensor 41 may be in contact with the cable, and the tension detecting sensor 41 may be disposed between the drum assembly 1 and the tensioner assembly 2, or the tension detecting sensor 41 may be disposed outside a range between the drum assembly 1 and the tensioner assembly 2 at a side close to the tensioner assembly 2.

The tension detection sensor is an instrument used for measuring the tension value of the coiled material in the tension control process. The tension detection sensor can be divided into a strain gauge type and a micro-displacement type according to the principle, wherein the strain gauge type tension detection sensor is formed by connecting a tension strain gauge and a compression strain gauge together in a bridge mode, the resistance value of the strain gauge is changed when external pressure is applied, and the change value is in direct proportion to the magnitude of the applied tension; the micro-displacement type tension detecting sensor is a sensor that applies a load by an external force to displace a plate spring and then detects tension by a differential transformer, and is called a micro-displacement type tension detector because the displacement amount of the plate spring is extremely small. In addition, the external structure can be divided into: pivot type, through-pivot type, cantilevered type, etc. The strain gauge is an element for measuring strain, which is formed by a sensitive grid or the like. In order to make the strain gauge have a certain resistance value and not too long, the sensitive grid of the strain gauge is made into a grid shape by adopting a metal resistance wire with the diameter of 0.025 mm. The sensitive grid is the core of the strain gauge and is adhered to an insulated substrate, lead-out wires are welded at two ends of the sensitive grid, and a covering layer with a protection effect is adhered on the sensitive grid. The working principle of the resistance strain gauge is based on the strain effect, that is, when a conductor or a semiconductor material is mechanically deformed under the action of external force, the resistance value of the conductor or the semiconductor material is correspondingly changed, and the phenomenon is called the strain effect.

Specifically, when the cable winding and unwinding device is performing the cable winding, the tension detecting sensor 41 may be disposed between the drum assembly 1 and the tensioner assembly 2; at this time, the tension detecting assembly 4 may further include a sensor base 42 and a pitching platform 43, the pitching platform 43 may be disposed between the drum assembly 1 and the tensioner assembly 2, the tension detecting sensor 41 may be disposed on the sensor base 42, and the sensor base 42 may be movable in an extending direction of the pitching platform 43, and the pitching platform 43 may extend in the same direction as the drum body 14.

Wherein, the pitching platform 43 may comprise a bracket and a sliding rod disposed on the bracket in the same extending direction as the drum body 14, the sensor base 42 may slide on the sliding rod, and the angle of the sensor base 42 on the sliding rod may also be changed, so as to adapt to the cable at each position between the drum assembly 1 and the tensioner assembly 2, such that the cable is in contact with the tension detecting sensor 41, and the tension of the cable may be detected in real time.

The tension detecting sensor 41 may be disposed outside a range between the drum assembly 1 and the tensioner assembly 2 at a side close to the tensioner assembly 2 when the cable winding and unwinding device is performing the cable unwinding; at this time, the tension detecting assembly 4 may further include a sensor mount 42, and the tension detecting sensor 41 may be disposed on the sensor mount 42.

In this way, in the cable winding process, the tension of the cable is detected in real time by arranging the tension detection sensor between the roller assembly and the tensioner assembly; during the cable laying process, the tension of the cable is detected in real time by providing a tension detecting sensor outside the range between the drum assembly and the tensioner assembly and at a side close to the tensioner assembly.

Referring to the structure of the second driving assembly 22 in further detail, as shown in fig. 2, the second driving assembly 22 may include: a second motor 221, wherein the second motor 221 can be electrically connected with the electric control component 3; the second motor 221 may also be a variable frequency motor. The tensioner assembly 2 may further comprise: a second brake 24, wherein the second brake 24 can be electrically connected with the electric control component 3. In this way, the second motor can be controlled by the electric control component to drive the tensioner body, and the second brake can be controlled by the electric control component to brake the tensioner body, so that the rotating speed of the tensioner body can be controlled.

Further, as shown in fig. 2, the cable reel apparatus provided in the embodiment of the present application further subdivides the second carriage assembly 21 on the basis of the cable reel apparatus shown in fig. 1, for example, the second carriage assembly 21 may include: a first cleat retainer 211 and a second cleat retainer 212. One end of the tensioner body 23 may be connected to the first cleat bracket 211, and the other end of the tensioner body 23 may be connected to the second cleat bracket 212.

Wherein the first splint bracket 211 may include: the shaft part is connected with the supporting part and extends out relative to the supporting part; the second cleat support 212 may also include: the shaft part is connected with the supporting part and extends out relative to the supporting part.

It is understood that the tensioner body 23 may be disposed between the shaft portion of the first cleat holder 211 and the shaft portion of the second cleat holder 212, that is, one end of the tensioner body 23 may be connected to the shaft portion of the first cleat holder 211 and the other end of the tensioner body 23 may be connected to the shaft portion of the second cleat holder 212.

Optionally, in an embodiment of the present application, the second driving assembly 22 may further include: a second reducer 222 and a second clutch 223; an output shaft of the second motor 221 may be connected to an input shaft of the second reducer 222, an output shaft of the second reducer 222 may be connected to an input end of the second clutch 223, and an output end of the second clutch 223 may be connected to a shaft portion of the first cleat bracket 211; the second motor 221, the second reducer 222, and the second clutch 223 may be disposed on the support portion of the first cleat bracket 211. Therefore, the tensioner body can be controlled to rotate through the mutual matching of the second motor, the second speed reducer and the second clutch.

Alternatively, in one embodiment of the present application, as shown in fig. 2, the second stopper 24 may be provided on the support portion of the second cleat bracket 212 and may be connected with the shaft portion of the second cleat bracket 212. The second brake 24 may also be a magnetic powder brake. In this way, the tensioner body can be braked by providing the second brake on the second cleat bracket, thereby controlling the rotational speed of the tensioner.

According to the cable winding and unwinding device provided by the embodiment of the application, in the cable winding process, the first driving assembly and the second driving assembly can be controlled through the electric control assembly to drive the roller body and the tensioner body, so that the rotating speeds of the roller body and the tensioner body are controlled; during the cable releasing process, the first brake and the second brake, the roller body and the tensioner body can be braked by the electric control assembly, so that the rotating speed of the roller body and the tensioner body can be controlled.

To further illustrate the specific arrangement positions of the various components in the cable reel, in one embodiment of the present application, as shown in fig. 3, fig. 3 is a structural side view of a cable reel provided in the embodiment of the present application, which may exemplarily include: the tension detecting device comprises a roller body 14, a base 111, a first bracket 112, a first motor 131, a first speed reducer 132, a first clutch 133, a first clamp bracket 211, a second driving assembly 22, a tensioner body 23, a tension detecting sensor 41, a sensor base 42 and a pitching platform 43.

It should be understood that fig. 3 is a side view of the cable reel arrangement as viewed from the side of the first bracket 112 to the side of the second bracket 113, and therefore the second bracket 113, the linear module 114, the adjustment assembly 12, the first brake 15, the second cleat bracket 212, the second brake 24, etc. are not shown in this figure.

As shown in fig. 3, the drum assembly 1 and the tensioner assembly 2 may be provided on one complete base, that is, the tensioner assembly 2 may also be provided on the base 111.

It is to be understood that, as shown in fig. 3, the tension detecting sensor 41 may be provided between the drum assembly 1 and the tensioner assembly 2 when the cable winding and unwinding device is performing the cable winding; at this time, the pitch platform 43 may be fixedly connected to the first bracket 112. It should be appreciated that the fixed connection of the pitch platform 43 to the first support 112 is merely an example and is not intended to be limiting. For example, in another example, the pitch platform 43 may also be fixedly connected directly to the base 111.

It should be noted that the tension detection sensor 41 may be set at a height according to the heights of the drum body 14 and the tensioner body 23, and the height is not limited as long as the cable between the drum body 14 and the tensioner body 23 can be in contact with the tension detection sensor 41.

The utility model provides a hawser winding and unwinding devices can be through the first drive assembly of automatically controlled subassembly control and second drive assembly, and then driving drum body and tensioning ware body, utilizes the automatically controlled drive of automatically controlled subassembly to replace current hydraulic drive promptly to reduce the shared space of drive arrangement among the current hydraulic drive mode, avoid adopting hydraulic drive mode to leak hydraulic oil and polluted environment.

Fig. 4 is a block diagram of an electronic control assembly in a cable winding and unwinding device according to an embodiment of the present disclosure.

As shown in fig. 4, the electronic control assembly 3 may include: a processor 31 and a frequency converter 32, wherein the processor 31 and the frequency converter 32 can be connected, and the frequency converter 32 can be electrically connected with the first driving assembly 13 and the second driving assembly 22 respectively.

So, can pass through treater control converter, and then control first drive assembly and second drive assembly, the shared space of drive arrangement is reduced to driving drum body and tensioning ware body, avoids adopting the hydraulic drive mode to leak hydraulic oil and polluted environment.

Optionally, in an embodiment of the present application, the electronic control assembly 3 may specifically include: host computer module and control module, the host computer module can include: touch screens and/or Personal Computers (PCs); the control module may include: the device comprises a communication unit, a Central Processing Unit (CPU) unit, a digital input/output unit, an analog input/output unit and a frequency converter.

Wherein, the upper computer is a computer which can directly send out control commands, and generally, various signal changes (hydraulic pressure, water level, temperature and the like) are displayed on a PC screen; the lower computer is a computer that directly controls the device to obtain the device status, and is generally a Programmable Logic Controller (PLC) or a single chip microcomputer. The command sent by the upper computer is firstly sent to the lower computer, and the lower computer is interpreted into a corresponding time sequence signal according to the command to directly control the corresponding equipment. The lower computer can convert the read equipment state data (generally analog quantity) into digital signals and feed the digital signals back to the upper computer. In addition, conceptually, the controller and the service provider are upper computers, the controlled person and the service receiver are lower computers, and the relationship between the host computer and the slave computer can also be understood, but the upper computers and the lower computers can be converted; and the upper computer and the lower computer need to be programmed and are provided with special development systems.

The touch screen can be a local control component, can monitor the current operation state and set operation parameters; the PC can be used as a remote control component with the same function as the touch screen, or used as a programming configuration component to reprogram the control module and the touch screen and reconfigure the frequency converter.

Where PC refers to a multipurpose computer of a size, price and performance suitable for personal use. Desktop, notebook, to small notebook and tablet computers and ultrabooks, etc. all belong to the personal computers. The CPU can be used as an operation and control core of a computer system, and is a final execution unit for information processing and program operation. A PLC is a digital arithmetic operation electronic system designed specifically for use in an industrial environment. It uses a programmable memory, in which the instructions for implementing logical operation, sequence control, timing, counting and arithmetic operation are stored, and utilizes digital or analog input and output to control various mechanical equipments or production processes.

It is understood that the touch screen may be electrically connected to the communication unit, and the communication unit, the digital input/output unit, the analog input/output unit, and the frequency converter may be electrically connected to the CPU unit, and the analog input/output unit may be electrically connected to the frequency converter.

Further, the electric push rod 121, the limit switch 122 and the linear displacement sensor 123 in the adjusting assembly 12 may be electrically connected to the digital quantity input and output unit; the first motor 131 in the first driving assembly 13 and the second motor 221 in the second driving assembly 22 can be electrically connected with the frequency converter; the first brake 15, the second brake 24, and the tension detection sensor 41 may be electrically connected to the analog input/output unit.

For ease of understanding, the following are exemplified here:

for example, a touch screen and a PC of the upper computer module in the electronic control assembly 3 may be connected to the communication unit of the control module through a network cable or a serial communication line to complete data interaction; the analog input/output unit can be connected to the frequency converter 32, and controls the output of the frequency converter 32 by outputting an analog signal, so as to control the rotating speed and the torque of the first motor 131 and the second motor 221; the electric push rod 121 can be controlled by the digital input and output unit to push the second bracket 113 to move, and the electric push rod 121 can be controlled to start and stop by the output digital; the signal detected by the limit switch 122 can be transmitted to the digital quantity input and output unit, and can be used as an adjusting reference variable in the adjusting operation preparation process; the signal detected by the linear displacement sensor 123 can be transmitted to the digital input and output unit, and can be used as an adjusting reference variable in the adjusting operation preparation process; the tension detection sensor 41 can detect the tension of the cable in the detection process and transmit signals to the analog input and output unit; the first brake 15 and the second brake 24 may be connected to an analog input-output unit, and the analog quantity output by the analog input-output unit may control the magnitude of the braking torque.

The embodiment of the application further provides a cable winding and unwinding method, which can be applied to the cable winding and unwinding device provided by the embodiment of the application, and the cable winding and unwinding method provided by the embodiment of the application can be executed by the electric control assembly 3 in the cable winding and unwinding device.

Fig. 5 is a flowchart of a cable winding and unwinding method according to an embodiment of the present application. As shown in fig. 5, the cable winding and unwinding method may include:

step 510, determining the operating state of the cable reel.

The working state of the cable winding and unwinding device can be a cable winding state or a cable unwinding state, and can also be a state of installing the roller body.

Step 520, if the working state of the cable winding and unwinding device is a cable winding state, cable winding parameters are obtained, and the cable winding parameters include a first cable winding parameter and a second cable winding parameter.

It should be understood that the cable retracting parameters may be set according to actual working conditions, and are not limited herein. For example, when a cable with a length of 1 kilometer needs to be wound in 1 hour, a proper rotation speed required by the cable winding and unwinding device to complete winding is calculated, and the rotation speed is the winding parameter. For example, the first cable-retracting parameter may be a rotating speed of the first motor, and the second cable-retracting parameter may be a rotating speed of the second motor.

And 530, controlling the first driving component to drive the roller component according to the first cable collection parameter through the electric control component, and controlling the second driving component to drive the tensioner component according to the second cable collection parameter through the electric control component.

It can be understood that the cable take-up parameters can be input by a worker through a touch screen in the electric control assembly, and the parameters can be transmitted to the control module through the touch screen; the control module can convert the first cable-winding parameter into the rotating speed of a first motor of a first driving assembly in the roller assembly, and can also convert the second cable-winding parameter into the rotating speed of a second motor of a second driving assembly in the tensioner assembly, so that the output of the frequency converter is controlled to drive the roller assembly and the tensioner assembly.

And 540, if the working state of the cable winding and unwinding device is a cable unwinding state, controlling the first driving assembly and the second driving assembly to stop working through the electric control assembly.

It is understood that the first drive assembly and the second drive assembly may be deactivated by: the first motor and the second motor are stopped, and the first clutch and the second clutch are disconnected.

The mooring rope winding and unwinding method provided by the embodiment of the application can control the first driving assembly and the second driving assembly through the electric control assembly respectively under different working states by determining the working states of the mooring rope winding and unwinding device, so as to drive the roller body and the tensioner body, namely, the electric control driving of the electric control assembly is utilized to replace the existing hydraulic driving, so that the occupied space of the driving device in the existing hydraulic driving mode is reduced, and the hydraulic oil leakage and environmental pollution caused by the hydraulic driving mode is avoided.

Optionally, in an embodiment of the present application, the cable reeling and unreeling method may include:

under the condition that the cable winding and unwinding device comprises a first brake and a second brake, if the working state of the cable winding and unwinding device is a cable unwinding state, cable unwinding parameters are obtained, wherein the cable unwinding parameters comprise a first cable unwinding parameter and a second cable unwinding parameter;

the first brake is controlled by the electronic control assembly to adjust the cable tension of the roller assembly according to the first cable laying parameter, and the second brake is controlled by the electronic control assembly to adjust the cable tension of the tensioner assembly according to the second cable laying parameter.

It is to be understood that in the case where the operating state of the cable retracting device is the cable releasing state, the first motor and the second motor are stopped, and the first clutch and the second clutch are disengaged. At this time, the cable tension of the drum assembly and the tensioner assembly may be adjusted by the operation of the first brake and the second brake.

The cable laying parameters may also be set according to actual working conditions, and are not limited herein. For example, the first payout parameter can be a desired constant cable tension value for the drum assembly, and the second payout parameter can be a desired constant cable tension value for the tensioner assembly. Specifically, the staff can input the cable laying parameters through a touch screen in the electric control assembly, and the touch screen can transmit the parameters to the control module; the control module can convert the first cable laying parameter into the braking torque of the first brake and convert the second cable laying parameter into the braking torque of the second brake, and output an analog quantity signal, so that the torque of the first brake and the torque of the second brake are controlled to adjust the cable tension of the roller assembly and the tensioner assembly.

Therefore, when the cable is released by the cable releasing and releasing device, the first brake and the second brake are controlled by the electric control assembly, and the tension of the cable of the roller assembly and the tensioner assembly is further adjusted.

Optionally, in an embodiment of the present application, before determining the operating state of the cable winding and unwinding device, the method may further comprise:

in the case that the first bracket assembly comprises a first bracket and a second bracket, the distance between the first bracket and the second bracket of the roller assembly is adjusted through the electric control assembly;

in adjusting the distance between the first bracket and the second bracket, the drum body of the drum assembly is placed between the first bracket and the second bracket.

It can be understood that, the specific process of adjusting the distance between the first bracket and the second bracket of the roller assembly through the electric control assembly can be as follows: the size of a roller body of the roller assembly is input through a touch screen, and a digital quantity input and output unit in the electric control assembly can convert the size of the roller body into an output digital quantity signal and control the electric push rod to retract; in the retraction process of the electric push rod, whether the limit switch is triggered or not can be judged; if yes, the electric push rod can be controlled to stop through the digital quantity input and output unit; if not, detecting the distance between the first support and the second support through a linear displacement sensor; then whether the distance between the first bracket and the second bracket is matched with the size of the roller can be judged; if yes, the electric push rod can be controlled to stop through the digital quantity input and output unit; if not, the electric push rod can be controlled to continuously retract through the digital quantity input and output unit; until the roller body of the roller assembly can be stably fixed between the first bracket and the second bracket.

Therefore, before the working state of the cable winding and unwinding device is determined, the electric control assembly controls the adjusting assembly, and then the distance between the first support and the second support of the roller assembly is adjusted.

The following describes in detail a specific implementation of the cable winding and unwinding method provided in the embodiment of the present application in combination with an actual application scenario.

For example, the cable winding and unwinding device corresponding to the cable winding and unwinding method provided by the embodiment of the present application may be applied to daily cable laying, and may include the following steps:

in a first step, the roller body 14 is installed. Installation of the drum body 14 may be a process of securing a full cable wound drum or an empty drum requiring cable winding to the drum assembly 1. The touch screen in the electronic control assembly 3 can operate the electric push rod 121 to fully extend, so as to push the second bracket 113 to the farthest position; the roller bodies 14 may then be loaded onto the first frame assembly 11 using a crane, or like loading device. Then, the axial length of the roller body 14 can be measured, and the axial length of the roller body 14 is input to the relevant parameter position of the touch screen; the touch screen transmits the parameters to the control module, and the control module can control the electric push rod 121 to retract. At this time, the linear displacement sensor 123 may detect the distance between the first bracket 112 and the second bracket 113 in real time, and feed back the distance value to the control module, and after the distance can meet the installation requirement of the drum body 14, the control module may control the electric push rod 121 to stop. In the retracting process of the electric push rod 121, the limit switch 122 can detect whether an obstacle or a workpiece exists inside the second bracket 113, when the limit switch 122 is triggered, the obstacle is determined, the electric push rod 121 can stop retracting, so that damage to the second bracket 113 and the electric push rod 121 is avoided, and the phenomenon that the roller body 14 is damaged due to too large retracting amount of the electric push rod 121 under the condition that the linear displacement sensor 123 is damaged can also be avoided.

And step two, a cable collecting process. The process of reeling in the cable may be a process of winding the external cable around the drum body 14, in which case the drum assembly 1 and the tensioner assembly 2 may be the driving device and the external device to be reeled in may be the driven device. The roller assembly 1 can move at a constant speed according to a set value, so that the cable collecting speed is ensured; the tensioner assembly 2 can adjust the operating speed of the actual variable frequency motor based on the desired speed and cable tension. The touch screen in the electric control assembly 3 can select the cable retracting operation, the first clutch 133 and the second clutch 223 on the roller assembly 1 and the tensioner assembly 2 can be closed, and the first brake 15 and the second brake 24 can be out of operation. The touch screen can then enter the take-up speed and the inner ring diameter of the roller body 14; the touch screen transmits the parameters to the control module, which can convert the parameters into the rotational speeds of the first motor 131 of the drum assembly 1 and the second motor 221 of the tensioner assembly 2, thereby controlling the output of the frequency converter 32. During the cable winding process, a tension detecting sensor 41 can be installed between the drum assembly 1 and the tensioner assembly 2 to detect the tension in real time and adjust the rotating speed of the tensioner body 23.

And thirdly, a cable releasing process. The cable laying process may be a process of winding the cable on the drum body 14 to an external device, in which case, the drum assembly 1 and the tensioner assembly 2 may be a driven device, and the external cable reeling device may be a driving device. The touch screen in the electric control assembly 3 can select the cable laying operation, the first clutch 133 and the second clutch 223 on the roller assembly 1 and the tensioner assembly 2 can be disconnected, and the first brake 15 and the second brake 24 can be operated. The touch screen can then type in the payout parameters, the touch screen transmits the parameters to the control module, and the control module can convert the payout parameters into the brake torque of the second brake 24 and output an analog signal to control the torque. During the cable laying process, a tension detecting sensor 41 may be installed between the tensioner assembly 2 and the external cable take-up device to detect tension in real time and adjust the braking torque of the second brake 24. In order to ensure that the cable wound by the tensioner assembly 2 is not disordered and even loosened, the first brake 15 of the roller assembly 1 is required to have a certain braking torque, and the torque can be controlled by an analog quantity signal output by an analog quantity input-output unit.

The mooring rope winding and unwinding method applied to the mooring rope winding and unwinding device can control the first driving assembly and the second driving assembly through the electric control assemblies respectively under different working states by determining the working states of the mooring rope winding and unwinding device, further drive the roller body and the tensioner body, namely replace the existing hydraulic driving by the electric control driving of the electric control assemblies, so that the occupied space of the driving device in the existing hydraulic driving mode is reduced, and the hydraulic oil leakage and environmental pollution caused by the hydraulic driving mode is avoided.

It should be understood that the cable retraction method described above may be applied to the cable retraction device provided in the embodiments of the present application.

With the above description of embodiments, it will be apparent to those skilled in the art that the embodiments of the present application may be provided as a method, system, or computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.

The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the application. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.

These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.

These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.

In a typical configuration, a computing device includes one or more processors (CPUs), input/output interfaces, network interfaces, and memory.

The memory may include forms of volatile memory in a computer readable medium, Random Access Memory (RAM) and/or non-volatile memory, such as Read Only Memory (ROM) or flash memory (flash RAM). Memory is an example of a computer-readable medium.

Computer-readable media, including both non-transitory and non-transitory, removable and non-removable media, may implement information storage by any method or technology. The information may be computer readable instructions, data structures, modules of a program, or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), Static Random Access Memory (SRAM), Dynamic Random Access Memory (DRAM), other types of Random Access Memory (RAM), Read Only Memory (ROM), Electrically Erasable Programmable Read Only Memory (EEPROM), flash memory or other memory technology, compact disc read only memory (CD-ROM), Digital Versatile Discs (DVD) or other optical storage, magnetic cassettes, magnetic tape magnetic disk storage or other magnetic storage devices, or any other non-transmission medium that can be used to store information that can be accessed by a computing device. As defined herein, a computer readable medium does not include a transitory computer readable medium such as a modulated data signal and a carrier wave.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

While the present embodiments have been described with reference to the accompanying drawings, it is to be understood that the invention is not limited to the precise embodiments described above, which are meant to be illustrative and not restrictive, and that various changes may be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. A cable reel, comprising: the roller assembly is connected with the tensioner assembly through the cable;

2. A cable reel as defined in claim 1,

the first drive assembly includes: the first motor is electrically connected with the electric control assembly;

the roller assembly further includes: the first brake is electrically connected with the electronic control assembly.

3. A cable reel as defined in claim 1,

the roller assembly further includes an adjustment assembly, the adjustment assembly including: at least one of an electric push rod, a limit switch and a linear displacement sensor;

under the condition that the adjusting assembly comprises an electric push rod, the electric push rod is electrically connected with the electric control assembly;

under the condition that the adjusting assembly comprises a limit switch, the limit switch is electrically connected with the electric control assembly;

in the case where the adjustment assembly includes a linear displacement sensor, the linear displacement sensor is electrically connected to the electronic control assembly.

4. A cable reel as recited in claim 2, wherein said first bracket assembly includes: a first bracket and a second bracket; one end of the roller body is connected with the first bracket, and the other end of the roller body is connected with the second bracket; the first driving assembly is arranged on the first bracket;

the first bracket includes: the shaft part is connected with the supporting part and extends out relative to the supporting part;

the first drive assembly further comprises: a first reducer and a first clutch; an output shaft of the first motor is connected with an input shaft of the first speed reducer, an output shaft of the first speed reducer is connected with an input end of the first clutch, and an output end of the first clutch is connected with a shaft part of the first bracket;

wherein the first motor, the first reducer and the first clutch are all arranged on the support part of the first bracket;

the second bracket includes: the shaft part is connected with the supporting part and extends out relative to the supporting part; the first stopper is disposed on the support portion of the second bracket and connected to the shaft portion of the second bracket.

5. A cable winding and unwinding device according to any one of claims 1-4, further comprising a tension detection assembly comprising a tension detection sensor in contact with the cable and disposed between the drum assembly and the tensioner assembly, or disposed outside the range between the drum assembly and the tensioner assembly and on a side thereof adjacent to the tensioner assembly.

6. The cable reel of claim 5, wherein said tension detection sensor is disposed between said drum assembly and said tensioner assembly;

the tension detection assembly further comprises a sensor base and a pitching platform, the pitching platform is arranged between the roller assembly and the tensioner assembly, the tension detection sensor is arranged on the sensor base, the sensor base is movable along the extending direction of the pitching platform, and the extending direction of the pitching platform is the same as the extending direction of the roller body.

7. The cable winding and unwinding device of claim 5, wherein the tension detection sensor is disposed outside a range between the drum assembly and the tensioner assembly and on a side close to the tensioner assembly;

the tension detection assembly further comprises a sensor base, and the tension detection sensor is arranged on the sensor base.

8. A cable reel as defined in claim 1,

the second drive assembly includes: the second motor is electrically connected with the electric control assembly;

the tensioner assembly further comprises: and the second brake is electrically connected with the electronic control assembly.

9. The cable reel of claim 8, wherein the second bracket assembly comprises: the clamping device comprises a tensioner body, a first clamping plate bracket and a second clamping plate bracket, wherein one end of the tensioner body is connected with the first clamping plate bracket, and the other end of the tensioner body is connected with the second clamping plate bracket;

the first splint support includes: the shaft part is connected with the supporting part and extends out relative to the supporting part;

the second drive assembly further comprises: a second reducer and a second clutch; an output shaft of the second motor is connected with an input shaft of the second speed reducer, an output shaft of the second speed reducer is connected with an input end of the second clutch, and an output end of the second clutch is connected with a shaft part of the first clamping plate bracket;

the second motor, the second speed reducer and the second clutch are all arranged on the supporting part of the first splint support;

the second splint support includes: the shaft part is connected with the supporting part and extends out relative to the supporting part; the second brake is disposed on the support portion of the second cleat bracket and connected to the shaft portion of the second cleat bracket.

10. A cable reel as recited in claim 1, wherein said electrical control assembly comprises: the processor is connected with the frequency converter, and the frequency converter is electrically connected with the first driving assembly and the second driving assembly respectively.

11. A cable winding and unwinding method applied to the cable winding and unwinding device as claimed in any one of claims 1 to 10, wherein the cable winding and unwinding method comprises:

determining the working state of the cable winding and unwinding device;

12. A cable reeling method as claimed in claim 11, wherein the cable reeling method includes:

13. The cable reel method of claim 11, further comprising, prior to determining the operational status of the cable reel,: