CN113523734A - Skylight detection production process - Google Patents
Skylight detection production process Download PDFInfo
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- CN113523734A CN113523734A CN202111010857.8A CN202111010857A CN113523734A CN 113523734 A CN113523734 A CN 113523734A CN 202111010857 A CN202111010857 A CN 202111010857A CN 113523734 A CN113523734 A CN 113523734A
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- skylight
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- skylight assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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Abstract
The invention relates to the field of skylight production processes, in particular to a skylight detection production process; the production process comprises the following steps: assembling the congenital window assembly; after the assembly is finished, performing initialization test on the skylight assembly; then, carrying out skylight assembly sun-shading curtain anti-pinch force detection and surface difference detection; then detecting the noise and abnormal sound of the skylight assembly; finally, carrying out glass clamping force prevention detection and glass running current detection on the skylight assembly; the invention discloses a skylight detection production process; according to the invention, through the addition of the stations, the splitting of a normal production process can be realized, so that the time consumption of a single station is reduced, and the production rhythm of the single station is lower than a preset rhythm; thereby, productivity can be improved.
Description
Technical Field
The invention relates to the field of skylight production processes, in particular to a skylight detection production process.
Background
When traditional skylight assembly produced, it is longer to have certain or a plurality of production station takt time in the traditional production technology, because and skylight assembly is produced on the production line of assembly line formula, if single station consuming time increases, can cause the takt of whole production line to increase, also be exactly when certain station consuming time is great, whole production line need regard this station as the basis and mark the takt, so certain station consuming time is longer, can cause the actual consuming time increase of whole production line production, thereby cause the consuming time increase of producing same batch part, such mode of production is unfavorable for the improvement of productivity.
Therefore, a production process capable of improving the productivity without reducing the number of detection methods is needed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a skylight detection production process with high production speed and high productivity.
In order to achieve the purpose, the invention adopts the technical scheme that:
a skylight detection production process;
the production process comprises the following steps:
step 1, assembling a skylight assembly; after the assembly is finished, the next step is carried out;
step 2: after the step 1 is finished, carrying out initialization test on the skylight assembly;
and step 3: after the step 2 is finished, carrying out clamping force prevention detection and surface difference detection on the sun-shading curtain of the skylight assembly;
and 4, step 4: after the step 3 is finished, detecting the noise and abnormal sound of the skylight assembly;
and 5: after the step 4 is finished, carrying out glass clamping force prevention detection and glass running current detection on the skylight assembly;
step 6: and 5, after the step 5 is finished, the main body detection of the skylight assembly is finished, and the skylight assembly can be transferred to the next station for subsequent production operation.
Step 2, step 3, step 4 and step 5 are respectively operated on a single station.
And the work stations of the step 2, the step 3, the step 4 and the step 5 synchronously operate.
And the four stations of the step 2, the step 3, the step 4 and the step 5 are arranged in a collinear way.
And 3, canceling four movement actions of lifting, moving forwards, moving backwards and moving downwards of the skylight assembly when the step 3 is carried out.
The invention has the advantages that:
the invention discloses a skylight detection production process; according to the invention, through the addition of the stations, the splitting of the traditional production process can be realized, so that the time consumption of a single station is reduced, and the production rhythm of the single station is lower than the preset rhythm; thereby, productivity can be improved.
Drawings
The contents of the expressions in the various figures of the present specification and the labels in the figures are briefly described as follows:
FIG. 1 is a flow chart of the present invention.
Detailed Description
The following description of preferred embodiments of the invention will be made in further detail with reference to the accompanying drawings.
A skylight detection production process;
the production process comprises the following steps:
step 1, assembling a skylight assembly; after the assembly is finished, the next step is carried out;
step 2: after the step 1 is finished, carrying out initialization test on the skylight assembly;
and step 3: after the step 2 is finished, carrying out clamping force prevention detection and surface difference detection on the sun-shading curtain of the skylight assembly;
and 4, step 4: after the step 3 is finished, detecting the noise and abnormal sound of the skylight assembly;
and 5: after the step 4 is finished, carrying out glass clamping force prevention detection and glass running current detection on the skylight assembly;
step 6: and 5, after the step 5 is finished, the main body detection of the skylight assembly is finished, and the skylight assembly can be transferred to the next station for subsequent production operation.
The invention discloses a skylight detection production process; according to the invention, through the addition of the stations, the splitting of the traditional production process can be realized, so that the time consumption of a single station is reduced, and the production rhythm of the single station is lower than the preset rhythm; thereby, productivity can be improved.
Comparative example:
the normal production process comprises the following steps:
step 1, assembling a skylight assembly; after the assembly is finished, the next step is carried out;
step 2: after the step 1 is finished, carrying out skylight assembly initialization test and surface difference detection;
and step 3: after the step 2 is finished, detecting the noise and abnormal sound of the skylight assembly;
and 4, step 4: after the step 3 is finished, carrying out anti-pinch force detection (the anti-pinch force detection comprises anti-pinch force detection of a sun-shading curtain of the skylight assembly and anti-pinch force detection of glass of the skylight assembly);
and 5: and (4) after the step (4) is finished, the main body detection of the skylight assembly is finished, and the skylight assembly can be transferred to the next station for subsequent production operation.
Based on the comparison, it can be seen that;
when the step 2 is normally implemented, the initialization test and the surface difference detection of the skylight assembly need to be simultaneously realized on one station, the initialization test of the skylight assembly takes 63 seconds, and the surface difference detection takes 28 seconds, so that the time consumed by centralizing the initialization test of the skylight assembly and the surface difference detection in the same process needs to reach 91 seconds;
in addition, in the normal step 3, a detector detects noise and abnormal sound, four actions of lifting up, moving forward, moving backward and descending are sequentially carried out after the wire body is clamped, and the total time consumption reaches 81.3 seconds;
in the step 4, the anti-pinch force detection needs to be carried out on the anti-pinch force detection of the sun-shading curtain of the skylight assembly and the glass anti-pinch force detection of the skylight assembly; during detection of the sun-shading curtain, the glass anti-clamping force detection takes 44 seconds, and the sun-shading curtain anti-clamping force detection takes 38 seconds; only one station carries out the two tests simultaneously, and the time consumption reaches 82 seconds; if other detection steps are added, the detection time is increased;
based on normal production technology, normal production technology can cause the increase of single station consuming time because of the increase of single station detection process, and the skylight assembly is produced on the production line of assembly line formula, if single station consuming time increases, can cause the takt increase of whole production line, also be exactly when certain station consuming time is great, whole production line need regard this station as the basis and mark the takt, if certain station consuming time is longer, can cause the actual consuming time increase of whole production line production, be unfavorable for the improvement of productivity.
The anti-pinch force test is split, so that time-consuming anti-pinch force detection is changed into single-process anti-pinch force detection, time-consuming reduction of the anti-pinch force detection process can be reduced, and influence of the anti-pinch force detection on production beats is avoided.
Meanwhile, the invention also splits the normal surface difference detection and the initialization detection, so that the initialization detection is independent, and the surface difference detection can be integrated with the split sunshade screen clamping-proof force detection.
Further, in the present invention, step 2, step 3, step 4 and step 5 are respectively operated at a single station.
Specifically, the method comprises the following steps:
the step 2 is carried out on a second station, the station mainly realizes the initialization of the skylight assembly, and the working procedure beat is pre-counted to be 63S;
the step 3 is carried out on a third station, and the station mainly carries out clamping force prevention detection and surface difference detection on the sun-shading curtain of the skylight assembly; the detection of the surface difference takes 28S, the detection of the clamping resistance of the sun-shading curtain takes 38S through measurement, and the theoretical beat of the station is 66S;
step 4 is carried out on a fourth station, and the fourth station is mainly used for detecting the noise and abnormal sound of the skylight assembly; by eliminating four operation actions of lifting, moving forwards, moving backwards and lowering the skylight assembly, the time consumption can be reduced by 10S; so that the theoretical beat of the station is 71.3S; (originally, when detecting noise and abnormal sound, the skylight assembly needs to be detected after two actions of lifting up and moving forward, and the skylight assembly returns to the original point after the detection is finished and through two actions of moving backward and moving down);
the step 5 is carried out on a fifth station, and the station mainly carries out skylight assembly glass clamping force prevention detection and glass running current detection; the average beat of the station is 82S before adjustment, and the theoretical beat of the station is 49S after adjustment;
in the normal process, the station comprises the detection actions of the clamping resistance of glass and the sun-shading curtain, and the total time consumption is 82S; wherein the glass anti-pinch force 44S and the sun-shading curtain anti-pinch force 38S are detected;
according to the invention, the anti-pinch force detection is split, and the anti-pinch force detection of the sun-shading curtain is moved to the third station, so that the time consumption of the station can be reduced, and the theoretical beat of the station is reduced to 44S by 38S; therefore, the whole station consumes less time, so that glass operation current detection can be added to the station in actual implementation, and the glass operation current detection consumes 5S; the theoretical beat of the station is 49S.
In summary, compared with the prior art, the method is equivalent to adding one station, and based on the added station, the normal process can be split, so that the production rhythm of each station is lower than the preset rhythm, and the improvement of the production capacity is realized.
Further, in the invention, the stations of the step 2, the step 3, the step 4 and the step 5 are operated synchronously; the four stations in the step 2, the step 3, the step 4 and the step 5 are arranged in a collinear way; based on the arrangement mode, the invention can ensure that each station is in a working state, and is convenient for realizing the conversion of parts between the stations through a production line and a mechanical claw matched with the production line after the operation of each subsequent station is finished.
It is clear that the specific implementation of the invention is not restricted to the above-described embodiments, but that various insubstantial modifications of the inventive process concept and technical solutions are within the scope of protection of the invention.
Claims (5)
1. A skylight detection production process is characterized in that,
the production process comprises the following steps:
step 1, assembling a skylight assembly; after the assembly is finished, the next step is carried out;
step 2: after the step 1 is finished, carrying out initialization test on the skylight assembly;
and step 3: after the step 2 is finished, carrying out clamping force prevention detection and surface difference detection on the sun-shading curtain of the skylight assembly;
and 4, step 4: after the step 3 is finished, detecting the noise and abnormal sound of the skylight assembly;
and 5: after the step 4 is finished, carrying out glass clamping force prevention detection and glass running current detection on the skylight assembly;
step 6: and 5, after the step 5 is finished, the main body detection of the skylight assembly is finished, and the skylight assembly can be transferred to the next station for subsequent production operation.
2. The skylight detecting and producing process according to claim 1, wherein step 2, step 3, step 4 and step 5 are each performed at a single station.
3. The skylight detecting and producing process according to claim 2, wherein the stations of the step 2, the step 3, the step 4 and the step 5 are operated synchronously.
4. The skylight detecting and producing process according to claim 2, wherein the four stations of step 2, step 3, step 4 and step 5 are arranged in a line.
5. The skylight detecting and producing process according to claim 1, wherein four movements of raising, moving forward, moving backward and moving downward of the skylight assembly are cancelled when the step 3 is performed.
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| CN202111010857.8A CN113523734A (en) | 2021-08-31 | 2021-08-31 | Skylight detection production process |
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| CN202111010857.8A CN113523734A (en) | 2021-08-31 | 2021-08-31 | Skylight detection production process |
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Citations (6)
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|---|---|---|---|---|
| US5325585A (en) * | 1991-09-05 | 1994-07-05 | Mazda Motor Corporation | Method for the assembly of a sun roof of an automotive vehicle |
| CN106670699A (en) * | 2017-02-28 | 2017-05-17 | 武汉瑞松北斗汽车装备有限公司 | Flexible automated welding production lines of automobile wheel cover and production method thereof |
| CN107717440A (en) * | 2017-10-11 | 2018-02-23 | 安徽工程大学 | The assembly method and its product line method of a kind of panoramic sunroof of automobile |
| CN109341918A (en) * | 2018-09-28 | 2019-02-15 | 芜湖莫森泰克汽车科技股份有限公司 | The anti-grip force automatic detection device of panoramic skylight |
| CN110781562A (en) * | 2020-01-02 | 2020-02-11 | 中国航空制造技术研究院 | Multi-objective optimization method and device for airplane pulsation final assembly operation process |
| CN212634944U (en) * | 2020-05-26 | 2021-03-02 | 浙江欧比乐智能科技有限公司 | Skylight major-minor cooperation production line |
-
2021
- 2021-08-31 CN CN202111010857.8A patent/CN113523734A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5325585A (en) * | 1991-09-05 | 1994-07-05 | Mazda Motor Corporation | Method for the assembly of a sun roof of an automotive vehicle |
| CN106670699A (en) * | 2017-02-28 | 2017-05-17 | 武汉瑞松北斗汽车装备有限公司 | Flexible automated welding production lines of automobile wheel cover and production method thereof |
| CN107717440A (en) * | 2017-10-11 | 2018-02-23 | 安徽工程大学 | The assembly method and its product line method of a kind of panoramic sunroof of automobile |
| CN109341918A (en) * | 2018-09-28 | 2019-02-15 | 芜湖莫森泰克汽车科技股份有限公司 | The anti-grip force automatic detection device of panoramic skylight |
| CN110781562A (en) * | 2020-01-02 | 2020-02-11 | 中国航空制造技术研究院 | Multi-objective optimization method and device for airplane pulsation final assembly operation process |
| CN212634944U (en) * | 2020-05-26 | 2021-03-02 | 浙江欧比乐智能科技有限公司 | Skylight major-minor cooperation production line |
Non-Patent Citations (1)
| Title |
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| 俞慧亮: "汽车全景天窗（TLES）自动装配线工艺控制系统的设计研发" * |
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