CN113539785A - Automatic packaging system of bulb - Google Patents

Automatic packaging system of bulb Download PDF

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Publication number
CN113539785A
CN113539785A CN202110759136.0A CN202110759136A CN113539785A CN 113539785 A CN113539785 A CN 113539785A CN 202110759136 A CN202110759136 A CN 202110759136A CN 113539785 A CN113539785 A CN 113539785A
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CN
China
Prior art keywords
workbench
bulb
welding
assembly
wire
Prior art date
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Pending
Application number
CN202110759136.0A
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Chinese (zh)
Inventor
李元龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Lanpuxin Technology Co ltd
Original Assignee
Shenzhen Lanpuxin Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Lanpuxin Technology Co ltd filed Critical Shenzhen Lanpuxin Technology Co ltd
Priority to CN202110759136.0A priority Critical patent/CN113539785A/en
Publication of CN113539785A publication Critical patent/CN113539785A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K3/00Apparatus or processes adapted to the manufacture, installing, removal, or maintenance of incandescent lamps or parts thereof
    • H01K3/02Manufacture of incandescent bodies
    • H01K3/04Machines therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/10Spot welding; Stitch welding
    • B23K11/11Spot welding
    • B23K11/115Spot welding by means of two electrodes placed opposite one another on both sides of the welded parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K1/00Details
    • H01K1/02Incandescent bodies
    • H01K1/14Incandescent bodies characterised by the shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K1/00Details
    • H01K1/18Mountings or supports for the incandescent body
    • H01K1/22Lamp stems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K3/00Apparatus or processes adapted to the manufacture, installing, removal, or maintenance of incandescent lamps or parts thereof
    • H01K3/12Joining of mount or stem to vessel; Joining parts of the vessel, e.g. by butt sealing
    • H01K3/14Machines therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K3/00Apparatus or processes adapted to the manufacture, installing, removal, or maintenance of incandescent lamps or parts thereof
    • H01K3/26Closing of vessels

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Container Filling Or Packaging Operations (AREA)

Abstract

The invention discloses an automatic packaging system of a bulb, which comprises: a welding device; the conveying device is connected with the welding device; the bubble sealing device is arranged opposite to one end of the conveying device, which is far away from the welding device; the wire poking device is positioned on the side surface of the bubble sealing device; the wire drawing device comprises a head mounting device and an aging device, wherein the head mounting device is arranged on the side surface of the wire drawing device, and the aging device is arranged on the side surface of the head mounting device. The lamp filament and the core column are welded through the welding device, the welded core column is conveyed to the bubble sealing device through the conveying device to be packaged in a bubble shell, and then the filament is stirred through the filament stirring device so as to be convenient for subsequent head assembling action and aging action. The automatic packaging system of the bulb in the embodiment of the invention serially connects welding, conveying, bulb shell packaging, wire pulling operation, head mounting action and aging action, realizes automatic production of directly outputting products after the materials are on line, greatly saves assembly time and reduces production cost.

Description

Automatic packaging system of bulb
Technical Field
The invention relates to the technical field of lamp manufacturing equipment, in particular to an automatic packaging system of a bulb.
Background
The bulb is a common electric appliance in life, in the traditional manufacturing process of the bulb, each process of the bulb is separately carried out by different devices, and then the bulb is assembled, but the mode of separate processing consumes more time and cost, and the production cost is increased.
Thus, the prior art has yet to be improved and enhanced.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, the present invention provides an automatic packaging system for a light bulb, which aims to solve the problem of high production cost caused by long time consumption when assembling the light bulb in the prior art.
The technical scheme adopted by the invention for solving the technical problem is as follows:
in a first aspect, an embodiment of the present invention provides an automatic packaging system for a bulb, including a head mounting device and an aging device, where the automatic packaging system further includes:
a welding device;
the conveying device is connected with the welding device;
the bubble sealing device is arranged opposite to one end, away from the welding device, of the conveying device;
the wire poking device is positioned on the side surface of the bubble sealing device;
the head assembling device is arranged on the side face of the wire poking device, and the aging device is arranged on the side face of the head assembling device.
As a further improved technical solution, in the automatic packaging system for a bulb, the welding device includes:
the first workbench is provided with a first working turntable;
the clamping assemblies are arranged on the circumference of the first working turntable;
the upper core column assembly is positioned on the first side surface of the first working turntable and is connected with the first working table;
the welding assembly is arranged on the first workbench and positioned on the side surface of the clamping assembly;
and the upper lamp wire assembly is positioned on the side surface of the welding assembly and is connected with the first workbench.
As a further improved technical solution, in the automatic packaging system for bulbs, the conveying device includes:
the first conveying mechanical arm is positioned outside the welding device;
one end of the conveyor belt assembly is connected with the outer side of the welding device, and the other end of the conveyor belt assembly is arranged close to the bubble sealing device;
and the second conveying mechanical arm is arranged on the outer side of the other end of the conveying belt component.
As a further improved technical solution, in the automatic packaging system for a bulb, the bulb sealing device includes:
the second workbench is provided with a second working turntable and a first material carrying disc;
the first mounting assemblies are arranged on the second working turntable and are distributed in a circular shape;
the upper bulb shell assembly is arranged on the second workbench and is positioned on the side surface of the second working turntable;
and the core column transferring mechanical arm is arranged on the second workbench and is positioned on the side surface of the first material carrying disc.
As a further improved technical solution, in the automatic packaging system for a bulb, the wire-pulling device comprises:
the wire drawing disc is arranged on the second workbench and is positioned on the side surface of the second working turntable;
the wire poking mechanical arm is arranged on the second workbench, and one end of the wire poking mechanical arm, which is far away from the second workbench, is positioned above the wire poking disc;
the first bulb shell taking mechanical arm is arranged on the second workbench and is positioned between the wire drawing disc and the second working turntable;
and the second bulb shell taking mechanical arm is arranged on the second workbench and is positioned on the side surface of the wire drawing disc.
As a further improvement, in the automatic packaging system for a bulb, the clamping assembly comprises:
the fixed block is arranged on the circumference of the first working turntable;
the clamping nozzle is arranged on the fixing block.
As a further improvement, in the automatic packaging system for a bulb, the welding assembly includes:
the fixing frame is arranged on the first workbench;
the first welding column is arranged at the top of the fixed frame in a sliding manner;
and the second welding column is arranged at the bottom of the fixing frame in a sliding manner and is positioned on the same straight line with the first welding column.
As a further improved technical solution, in the automatic packaging system of a bulb, the upper stem assembly includes:
the connecting frame is connected with the first workbench;
the core column rotating disc is arranged on the connecting frame and extends to the first workbench;
the stem mounting position is arranged on the circumference of the stem turntable.
As a further improved technical solution, in the automatic packaging system of a bulb, the upper bulb shell assembly includes:
the support frame is erected on the second workbench and positioned on the side surface of the second working turntable;
the first conveyor belt is arranged on the support frame;
the blister box is arranged above the first conveyor belt;
the second conveyor belt is arranged on the support frame and connected to the end part, away from the blister box, of the first conveyor belt;
the bulb shell bearing disc is arranged on the second workbench and is positioned at the end part of the second conveyor belt, which is far away from the first conveyor belt;
and the bulb shell transferring mechanical arm is arranged on the second workbench and is positioned between the bulb shell bearing disc and the second working turntable.
As a further improved technical solution, in the automatic packaging system for a bulb, the wire pulling mechanical arm comprises:
the supporting column is arranged on the second workbench;
the connecting rod is vertically connected with one end of the supporting column, which is far away from the second workbench;
the driving motor is arranged on the connecting rod;
the movable wire poking brush is connected with the driving motor and is positioned above the wire poking disc.
Compared with the prior art, the embodiment of the invention has the following advantages:
the lamp filament and the core column are welded through the welding device, the welded core column is further conveyed to the bubble sealing device through the conveying device for shell packaging, and then the wire poking device is used for poking wires so as to facilitate subsequent head assembling action and aging action. The automatic packaging system of the bulb in the embodiment of the invention serially connects the actions of welding, conveying, packaging the bulb shell, wire-pulling operation and head mounting and aging, realizes the automatic production of directly outputting the product after the material is fed, greatly saves the assembly time of the bulb and reduces the production cost.
Drawings
Fig. 1 is a schematic structural diagram of an automatic packaging system for a bulb according to the present invention;
fig. 2 is a schematic structural diagram of a first portion of an automatic packaging system for a bulb according to the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is an enlarged view of a portion of FIG. 2 at B;
FIG. 5 is a schematic structural diagram of a second portion of an automatic packaging system for a bulb according to the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 at C;
FIG. 7 is an enlarged view of a portion of FIG. 5 at D;
fig. 8 is a partial enlarged view at E in fig. 5.
In the figure: 100. a welding device; 200. a conveying device; 300. a bubble sealing device; 400. a wire drawing device; 110. a first table; 120. a clamping assembly; 130. an upper core post assembly; 140. welding the assembly; 150. an upper filament assembly; 160. a first working turntable; 121. a fixed block; 122. a clamping mouth; 141. a fixed mount; 142. a first weld column; 143. a second weld column; 131. a connecting frame; 132. A stem turntable; 133. a core column mounting position; 210. a conveyor belt assembly; 310. a second table; 320. A first mounting assembly; 330. an upper blister component; 340. a second working turntable; 350. a first tray; 321. a base; 322. a positioning column; 323. a positioning ring; 331. a support frame; 332. a first conveyor belt; 333. a blister box; 334. a second conveyor belt; 335. a blister carrying tray; 336. a blister transfer robot arm; 410. a wire drawing disc; 420. a wire pulling mechanical arm; 430. a first blister taking mechanical arm; 440. A second bulb shell taking mechanical arm; 450. fixing a wire poking brush; 421. a support pillar; 422. a connecting rod; 423. A drive motor; 424. a movable wire poking brush; 500. a head mounting device; 600. and (5) an aging device.
Detailed Description
In order to make the objects, technical solutions and effects of the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It should also be noted that the same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. based on the orientation or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not intended to indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms may be understood by those skilled in the art according to specific circumstances.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example (b):
referring to fig. 1, the automatic packaging system for a bulb includes: the device comprises a welding device 100, a conveying device 200, a bubble sealing device 300, a wire drawing device 400, a head mounting device 500 and an aging device 600; specifically, the welding device 100 is used for welding a stem and a filament to form a lamp stem (not shown in the figure), and the conveying device 200 is connected with the welding device 100 and used for conveying the welded lamp stem into the bulb sealing device 300; the bulb sealing device 300 is arranged opposite to one end of the conveying device 200 away from the welding device 100, and is used for receiving the welded lamp core column conveyed by the conveying device 200 and installing a bulb shell (not shown in the figure) on the outer side of the welded lamp core column to form a semi-finished bulb (not shown in the figure); the wire pulling device 400 is located on the side of the bulb sealing device 300, and is configured to pull off a guide wire (not shown in the figure) of a semi-finished bulb, and transfer the bulb with the guide wire pulled off to a head mounting device 500 for mounting a lamp head, where the head mounting device 500 is located on the side of the wire pulling device 400, and the aging device 600 is located on the side of the head mounting device 500; the head assembling device 500 is used for assembling a lamp head on a semi-finished bulb to form a finished bulb, and the aging device 600 is used for testing the performance of the finished bulb; it should be understood that the head loader 500 and the burn-in apparatus 600 are both prior art and will not be described in detail herein.
The stem is a common stem in a bulb, such as a glass stem or a plastic stem, and the filament is used for power-on light emission; the guide wires are arranged on the core column in parallel and are used for being connected with the lamp filament and the lamp holder and transmitting current to the lamp filament to enable the lamp filament to emit light; the bulb is a common glass bulb envelope. It should be understood that, since the bulb is prior art, the present invention will not be described in detail with respect to its specific structure.
In a specific embodiment, after the core column and the filament are both placed on the welding device 100, the core column and the filament are welded by the welding device 100 to form a core column, the core column is transferred to the conveying device 200, and then the core column is conveyed to the bubble sealing device 300 by the conveying device 200, the bubble sealing device 300 drives the core column to move, and simultaneously the bulb shell is mounted on the core column to form a semi-finished bulb; finally, the wire pulling device 400 picks up the semi-finished bulb, and pulls the guide wire arranged in parallel with the core column away from the core column, so that the guide wire is not burnt when the redundant part of the core column is subsequently burnt off, then the semi-finished bulb after wire pulling is transferred to the head mounting device 500 to be mounted with the lamp head, and after the lamp head is mounted, the bulb with the lamp head mounted is transferred to the aging device 600 to be subjected to aging test through a finished product transferring mechanical arm between the head mounting device 500 and the aging device 600. The automatic packaging system of the bulb in the embodiment of the invention serially connects welding, conveying, bulb shell packaging, wire pulling operation, head mounting action and aging action, realizes automatic production of directly outputting products after the materials are on line, greatly saves assembly time and reduces production cost.
Specifically, referring to fig. 2 to 4, the welding apparatus 100 includes: a first table 110, a clamping assembly 120, an upper stem assembly 130, a welding assembly 140, and an upper filament assembly 150; the first workbench 110 is provided with a first working turntable 160, and a corresponding power mechanism (not shown in the figure) is arranged inside the first workbench 110 and is used for driving the first working turntable 160 to rotate, controlling the clamping assembly 120 to perform clamping action and controlling the welding assembly 140 to perform welding action; further, a plurality of the clamping assemblies 120 are arranged on the circumference of the first working turntable 160; the upper core assembly 130 is located at a first side of the first work turret 160 and is connected to the first work table 110; the welding assembly 140 is disposed on the first working platform 110 and located at a side of the clamping assembly 120; the upper filament assembly 150 is located at a side of the welding assembly 140 and is connected to the first table 110.
In a specific embodiment, a core column is moved onto the clamping assembly 120 by the upper core column assembly 130, and the first working turntable 160 is controlled to rotate synchronously, when the first working turntable 160 drives the clamping assembly 120 to move to be close to the welding assembly 140 and the upper filament assembly 150, the corresponding upper filament assembly 150 delivers a filament onto the welding assembly 140, the clamping assembly 120 is stopped above the welding assembly 140, and then the welding assembly 140 welds the filament and a guide wire on the core column to form a core column; finally, the first rotatable work disc 160 continues to rotate until the clamping assembly 120 and the lamp stem are carried to the conveyor 200.
It should be noted that the specific structure of the upper filament assembly 150 is not limited in the present invention, as long as the filament can be fed to the welding assembly 140.
With continued reference to fig. 3, the clamping assembly 120 includes: a fixing block 121 and a clamping nozzle 122; the fixed block 121 is arranged on the circumference of the first working turntable 160, the clamping nozzle 122 is arranged on the fixed block 121, the clamping nozzle 122 is in a movable state, and the core column can be placed in the clamping nozzle in an opening state; further, with continued reference to fig. 4, the welding assembly 140 includes: a fixing frame 141, a first welding column 142 and a second welding column 143; the fixing frame 141 is arranged on the first workbench 110, the first welding column 142 is slidably arranged at the top of the fixing frame 141, and the second welding column 143 is slidably arranged at the bottom of the fixing frame 141 and is positioned on the same straight line with the first welding column 142; in practical use, the upper filament assembly 150 delivers the filament to a position between the first welding column 142 and the second welding column 143, and at this time, the holding nozzle 122 also stops at this position, the position where the filament and the guide wire are overlapped is just between the first welding column 142 and the second welding column 143, and by controlling the first welding column 142 to move downwards and the second welding column 143 to move upwards, the overlapped portion of the filament and the guide wire is pressed together, and during this time, the first welding column 142 and the second welding column 143 are in an energized state, and welding of the filament and the guide wire can be completed.
Still further, with continued reference to fig. 2, the upper core assembly 130 includes: a connecting frame 131, a core column turntable 132, a core column mounting position 133 and an upper core column mechanical arm (not shown in the figure); the connecting frame 131 is connected to the first workbench 110, the stem rotating disc 132 is disposed on the connecting frame 131 and extends to the first workbench 110, the stem rotating disc 132 is connected to a corresponding power assembly (not shown) for driving the stem to rotate, the stem mounting position 133 is disposed on the circumference of the stem rotating disc 132 for placing the stem, and the stem loading mechanical arm is disposed on the first workbench 110 and is located on a side surface of the stem rotating disc 132; in actual work, the core column is placed on the core column installation position 133, the core column turntable 132 drives the core column installation position 133 to rotate circularly, and when the core column needs to be moved to the clamping nozzle 122, the core column is clamped from the rotating core column installation position 133 through the core column mechanical arm, so that the core column can be loaded.
Specifically, with continued reference to fig. 2, the delivery device 200 includes: a first transfer robot (not shown), a conveyor belt assembly 210 and a second transfer robot (not shown), the first transfer robot being located outside the welding device 100; wherein one end of the conveyor belt assembly 210 is connected to the outer side of the welding device 100, the other end of the conveyor belt assembly 210 is disposed near the bubble sealing device 300, and the second conveying mechanical arm is disposed at the outer side of the other end of the conveyor belt assembly 210. It should be understood that the present invention is not limited to the specific structure of the first conveying mechanical arm and the second mechanical arm, and only needs to perform the function of picking up the lampwick.
In a specific embodiment, the conveyor assembly 210 is a belt transmission mechanism or a synchronous belt transmission mechanism, when the first turntable 160 drives the clamping nozzle 122 and the lamp core column to reach the conveyor assembly 210, the first conveying mechanical arm clamps the lamp core column on the clamping nozzle 122 and places the lamp core column on the conveyor assembly 210, so that the lamp core column is conveyed to the bulb sealing device 300, and when the lamp core column approaches the bulb sealing device 300, the second conveying mechanical arm picks up the lamp core column on the conveyor assembly 210 and places the lamp core column on the bulb sealing device 300.
More specifically, referring to fig. 5 to 8, the bubble sealing device 300 includes: a second table 310, a first mounting assembly 320, an upper blister assembly 330 and a stem transfer robot arm (not shown); correspondingly, a corresponding power mechanism (not shown in the figure) is also arranged inside the second working table 310, and is used for driving the second working turntable to rotate and controlling the first mounting assembly 320, the upper bulb shell assembly 330 and the stem transferring mechanical arm to perform corresponding actions, it should be understood that the power mechanism inside the second working table 310 is not limited in the present invention; the second worktable 310 is provided with a second working turntable 340 and a first material carrying tray 350 for receiving the lampwick columns transferred from the second conveying mechanical arm, and the first material carrying tray 350 is in a rotating state during working so as to switch different positions for placing the lampwick columns; the first mounting assembly 320 is disposed on the second working turntable 340 and is distributed in a circular shape, as shown in fig. 6, the first mounting assembly 320 includes: a base 321 movably disposed on the second worktable 310, a positioning column 322 disposed in the middle of the base 321, and a positioning ring 323 disposed on the top of the base 321, wherein the positioning column 322 is provided with a circular hole (not shown) adapted to the shape of the lamp stem, and an inner ring of the positioning ring 323 is adapted to the shape of the bulb shell; further, the upper blister component 330 is disposed on the second working table 310, and is located on the side of the second working turntable 340, and is used for transferring the blisters to the first mounting component 320, the stem transferring mechanical arm is disposed on the second working table 310, and is located on the side of the first tray 350, and the stem transferring mechanical arm is used for transferring the lampstems on the first tray 350 to the first mounting component 320.
With continued reference to fig. 7, the upper blister component 330 includes: a support frame 331, a first conveyor belt 332, a blister box 333, a second conveyor belt 334, a blister carrier tray 335, and a blister transfer robot 336; the support frame 331 is located on the second workstation 310, and be located the side of second work carousel 340, first conveyer belt 332 is located on the support frame 331, bubble shell case 333 is located the top of first conveyer belt 332, second conveyer belt 334 is located on the support frame 331, connect in first conveyer belt 332 deviates from the tip of bubble shell case 333, bubble shell bears the dish 335 to be located on the second workstation 310, and be located second conveyer belt 334 deviates from the tip of first conveyer belt 332, bubble shell shifts arm 336 is located on the second workstation 310, and be located bubble shell bears dish 335 with between the second work carousel 340.
In a specific embodiment, when the second conveyor robot arm transfers the lampposts from the conveyor belt assembly 210 to the first carrier tray 350, the post transfer robot arm picks the lampposts from the first carrier tray 350 and places the lampposts in the positioning posts 322 in the first mounting assembly 320; meanwhile, the blisters in the blister box 333 move to the blister carrier tray 335 through the first conveyor belt 332 and the second conveyor belt 334 in sequence; during this time, the second working turret 340 rotates the first mounting assembly 320, and when the blister carrier plate 335 is rotated, the blister transferring robot 336 picks up the blister and places the blister in the positioning ring 323 of the first mounting assembly 320, so that the blister is fitted over the stem. Then the mouth of the bulb shell is sealed by other devices, so that the bulb shell and the lamp stem are connected into a whole to form a semi-finished bulb.
Specifically, with continued reference to fig. 8, the wire-drawing device 400 includes: a wire drawing disc 410, a wire drawing mechanical arm 420, a first blister taking mechanical arm 430 and a second blister taking mechanical arm 440; wherein, dial silk dish 410 and locate on the second workstation 310, and be located the side of second work carousel 340, dial silk arm 420 and locate on the second workstation 310, just dial silk arm 420 and deviate from the one end of second workstation 310 is located dial the top of silk dish 410, first cell-shell arm 430 of getting is located on the second workstation 310, and is located dial silk dish 410 with between the second work carousel 340, the second is got cell-shell arm 440 and is located on the second workstation 310, and is located dial the side of silk dish 410.
It should be noted that each component of the wire-drawing device 400 can also be driven by a power mechanism inside the second working table 310.
With continued reference to fig. 8, the wire-pulling robot 420 includes: a support column 421, a connecting rod 422, a driving motor 423 and a movable wire-poking brush 424; the support column 421 is located on the second workstation 310, the connecting rod 422 with the support column 421 deviates from the one end of the second workstation 310 is connected perpendicularly, driving motor 423 is located on the connecting rod 422, the activity is dialled the silk brush 424 with driving motor 423 is connected, and is located the top of dialling the silk dish 410.
In a specific embodiment, the excess stem part in the semi-finished bulb needs to be removed subsequently, the opening of the stem is usually melted by burning and heating to achieve the purpose of sealing, and during burning, the guide wire of the stem is inevitably burnt, the strength of the guide wire is low, and the guide wire is easily melted or deformed at high temperature, so that the guide wire needs to be pulled away to facilitate the sealing of the subsequent stem. Specifically, the wire drawing disc 410 is further provided with a fixed wire drawing brush 450, when the second working turntable 340 drives the first mounting assembly 320 to move to a position near the wire drawing disc 410, the first bulb shell taking mechanical arm 430 picks up a semi-finished bulb from the first mounting assembly 320, and places a part of the semi-finished bulb with a stem on the wire drawing disc 410, the wire drawing disc 410 starts to rotate, and meanwhile, the driving motor 423 drives the movable wire drawing brush 424 to rotate, so that a guide wire on the stem is drawn away from the stem when the semi-finished bulb passes through the movable wire drawing brush 424; wherein, in order to prevent the movable wire-poking brush 424 from poking the guide wire open, when the wire-poking disc 410 drives the semi-finished bulb to pass through the fixed wire-poking brush 450, the fixed wire-poking brush 450 can be used for secondary wire-poking, thereby preventing the wire-poking from being unsuccessful; further, the second bulb shell taking mechanical arm 440 is used for transferring the semi-finished bulbs on the wire pulling disc 410 after wire pulling is completed to a head assembling device for assembling the lamp head.
In summary, the present invention provides an automatic packaging system for a bulb, which includes: a welding device; the conveying device is connected with the welding device; the bubble sealing device is arranged opposite to one end, away from the welding device, of the conveying device; the wire poking device is positioned on the side surface of the bubble sealing device; the wire drawing device comprises a head mounting device and an aging device, wherein the head mounting device is arranged on the side face of the wire drawing device, and the aging device is arranged on the side face of the head mounting device. The lamp filament and the core column are welded through the welding device, the welded core column is further conveyed to the bubble sealing device through the conveying device for shell packaging, and then the wire poking device is used for poking wires so as to facilitate subsequent head assembling action and aging action. The automatic packaging system of the bulb in the embodiment of the invention serially connects the actions of welding, conveying, packaging the bulb shell, wire-pulling operation and head mounting and aging, realizes the automatic production of directly outputting the product after the material is fed, greatly saves the assembly time of the bulb and reduces the production cost.
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. This invention is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.

Claims (10)

1. An automatic packaging system of a bulb, comprising a head mounting device and an aging device, characterized in that the automatic packaging system of the bulb further comprises:
a welding device;
the conveying device is connected with the welding device;
the bubble sealing device is arranged opposite to one end, away from the welding device, of the conveying device;
the wire poking device is positioned on the side surface of the bubble sealing device;
the head assembling device is arranged on the side face of the wire poking device, and the aging device is arranged on the side face of the head assembling device.
2. The automatic packaging system for a bulb according to claim 1, characterized in that said welding means comprise:
the first workbench is provided with a first working turntable;
the clamping assemblies are arranged on the circumference of the first working turntable;
the upper core column assembly is positioned on the first side surface of the first working turntable and is connected with the first working table;
the welding assembly is arranged on the first workbench and positioned on the side surface of the clamping assembly;
and the upper lamp wire assembly is positioned on the side surface of the welding assembly and is connected with the first workbench.
3. The automatic packaging system for light bulbs of claim 1, wherein said transport device comprises:
the first conveying mechanical arm is positioned outside the welding device;
one end of the conveyor belt assembly is connected with the outer side of the welding device, and the other end of the conveyor belt assembly is arranged close to the bubble sealing device;
and the second conveying mechanical arm is arranged on the outer side of the other end of the conveying belt component.
4. The automatic packaging system for light bulbs of claim 1, wherein said bulb enclosing device comprises:
the second workbench is provided with a second working turntable and a first material carrying disc;
the first mounting assemblies are arranged on the second working turntable and are distributed in a circular shape;
the upper bulb shell assembly is arranged on the second workbench and is positioned on the side surface of the second working turntable;
and the core column transferring mechanical arm is arranged on the second workbench and is positioned on the side surface of the first material carrying disc.
5. The automatic packaging system for bulbs of claim 4, wherein said wire-pulling device comprises:
the wire drawing disc is arranged on the second workbench and is positioned on the side surface of the second working turntable;
the wire poking mechanical arm is arranged on the second workbench, and one end of the wire poking mechanical arm, which is far away from the second workbench, is positioned above the wire poking disc;
the first bulb shell taking mechanical arm is arranged on the second workbench and is positioned between the wire drawing disc and the second working turntable;
and the second bulb shell taking mechanical arm is arranged on the second workbench and is positioned on the side surface of the wire drawing disc.
6. The automated light bulb packaging system of claim 2, wherein the clamping assembly comprises:
the fixed block is arranged on the circumference of the first working turntable;
the clamping nozzle is arranged on the fixing block.
7. The automatic packaging system for a light bulb according to claim 2, characterized in that said welding assembly comprises:
the fixing frame is arranged on the first workbench;
the first welding column is arranged at the top of the fixed frame in a sliding manner;
and the second welding column is arranged at the bottom of the fixing frame in a sliding manner and is positioned on the same straight line with the first welding column.
8. The automatic packaging system for a light bulb according to claim 2, characterized in that the upper stem assembly comprises:
the connecting frame is connected with the first workbench;
the core column rotating disc is arranged on the connecting frame and extends to the first workbench;
the stem mounting position is arranged on the circumference of the stem turntable.
9. The automatic packaging system for light bulbs of claim 4, wherein said upper bulb shell assembly comprises:
the support frame is erected on the second workbench and positioned on the side surface of the second working turntable;
the first conveyor belt is arranged on the support frame;
the blister box is arranged above the first conveyor belt;
the second conveyor belt is arranged on the support frame and connected to the end part, away from the blister box, of the first conveyor belt;
the bulb shell bearing disc is arranged on the second workbench and is positioned at the end part of the second conveyor belt, which is far away from the first conveyor belt;
and the bulb shell transferring mechanical arm is arranged on the second workbench and is positioned between the bulb shell bearing disc and the second working turntable.
10. The automated bulb packaging system of claim 5, wherein the wire pulling robot comprises:
the supporting column is arranged on the second workbench;
the connecting rod is vertically connected with one end of the supporting column, which is far away from the second workbench;
the driving motor is arranged on the connecting rod;
the movable wire poking brush is connected with the driving motor and is positioned above the wire poking disc.
CN202110759136.0A 2021-07-05 2021-07-05 Automatic packaging system of bulb Pending CN113539785A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110759136.0A CN113539785A (en) 2021-07-05 2021-07-05 Automatic packaging system of bulb

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110759136.0A CN113539785A (en) 2021-07-05 2021-07-05 Automatic packaging system of bulb

Publications (1)

Publication Number Publication Date
CN113539785A true CN113539785A (en) 2021-10-22

Family

ID=78126787

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110759136.0A Pending CN113539785A (en) 2021-07-05 2021-07-05 Automatic packaging system of bulb

Country Status (1)

Country Link
CN (1) CN113539785A (en)

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