CN113532551B - Ceramic tile screening installation - Google Patents
Ceramic tile screening installation Download PDFInfo
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- CN113532551B CN113532551B CN202111021147.5A CN202111021147A CN113532551B CN 113532551 B CN113532551 B CN 113532551B CN 202111021147 A CN202111021147 A CN 202111021147A CN 113532551 B CN113532551 B CN 113532551B
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- 239000000919 ceramic Substances 0.000 title claims abstract description 89
- 238000012216 screening Methods 0.000 title claims abstract description 26
- 238000009434 installation Methods 0.000 title claims description 6
- 238000001514 detection method Methods 0.000 claims abstract description 157
- 238000003708 edge detection Methods 0.000 claims abstract description 31
- 230000006698 induction Effects 0.000 claims description 81
- 238000012360 testing method Methods 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 22
- 238000009826 distribution Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 2
- 238000009825 accumulation Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000012546 transfer Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 238000012856 packing Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 210000003781 tooth socket Anatomy 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
The invention discloses a ceramic tile screening device, wherein a glaze detection assembly is arranged on one side of an edge detection assembly, the screening device further comprises a transportation assembly, the transportation assembly is used for conveying a ceramic tile from the glaze detection assembly towards the edge detection assembly, the screening device further comprises detection pieces respectively distributed on the glaze detection assembly and the edge detection assembly, the detection pieces arranged on the glaze detection assembly are used for detecting the flatness of a ceramic tile detection surface, the detection pieces arranged on the edge detection assembly are used for detecting the flatness of the edge of the ceramic tile detection surface, the effect of rapidly detecting the ceramic tile is achieved, the labor is reduced, and meanwhile, the work transfer rate is improved.
Description
Technical Field
The invention relates to the technical field of production and processing of ceramic tiles, in particular to ceramic tile screening equipment.
Background
Ceramic tile after having accomplished the preparation process, need pack the packing to ceramic tile, in order to avoid scraping the brick face in transit, but need sieve out the ceramic tile that damages between packing to the ceramic tile, because the production process of ceramic tile is comparatively complicated loaded down with trivial details, so can damage or damage in the production course of working of ceramic tile inevitable, the ceramic tile after the damage is not conform to production quality requirement, need choose out the ceramic tile of these damages, but the process of selecting the ceramic tile now is mostly that the manual work is accomplished with the mode of visual observation, such screening mode not only needs a large amount of manual works, and the screening efficiency is low.
Disclosure of Invention
The invention mainly aims to provide ceramic tile screening equipment and aims to solve the technical problem that in the prior art, the working efficiency of manual ceramic tile screening is low.
In order to achieve the purpose, the ceramic tile screening device provided by the invention comprises a first supporting plate which is transversely arranged, a second supporting plate which is transversely arranged and parallel to the first supporting plate is arranged above the first supporting plate, a glaze detection assembly and an edge detection assembly are transversely arranged between the first supporting plate and the second supporting plate in parallel, the screening device further comprises a transportation assembly which is used for conveying a ceramic tile from the glaze detection assembly to the edge detection assembly, the screening device further comprises detection members which are respectively distributed on the glaze detection assembly and the edge detection assembly, the detection members arranged on the glaze detection assembly are used for detecting the flatness of a ceramic tile detection surface, the detection members arranged on the edge detection assembly are used for detecting the flatness of the edge of the ceramic tile detection surface, the edge detection assembly comprises a conveying plate which is transversely arranged, the width direction of the conveying plate is vertical to the conveying direction of the conveying assembly, two sides of the conveying plate in the width direction are respectively and symmetrically provided with telescopic members, the telescopic members are respectively arranged on two sides of the conveying plate in the width direction, two telescopic plates of the telescopic plates are arranged in parallel to two sides of the conveying plate, and two telescopic plates are symmetrically arranged on two sides of the conveying plate, and the telescopic members are used for steering the conveying plate and are used for detecting the ceramic tile detection assembly and are arranged on two sides of the telescopic members.
Preferably, the detection piece comprises a detection strip which is transversely arranged, a first induction group and a second induction group are arranged on the side surface of the detection strip in parallel, the first induction group comprises a plurality of induction holes which are uniformly distributed in the length direction of the detection strip, the second induction group comprises a plurality of induction holes which are uniformly distributed in the length direction of the detection strip, the induction holes of the first induction group and the induction holes of the second induction group are vertically distributed on the detection strip, the induction holes of each second induction group and the induction holes of each first induction group are arranged in a staggered manner, the distribution distance between the induction holes of the first induction group is equal to the distribution distance between the induction holes of the second induction group, the aperture of the induction holes of the first induction group is equal to the aperture of the induction holes of the second induction group, and the distribution distance between the induction holes of the first induction group is equal to twice the aperture of the induction holes, the detection piece also comprises elastic pieces distributed in the induction holes of each first induction group and each second induction group, the elastic pieces comprise contact blocks which are arranged in the induction holes in a sliding mode and used for facing the detection surface of the ceramic tile, springs used for connecting the contact blocks with the bottoms of the induction holes are arranged in the induction holes, conductive sheets electrically connected with the contact blocks are arranged on the hole walls of the induction holes, and the contact blocks are separated from the contact blocks when the contact blocks exceed the induction holes, the detection piece also comprises a current signal sensor used for calculating the number of times of electrical connection between the contact block and the conducting strip.
Preferably, glaze detecting element is including transversely setting up the glaze testing platform at first backup pad upside, just one side of glaze testing platform length direction with delivery board length direction's one side is connected, distributes and is in the test strip in the last detection piece of glaze detecting element, the length direction of test strip is followed glaze testing platform's width direction inlays and sets up the side on glaze testing platform, just first response group on the test strip and second response group set up the one side that deviates from glaze testing platform at the test strip, side and glaze testing platform upside are located same horizontal plane on the test strip, glaze testing platform sets up on the length direction of delivery board, the test strip sets up glaze testing platform is close to one side of delivery board.
Preferably, the both sides that the delivery panel is close to the extensible member are the symmetry respectively and are formed with horizontal sunken mounting hole, the one end that the delivery panel upside is close to glaze testing platform is equipped with third weighing transducer, the extensible member is including setting up the first pneumatic cylinder in the mounting hole, the one end that first pneumatic cylinder deviates from the mounting hole bottom is connected with the extensible plate through the first output shaft of horizontal setting, the side is located same horizontal plane with delivery panel side on the extensible plate, the one end that the extensible plate upside deviates from the delivery panel is equipped with second weighing transducer, the length direction of extensible plate with the length direction of delivery panel is parallel, just the length of extensible plate equals with the length of delivery panel.
Preferably, press from both sides the second pneumatic cylinder that surveys the subassembly and include vertical setting, second pneumatic cylinder upper end is connected with the second backup pad, the second output shaft that second pneumatic cylinder lower extreme passed through vertical setting is connected with the third pneumatic cylinder of horizontal setting, one side that the third pneumatic cylinder is close to the expansion plate is connected with the splint of vertical setting through the third output shaft of horizontal setting, be equipped with pressure sensor on the splint, the perpendicular setting of detection strip in the detection piece of distribution on the marginal detection subassembly is in one side that the splint are close to the expansion plate, first response group and the setting of second response group on the detection strip are in the one side that the detection strip deviates from the splint.
Preferably, the detection pieces distributed on the edge detection assembly and the detection pieces distributed on the glaze detection assembly are respectively and electrically connected with a signal indicator lamp.
Preferably, the steering assembly comprises a fourth hydraulic cylinder arranged below the conveying plate, one side, close to the conveying plate, of the fourth hydraulic cylinder is rotatably connected with an inner rotating disc with a vertical axis, the upper side of the inner rotating disc is connected with an outer rotating disc with an axis coinciding with the axis of the inner rotating disc, a through hole for the outer rotating disc to extend out of the lower portion of the conveying plate is formed in the center of the conveying plate, a transmission rod is transversely arranged on one side of the inner rotating disc, one end of the transmission rod is connected with a fifth hydraulic cylinder which is lifted together with the inner rotating disc, the fifth hydraulic cylinder is used for driving the transmission rod to move transversely, a plurality of convex teeth are uniformly distributed on one side, close to the inner rotating disc, of the transmission rod, a plurality of tooth grooves matched with the convex teeth are arranged around the outer side of the inner rotating disc, and the transmission rod is connected with the tooth grooves of the inner rotating disc in a meshed mode through the convex teeth.
Preferably, the outer diameter of the inner rotating disc is equal to that of the outer rotating disc, and the number of the convex teeth on the transmission rod is one fourth of the number of the tooth grooves on the inner rotating disc.
According to the technical scheme, the detection piece distributed on the glaze detection assembly is used for detecting the integrity of the glaze of the ceramic tile, the edge detection assembly and the detection piece distributed on the edge detection assembly are matched with each other, so that the integrity of the edge of the ceramic tile can be detected, the steering assembly can steer the ceramic tile, the detection pieces on the edge detection assembly and the edge detection assembly can respectively detect four edges of the ceramic tile, and the all-dimensional detection of the ceramic tile is realized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic top view of the glaze detection assembly and the edge detection assembly of the present invention;
FIG. 3 is a partial structural view of the detecting member of the present invention;
FIG. 4 is a schematic cross-sectional view of the elastic member inside the sensing hole according to the present invention;
FIG. 5 is a schematic side view of the edge detection assembly of the present invention;
FIG. 6 is an enlarged partial view of the area A in FIG. 5 according to the present invention;
FIG. 7 is a partial enlarged structural view of the area B in FIG. 1 according to the present invention;
FIG. 8 is a schematic view of the steering assembly of the present invention;
fig. 9 is a partial enlarged structural view of the region C in fig. 8 according to the present invention.
The reference numbers indicate:
1. a first support plate; 2. a second support plate; 3. a detection member; 31. a test strip; 31a, a sensing hole; 32. a first sensing group; 33. a second sensing group; 34. an elastic member; 341. a conductive sheet; 342. a contact block; 343. a spring; 4. a glaze detection component; 41. a glaze detection platform; 5. an edge detection component; 51. a conveying plate; 52. a telescoping member; 521. a first hydraulic cylinder; 522. a retractable plate; 53. clamping and measuring the assembly; 531. a second hydraulic cylinder; 532. a third hydraulic cylinder; 533. a splint; 54. a steering assembly; 541. a fourth hydraulic cylinder; 542. an inner rotating disc; 542a, gullets; 543. an outer turntable; 544. a fifth hydraulic cylinder; 545. a transmission rod; 545a, convex teeth.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all directional indicators (such as up, down, left, right, front, and back \8230;) in the embodiments of the present invention are only used to explain the relative positional relationship between the components, the motion situation, etc. in a specific posture (as shown in the attached drawings), and if the specific posture is changed, the directional indicators are changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The invention provides a ceramic tile screening device.
Referring to fig. 1 to 9, the ceramic tile screening device comprises a first supporting plate 1 which is transversely arranged, a second supporting plate 2 which is transversely arranged and is parallel to the first supporting plate 1 is arranged above the first supporting plate 1, a glaze detecting component 4 and an edge detecting component 5 are transversely arranged between the first supporting plate 1 and the second supporting plate 2 in parallel, the screening device further comprises a conveying component which is used for conveying ceramic tiles from the glaze detecting component 4 to the edge detecting component 5, the screening device further comprises detecting parts 3 which are respectively distributed on the glaze detecting component and the edge detecting component 5, the detecting parts 3 which are arranged on the glaze detecting component 4 are used for detecting the flatness of the detection surface of the ceramic tile, the detecting parts 3 which are arranged on the edge detecting component 5 are used for detecting the flatness of the edge of the detection surface of the ceramic tile, the edge detection assembly 5 comprises a conveying plate 51 which is transversely arranged, the width direction of the conveying plate 51 is perpendicular to the conveying direction of the conveying assembly, telescopic pieces 52 are symmetrically arranged on two sides of the width direction of the conveying plate 51 respectively, each telescopic piece 52 comprises a telescopic plate 522, two telescopic plates 522 of the telescopic pieces 52 are arranged on two sides of the width direction of the conveying plate 51 in parallel, each telescopic plate 522 is provided with a clamping and measuring assembly 53 which is used for detecting the edge of a ceramic tile at two ends of one side, away from the conveying plate 51, of each telescopic plate 522, two four clamping and measuring assemblies 53 of the telescopic pieces 52 are symmetrically arranged on two sides of the width direction of the conveying plate 51, and the edge detection assembly 5 further comprises a steering assembly 54 which is used for steering the ceramic tile.
According to the technical scheme, the detection of the integrity of the glazed surface of the ceramic tile is realized through the detection pieces 3 distributed on the glaze detection assembly 4, the detection of the integrity of the edge of the ceramic tile can be realized through the mutual matching between the edge detection assembly 5 and the detection pieces 3 distributed on the edge detection assembly 5, the steering assembly 54 can steer the ceramic tile, the detection pieces 3 on the edge detection assembly 5 and the edge detection assembly 5 can respectively detect the four edges of the ceramic tile, the omnibearing detection of the ceramic tile is realized, the hydraulic cylinder is adopted as the transportation assembly, the ceramic tile can be pushed to sequentially pass through the glaze detection assembly 4 and the edge detection assembly 5 through the hydraulic cylinder, the rapid detection of the ceramic tile is realized, the labor is reduced, and the work transfer rate is improved.
Referring to fig. 3-4, the detecting member 3 includes a transversely disposed detecting strip 31, a first sensing group 32 and a second sensing group 33 are disposed on an upper side of the detecting strip 31 in parallel, the first sensing group 32 includes a plurality of sensing holes 31a uniformly distributed in a length direction of the detecting strip 31, the second sensing group 33 includes a plurality of sensing holes 31a uniformly distributed in a length direction of the detecting strip 31, the sensing holes 31a of the first sensing group 32 and the sensing holes 31a of the second sensing group 33 are vertically distributed on the detecting strip 31, the sensing holes 31a of each second sensing group 33 are staggered with the sensing holes 31a of each first sensing group 32, a distance between the sensing holes 31a of the first sensing group 32 is equal to a distance between the sensing holes 31a of the second sensing group 33, a diameter of the sensing hole 31a of the first sensing group 32 is equal to a diameter of the sensing hole 31a of the second sensing group 33, the distance between the sensing holes 31a of the first sensing set 32 is equal to twice the diameter of the sensing holes 31a, the sensing hole 31a of the second sensing set 32 is disposed between any two adjacent sensing holes 31a of the first sensing set 32, the distance between any two adjacent sensing holes 31a of the first sensing set 32 is equal to twice the diameter of the sensing hole 31a, the distance between the connecting line of each sensing hole 31a of the first sensing set 32 and the connecting line of each sensing hole 31a of the second sensing set 32 is equal to the diameter of the sensing hole 31a, the detecting member 3 further comprises an elastic member 34 disposed in the sensing hole 31a of each first sensing set 32 and the sensing hole 31a of each second sensing set 33, the elastic member 34 comprises a contact block 342 slidably disposed in the sensing hole 31a and configured to face the tile detecting surface, a spring 343 configured to connect the contact block 342 with the bottom of the sensing hole 31a is disposed in the sensing hole 31a, the detection device comprises a detection piece 3 and a detection piece 3, wherein the detection piece 3 further comprises a current signal sensor for calculating the number of times of electrical connection between the contact block 342 and the conductive sheet 341, the detection piece 3 can enable the induction holes 31a of the first induction group 32 and the induction holes 31a of the second induction group 33 to be matched with each other to form a seamless straight line through the mutual matching between the induction holes 31a of the first induction group 32 and the induction holes 31a of the second induction group 33, so that the detection piece 3 can detect the detection surface of a ceramic tile without dead angles, when the detection surface of the ceramic tile passes through the detection strip 31, the detection surface of the ceramic tile is damaged in the first condition, when the detection surface of the damaged ceramic tile passes through the detection strip 31, the contact block 342 is firstly pressed downwards by the ceramic tile, the contact block 342 is connected with the conductive sheet 341 after being pressed downwards, when a pit with the damaged ceramic tile detection surface passes through the contact block 342, the contact block 342 loses the ceramic tile pressing force, is lifted upwards by a spring 343, after the contact block 341 is separated from the contact block 341, when the current signal sensor detects that the current signal exceeds a preset value, and when the current signal sensor detects that the current signal exceeds a preset value, the current signal sensor, and the current signal sensor detects that the current signal of the first detection strip exceeds a preset value, and the current signal of the detection piece, and the detection piece detects that the detection piece 31, and the current signal of the detection piece is not qualified detection piece, and the current signal.
Referring to fig. 2, the glaze detection assembly 4 includes a glaze detection platform 41 transversely disposed on an upper side of the first support plate 1, one side of the glaze detection platform 41 in a length direction is connected to one side of the conveying plate 51 in a length direction, the detection strips 31 in the detection pieces 3 on the glaze detection assembly 4 are distributed, the length direction of the detection strips 31 is set on an upper side of the glaze detection platform 41 along a width direction of the glaze detection platform 41, the first sensing group 32 and the second sensing group 33 on the detection strips 31 are set on a side of the detection strips 31 away from the glaze detection platform 41, the upper side of the detection strips 31 and the upper side of the glaze detection platform 41 are located on the same horizontal plane, the glaze detection platform 41 is disposed on the conveying plate 51 in the length direction, the detection strips 31 are disposed on a side of the glaze detection platform 41 close to the conveying plate 51, the glaze detection platform 41 and the detection pieces 3 distributed on the glaze detection assembly 4 detect a damage condition of a tile detection surface first, the glaze detection platform 41 is placed on a side close to the conveying plate 51, and the glaze detection assembly is capable of detecting a complete detection of the glaze detection of the tile edge of the detection assembly 31, thereby achieving a complete detection of detecting the detection of the whole tile detection of the whole tile 31.
Referring to fig. 5, two sides of the conveying plate 51 close to the telescopic part 52 are respectively symmetrically formed with a transversely recessed mounting hole, one end of the upper side of the conveying plate 51 close to the glaze detecting platform 41 is provided with a third weight sensor, the telescopic part 52 comprises a first hydraulic cylinder 521 arranged in the mounting hole, one end of the first hydraulic cylinder 521 away from the bottom of the mounting hole is connected with a telescopic plate 522 through a transversely arranged first output shaft, the upper side of the telescopic plate 522 and the upper side of the conveying plate 51 are located on the same horizontal plane, one end of the upper side of the telescopic plate 522 away from the conveying plate 51 is provided with a second weight sensor, the length direction of the telescopic plate 522 is parallel to the length direction of the conveying plate 51, the length of the telescopic plate 522 is equal to that of the conveying plate 51, and the two telescopic plates 522 are matched with the conveying plate 51, form a plane that is used for placing the ceramic tile jointly, first pneumatic cylinder 521 drives the expansion plate 522 motion, be used for adjusting this planar width, first pneumatic cylinder 521 initial condition is the state that first output shaft stretches out completely, the planar area of placing the ceramic tile is the biggest this moment, when the ceramic tile is located the delivery board 51 upside, the signal that the weight of ceramic tile and trigger first pneumatic cylinder 521 shrink is detected to the third weight sensor, first pneumatic cylinder 521 shrink drives expansion plate 522 and moves towards the one side that is close to delivery board 51, the effect of the planar area of realizing reducing the placing the ceramic tile, the signal that first pneumatic cylinder 521 stops working is triggered after the weight of ceramic tile is detected to the second weight sensor, first pneumatic cylinder 521 stops working, the edge of ceramic tile and the edge of expansion plate 522 are in same vertical plane this moment, be convenient for follow-up clamp to survey subassembly 53 to the detection of ceramic tile edge.
Referring to fig. 5-6, the clamping assembly 53 includes a second hydraulic cylinder 531 disposed vertically, an upper end of the second hydraulic cylinder 531 is connected to the second support plate 2, a lower end of the second hydraulic cylinder 531 is connected to a third hydraulic cylinder 532 disposed horizontally through a second output shaft disposed vertically, a side of the third hydraulic cylinder 532 close to the telescopic plate 522 is connected to the vertically disposed clamping plate 533 through a third output shaft disposed horizontally, the clamping plate 533 is provided with a pressure sensor, the detecting bar 31 of the detecting member 3 disposed on the edge detecting assembly 5 is vertically disposed on a side of the clamping plate 533 close to the telescopic plate 522, the first sensing group 32 and the second sensing group 33 of the detecting bar 31 disposed on the edge detecting assembly 5 are disposed on a side of the detecting bar 31 away from the clamping plate 533, the second hydraulic cylinder 531 is used for presetting a height of the third hydraulic cylinder 532 before use, the second weight sensor triggers a start signal of the third hydraulic cylinder 532 after detecting a weight of a tile, the third hydraulic cylinder 532 receives the start signal, the third hydraulic cylinder 532 is used for pushing the clamping plate 533 to move toward the side of the clamping plate 522, when the pressure sensor detects that the side of the clamping plate 533 has moved by the clamping plate 522, and the detecting element has moved by the clamping plate 532, and the detecting the pressure sensor detects that the side of the clamping plate 533 has moved by the clamping plate 522.
Referring to fig. 1, the detecting elements 3 distributed on the edge detecting element 5 and the detecting elements 3 distributed on the glaze detecting element 4 are respectively electrically connected with a signal indicating lamp, when the detecting elements 3 detect that the detection surface of the ceramic tile is unqualified, an electric trigger signal makes the signal indicating lamp flash red light, when the detecting elements 3 detect that the detection surface of the ceramic tile is qualified, the electric trigger signal makes the signal indicating lamp flash green light, and the qualified condition of the detected ceramic tile can be rapidly identified by a manufacturer through the signal indicating lamp.
Referring to fig. 7-9, the steering assembly 54 includes a fourth hydraulic cylinder 541 disposed below the conveying plate 51, one side of the fourth hydraulic cylinder 541 close to the conveying plate 51 is rotatably connected with an inner rotary disc 542 with a vertical axis, an outer rotary disc 543 with an axis coinciding with the axis of the inner rotary disc 542 is connected to the upper side of the inner rotary disc 542, a through hole is disposed in the center of the conveying plate 51 for extending the outer rotary disc 543 from below the conveying plate 51 to above the conveying plate 51, a transmission rod 545 is disposed transversely on one side of the inner rotary disc 542, one end of the transmission rod 545 is connected with a fifth hydraulic cylinder 544 which is lifted and lowered along with the inner rotary disc 542, the fifth hydraulic cylinder 544 is used for driving the transmission rod 545 to move transversely, a plurality of convex teeth 545a are uniformly distributed on one side of the transmission rod 545, a plurality of tooth grooves 542a matching with the convex teeth 545a are arranged around the outer side of the inner rotary disc 542, the transmission rod 545 is engaged with the tooth socket 542a of the inner rotary disc 542 through the convex tooth 545a, when the whole ceramic tile passes through the clamping assembly 53 arranged at one side close to the glaze detection platform 41, the ceramic tile is just positioned above the outer rotary disc 543, the outer rotary disc 543 is extended out to the upper side of the transmission plate 51 through the through hole by the fourth hydraulic cylinder 541, and the ceramic tile is jacked up upwards, after the ceramic tile is jacked up, the fifth hydraulic cylinder 544 is extended out to drive the transmission rod 545 to move, when the transmission rod 545 moves, the convex tooth 545a is engaged with the groove box to drive the inner rotary disc 542 to rotate, the inner rotary disc 542 rotates to drive the outer rotary disc 543 to rotate together, the outer rotary disc 543 rotates to drive the ceramic tile arranged on the outer rotary disc 543 to rotate together, the rotation is stopped after the whole ceramic tile rotates 90 degrees, the fourth hydraulic cylinder 541 descends to place the ceramic tile on the transmission plate 51, and the movement assembly drives the ceramic tile to continuously move towards one side away from the glaze detection platform 41, the whole ceramic tile is clamped and measured by the clamping component 53 arranged on one side deviating from the glaze detection platform 41, so that the four sides of the ceramic tile are detected.
Referring to fig. 8, the outer diameter of the inner dial 542 is equal to the outer diameter of the outer dial 543, the number of the teeth 545a on the driving rod 545 is one fourth of the number of the teeth grooves 542a on the inner dial 542, and when the number of the teeth 545a is matched with the inner dial 542, the driving rod 545 can rotate 90 ° once when passing through the inner dial 542 once, so that the tile can completely convert the measuring edge, and the four sides of the tile can be detected.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (7)
1. A kind of ceramic tile screening installation, including the first backup pad set up horizontally, there are horizontal second backup pad parallel to said first backup pad above said first backup pad, characterized by, said first backup pad and said second backup pad along being equipped with glaze detection assembly and edge detection assembly horizontally side by side, the said screening installation also includes transporting the assembly, the said transporting assembly is used for conveying the ceramic tile from glaze detection assembly towards the direction of edge detection assembly, the said screening installation also includes the detection member distributed on glaze detection assembly and edge detection assembly separately, the detection member set up on glaze detection assembly is used for detecting the planeness of the detection surface of the ceramic tile, the detection member set up on the said edge detection assembly is used for detecting the planeness of the detection surface edge of the ceramic tile, the said edge detection assembly includes the conveying board set up horizontally, the width direction of the said conveying board is perpendicular to the transmission direction of the said conveying assembly, both sides of the width direction of the said conveying board are symmetrical to have expansion pieces separately, the said expansion piece includes the expansion plate, two expansion plates of said expansion pieces are set up in parallel to both sides of width direction of the said conveying board, one side of each expansion plate keeps away from both ends of the conveying board to the two expansion pieces of the detection assembly, there are symmetrical to carry on the two sides of the detection assembly of the said conveying board, there are symmetrical to carry on the two expansion piece of the detection assembly, also include the detection assembly of the tile, there are used for detecting the tile to carry on the turning direction of the two expansion piece of the two sides of the tile, the two expansion piece of the conveying board, there are symmetrical clamping assembly;
the detection piece comprises a detection strip which is transversely arranged, a first induction group and a second induction group are arranged on the side surface of the detection strip in parallel, the first induction group comprises a plurality of induction holes which are uniformly distributed in the length direction of the detection strip, the second induction group comprises a plurality of induction holes which are uniformly distributed in the length direction of the detection strip, the induction holes of the first induction group and the induction holes of the second induction group are vertically distributed on the detection strip, the induction holes of each second induction group and the induction holes of each first induction group are staggered, the distribution distance between the induction holes of the first induction group is equal to the distribution distance between the induction holes of the second induction group, the aperture of the induction holes of the first induction group is equal to the aperture of the induction holes of the second induction group, the distribution distance between the induction holes of the first induction group is equal to twice of the aperture of the induction holes, the detection piece also comprises elastic pieces distributed in the induction holes of each first induction group and each second induction group, the elastic pieces comprise contact blocks which are arranged in the induction holes in a sliding mode and used for facing the detection surface of the ceramic tile, springs used for connecting the contact blocks with the bottoms of the induction holes are arranged in the induction holes, conducting pieces connected with the contact blocks are arranged on the hole walls of the induction holes, and the contact blocks are separated from the contact blocks when the contact blocks exceed the induction holes, the detection piece also comprises a current signal sensor used for calculating the number of times of electric connection between the contact block and the conducting strip;
through the mutual matching between the induction holes (31 a) of the first induction group (32) and the induction holes (31 a) of the second induction group (33), the induction holes (31 a) can be mutually matched to form a seamless straight line, so that the detection piece (3) can detect the detection surface of the ceramic tile without dead angles, when the detection surface of the ceramic tile passes through the detection strip (31), the ceramic tile presses down the contact block (342), the pressed contact block (342) is connected with the conducting strip (341), when a pit on the detection surface of the ceramic tile passes through the contact block (342), the contact block (342 loses the depression force of the ceramic tile due to the pit on the detection surface of the ceramic tile, so that the contact block (342) is separated from the conducting strip (341), at the moment, the current signal sensor detects the current signal and counts and adds one to the accumulation, after the same process, the contact block (342) passes through a pit, the number of the accumulation is added by one, when the current signal detected by the current signal sensor on the detection strip (31) is accumulated to exceed the preset value, the current signal is unqualified, and the ceramic tile is qualified.
2. The ceramic tile screening installation of claim 1, wherein, glaze detection subassembly is including transversely setting up the glaze testing platform at first backup pad upside, just one side of glaze testing platform length direction with one side of delivery board length direction is connected, distributes detection strip among the detection piece on the glaze detection subassembly, the length direction of detection strip is followed glaze testing platform's width direction inlays and sets up the side on glaze testing platform, just first response group on the detection strip sets up the one side that deviates from glaze testing platform at the detection strip with second response group, side and glaze testing platform upside are located same horizontal plane on the detection strip, glaze testing platform sets up on the length direction of delivery board, the detection strip sets up glaze testing platform is close to one side of delivery board.
3. The ceramic tile screening device according to claim 2, wherein the two sides of the conveying plate close to the telescopic piece are symmetrically provided with mounting holes with transverse recesses, the end of the upper side of the conveying plate close to the glaze detection platform is provided with a third weight sensor, the telescopic piece comprises a first hydraulic cylinder arranged in the mounting holes, the end, away from the bottom of the mounting hole, of the first hydraulic cylinder is connected with the telescopic plate through a first output shaft arranged transversely, the upper side of the telescopic plate and the upper side of the conveying plate are located on the same horizontal plane, the end, away from the conveying plate, of the upper side of the telescopic plate is provided with a second weight sensor, the length direction of the telescopic plate is parallel to the length direction of the conveying plate, and the length of the telescopic plate is equal to the length of the conveying plate.
4. The ceramic tile screening device of claim 3, wherein the clamping and measuring assembly comprises a second hydraulic cylinder which is vertically arranged, the upper end of the second hydraulic cylinder is connected with the second supporting plate, the lower end of the second hydraulic cylinder is connected with a third hydraulic cylinder which is horizontally arranged through a second output shaft which is vertically arranged, one side, close to the expansion plate, of the third hydraulic cylinder is connected with a clamping plate which is vertically arranged through a third output shaft which is horizontally arranged, the clamping plate is provided with a pressure sensor, the detection strips distributed in the detection pieces on the edge detection assembly are vertically arranged on one side, close to the expansion plate, of the clamping plate, and the first induction group and the second induction group on the detection strips are arranged on one side, away from the clamping plate, of the detection strips.
5. The tile screening apparatus of claim 4, wherein the detection members distributed on the edge detection assembly and the detection members distributed on the glaze detection assembly are electrically connected with signal indicator lamps, respectively.
6. The ceramic tile screening device as claimed in claim 5, wherein the steering assembly comprises a fourth hydraulic cylinder arranged below the conveying plate, an inner rotating disc with a vertical axis is rotatably connected to one side of the fourth hydraulic cylinder close to the conveying plate, an outer rotating disc with an axis coinciding with that of the inner rotating disc is connected to the upper side of the inner rotating disc, a through hole for the outer rotating disc to extend out of the lower portion of the conveying plate to the upper portion of the conveying plate is formed in the center of the conveying plate, a transmission rod is transversely arranged on one side of the inner rotating disc, one end of the transmission rod is connected with a fifth hydraulic cylinder which can lift along with the inner rotating disc, the fifth hydraulic cylinder is used for driving a transmission rod to transversely move, a plurality of convex teeth are uniformly distributed on one side of the transmission rod close to the inner rotating disc, a plurality of tooth grooves matched with the convex teeth are arranged around the outer side of the inner rotating disc, and the transmission rod is connected with the tooth grooves of the inner rotating disc through the convex teeth in a meshed mode.
7. The tile screening apparatus of claim 6, wherein the inner rotary disk has an outer diameter equal to an outer diameter of the outer rotary disk, and the number of teeth of the driving rod is one-fourth of the number of teeth grooves of the inner rotary disk.
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Denomination of invention: A ceramic tile screening device Effective date of registration: 20231025 Granted publication date: 20230203 Pledgee: Industrial and Commercial Bank of China Limited Xupu Branch Pledgor: Xupu Yifeng Fine Ceramics Co.,Ltd. Registration number: Y2023980062357 |
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