CN113524483B - High-polymer foam adhesive tape base material non-internal-gap mixing system and mixing method thereof - Google Patents
High-polymer foam adhesive tape base material non-internal-gap mixing system and mixing method thereof Download PDFInfo
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- CN113524483B CN113524483B CN202110695934.1A CN202110695934A CN113524483B CN 113524483 B CN113524483 B CN 113524483B CN 202110695934 A CN202110695934 A CN 202110695934A CN 113524483 B CN113524483 B CN 113524483B
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- 239000006260 foam Substances 0.000 title claims abstract description 111
- 239000000463 material Substances 0.000 title claims abstract description 64
- 238000002156 mixing Methods 0.000 title claims abstract description 27
- 229920000642 polymer Polymers 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000002390 adhesive tape Substances 0.000 title claims abstract description 13
- 239000002245 particle Substances 0.000 claims abstract description 100
- 239000002699 waste material Substances 0.000 claims abstract description 78
- 239000003292 glue Substances 0.000 claims abstract description 74
- 230000005540 biological transmission Effects 0.000 claims description 105
- 229920001971 elastomer Polymers 0.000 claims description 47
- 238000006748 scratching Methods 0.000 claims description 35
- 230000002393 scratching effect Effects 0.000 claims description 35
- 238000003825 pressing Methods 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 19
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 15
- 238000009499 grossing Methods 0.000 claims description 13
- 239000004814 polyurethane Substances 0.000 claims description 12
- 229920002635 polyurethane Polymers 0.000 claims description 12
- 239000012466 permeate Substances 0.000 claims description 11
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 8
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 7
- 239000012257 stirred material Substances 0.000 claims description 4
- 240000007643 Phytolacca americana Species 0.000 claims description 3
- 230000008021 deposition Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 239000002861 polymer material Substances 0.000 abstract description 2
- 229920002521 macromolecule Polymers 0.000 abstract 1
- 229920000742 Cotton Polymers 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
The invention relates to the field of high polymer materials, in particular to a non-internal-gap mixing system and a mixing method for a high polymer foam tape base material. The invention aims to provide a non-internal-gap mixing system and a non-internal-gap mixing method for a high-molecular foam adhesive tape base material. The technical scheme is as follows: a macromolecule foam adhesive tape base material non-internal-gap mixing system comprises a working bottom plate, a fixed platform, a first support frame, an internal-gap emptying system, an operation control screen, a first anti-skid pad and the like; a fixed table is fixedly connected to the left side above the working bottom plate. The invention achieves the effects that the smooth glue surface is divided into the grooves, so that the waste foam particles can be quickly mixed, the waste foam particles are downwards deposited in the glue solution, meanwhile, the waste foam particles are poked, and the waste foam particles are quickly extruded after poking, so that the glue solution is infiltrated, and the glue solution is prevented from forming a film on the surfaces of the waste foam particles to cause the inner gaps.
Description
Technical Field
The invention relates to the field of high polymer materials, in particular to a polymer foam adhesive tape base material non-internal-gap mixing system and a mixing method thereof.
Background
The buffering foam adhesive tape is a material which is prepared by taking a foam material as a base material and compounding a release material and has the effects of shock absorption, sound absorption and sealing, and is widely applied to insulation, adhesion, sealing, skid resistance, buffering and shock resistance of electronic and electric products, mechanical parts, various small household appliances, mobile phone accessories, industrial instruments, computers, peripheral equipment, automobile accessories, audio and video equipment, toys, cosmetics, art gifts, medical instruments, electric tools, office stationery, shelf display, home decoration, acrylic glass, ceramic products and the like.
The prior art provides a damping high-polymer foam, in the production process of the damping high-polymer foam, waste foam is crushed into particles and then mixed with mixed stirrers of isoprene particles, liquid polyurethane and ethylene-vinyl acetate copolymers to prepare a foam layer substrate for preparing a foam adhesive tape, however, because the foam is light in volume and glue solution formed by the mixed stirrers of polyurethane and the like is viscous, a large amount of foam particles are poured into the glue solution, the stirring force of simple stirring equipment on the light foam particles is small, the foam particles cannot be effectively dispersed into the glue solution, and the light foam particles cannot effectively enter the lower layer part of the glue solution, so that the prepared substrate is poor in quality, and the foam is fluffy, the viscous glue solution easily forms a coating film on the surfaces of the foam particles, so that gaps exist inside, and the use quality of the foam substrate is greatly influenced.
In combination with the above problems, there is a need for a polymer foam tape substrate material mixing system without an internal gap and a mixing method thereof to solve the above problems.
Disclosure of Invention
The invention aims to overcome the defects that in the prior art, waste foam is crushed into particles and then mixed with a mixed stirring object of isoprene particles, liquid polyurethane and ethylene-vinyl acetate copolymer to prepare a foam layer base material for preparing a foam adhesive tape, but because the foam is light in volume and glue solution formed by the mixed stirring object of polyurethane and the like is viscous, a large number of foam particles are poured into the glue solution, simple stirring equipment has small stirring action on the light foam particles, the foam particles cannot be effectively dispersed into the glue solution, and the light foam particles cannot effectively enter the lower layer part of the glue solution, the prepared base material is poor in quality, the foam is fluffy, and the viscous glue solution easily forms a coating film on the surfaces of the foam particles, so that gaps exist inside the foam particles, and the use quality of the foam base material is greatly influenced.
The technical scheme is as follows: a polymer foam adhesive tape base material non-inner-gap mixing system comprises a working bottom plate, a fixing table, a first support frame, a second support frame, a rubber surface scratching system, an inner-gap emptying system, a running control screen, a first anti-slip mat, a second anti-slip mat, a third anti-slip mat and a fourth anti-slip mat; a fixed table is fixedly connected to the left side above the working bottom plate; a first support frame and a second support frame are fixedly connected to two sides below the working bottom plate respectively; a rubber surface scratching system is arranged on the right side above the working bottom plate; the middle part of the back of the rubber surface scratching system is provided with an operation control screen; the rubber surface scratching system can ensure that foam particles are uniformly distributed in the rubber solution; an inner gap emptying system is arranged at the middle left part above the working bottom plate; an inner gap emptying system is fixedly connected above the fixed table; the left side of the rubber surface scratching system is connected with an inner gap emptying system; the inner gap emptying system can poke the waste foam particles so as to enable the glue solution to permeate; a first anti-skid pad and a second anti-skid pad are fixedly connected to two sides of the lower part of the first support frame respectively; and a third anti-skidding cushion and a fourth anti-skidding cushion are fixedly connected to two sides below the second support frame respectively.
As an improvement of the scheme, the rubber surface scratching system comprises a third driving wheel, a hexagonal rod, a driving sleeve, a connecting plate, a first electric push rod, an inner gear sleeve, a third horizontal gear, a screw rod, a connecting plate, a polished rod, a fixed column, a cross-shaped thorn plate, a bearing frame and a conical thorn rod; a hexagonal rod is fixedly connected with the third driving wheel; the third transmission wheel is in transmission connection with an inner gap emptying system; the hexagonal rod is connected with a transmission sleeve in a sliding manner; the hexagonal rod is rotatably connected with a bearing frame; the transmission sleeve is rotationally connected with a connecting plate; the transmission sleeve is fixedly connected with an inner gear sleeve; the connecting plate is connected with a first electric push rod through bolts; the first electric push rod is connected with the bearing frame through a bolt; a third flat gear is arranged above the inner gear sleeve; the third pinion is fixedly connected with a screw rod; the screw rod is screwed with a connecting plate; the screw rod is rotationally connected with the bearing frame; the connecting plate is connected with a polished rod in a sliding manner; the connecting plate is fixedly connected with a fixing column; the fixing column is fixedly connected with a cross-shaped thorn plate; the polish rod is fixedly connected with the bearing frame; the bearing frame is fixedly connected with the working bottom plate; a taper thorn rod is fixedly connected below the cross thorn plate.
As an improvement of the above scheme, the clearance evacuation system comprises a third transmission shaft, a fourth transmission wheel, a first bevel gear, a second bevel gear, a bearing plate, a second electric push rod, a third electric push rod, a fixing frame, a fixing seat, a third bevel gear, a fourth transmission shaft, a first transmission disc, a second transmission disc, a first pushing pressing plate, a first connecting rod, a first spring, a connecting frame, a material smoothing pressing disc, a second pushing pressing plate, a second connecting rod, a second spring, a thorn disc, a stepping motor and a fourth bevel gear; a fourth transmission wheel, a first bevel gear and a second bevel gear are fixedly connected to the outer surface of the third transmission shaft; the third transmission shaft is rotatably connected with a fixed frame; the outer ring surface of the fourth driving wheel is connected with a third driving wheel through belt transmission; the first bevel gear is meshed with a fourth bevel gear; a third bevel gear is arranged on the side surface above the second bevel gear; a second electric push rod and a third electric push rod are respectively connected to two sides below the bearing plate through bolts; the bearing plate is rotatably connected with a fourth transmission shaft; the bearing plate is connected with a first connecting rod in a sliding manner; the bearing plate is fixedly connected with a first spring; the bearing plate is connected with a second connecting rod in a sliding manner; the bearing plate is fixedly connected with a second spring; the second electric push rod is connected with the fixing frame through a bolt; the third electric push rod is connected with the fixed seat through a bolt; the fixed frame is fixedly connected with the working bottom plate; the fixed seat is fixedly connected with the working bottom plate; the third bevel gear is fixedly connected with a fourth transmission shaft; the outer surface of the fourth transmission shaft is fixedly connected with a first transmission disc and a second transmission disc; the first driving disc is contacted with a first pushing pressing plate; the first pushing pressure plate is fixedly connected with a first connecting rod; the first pushing pressure plate is fixedly connected with a first spring; the first connecting rod is sleeved with the first spring; the first connecting rod is fixedly connected with a connecting frame; the connecting frame is fixedly connected with a material smoothing pressure plate; the second transmission disc is in contact with a second pushing pressing plate; the second pushing pressure plate is fixedly connected with a second connecting rod; the second pushing pressure plate is fixedly connected with a second spring; the second connecting rod is sleeved with the second spring; the second connecting rod is fixedly connected with a thorn disc; an output shaft of the stepping motor is fixedly connected with a fourth bevel gear; the stepping motor is connected with the fixed platform through bolts.
As an improvement of the scheme, a plurality of groups of conical thorn rods are arranged below the cross thorn plate and are distributed in a cross shape.
As an improvement of the scheme, the surface of the prick rod is provided with a plurality of groups of obliquely downward pricks.
As an improvement of the scheme, the joint of the first transmission disc and the fourth transmission shaft deviates from the axle center of the first transmission disc.
As an improvement of the scheme, a plurality of groups of stabs are arranged below the stabbing disc.
As an improvement of the scheme, a plurality of groups of through grooves corresponding to the prick positions below the prick plate are arranged below the material stroking pressure plate.
A non-internal-gap mixing system and a mixing method for a high-polymer foam adhesive tape base material comprise the following working steps:
the method comprises the following steps: feeding materials for the first time, and manually pouring the mixed stirred materials of the isoprene particles, the liquid polyurethane and the ethylene-vinyl acetate copolymer into a conveying system;
step two: processing the rubber surface, namely, matching the conveying system and the rubber surface scratching system to scratch the smooth rubber surface on the upper surface of the rubber liquid stirring mixture, and scratching the rubber liquid into a plurality of groups of circular grooves;
step three: feeding for the second time, and manually pouring the waste foam particles into a conveying system;
step four: particle deposition, namely enabling the waste foam particles to enter a groove marked in the glue solution through further operation of the glue surface scratching system and enabling the waste foam particles to be deposited downwards in the glue solution;
step five: transferring, namely transferring the mixture of the glue solution and the waste foam particles to an inner gap emptying system through a conveying system;
step six: emptying the inner gap, poking the waste foam particles through an inner gap emptying system, and quickly extruding the waste foam particles after poking to enable glue solution to permeate;
step seven: and (4) collecting, namely taking out and collecting the treated mixed material.
Compared with the prior art, the invention has the following advantages:
1. according to the invention, the effect that a groove is formed on the smooth glue surface, so that the waste foam particles can be quickly mixed, the waste foam particles are downwards deposited in the glue solution, the waste foam particles are poked, and the waste foam particles are quickly extruded after poking, so that the glue solution is permeated, and the phenomenon that a gap exists in the glue solution due to the fact that the glue solution forms a film on the surface of the waste foam particles is prevented;
2. according to the invention, a mixed stirring material of isoprene particles, liquid polyurethane and ethylene vinyl acetate copolymer is poured into a conveying system, the polyurethane is viscous and in a glue solution state after being stirred, at the moment, an inner gap emptying system starts to operate, the conveying system and a glue surface scratching system are driven by the inner gap emptying system, the conveying system and the glue surface scratching system are matched to scratch a smooth glue surface on the upper surface of a glue solution stirring mixture, a plurality of groups of circular grooves are scribed on the glue solution, meanwhile, waste foam particles are manually poured into the conveying system, the waste foam particles can enter the scribed grooves in the glue solution through further operation of the glue surface scratching system, the waste foam particles are deposited downwards in the glue solution, then the mixture of the glue solution and the waste foam particles is transferred to the inner gap emptying system through the conveying system, the waste foam particles are poked through the inner gap emptying system, and the waste foam particles are rapidly extruded after poked, so that the glue solution can be prevented from forming a film on the surface of the waste foam particles.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a rear view of the present invention;
FIG. 4 is a schematic view of a first perspective of the conveyor system of the present invention;
FIG. 5 is a second perspective view of the conveyor system of the present invention;
FIG. 6 is a top view of the conveyor system of the present invention;
FIG. 7 is a schematic perspective view of a rubber-faced lacerating system of the present invention;
FIG. 8 is a schematic view of a partial three-dimensional structure of a rubber surface ripping system according to the present invention;
FIG. 9 is a perspective view of the awl bar of the present invention;
FIG. 10 is a schematic perspective view of the evacuation system of the internal gap of the present invention;
FIG. 11 is a schematic perspective view of a combination of a connecting frame, a material smoothing platen and a thrust plate according to the present invention;
FIG. 12 is a perspective view of the thorn disc of the present invention;
FIG. 13 is a perspective view of the combination of the connecting frame and the stroking platen according to the present invention;
figure 14 is a side view of the internal gap evacuation system of the present invention.
Number designation in the figures: 1. a working bottom plate, 2, a fixed platform, 3, a first support frame, 4, a second support frame, 8, an operation control screen, 9, a first anti-skid pad, 10, a second anti-skid pad, 11, a third anti-skid pad, 12, a fourth anti-skid pad, 501, a first transmission shaft, 502, a first transmission wheel, 503, a first flat gear, 504, a second transmission shaft, 505, a second transmission wheel, 506, a second flat gear, 507, a toothed ring, 508, a connecting shaft column, 509, an electric sliding seat, 5010, an electric sliding rail, 5011, a material carrying barrel, 601, a third transmission wheel, 602, a six-edged rod, 603, a transmission sleeve, 604, an engaging plate, 605, a first electric push rod, 606, an inner toothed ring sleeve, 607, a third gear, 608, a screw rod, 609, a connecting plate, 6010 and a polished rod, 6011, a fixing column, 6012, a cross-shaped thorn plate, 6013, a bearing frame, 6014, a prick rod, 701, a third transmission shaft, 702, a fourth transmission wheel, 703, a first bevel gear, 704, a second bevel gear, 705, a bearing plate, 706, a second electric push rod, 707, a third electric push rod, 708, a fixing frame, 709, a fixing seat, 7010, a third bevel gear, 7011, a fourth transmission shaft, 7012, a first transmission disc, 7013, a second transmission disc, 7014, a first pushing pressing plate, 7015, a first connecting rod, 7016, a first spring, 7017, a connecting frame, 7018, a material stroking pressing plate, 7019, a second pushing pressing plate, 7020, a second connecting rod, 7021, a second spring, 7022, a pricking plate, 7023, a stepping motor, 7024 and a fourth bevel gear.
Detailed Description
The above-described scheme is further illustrated below with reference to specific examples. It should be understood that these examples are for illustrative purposes and are not intended to limit the scope of the present application. The conditions used in the examples may be further adjusted according to the conditions of the particular manufacturer, and the conditions not specified are generally the conditions in routine experiments.
Examples
A polymer foam adhesive tape base material non-inner gap mixing system is shown in a reference figure 1-3 and comprises a working bottom plate 1, a fixed platform 2, a first support frame 3, a second support frame 4, a rubber surface scratching system, an inner gap emptying system, an operation control screen 8, a first non-slip mat 9, a second non-slip mat 10, a third non-slip mat 11 and a fourth non-slip mat 12; a fixed platform 2 is fixedly connected to the left side above the working bottom plate 1; a first support frame 3 and a second support frame 4 are fixedly connected to two sides below the working bottom plate 1 respectively; a rubber surface scratching system is arranged on the right side above the working bottom plate 1; the middle part of the back of the rubber surface scratching system is provided with an operation control screen 8; the rubber surface scratching system can ensure that foam particles are uniformly distributed in the rubber solution; an inner gap emptying system is arranged at the middle left part above the working bottom plate 1; an inner gap emptying system is fixedly connected above the fixed table 2; the left side of the rubber surface scratching system is connected with an inner gap emptying system; the inner gap emptying system can poke the waste foam particles so as to enable the glue solution to permeate; a first anti-skid pad 9 and a second anti-skid pad 10 are fixedly connected to two sides below the first support frame 3 respectively; a third anti-skid pad 11 and a fourth anti-skid pad 12 are respectively fixedly connected to two sides of the lower part of the second support frame 4.
When the device is used, the device is horizontally fixed at a position required to be used, an external power supply is connected, an operator manually opens the operation control screen 8, the equipment is integrally blended through the operation control screen 8, firstly the equipment is operated and debugged, and then the equipment starts to work after debugging is finished, firstly, the mixed stirred material of isoprene particles, liquid polyurethane and ethylene-vinyl acetate copolymer is poured into a conveying system, because the polyurethane is viscous and in the form of glue solution after being stirred, the internal gap emptying system starts to operate, the conveying system and the rubber surface scratching system are driven by the inner gap emptying system to be matched with each other to scratch the rubber surface with smooth upper surface of the rubber liquid stirring mixture, and the glue solution is drawn out of a plurality of groups of circular grooves, meanwhile, the waste foam particles are poured into a conveying system manually, the waste foam particles can enter a groove marked in the glue solution through the further operation of the glue surface scratching system and can be deposited downwards in the glue solution, then the mixture of the glue solution and the waste foam particles is transferred to an inner gap emptying system through a conveying system, the waste foam particles are poked through the inner gap emptying system, and rapidly extruding the waste foam particles after poking to enable the glue solution to permeate, preventing the glue solution from forming a film on the surfaces of the waste foam particles to cause the internal gaps, the equipment can scratch the smooth glue surface into a groove, so that the waste foam particles can be quickly mixed, and the waste foam particles are deposited downwards in the glue solution and are poked at the same time, and the waste foam particles are quickly extruded after being stabbed, so that the glue solution permeates, and the effect that the glue solution forms a film on the surfaces of the waste foam particles to cause gaps inside the particles is prevented.
Referring to fig. 4-6, a conveying system is further included, the conveying system includes a first transmission shaft 501, a first transmission wheel 502, a first flat gear 503, a second transmission shaft 504, a second transmission wheel 505, a second flat gear 506, a toothed ring 507, a connecting shaft column 508, an electric sliding seat 509, an electric sliding rail 5010 and a material carrying barrel 5011; a first driving wheel 502 and a first flat gear 503 are fixedly connected to the outer surface of the first driving shaft 501; a second transmission shaft 504 is arranged on the side surface of the first transmission shaft 501; the first transmission shaft 501 is rotatably connected with the working bottom plate 1; the first driving wheel 502 is in driving connection with an inner gap emptying system; a second driving wheel 505 and a second flat gear 506 are fixedly connected to the outer surface of the second transmission shaft 504; the second transmission shaft 504 is rotatably connected with the working bottom plate 1; the second driving wheel 505 is in transmission connection with the rubber surface scratching system; the second flat gear 506 is engaged with a toothed ring 507; the gear ring 507 is fixedly connected with a connecting shaft column 508; the connecting shaft column 508 is rotatably connected with an electric sliding seat 509; the connecting shaft column 508 is fixedly connected with a loading barrel 5011; the electric sliding base 509 is connected with an electric sliding rail 5010 in a sliding manner; the electric slide rail 5010 is bolted to the work base plate 1.
The method comprises the steps of firstly pouring mixed stirring materials of isoprene particles, liquid polyurethane and ethylene vinyl acetate copolymer into a material carrying cylinder 5011, driving a second driving wheel 505 through a rubber surface scratching system, driving a second driving shaft 504 through the second driving wheel 505 to drive a second flat gear 506, driving a toothed ring 507 through the second flat gear 506 to drive a connecting shaft column 508, driving the material carrying cylinder 5011 to rotate through the connecting shaft column 508, further enabling the material carrying cylinder 5011 to drive the mixed stirring materials inside to synchronously rotate, operating a rubber surface scratching system to scratch a smooth rubber surface on the upper surface of a rubber liquid stirring mixture, forming a groove on the rubber surface, then pouring waste foam particles into the material carrying cylinder 5011, continuing to stir the waste foam particles and the mixture through the rubber surface scratching system, then starting an electric sliding rail 5010 to control an electric sliding seat 509 to move, enabling the material carrying cylinder 5011 to move to an inner gap emptying system processing position, enabling the toothed ring 507 to be meshed with the first flat gear 503, namely driving the first flat gear 502 through a fourth driving wheel 702 to drive the first flat gear 502, further enabling the first flat gear 503 to drive the first flat gear 502 to drive the first flat gear 503 to rotate, and enabling the material carrying cylinder 5011 to rotate, and enabling the auxiliary material mixing cylinder to work system to enable the working system to empty the working cylinder to cooperate with the auxiliary material mixing cylinder 5011 to realize quick working system to rotate.
Referring to fig. 7-9, the rubber surface lacerating system comprises a third transmission wheel 601, a hexagonal rod 602, a transmission sleeve 603, a connecting plate 604, a first electric push rod 605, an inner gear sleeve 606, a third spur gear 607, a lead screw 608, a connecting plate 609, a polish rod 6010, a fixed column 6011, a cross-shaped thorn plate 6012, a bearing frame 6013 and a conical thorn rod 6014; a hexagonal rod 602 is fixedly connected to the third driving wheel 601; the outer ring surface of the third driving wheel 601 is connected with a second driving wheel 505 through belt transmission; the third transmission wheel 601 is in transmission connection with an inner gap emptying system; the hexagonal rod 602 is connected with a transmission sleeve 603 in a sliding manner; the hexagonal rod 602 is rotatably connected with a receiving frame 6013; the transmission sleeve 603 is rotatably connected with a connecting plate 604; the transmission sleeve 603 is fixedly connected with an inner gear sleeve 606; the connection plate 604 is bolted with a first electric push rod 605; the first electric push rod 605 is connected with the adapting frame 6013 through bolts; a third flat gear 607 is arranged above the inner gear ring sleeve 606; a screw rod 608 is fixedly connected to the third flat gear 607; the screw rod 608 is screwed with a connecting plate 609; the screw rod 608 is rotatably connected with a bearing frame 6013; the connecting plate 609 is connected with a polish rod 6010 in a sliding manner; a fixing column 6011 is fixedly connected to the connecting plate 609; a cross-shaped thorn plate 6012 is fixedly connected with the fixed column 6011; a polish rod 6010 is fixedly connected with the bearing frame 6013; the adapting frame 6013 is fixedly connected with the working bottom plate 1; a pricker rod 6014 is fixedly connected below the cross-shaped pricker plate 6012.
When the mixed stirring object is poured into the material carrying cylinder 5011, a first electric push rod 605 is started to push an engaging plate 604 upwards, the engaging plate 604 drives a transmission sleeve 603 and an inner gear sleeve 606 to move upwards integrally, the inner gear sleeve 606 and a third spur gear 607 are meshed with each other, namely, a third transmission wheel 601 is transmitted through an inner gap emptying system, a hexagonal rod 602 is driven to rotate through the third transmission wheel 601, the transmission sleeve 603 is driven to rotate through the hexagonal rod 602, the inner gear sleeve 606 is driven to transmit the third spur gear 607 through the transmission sleeve 603, a lead screw 608 is driven to rotate through the third spur gear 607, a connecting plate 609 is controlled to move downwards through rotation of the lead screw 608, the connecting plate 609 slides on the surface of a polished rod 6010, the connecting plate 609 drives a fixed column 6011 and a cross slab 6012 to move downwards, the cross slab 6012 is moved to be in contact with the mixture glue solution, the glue solution is driven to rotate integrally by matching with the material carrying cylinder 5011, the upper surfaces of glue solution are scribed with grooves on the upper surfaces of a plurality of conical prick rods 6014 below the cross slab 6012, then, waste cotton particles are manually poured into the material carrying cylinder 5011, the waste cotton particles are shifted into the grooves, and are controlled to be rapidly shifted into the grooves, and are connected with the waste cotton particles deposited in the grooves by the conical rods 6014, and the waste cotton particles deposited in the waste cotton rod system, and the waste cotton particles deposited in the grooves, and the waste cotton particles deposited on the waste cotton rod 6014, and the waste cotton rod, and the waste cotton particles deposited on the waste cotton bar.
Referring to fig. 10-14, the internal clearance emptying system includes a third transmission shaft 701, a fourth transmission wheel 702, a first bevel gear 703, a second bevel gear 704, a bearing plate 705, a second electric push rod 706, a third electric push rod 707, a fixing frame 708, a fixing seat 709, a third bevel gear 7010, a fourth transmission shaft 7011, a first transmission disc 7012, a second transmission disc 7013, a first pushing pressure plate 7014, a first connecting rod 7015, a first spring 7016, a connecting frame 7017, a material smoothing pressure plate 7018, a second pushing pressure plate 7019, a second connecting rod 7020, a second spring 7021, a spur disk 7022, a stepping motor 7023, and a fourth bevel gear 7024; a fourth driving wheel 702, a first bevel gear 703 and a second bevel gear 704 are fixedly connected to the outer surface of the third transmission shaft 701; the third transmission shaft 701 is rotatably connected with a fixed frame 708; the outer annular surface of the fourth transmission wheel 702 is connected with the first transmission wheel 502 through belt transmission; the outer annular surface of the fourth driving wheel 702 is connected with a third driving wheel 601 through belt transmission; the first bevel gear 703 is meshed with a fourth bevel gear 7024; a third bevel gear 7010 is arranged on the side face above the second bevel gear 704; a second electric push rod 706 and a third electric push rod 707 are respectively bolted on two sides below the bearing plate 705; the bearing plate 705 is rotatably connected with a fourth transmission shaft 7011; the bearing plate 705 is connected with a first connecting rod 7015 in a sliding manner; the bearing plate 705 is fixedly connected with a first spring 7016; the bearing plate 705 is connected with a second connecting rod 7020 in a sliding way; the bearing plate 705 is fixedly connected with a second spring 7021; the second electric push rod 706 is connected with the fixed frame 708 through bolts; the third electric push rod 707 is connected with a fixed seat 709 through bolts; the fixing frame 708 is fixedly connected with the working bottom plate 1; the fixed seat 709 is fixedly connected with the working bottom plate 1; the third bevel gear 7010 is fixedly connected with a fourth transmission shaft 7011; a first driving disk 7012 and a second driving disk 7013 are fixedly connected to the outer surface of the fourth driving shaft 7011; the first drive disk 7012 contacts a first pushing pressure plate 7014; the first pushing pressing plate 7014 is fixedly connected with a first connecting rod 7015; the first pushing pressing plate 7014 is fixedly connected with a first spring 7016; the first connecting rod 7015 is sleeved with the first spring 7016; the first connecting rod 7015 is fixedly connected with a connecting frame 7017; a material smoothing pressure plate 7018 is fixedly connected to the connecting frame 7017; the second transmission disc 7013 is in contact with a second pushing pressure plate 7019; the second pushing pressing plate 7019 is fixedly connected with a second connecting rod 7020; the second pushing pressing plate 7019 is fixedly connected with a second spring 7021; the second connecting rod 7020 is sleeved with a second spring 7021; the second connecting rod 7020 is fixedly connected with a thorn disc 7022; an output shaft of the stepping motor 7023 is fixedly connected with a fourth bevel gear 7024; the stepping motor 7023 is bolted to the stationary platen 2.
Firstly, a stepping motor 7023 is started to drive a fourth bevel gear 7024 to drive a first bevel gear 703, a third transmission shaft 701 is driven to rotate through the first bevel gear 703, so that a fourth transmission wheel 702 and a second bevel gear 704 are driven through the third transmission shaft 701, a first transmission wheel 502 and a third transmission wheel 601 can be driven through the fourth transmission wheel 702, a conveying system and a rubber surface scratching system are operated, when the stirring mixture is transferred to the lower parts of a material smoothing pressure plate 7018 and a pricking plate 7022 by the conveying system, a second electric push rod 706 and a third electric push rod 707 are started to pull a bearing plate 705 downwards, so that a third bevel gear 7010, a fourth transmission shaft 7011, a first transmission plate 7012, a second transmission plate 7013, a first pushing pressure plate 7014, a first connecting rod 7015, a first spring 7016, a connecting frame 7017, a material smoothing pressure plate 7018, a second pushing pressure plate 7019, a second connecting rod 7020, a second spring 7021 and the pricking plate 7022 are combined downwards and downwards moved, until the third bevel gear 7010 and the second bevel gear 704 are meshed with each other, at this time, the third bevel gear 7010 is driven by the second bevel gear 704 to drive the fourth transmission shaft 7011, so that the first transmission disc 7012 and the second transmission disc 7013 start to rotate, at this time, the second spring 7021 is in a contraction state, the first spring 7016 is in a normal state, the first pushing pressing plate 7014 is pushed by the rotation of the first transmission disc 7012 to gradually compress the first spring 7016 and then rebound to reset, the first pushing pressing plate 7014 and the first connecting rod 7015 can simultaneously reciprocate up and down by the circulation process, so that the material smoothing pressing plate 7018 simultaneously reciprocates up and down, the second pushing pressing plate 7019 is pushed by the rotation of the second transmission disc 7013 to gradually compress the second spring 7021 and then rebound to reset, the second pushing pressing plate 7019 and the second connecting rod 7020 can simultaneously reciprocate up and down by the circulation process, so that the spur disc 7022 simultaneously reciprocates up and down, and the material stroking pressure plate 7018 and the pricking plate 7022 always have opposite moving directions, namely, the two are in reciprocating motion in a staggered manner, two groups of first driving plate 7012, two groups of second driving plate 7013, two groups of first pushing pressure plates 7014, two groups of first connecting rods 7015, two groups of first springs 7016, two groups of second pushing pressure plates 7019, two groups of second connecting rods 7020 and two groups of second springs 7021 are symmetrically arranged in a combined manner, as a plurality of groups of conical pricks are arranged below the pricking plate 7022, the waste foam particles in the glue solution are stabbed through the movement of the pricking plate 7022, as the viscous glue solution can form a coating film on the surface of the waste foam particles, the coating film can be punctured, and then the coating film is upwards moved after the pricking plate 7022 is punctured, at the moment, the material smoothing pressure plate 7018 moves downwards along with the material smoothing pressure plate, a plurality of groups of through grooves corresponding to the conical thorns below the thrust plate 7022 are arranged below the material smoothing pressure plate 7018, the waste foam particles carried on the conical thorns below the thrust plate 7022 can be smoothed down, and meanwhile, the waste foam particles are further extruded to enable glue liquid to permeate, and the material carrying cylinder 5011 is matched to drive the stirring mixture to integrally rotate, so that the film breaking and glue permeating effects of the waste foam particles can be improved, the system realizes the poking of the waste foam particles, and the waste foam particles are rapidly extruded after poking to enable the glue liquid to permeate, and the phenomenon that gaps exist inside the waste foam particles due to the fact that the glue liquid forms films on the surfaces of the waste foam particles is avoided.
A plurality of groups of conical thorn rods 6014 are arranged below the cross thorn plate 6012 and are distributed in a cross shape.
The glue solution can be drawn out of a plurality of groups of circular grooves, so that the waste foam particles can quickly enter the glue solution.
The surface of the awl rod 6014 is provided with a plurality of groups of awl spikes which are inclined downwards.
The waste foam particles can be hooked while the pricker rod 6014 moves downwards, so that the waste foam particles can be deposited into the glue solution.
The junction of the first drive disk 7012 and the fourth drive shaft 7011 is offset from the axis of the first drive disk 7012.
The first pushing pressure plate 7014 can be made to reciprocate by the elastic action of the first spring 7016.
A plurality of groups of stabs are arranged below the stabbing disc 7022.
The viscous glue solution can be punctured into the coating film formed on the surface of the waste foam particles.
A plurality of groups of through grooves corresponding to the stabbing positions below the stabbing disc 7022 are arranged below the material stroking pressure disc 7018.
Waste foam particles carried on the conical spines below the thorn plate 7022 can be stroked down, and the waste foam particles are further extruded at the same time, so that glue solution can permeate.
A polymer foam adhesive tape base material non-internal gap mixing system and a mixing method thereof comprise the following working steps:
the method comprises the following steps: feeding materials for the first time, and manually pouring the mixed stirred materials of the isoprene particles, the liquid polyurethane and the ethylene-vinyl acetate copolymer into a conveying system;
step two: processing the rubber surface, namely, matching the conveying system and the rubber surface scratching system to scratch the smooth rubber surface on the upper surface of the rubber liquid stirring mixture, and scratching the rubber liquid into a plurality of groups of circular grooves;
step three: feeding for the second time, and manually pouring the waste foam particles into a conveying system;
step four: particle deposition, namely enabling the waste foam particles to enter a groove marked in the glue solution through further operation of the glue surface scratching system and enabling the waste foam particles to be deposited downwards in the glue solution;
step five: transferring, namely transferring the mixture of the glue solution and the waste foam particles to an inner gap emptying system through a conveying system;
step six: emptying the inner gap, poking the waste foam particles through an inner gap emptying system, and quickly extruding the waste foam particles after poking to enable glue solution to permeate;
step seven: and (4) collecting, namely taking out and collecting the treated mixed material.
The above-mentioned embodiments are merely preferred embodiments of the present invention, which are not intended to limit the scope of the present invention, and therefore, all equivalent changes made by the contents of the claims of the present invention should be included in the claims of the present invention.
Claims (6)
1. A non-internal-gap mixing system for a high-polymer foam adhesive tape base material comprises a working base plate (1), a fixing table (2), a first support frame (3) and a second support frame (4); a fixed platform (2) is fixedly connected to the left side above the working bottom plate (1); a first support frame (3) and a second support frame (4) are fixedly connected to two sides below the working bottom plate (1) respectively; the device is characterized by also comprising a rubber surface scratching system and an inner gap emptying system; a rubber surface scratching system is arranged on the right side above the working bottom plate (1); the rubber surface scratching system can ensure that foam particles are uniformly distributed in the rubber solution; an inner gap emptying system is arranged at the middle left part above the working bottom plate (1); an inner gap emptying system is fixedly connected above the fixed table (2); the left side of the rubber surface scratching system is connected with an inner gap emptying system; the inner gap emptying system can poke the waste foam particles so as to enable the glue solution to permeate;
the rubber surface scratching system comprises a third driving wheel (601), a hexagonal rod (602), a driving sleeve (603), a connecting plate (604), a first electric push rod (605), an inner gear sleeve (606), a third horizontal gear (607), a screw rod (608), a connecting plate (609), a polished rod (6010), a fixed column (6011), a cross-shaped thorn plate (6012), a bearing frame (6013) and a conical thorn rod (6014); a hexagonal rod (602) is fixedly connected with the third driving wheel (601); the third transmission wheel (601) is in transmission connection with an inner gap emptying system; the hexagonal rod (602) is connected with a transmission sleeve (603) in a sliding manner; the hexagonal rod (602) is rotatably connected with a bearing frame (6013); the transmission sleeve (603) is rotatably connected with a connecting plate (604); an inner gear ring sleeve (606) is fixedly connected with the transmission sleeve (603); the connecting plate (604) is connected with a first electric push rod (605) through bolts; the first electric push rod (605) is connected with the bearing frame (6013) through bolts; a third flat gear (607) is arranged above the inner gear ring sleeve (606); a screw rod (608) is fixedly connected to the third flat gear (607); the screw rod (608) is screwed with a connecting plate (609); the screw rod (608) is rotatably connected with the bearing frame (6013); a polish rod (6010) is connected to the connecting plate (609) in a sliding manner; a fixing column (6011) is fixedly connected with the connecting plate (609); a cross-shaped thorn plate (6012) is fixedly connected with the fixed column (6011); a polish rod (6010) is fixedly connected with a bearing frame (6013); the bearing frame (6013) is fixedly connected with the working bottom plate (1); a prick rod (6014) is fixedly connected below the cross-shaped prick plate (6012);
the inner clearance emptying system comprises a third transmission shaft (701), a fourth transmission wheel (702), a first bevel gear (703), a second bevel gear (704), a bearing plate (705), a second electric push rod (706), a third electric push rod (707), a fixing frame (708), a fixing seat (709), a third bevel gear (7010), a fourth transmission shaft (7011), a first transmission disc (7012), a second transmission disc (7013), a first pushing pressure plate (7014), a first connecting rod (7015), a first spring (7016), a connecting frame (7017), a material smoothing pressure plate (7018), a second pushing pressure plate (7019), a second connecting rod (7020), a second spring (7021), a smoothing disc (7022), a stepping motor (7023) and a fourth bevel gear (7024); a fourth transmission wheel (702), a first bevel gear (703) and a second bevel gear (704) are fixedly connected to the outer surface of the third transmission shaft (701); the third transmission shaft (701) is rotatably connected with a fixed frame (708); the outer ring surface of the fourth driving wheel (702) is connected with a third driving wheel (601) through belt transmission; a fourth bevel gear (7024) is meshed with the first bevel gear (703); a third bevel gear (7010) is arranged on the upper side surface of the second bevel gear (704); a second electric push rod (706) and a third electric push rod (707) are respectively connected to the two sides below the bearing plate (705) through bolts; the bearing plate (705) is rotatably connected with a fourth transmission shaft (7011); the bearing plate (705) is connected with a first connecting rod (7015) in a sliding way; a first spring (7016) is fixedly connected to the bearing plate (705); the bearing plate (705) is connected with a second connecting rod (7020) in a sliding way; a second spring (7021) is fixedly connected to the bearing plate (705); the second electric push rod (706) is connected with the fixed frame (708) through bolts; the third electric push rod (707) is connected with a fixed seat (709) through a bolt; the fixing frame (708) is fixedly connected with the working bottom plate (1); the fixed seat (709) is fixedly connected with the working bottom plate (1); the third bevel gear (7010) is fixedly connected with a fourth transmission shaft (7011); a first driving disc (7012) and a second driving disc (7013) are fixedly connected to the outer surface of the fourth driving shaft (7011); the first driving disc (7012) is in contact with a first pushing pressing plate (7014); the first pushing pressing plate (7014) is fixedly connected with a first connecting rod (7015); the first pushing pressing plate (7014) is fixedly connected with a first spring (7016); the first connecting rod (7015) is sleeved with the first spring (7016); the first connecting rod (7015) is fixedly connected with a connecting frame (7017); a material stroking pressure plate (7018) is fixedly connected with the connecting frame (7017); the second transmission disc (7013) is in contact with a second pushing pressing plate (7019); the second pushing pressing plate (7019) is fixedly connected with a second connecting rod (7020); the second pushing pressing plate (7019) is fixedly connected with a second spring (7021); the second connecting rod (7020) is sleeved with the second spring (7021); the second connecting rod (7020) is fixedly connected with a thorn disc (7022); an output shaft of the stepping motor (7023) is fixedly connected with a fourth bevel gear (7024); the stepping motor (7023) is connected with the fixed platform (2) through bolts;
the method comprises the following working steps:
the method comprises the following steps: feeding materials for the first time, and manually pouring the mixed stirred materials of the isoprene particles, the liquid polyurethane and the ethylene-vinyl acetate copolymer into a conveying system;
step two: processing the rubber surface, namely, matching the conveying system and the rubber surface scratching system to scratch the smooth rubber surface on the upper surface of the rubber liquid stirring mixture, and scratching the rubber liquid into a plurality of groups of circular grooves;
step three: feeding for the second time, and manually pouring the waste foam particles into a conveying system;
step four: particle deposition, namely enabling the waste foam particles to enter a groove marked in the glue solution through further operation of the glue surface scratching system and enabling the waste foam particles to be deposited downwards in the glue solution;
step five: transferring, namely transferring the mixture of the glue solution and the waste foam particles to an inner gap emptying system through a conveying system;
step six: emptying the inner gap, poking the waste foam particles through an inner gap emptying system, and quickly extruding the waste foam particles after poking to enable glue solution to permeate;
step seven: and (4) collecting, namely taking out and collecting the treated mixed material.
2. The polymer foam tape substrate material non-internal-gap mixing system as claimed in claim 1, wherein a plurality of groups of conical pricker rods (6014) are arranged below the cross-shaped pricker plate (6012) and are distributed in a cross shape.
3. The polymer foam tape substrate material non-internal-gap mixing system as claimed in claim 1, wherein the surface of the prick rod (6014) is provided with multiple groups of pricks which are inclined downwards.
4. The polymer foam tape substrate material non-internal-gap mixing system as claimed in claim 1, wherein the joint of the first transmission disk (7012) and the fourth transmission shaft (7011) is deviated from the axis of the first transmission disk (7012).
5. The polymer foam tape substrate material gap-free mixing system as claimed in claim 1, wherein a plurality of groups of conical spines are arranged below the spine disk (7022).
6. The polymer foam tape base material non-internal-gap mixing system as claimed in claim 1, wherein a plurality of groups of through grooves corresponding to the conical piercing positions below the piercing disc (7022) are arranged below the material stroking pressure disc (7018).
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| JP2822100B2 (en) * | 1990-08-15 | 1998-11-05 | 南機械株式会社 | Apparatus for producing and applying foam adhesive |
| US6046267A (en) * | 1997-05-27 | 2000-04-04 | Tecinomet S.A. | Method and apparatus for producing gas occlusion-free and void-free compounds and composites |
| US6027674A (en) * | 1998-06-03 | 2000-02-22 | Yates; Paul M. | Resilient cushion method of manufacture |
| CN1320990C (en) * | 1999-12-23 | 2007-06-13 | 摩必斯技术公司 | Polymeric foam processing |
| JP6073726B2 (en) * | 2013-03-28 | 2017-02-01 | 住友理工株式会社 | Method and apparatus for stirring viscous material |
| CN103709725A (en) * | 2014-01-15 | 2014-04-09 | 何晋帆 | Foam and fabrication method thereof |
| US10183263B2 (en) * | 2016-06-24 | 2019-01-22 | Scientific Industries, Inc. | Mixing apparatus and method for mixing fluid in a vessel |
| CN210791599U (en) * | 2019-09-17 | 2020-06-19 | 湖北泛舟新材料有限公司 | Compounding agitating unit is used in cotton production of bubble |
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Effective date of registration: 20221118 Address after: 215100 floor 3, building 2, No. 193, Xiangtai Road, dailou village, Yangchenghu Town, Xiangcheng District, Suzhou City, Jiangsu Province Applicant after: Suzhou Wangshunyuan Photoelectric Technology Co.,Ltd. Address before: 655000 room 3, 10th floor, Times Square, Qilin District, Qujing City, Yunnan Province Applicant before: Guo Jing |
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Denomination of invention: Polymer foam tape substrate seamless mixing system and mixing method Granted publication date: 20221213 Pledgee: Bank of China Limited Suzhou Xiangcheng sub branch Pledgor: Suzhou Wangshunyuan Photoelectric Technology Co.,Ltd. Registration number: Y2024980011715 |