CN113531377A - Rubber roll oiling machine capable of automatically controlling grease injection amount - Google Patents
Rubber roll oiling machine capable of automatically controlling grease injection amount Download PDFInfo
- Publication number
- CN113531377A CN113531377A CN202110812530.6A CN202110812530A CN113531377A CN 113531377 A CN113531377 A CN 113531377A CN 202110812530 A CN202110812530 A CN 202110812530A CN 113531377 A CN113531377 A CN 113531377A
- Authority
- CN
- China
- Prior art keywords
- grease
- grease injection
- injector
- machine capable
- automatically controlling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004519 grease Substances 0.000 title claims abstract description 137
- 238000002347 injection Methods 0.000 title claims abstract description 65
- 239000007924 injection Substances 0.000 title claims abstract description 65
- 238000003860 storage Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 3
- 230000001050 lubricating effect Effects 0.000 abstract description 13
- 239000002699 waste material Substances 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 244000048879 Funtumia elastica Species 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N37/00—Equipment for transferring lubricant from one container to another
- F16N37/003—Equipment for transferring lubricant from one container to another for filling bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N27/00—Proportioning devices
- F16N27/005—Proportioning devices using restrictions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2250/00—Measuring
- F16N2250/04—Pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2270/00—Controlling
- F16N2270/20—Amount of lubricant
- F16N2270/22—Amount of lubricant with restrictions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2270/00—Controlling
- F16N2270/60—Pressure
- F16N2270/64—Set-pressure
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rolling Contact Bearings (AREA)
Abstract
The invention discloses a rubber roll oiling machine capable of automatically controlling grease injection amount, which comprises a rack, wherein an operation table top is arranged on the rack, and a storage box, a feeding device, an automatic controller and a grease injection device are arranged on the operation table top; the grease injection device is provided with two grease injection ports which can be independently controlled, the grease injection amount is controlled according to the actual condition of the bearings on the two sides of the rubber roller, the grease amount required by the bearings can be determined according to the grease injection pressure, and the waste of lubricating grease is avoided.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to a rubber roller oiling machine capable of automatically controlling the grease injection amount.
Background
The bushing rollers are the most used parts in the spinning machine and often need to be inspected and maintained. The structure of bush rubber roll is mostly the bearing of an iron core and both sides, and in long-time use, the lubricating grease in the bearing can reduce because of factors such as high temperature oxidation gradually to influence the smoothness nature of bearing, reduce weaving production efficiency, consequently need regularly to the lubricating grease that supplements in the bearing, in order to guarantee its smoothness.
Rubber roll tanker aircraft on the existing market is many for artifical single glib talker oiling, and efficiency is lower and its oiling volume is difficult to control, and the condition that the oil mass is on the low side or the grease spills over often can appear, also can cause the waste of lubricating oil when influencing maintenance efficiency. Moreover, the labor intensity of manual operation is high, fatigue is easy to generate, and the influence on the process precision is great.
The Chinese invention patent CN103591430B provides a full-automatic rubber roller oiling machine, which can control the oiling amount of a rubber roller according to requirements through a control console; the left side and the right side are provided with oil injection nozzles, so that oil injection operation can be simultaneously performed on the left rubber roll and the right rubber roll; and the operation table top is provided with the storage box and the positioning device, automatic oiling operation can be realized only by regularly supplementing the rubber roller, the labor intensity is greatly reduced, and the working efficiency and the operation precision are improved. However, the oil can be added according to the set oil injection amount, the actual oil demand of the bearing cannot be fully met, and the problems of insufficient oil amount or excessive oil injection still occur in the actual operation process.
In order to solve the defects of the existing equipment, the equipment capable of injecting oil and grease according to the actual condition of the rubber roller needs to be provided so as to reduce the problems of insufficient and excessive oil injection amount.
Disclosure of Invention
The invention aims to provide a rubber roller oiling machine capable of automatically controlling grease injection amount, and solves the problem that the existing rubber roller oiling machine cannot control the grease injection amount according to the actual condition of a bearing.
The technical scheme adopted by the invention for solving the technical problems is as follows: a rubber roll oiling machine capable of automatically controlling the grease injection amount comprises a frame, wherein an operation table top is arranged on the frame; the operating table surface is provided with a storage box and a fat storage barrel; the bottom of the material storage box is provided with a positioning device; one side of the material storage box is provided with an automatic controller; the grease injection device consists of a first grease injector and a second grease injector; the first grease injector and the second grease injector are arranged on two sides of the positioning device; and the first grease injector and the second grease injector are respectively provided with a pressure sensor.
Preferably, the first grease injector and the second grease injector comprise grease injecting cylinders and pressure sensors; the pressure sensor is arranged on the grease injection cylinder, and the end part of the grease injection cylinder is provided with a grease injection nozzle; a fixing frame is arranged around the grease injection nozzle.
Preferably, the grease injection nozzle is a telescopic grease injection nozzle.
Preferably, the bottoms of the grease injecting barrels of the first grease injecting device and the second grease injecting device are respectively connected with the servo motor.
Preferably, the pressure sensor is electrically connected to the automatic controller.
Preferably, a stirring rod is arranged inside the grease storage barrel.
Preferably, an oil outlet is formed in the bottom of the grease storage barrel and connected with the oil cylinder through a pipeline.
Preferably, the oil cylinder is respectively connected with the first grease injector and the second grease injector through pipelines.
The invention has the following beneficial effects: the grease filling device of the rubber roll oiling machine capable of automatically controlling the grease filling amount is provided with the fixing frame, so that the position of a rubber roll can be fully fixed, the length of the telescopic grease filling nozzle extending into a rubber roll bearing can be controlled, the grease filling position is controlled, the grease filling condition in the bearing can be reflected through the pressure change of the pressure sensor, and the grease filling amount is controlled according to the actual oil quantity required by the bearing.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the grease injection device;
FIG. 3 is a schematic view of the assembled structure of the present invention;
in the figure: 1-a frame; 2-operating the table top; 3, a material storage box; 4-a fat storage barrel; 5-a positioning device; 6-grease injection device; 7-oil cylinder; 8-an automatic controller; 9-a grease injector; no. 10-II grease injector; 11-a grease injection cylinder; 12-a grease injection nozzle; 13-a fixed frame; 14-a pressure sensor; 15-servo motor.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
As shown in fig. 1-3, the rubber roller oiling machine capable of automatically controlling the grease injection amount comprises a frame 1, wherein an operation table top 2 is arranged on the frame; the operating table top 2 is provided with a storage box 3 and a grease storage barrel 4; the bottom of the material storage box 3 is provided with a positioning device 5; an automatic controller 8 is arranged at one side of the material storage box 3; the grease injection device 6 consists of a first grease injection device 9 and a second grease injection device 10; the first grease injector 9 and the second grease injector 10 are arranged on two sides of the positioning device 5; and the first grease injector 9 and the second grease injector 10 are respectively provided with a pressure sensor 14.
The first grease injector 9 and the second grease injector 10 comprise grease injecting barrels 11 and pressure sensors 14; the pressure sensor 14 is arranged on the grease injection cylinder 11, and the end part of the grease injection cylinder 11 is provided with a grease injection nozzle 12; a fixing frame 13 is arranged around the grease injection nozzle 12.
Specifically, the grease injection nozzle 12 is a telescopic grease injection nozzle, and the telescopic grease injection nozzle can be freely controlled to stretch and contract and sense and control the length. The bottoms of grease injecting cylinders 11 of the first grease injector 9 and the second grease injector 10 are respectively connected with a servo motor 15, and the servo motor 15 can be accurately controlled through current, so that the injection amount of lubricating grease and the position of the grease injectors can be conveniently controlled in production.
The pressure sensor 14 is electrically connected with the automatic controller 8, when the grease injection operation is carried out on the rubber roller bearing, the pressure sensor 14 can monitor the pressure of the grease injection nozzle 12 in real time, the content of lubricating grease in the bearing is estimated, and the lubricating grease is converted into an electric signal to be transmitted to the automatic controller, so that the automatic control of the grease injection amount is realized.
Store up fat bucket 4 inside and be provided with the puddler, store up fat bucket 4 bottoms and be provided with the oil-out, the oil-out passes through the pipeline to be connected with hydro-cylinder 7, hydro-cylinder 7 is connected with annotating fat ware 9 and annotating fat ware 10 No. two respectively through the pipeline, annotates fat ware to two and independently supplies fat, can control the notes fat volume of both sides bearing more accurately.
When the grease storage barrel is used, lubricating grease is poured into the grease storage barrel 4, the stirring rod is opened, the lubricating grease is uniformly stirred, and pipeline blockage caused by uneven internal texture in the grease injection process is avoided. And then pouring the rubber roller needing lubricating grease supplementation into the storage box 3, and enabling the rubber roller to fall into the positioning device 5 at the bottom along the inner track of the storage box. At the moment, the servo motor 15 is driven by the automatic control device 8 to enable the grease injecting cylinders 11 on two sides to be close to the rubber roller until the fixing frame 13 butts against two ends of the rubber roller, then the grease injecting nozzle 12 is controlled to stretch into a grease injecting hole of the rubber roller to determine the inner length of a rubber roller bearing, the grease injecting depth is determined according to needs, then grease injecting operation can be carried out, and lubricating grease enters a pipeline from an opening at the bottom of the grease storing barrel 4 through the oil cylinder 7 during grease injecting and is injected into the grease injecting device 6.
During the grease injection operation, when the grease inside the rubber roller bearing is filled to the vicinity of the grease injection nozzle 12, the injection pressure of the grease injection nozzle 12 is increased, the pressure sensor 14 senses the change and generates an electric signal, and because the pressure sensor 14 and the automatic controller 8 are electrically connected, when the pressure is changed, the automatic controller 8 receives the electric signal generated by the pressure sensor 14 and stops the grease injection. In order to ensure the sensitivity of the device for monitoring the content of the lubricating grease in the bearing in real time, the detection threshold value of the pressure sensor 14 is set to 5psi, namely when the pressure change of the grease injection nozzle 12 during grease injection exceeds 5psi, the automatic controller 8 detects the change and stops the grease injection operation, and at the moment, the content of the lubricating grease in the rubber roller bearing reaches the specified requirement, and the condition of too little or overflow cannot occur. When the usage amount of the rubber rollers in textile production is large and the specifications are uniform, the data can be directly used by subsequent rubber roller lubricating grease filling, secondary measurement and calculation are not needed, and the production efficiency is effectively improved.
In the description herein, references to the description of the terms "one embodiment," "certain embodiments," "an illustrative embodiment," "an example," "a specific example" or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, therefore, the scope of the present invention shall be determined by the appended claims.
Claims (8)
1. The utility model provides an automatic rubber roll tanker aircraft of control notes fat volume which characterized in that: comprises a frame, wherein an operation table top is arranged on the frame; the operating table surface is provided with a storage box and a fat storage barrel; the bottom of the material storage box is provided with a positioning device; one side of the material storage box is provided with an automatic controller; the grease injection device consists of a first grease injector and a second grease injector; the first grease injector and the second grease injector are arranged on two sides of the positioning device; and the first grease injector and the second grease injector are respectively provided with a pressure sensor.
2. The rubber roller oiling machine capable of automatically controlling the grease injection amount according to claim 1, characterized in that: the first grease injector and the second grease injector comprise grease injecting cylinders and pressure sensors; the pressure sensor is arranged on the grease injection cylinder, and the end part of the grease injection cylinder is provided with a grease injection nozzle; a fixing frame is arranged around the grease injection nozzle.
3. The rubber roller oiling machine capable of automatically controlling the grease injection amount according to claim 2, characterized in that: the grease injection nozzle is a telescopic grease injection nozzle.
4. The rubber roller oiling machine capable of automatically controlling the grease injection amount according to claim 2, characterized in that: the bottoms of the grease injecting barrels of the first grease injecting device and the second grease injecting device are respectively connected with a servo motor.
5. The rubber roller oiling machine capable of automatically controlling the grease injection amount according to claim 2, characterized in that: the pressure sensor is electrically connected with the automatic controller.
6. The rubber roller oiling machine capable of automatically controlling the grease injection amount according to claim 1, characterized in that: and a stirring rod is arranged in the fat storage barrel.
7. The rubber roller oiling machine capable of automatically controlling the grease injection amount according to claim 6, wherein: an oil outlet is formed in the bottom of the grease storage barrel and connected with an oil outlet oil cylinder.
8. The rubber roller oiling machine capable of automatically controlling the grease filling amount according to claim 1, characterized in that: the oil cylinder is respectively connected with the first grease injector and the second grease injector through pipelines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110812530.6A CN113531377A (en) | 2021-07-19 | 2021-07-19 | Rubber roll oiling machine capable of automatically controlling grease injection amount |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110812530.6A CN113531377A (en) | 2021-07-19 | 2021-07-19 | Rubber roll oiling machine capable of automatically controlling grease injection amount |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113531377A true CN113531377A (en) | 2021-10-22 |
Family
ID=78100115
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110812530.6A Pending CN113531377A (en) | 2021-07-19 | 2021-07-19 | Rubber roll oiling machine capable of automatically controlling grease injection amount |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113531377A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2112181A1 (en) * | 1992-12-28 | 1994-06-29 | Shuji Mima | Lubricant Supplying Apparatus |
| CN103591430A (en) * | 2013-11-05 | 2014-02-19 | 天长市天力液压机械有限责任公司 | Full-automatic rubber roller oiling machine |
| CN204328427U (en) * | 2014-12-09 | 2015-05-13 | 四川望锦机械有限公司 | A kind of high viscosity Quantitative Oiling Device |
| CN105351714A (en) * | 2015-11-30 | 2016-02-24 | 新昌县林泉轴承有限公司 | Pressured grease injection device for bearings |
| CN205208105U (en) * | 2015-12-03 | 2016-05-04 | 连云港天明装备有限公司 | Combine and adopt automatic grease plant of annotating of working face breaker |
| CN205372027U (en) * | 2016-01-08 | 2016-07-06 | 新昌县奥泰机械制造有限公司 | Roller bearing tanker aircraft for frame |
-
2021
- 2021-07-19 CN CN202110812530.6A patent/CN113531377A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2112181A1 (en) * | 1992-12-28 | 1994-06-29 | Shuji Mima | Lubricant Supplying Apparatus |
| CN103591430A (en) * | 2013-11-05 | 2014-02-19 | 天长市天力液压机械有限责任公司 | Full-automatic rubber roller oiling machine |
| CN204328427U (en) * | 2014-12-09 | 2015-05-13 | 四川望锦机械有限公司 | A kind of high viscosity Quantitative Oiling Device |
| CN105351714A (en) * | 2015-11-30 | 2016-02-24 | 新昌县林泉轴承有限公司 | Pressured grease injection device for bearings |
| CN205208105U (en) * | 2015-12-03 | 2016-05-04 | 连云港天明装备有限公司 | Combine and adopt automatic grease plant of annotating of working face breaker |
| CN205372027U (en) * | 2016-01-08 | 2016-07-06 | 新昌县奥泰机械制造有限公司 | Roller bearing tanker aircraft for frame |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| DE60018928T2 (en) | DEVICE FOR IMMEDIATELY INJECTING THE INJECTION QUANTITY PER INJECTION OPERATION FOR AN INJECTION SYSTEM OF INTERNAL COMBUSTION ENGINES | |
| CN201168676Y (en) | Improved distributor glue slot apparatus | |
| CN201628069U (en) | Automatic circulation oil filling device of gear oil | |
| CN102261102A (en) | Automatic lubricating system of excavator | |
| CN113531377A (en) | Rubber roll oiling machine capable of automatically controlling grease injection amount | |
| CN103292147A (en) | Lever-type automatic oiling device | |
| CN208685217U (en) | A kind of elasticizer | |
| CN206941031U (en) | A kind of monofilament automatic oiling device | |
| CN206170587U (en) | Injection molding machine movable mould board draw -bar guide sleeve lubricating arrangement and system thereof | |
| CN211522552U (en) | Uninterrupted uniform oil injection device for oil solution after coiling of crimping machine | |
| CN205219662U (en) | A guide pin bushing for injection molding machine template | |
| CN209568187U (en) | A kind of DTY automatic oiling device | |
| CN106426844A (en) | Lubricating device for draw-bar guide sleeves of moving mold plate of injection molding machine and system thereof | |
| CN204380926U (en) | A kind of oiler | |
| CN203811155U (en) | Motor rotor core detection mechanism | |
| CN104111048A (en) | Squirrel-cage motor stator core detection machine | |
| CN212719127U (en) | High-pressure injection type oil injector | |
| CN202658398U (en) | Oil storage tank on sewing machine head | |
| CN206682582U (en) | A kind of copper pipe stretches oiling device | |
| CN205690053U (en) | A kind of full-automatic die holder fuel charger | |
| CN217153755U (en) | Intelligent centralized lubricating system | |
| CN203546290U (en) | Elasticizer | |
| CN109881378A (en) | Automatic feeder | |
| CN214917402U (en) | Novel remove oil spout device | |
| CN203938763U (en) | A kind of unpowered fiber oiling device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211022 |
|
| RJ01 | Rejection of invention patent application after publication |