CN113547103B - Template device for cast welding machine and operation method - Google Patents
Template device for cast welding machine and operation method Download PDFInfo
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- CN113547103B CN113547103B CN202110822699.XA CN202110822699A CN113547103B CN 113547103 B CN113547103 B CN 113547103B CN 202110822699 A CN202110822699 A CN 202110822699A CN 113547103 B CN113547103 B CN 113547103B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
- B22D25/04—Casting metal electric battery plates or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/04—Casting in, on, or around objects which form part of the product for joining parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a template device for a cast welding machine and an operation method, and relates to the technical field of cast welding machines. The invention comprises a template body and a positioning support used for installing the template body; the template body is provided with a movable positioning piece which comprises a movable mounting plate used for adjusting the mounting position of the template body; the top of the template body is provided with a pair of grooves, the bottom wall in each groove is provided with a through kidney-shaped groove, and one side wall above each kidney-shaped groove is provided with a containing groove for containing the movable mounting plate; the middle part of the upper end of the movable mounting plate is provided with an assembly groove, the center of the bottom surface in the assembly groove is provided with an assembly hole, and a locking bolt used for locking the template body and the positioning support is matched in the assembly hole. The invention solves the problems that the position of the template of the existing cast-weld machine is difficult to adjust, the downtime is long and the supporting part is difficult to adjust through the actions of the template body, the positioning support, the movable mounting plate and the supporting piece.
Description
Technical Field
The invention belongs to the technical field of cast-weld machines, and particularly relates to a template device for a cast-weld machine and an operation method.
Background
In the processing process of the storage battery, the welding of the plate group is an important link, and the welding process of the plate group has great influence on the quality of the storage battery. The process is finished by manual operation in the past, not only is the processing efficiency low and the welding quality poor, but also the heavy metal dust is easy to generate in the processing process and is not beneficial to the health of operators, so manufacturers generally adopt cast welding machines. The cast-weld machine is also called full-automatic accumulator cast-weld machine, is a small valve-controlled sealed lead-acid accumulator cast-weld equipment, has very wide application in modern industrial production, and greatly improves the production efficiency.
The existing cast welding machine template is often directly connected and installed through a threaded hole, the position of the template is very inconvenient to adjust when the template is replaced, the downtime is long, different parts of the template are difficult to be intensively supported, and the supporting parts are difficult to adjust.
Disclosure of Invention
The invention aims to provide a template device for a cast-weld machine and an operation method, which solve the problems that the position of the template of the existing cast-weld machine is difficult to adjust, the downtime is long and the supporting part is difficult to adjust through the actions of a template body, a positioning support, a movable mounting plate and a supporting piece.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a template device for a cast-welding machine, which comprises a template body and a positioning support used for installing the template body; the template body is provided with a movable positioning piece which comprises a movable mounting plate used for adjusting the mounting position of the template body; the top of the template body is provided with a pair of grooves, the bottom wall of each groove is provided with a through kidney-shaped groove, and one side wall above each kidney-shaped groove is provided with a containing groove for containing the movable mounting plate; the middle part of the upper end of the movable mounting plate is provided with an assembly groove, the center of the bottom surface in the assembly groove is provided with an assembly hole, and a locking bolt for locking the template body and the positioning support is matched in the assembly hole; the supporting piece comprises an active plate and a passive plate which are used for adjusting the supporting position of the supporting template body, and a connecting piece for preventing the active plate and the passive plate from being separated is matched between the active plate and the passive plate; the two ends of the driving plate are respectively provided with a first fixed end and a first movable end; and two ends of the driven plate are respectively provided with a second fixed end and a second movable end.
Further, a straight sliding fit end face is arranged on the inner side of the accommodating groove; one side of the movable mounting plate is provided with a sliding surface matched with the sliding matching end surface; the inside wall of the assembling groove is provided with a smooth section.
Furthermore, the accommodating groove extends towards the other side wall above the kidney-shaped groove and is communicated with the side surface of the template body to form a communicating groove; and a plurality of die holes are opened and closed at the top of the template body.
Further, threaded holes are formed in the inner wall of the first accommodating groove and the inner wall of the first communicating groove; the threaded hole extends towards the other inner wall of the accommodating groove and the other inner wall of the communication groove respectively to form a threaded blind hole A; the inner wall of the threaded blind hole A is matched with a threaded rod for adjusting and fixing the position of the movable mounting plate; the movable mounting plate is positioned on two sides of the assembling groove and is provided with connecting holes fixed with the threaded rod.
Furthermore, the bottom of the template body takes the center of the first fixed end as the circle center, and clamping holes for fixing the template body, the driving plate and the driven plate are uniformly distributed on the circumference.
Further, the connecting piece comprises a guide post penetrating through the first movable end and the second movable end; one end of the guide post is provided with a cylindrical head inserted with the clamping hole; the side surface of the guide column is provided with a thread section and is matched with a nut.
Furthermore, the first fixed end is provided with a first fixed hole, and the first movable end is provided with a limit hole matched with the position of the driven plate; the second fixed end is provided with a second fixed hole, and the second movable end is provided with a guide channel matched with the connecting piece to adjust the positions of the driving plate and the driven plate.
Furthermore, the opening of the limiting hole is provided with a containing groove matched with the connecting piece.
Furthermore, the top of the positioning support is fixedly connected with a pair of support columns for supporting the template body; the tops of the pair of supporting columns are respectively provided with a threaded blind hole B matched with the locking bolt; and a mounting platform connected with the cast-weld equipment is fixed on one side of the positioning support.
A method of operating a die plate apparatus for a cast on strap machine, comprising the steps of:
stp1, mounting a pair of movable mounting plates in the accommodating groove, adjusting the mounting positions, and fixing through a threaded rod;
stp2, sequentially passing a locking bolt through a kidney-shaped groove, an assembling hole, a driving plate or a driven plate, and installing the locking bolt in the threaded blind hole B; keeping the locking bolt not to completely enter the threaded blind hole B;
stp3, connecting the first movable end of the active plate and the second movable end of the passive plate through the guide post, and inserting the post head into the clamping hole.
The invention has the following beneficial effects:
1. the template body and the positioning support are further fixed through the column head.
2. According to the invention, the second movable end is provided with the guide channel matched with the connecting piece to adjust the positions of the driving plate and the driven plate, the movable end of the driving plate is driven to move in the guide channel by moving the guide column, and the triangular area formed between the driving plate and the driven plate can be used for carrying out key support on different positions of the template body.
3. According to the guide post, the accommodating groove matched with the connecting piece is formed in the opening of the limiting hole, so that part of the cylindrical head is ensured to be in the accommodating groove, and the other part of the cylindrical head is in the clamping hole, and the guide post is prevented from being damaged due to overlarge shearing force between the fixed template body and the driving plate.
4. According to the invention, the movable positioning piece is arranged on the template body and comprises the movable mounting plate for adjusting the mounting position of the template body, so that the template body is conveniently mounted at different positions, and the practicability is strong.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is an exploded view of a form assembly for a cast on strap machine of the present invention;
FIG. 2 is a schematic view of the installation of FIG. 1;
FIG. 3 is a schematic view of the template body;
FIG. 4 is a bottom view of the form body;
FIG. 5 is a schematic view of the internal structure of the formwork body;
FIG. 6 is a schematic view of the structure of the movable mounting plate;
FIG. 7 is a schematic structural view of an active plate;
FIG. 8 is a schematic view of the installation of the active plate, the passive plate and the guide post;
FIG. 9 is a schematic view of the installation of the active plate, the passive plate and the movable mounting plate;
FIG. 10 is a schematic structural view of a positioning support;
in the drawings, the components represented by the respective reference numerals are listed below:
1-template body, 2-movable mounting plate, 3-driving plate, 4-passive plate, 5-positioning support, 6-guide post, 7-locking bolt, 8-threaded rod, 101-groove, 102-kidney-shaped groove, 103-accommodating groove, 104-sliding fit end surface, 105-communicating groove, 106-threaded hole, 107-threaded blind hole A, 108-clamping hole, 109-die hole, 201-assembly groove, 202-assembly hole, 203-smooth section, 204-sliding surface, 205-connecting hole, 301-first fixing hole, 302-limiting hole, 303-accommodating groove, 401-second fixing hole, 402-guide channel, 501-support column, 502-threaded blind hole B, 503-mounting platform, 601-column head, 602-nut.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1-2, the present invention is a formwork apparatus for a cast welding machine, including a formwork body 1 and a positioning support 5 for mounting the formwork body 1; the template body 1 is provided with a movable positioning part which comprises a movable mounting plate 2 used for adjusting the mounting position of the template body 1; the top of the template body 1 is provided with a pair of grooves 101, the bottom wall of each groove 101 is provided with a through kidney-shaped groove 102, and one side wall above each kidney-shaped groove 102 is provided with an accommodating groove 103 for accommodating the movement of the movable mounting plate 2, so that the template is suitable for templates of different models; the middle part of the upper end of the movable mounting plate 2 is provided with an assembling groove 201, the center of the bottom surface in the assembling groove 201 is provided with an assembling hole 202, and a locking bolt 7 used for locking the template body 1 and the positioning support 5 is matched in the assembling hole 202; the supporting piece comprises an active plate 3 and a passive plate 4 which are used for adjusting the supporting position of the supporting template body 1, and a connecting piece for preventing the active plate 3 and the passive plate 4 from being separated is matched between the active plate 3 and the passive plate 4; wherein, two ends of the driving plate 3 are respectively arranged as a first fixed end and a first movable end; wherein, two ends of the passive plate 4 are respectively set as a second immovable end and a second movable end.
As shown in fig. 6, a straight sliding-fit end face 104 is provided inside the accommodation groove 103; a sliding surface 204 matched with the sliding matching end surface 104 is arranged on one side of the movable mounting plate 2; the inner side walls of the assembly grooves 201 are provided with smooth sections 203.
As shown in fig. 3-4, the receiving groove 103 extends to the other side wall above the kidney-shaped groove 102 and is communicated with the side surface of the template body 1 to form a communicating groove 105; the top of the template body 1 is opened and closed with a plurality of die holes 109.
As shown in fig. 6, the inner walls of the accommodating groove 103 and the communicating groove 105 are both provided with threaded holes 106; the threaded hole 106 extends towards the other inner wall of the accommodating groove 103 and the other inner wall of the communication groove 105 respectively to form a threaded blind hole A107; the inner wall of the threaded blind hole A107 is matched with a threaded rod 8 for adjusting and fixing the position of the movable mounting plate 2; the movable mounting plate 2 is positioned on two sides of the assembly groove 201 and is provided with a connecting hole 205 fixed with the threaded rod 8.
As shown in fig. 4, the bottom of the template body 1 uses the center of the first stationary end as the center of a circle, and the clamping holes 108 for fixing the template body 1, the driving plate 3 and the driven plate 4 are uniformly distributed on the circumference.
As shown in fig. 7-8, the connecting member includes a guiding post 6 passing through the first movable end and the second movable end for connecting the active plate 3 and the passive plate 4, so that the template body 1 can be supported at different positions, and the template body 1 and the positioning support 5 can be further fixed by a post head 601; one end of the guide post 6 is provided with a post head 601 inserted with the clamping hole 108; the circumferential side surface of the guide post 6 is provided with a thread section and is matched with a nut 602.
As shown in fig. 7-8, the first stationary end is provided with a first fixing hole 301, and the first movable end is provided with a limiting hole 302 for adjusting the position of the driven plate 4; the second fixed hole 401 is formed in the second fixed end, the guide channel 402 matched with the connecting piece to adjust the positions of the driving plate 3 and the driven plate 4 is formed in the second movable end, the movable end of the driving plate 3 is driven to move in the guide channel 402 by moving the guide column 6, and the triangular area formed between the driving plate 3 and the driven plate 4 can be used for carrying out key support on different positions of the template body 1.
As shown in fig. 7, the opening of the limiting hole 302 is provided with a receiving groove 303 matched with the connecting member, so as to ensure that a part of the column head 601 is in the receiving groove 303 and a part is in the clamping hole 108, thereby avoiding the damage to the guide column 6 caused by the excessive shearing force between the fixed template body 1 and the driving plate 3.
As shown in fig. 10, a pair of support columns 501 for supporting the formwork body 1 are fixedly connected to the top of the positioning support 5; threaded blind holes B502 matched with the locking bolts 7 are formed in the tops of the supporting columns 501, so that the template body 1 can be conveniently fixed; and a mounting platform 503 connected with the cast welding equipment is fixed on one side of the positioning support 5.
Example two
The invention also provides an operation method of the template device for the cast welding machine, which comprises the following steps:
stp1, mounting the pair of movable mounting plates 2 in the accommodating groove 103, adjusting the mounting positions, and fixing the movable mounting plates by the threaded rods 8;
stp2, sequentially passing a locking bolt 7 through the kidney-shaped groove 102, the assembly hole 202, the driving plate 3 or the driven plate 4, and installing the locking bolt in the threaded blind hole B502; keeping the locking bolt 7 not completely entering the threaded blind hole B502;
stp3, the first movable end of the active plate 3 and the second movable end of the passive plate 4 are connected by the guide post 6, and the post head 601 is inserted into the card hole 108.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. A template device for a cast-welding machine comprises a template body (1) and a positioning support (5) for mounting the template body (1); the method is characterized in that: the template body (1) is provided with a movable positioning piece which comprises a movable mounting plate (2) used for adjusting the mounting position of the template body (1);
the top of the template body (1) is provided with a pair of grooves (101), the bottom wall of each groove (101) is provided with a through waist-shaped groove (102), and one side wall above each waist-shaped groove (102) is provided with a containing groove (103) for containing the movable mounting plate (2);
the middle part of the upper end of the movable mounting plate (2) is provided with an assembling groove (201), the center of the inner bottom surface of the assembling groove (201) is provided with an assembling hole (202), and a locking bolt (7) used for locking the template body (1) and the positioning support (5) is matched in the assembling hole (202);
the supporting piece comprises a driving plate (3) and a driven plate (4) which are used for adjusting the supporting position of the supporting template body (1), and a connecting piece for preventing the driving plate (3) and the driven plate (4) from being separated is matched between the driving plate and the driven plate;
wherein, two ends of the driving plate (3) are respectively provided with a first fixed end and a first movable end;
wherein, two ends of the driven plate (4) are respectively provided with a second immovable end and a second movable end.
2. The die plate device for the cast-welding machine according to the claim 1, characterized in that the inside of the containing groove (103) is provided with a straight sliding fit end surface (104);
a sliding surface (204) matched with the sliding matching end surface (104) is arranged on one side of the movable mounting plate (2); the inner side walls of the assembling grooves (201) are provided with smooth sections (203).
3. The template device for the cast-welding machine is characterized in that the accommodating groove (103) extends towards the other side wall above the kidney-shaped groove (102) and is communicated with the side surface of the template body (1) to form a communication groove (105);
the top of the template body (1) is opened and closed with a plurality of die holes (109).
4. The template device for the cast-welding machine as claimed in claim 3, characterized in that a threaded hole (106) is formed in each of an inner wall of the accommodating groove (103) and an inner wall of the communication groove (105); the threaded hole (106) extends towards the other inner wall of the accommodating groove (103) and the other inner wall of the communication groove (105) to form a threaded blind hole A (107); the inner wall of the threaded blind hole A (107) is matched with a threaded rod (8) for adjusting and fixing the position of the movable mounting plate (2);
the movable mounting plate (2) is positioned on two sides of the assembly groove (201) and is provided with a connecting hole (205) fixed with the threaded rod (8).
5. The die plate device for the cast-welding machine as claimed in claim 1, 2 or 4, characterized in that the bottom of the die plate body (1) is centered at the center of the first fixed end, and clamping holes (108) for fixing the die plate body (1), the driving plate (3) and the driven plate (4) are uniformly distributed on the circumference.
6. A die plate arrangement for a cast welding machine according to claim 5, characterized in that the connecting piece comprises a guide post (6) passing through the first and second movable ends; one end of the guide post (6) is provided with a cylindrical head (601) which is inserted into the clamping hole (108);
the side surface of the guide post (6) is provided with a thread section and is matched with a nut (602).
7. The template device for the cast-welding machine as claimed in claim 5, characterized in that the first fixed end is provided with a first fixed hole (301), and the first movable end is provided with a limit hole (302) matched with the position of the driven plate (4) to be adjusted;
and the second fixed end is provided with a second fixed hole (401), and the second movable end is provided with a guide channel (402) which is matched with a connecting piece to adjust the positions of the driving plate (3) and the driven plate (4).
8. The template device for the cast-welding machine is characterized in that the opening of the limiting hole (302) is provided with a receiving groove (303) matched with the connecting piece.
9. The formwork arrangement for a cast-welding machine according to claim 1 or 6 or 7, characterized in that a pair of support columns (501) for supporting the formwork body (1) are fixedly connected to the top of the positioning support (5); the tops of the supporting columns (501) are provided with threaded blind holes B (502) matched with the locking bolts (7);
and a mounting platform (503) connected with the cast-weld equipment is fixed on one side of the positioning support (5).
10. A method of operating a formwork arrangement for a cast on welder according to any of the claims 1 to 9, characterized by the steps of:
stp1, mounting the pair of movable mounting plates (2) in the accommodating groove (103), adjusting the mounting positions, and fixing the movable mounting plates through a threaded rod (8);
stp2, sequentially passing a locking bolt (7) through a kidney-shaped groove (102), an assembling hole (202), a driving plate (3) or a driven plate (4), and installing the locking bolt in a threaded blind hole B (502); keeping the locking bolt (7) not completely entering the threaded blind hole B (502);
stp3, connecting the first movable end of the active plate (3) and the second movable end of the passive plate (4) through the guide post (6), and inserting the column head (601) into the clamping hole (108).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110822699.XA CN113547103B (en) | 2021-07-21 | 2021-07-21 | Template device for cast welding machine and operation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110822699.XA CN113547103B (en) | 2021-07-21 | 2021-07-21 | Template device for cast welding machine and operation method |
Publications (2)
| Publication Number | Publication Date |
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| CN113547103A CN113547103A (en) | 2021-10-26 |
| CN113547103B true CN113547103B (en) | 2022-09-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110822699.XA Active CN113547103B (en) | 2021-07-21 | 2021-07-21 | Template device for cast welding machine and operation method |
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Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2352626Y (en) * | 1998-04-03 | 1999-12-08 | 徐培根 | Lock for cover of inspection well of key thereof |
| US6997234B2 (en) * | 2003-09-29 | 2006-02-14 | Water Gremlin Company | Enhanced gravity casting |
| CN102632220A (en) * | 2012-04-19 | 2012-08-15 | 浙江天能电池江苏新能源有限公司 | Repairing device for middle polar column of cast-weld pole group |
| CN202591777U (en) * | 2012-04-19 | 2012-12-12 | 浙江天能电池江苏新能源有限公司 | Cast-weld pole group middle pole column repair device |
| CN203599505U (en) * | 2013-11-26 | 2014-05-21 | 浙江天能动力能源有限公司 | Cast welding device for lead-acid storage batteries |
| CN210059769U (en) * | 2019-02-28 | 2020-02-14 | 福建亚亨机械股份有限公司 | Cast-weld height-adjustable limiting structure of automatic cast-weld machine for storage battery pack |
| CN210387536U (en) * | 2019-07-10 | 2020-04-24 | 天能电池集团（安徽）有限公司 | Casting and welding machine template with shock-absorbing function |
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