CN113523114B - Automobile body panel beating mold processing - Google Patents

Automobile body panel beating mold processing Download PDF

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Publication number
CN113523114B
CN113523114B CN202110826509.1A CN202110826509A CN113523114B CN 113523114 B CN113523114 B CN 113523114B CN 202110826509 A CN202110826509 A CN 202110826509A CN 113523114 B CN113523114 B CN 113523114B
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China
Prior art keywords
die holder
heating
component
assembly
upper die
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CN202110826509.1A
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Chinese (zh)
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CN113523114A (en
Inventor
苗庆晓
张金山
张钊
杨东
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Anhui Qianyuan Mould Co ltd
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Shanghai Qian Yuan Motor Body Die Co ltd
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Priority to CN202110826509.1A priority Critical patent/CN113523114B/en
Publication of CN113523114A publication Critical patent/CN113523114A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Abstract

The application relates to the technical field of automobile body sheet metal machining equipment, in particular to an automobile body sheet metal machining die which comprises an upper die holder and a lower die holder which are arranged on a punch press, an upper die fixedly connected to the upper die holder and a lower die fixedly connected to the lower die holder; the inside of upper die base is provided with the heating element, and the inside of die holder is provided with heating element down, and upper heating element and lower heating element are provided with a plurality of. The metal plate to be processed is fixed on the lower die holder, then the upper die holder is pushed to move downwards through the punch press, so that the metal plate is extruded, plastic deformation is generated on the metal plate, the upper heating assembly and the lower heating assembly are opened, the upper die holder and the lower die holder are heated through the upper heating assembly and the lower heating assembly, so that the temperature of the metal plate between the upper die holder and the lower die holder is increased, the elasticity of the metal plate is reduced, the plasticity of the metal plate is improved, and the metal plate processing precision is improved.

Description

Automobile body panel beating mold processing
Technical Field
The application relates to the technical field of vehicle body sheet metal machining equipment, in particular to a vehicle body sheet metal machining die.
Background
The sheet metal is a special processing device for processing a material into a part in cold stamping, namely a cold stamping die, and the stamping is a pressure processing method for separating or plastically deforming the material by applying pressure to the material by a die arranged on a press machine at room temperature, so as to obtain the required part.
With respect to the above related art, the inventors consider that in the related art, when a metal plate is punched by using a die, the metal plate will rebound, which results in a certain error in the bending angle of the metal plate, and lower processing quality of the metal plate.
Disclosure of Invention
The application provides a car body sheet metal machining die which aims at reducing rebound of a sheet metal and improving machining quality of the sheet metal.
The application provides a car body sheet metal machining die which adopts the following technical scheme:
a car body sheet metal machining die comprises an upper die holder and a lower die holder which are arranged on a punch press, an upper die fixedly connected to the upper die holder and a lower die fixedly connected to the lower die holder; the inside of upper die base is provided with heating element, the inside of die holder is provided with heating element down, heating element and heating element are provided with a plurality of down.
By adopting the technical scheme, when a worker uses the die disclosed by the application, a metal plate to be processed is fixed on the lower die holder, then the upper die holder is pushed to move downwards through the punch press, so that the metal plate is extruded to generate plastic deformation, at the moment, the worker controls the punch press, so that the upper die holder is not separated from the lower die holder, the upper heating component and the lower heating component are opened, the upper die holder and the lower die holder are heated through the upper heating component and the lower heating component, so that the temperature of the metal plate between the upper die holder and the lower die holder is increased, the elasticity of the metal plate is reduced, the plasticity of the metal plate is improved, the rebound of the metal plate is reduced, and the processing precision of the metal plate is further improved.
Optionally, the structure of going up heating element and lower heating element is the same, go up the cooperation mode of heating element and upper die base and the cooperation mode of lower heating element and lower die base the same, be provided with a plurality of mounting grooves on the upper die base, go up the inside at the mounting groove of heating element detachable connection.
By adopting the technical scheme, the upper heating component and the lower heating component are arranged to be of the same structure, so that the structure of the die can be simplified while the heating effect of the upper heating component and the lower heating component is ensured, and the die is convenient for a worker to overhaul and maintain in the use process.
Optionally, go up heating element and including inserting the heating rod of establishing at the mounting groove inside, winding wire and the mount pad of fixed connection on the heating rod, the heating rod is provided with a plurality ofly, the heating rod is all perpendicular to mount pad, the mount pad can be dismantled the notch department of connection at the mounting groove.
Through adopting above-mentioned technical scheme, after the wire circular telegram, because electromagnetic induction, the heating rod can produce a large amount of heat to improve the temperature of last mould, the staff can take out the last heating element that sets up in the mounting groove inside through the mount pad, makes things convenient for the staff to overhaul and maintain heating element.
Optionally, all fixedly connected with heat insulating board on upper die base and the die holder, go up heating element and lower heating element and all set up in the heat insulating board one side of keeping away from the punch press.
Through adopting above-mentioned technical scheme, go up heating element and lower heating element and return at the in-process of work and produce a large amount of heat, the heat insulating board can reduce the heat on heating element and the lower heating element and to the fuselage transmission of punch press to the fuselage of protection punch press, can also reduce thermal waste simultaneously, improves thermal utilization ratio.
Optionally, including cooling mechanism, cooling mechanism includes the cooling module of setting on the punch press, the last cooling module of being connected with the upper die base and the lower cooling module of being connected with the die holder, go up cooling module and lower cooling module and all be connected with the cooling module through the pipeline, the inside pressure of cooling module is higher than the inside pressure of last cooling module and lower cooling module.
Through adopting above-mentioned technical scheme, after upper die base and die holder accomplish the panel beating punching press, the staff starts cooling body, and cooling body cools off upper die base, die holder and panel beating, makes the panel beating cool to the room temperature to reduce the thermal deformation that the panel beating produced, further improve the precision of panel beating processing.
Optionally, the structures of the upper cooling component and the lower cooling component are the same, and the matching mode of the upper cooling component and the upper die holder is the same as the matching mode of the lower cooling component and the lower die holder.
Optionally, the upper cooling component comprises a plurality of groups of heat absorption pipelines fixedly connected in the upper die holder, connecting pipes connected with the heat absorption pipelines and pressure relief valves arranged on the connecting pipes; the heat absorption pipeline is arranged in a bending mode in the upper die holder, and the connecting pipe is connected with the heat dissipation assembly.
Through adopting above-mentioned technical scheme, when the high pressure in the radiating component, room temperature gas flow into the heat absorption pipeline after the relief valve, the pressure reduces after the relief valve in the radiating component gas, and the volume expansion of gas to do work outward to the temperature reduces, and then makes the temperature of heat absorption pipeline reduce, thereby improves the cooling effect of updraught cooling piece.
Optionally, the heat dissipation assembly comprises a heat dissipation frame arranged at one side of the punching machine, a heat dissipation pipeline fixedly connected to the heat dissipation frame, a booster pump arranged on the heat dissipation pipeline and a fan fixedly connected to the heat dissipation frame; the heat dissipation pipeline is coiled on the heat dissipation frame, and the heat dissipation pipeline is connected with the connecting pipe in a tail-end mode to form a loop.
By adopting the technical scheme, when the high-temperature gas in the heat absorption pipeline is conveyed into the heat dissipation pipeline through the connecting pipe, the high-temperature gas is pressurized by the booster pump, then, when the high-temperature and high-pressure gas passes through the heat dissipation frame, the fan accelerates the nearby air flow speed, so that the heat dissipation on the heat dissipation pipeline is accelerated, the temperature of the gas in the heat dissipation pipeline is reduced, and then, the room-temperature and high-pressure gas is conveyed into the upper cooling assembly or the lower cooling assembly to work.
Optionally, the inside fixedly connected with of die holder is arranged in the groove, the one end of groove stretches out the die holder, the one end that the groove is located the die holder is inside is higher than the other end.
Through adopting above-mentioned technical scheme, at the in-process that carries out the panel beating punching press, the part that is sheared off on the panel beating falls in the row silo, and the row silo discharges the waste material that shears off.
Optionally, the lower heating assembly and the lower cooling assembly both avoid the discharge chute.
In summary, the present application includes at least one of the following beneficial technical effects:
1. when a worker uses the die, the metal plate to be processed is fixed on the lower die holder, then the upper die holder is pushed to move downwards through the punch press, so that the metal plate is extruded to generate plastic deformation, at the moment, the worker controls the punch press, so that the upper die holder is not separated from the lower die holder, the upper heating component and the lower heating component are opened, the upper die holder and the lower die holder are heated through the upper heating component and the lower heating component, so that the temperature of the metal plate between the upper die holder and the lower die holder is increased, the elasticity of the metal plate is reduced, the plasticity of the metal plate is improved, the rebound of the metal plate is reduced, and the processing precision of the metal plate is improved;
2. after the upper die holder and the lower die holder finish the stamping of the metal plate, a worker starts the cooling mechanism, and the cooling mechanism cools the upper die holder, the lower die holder and the metal plate to cool the metal plate to the room temperature, so that the thermal deformation of the metal plate is reduced, and the precision of the metal plate machining is further improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application.
FIG. 2 is another schematic view of the overall structure of an embodiment of the present application.
FIG. 3 is a schematic diagram of an upper heating assembly in accordance with an embodiment of the present application.
Fig. 4 is a schematic view of the cooling mechanism in the embodiment of the present application.
Reference numerals illustrate: 1. an upper die holder; 11. an upper heating assembly; 111. a heating rod; 112. a wire; 113. a mounting base; 12. a mounting groove; 2. a lower die holder; 21. a lower heating assembly; 22. a discharge chute; 3. the heat insulation board, 4, cooling mechanism; 41. a heat dissipation assembly; 411. a heat dissipation frame; 412. a heat dissipation pipe; 413. a booster pump; 414. a fan; 42. an upper cooling assembly; 421. a heat absorption pipe; 422. a connecting pipe; 423. a pressure release valve; 43. and a lower cooling assembly.
Detailed Description
The application is described in further detail below with reference to fig. 1-4.
The embodiment of the application discloses a car body sheet metal machining die.
Referring to fig. 1, a sheet metal working die for a vehicle body includes an upper die holder 1 mounted on a punching seat of a punching machine, a lower die holder 2 mounted on a work table of the punching machine, and a cooling mechanism 4 connected to both the upper die holder 1 and the lower die holder 2. An upper heating block 11 is installed inside the upper die holder 1, and a lower heating block 21 is installed inside the lower die holder 2.
When working the panel beating, the staff fixes the panel beating on die holder 2, afterwards, operation punch press drives upper die holder 1 and moves down, thereby accomplish the stamping operation to the panel beating, the staff is when upper die holder 1 and die holder 2 punch to the panel beating, start heating element 11 and lower heating element 21, upper heating element 11 and lower heating element 21 work generate heat, thereby improve the temperature of upper die holder 1 and die holder 2, and then improve the temperature of panel beating, thereby increase the plasticity of panel beating, reduce the resilience of panel beating, after the panel beating is finalized the design, the staff starts cooling body 4, reduce the temperature of upper die holder 1, die holder 2 and panel beating, thereby reduce the thermal deformation of panel beating, when the panel beating cools to room temperature, the staff is separating upper die holder 1 and die holder 2.
Referring to fig. 2, a discharge groove 22 is installed in the lower die holder 2, a discharge hole is formed in a side surface of the lower die holder 2, and one end of the discharge groove 22 extends out of the lower die holder 2 through the discharge hole. One end of the discharge groove 22 is positioned in the lower die holder 2, the other end of the discharge groove 22 is positioned outside the lower die holder 2, and one end of the discharge groove 22 positioned in the lower die holder 2 is higher than the other end.
When the upper die holder 1 is used for stamping metal plates, some waste materials fall into the lower die holder 2, and finally fall onto the discharge groove 22 after falling into the lower die holder 2, and due to the inclined arrangement of the discharge groove 22, the waste materials can be discharged from the discharge hole, so that accumulation of the waste materials in the lower die holder 2 is reduced, and the time for cleaning the waste materials by workers is shortened.
Referring to fig. 1 and 3, the upper heating assembly 11 and the lower heating assembly 21 are identical in structure, and the manner of cooperation between the upper heating assembly 11 and the upper die holder 1 is identical to the manner of cooperation between the lower heating assembly 21 and the lower die holder 2, and the cooperation between the upper die holder 1 and the upper heating assembly 11 is specifically described in this embodiment.
The upper die holder 1 is provided with a mounting groove 12 inside, the upper heating assembly 11 is mounted inside the mounting groove 12, and the upper heating assembly 11 comprises a mounting seat 113, a heating rod 111 welded on the mounting seat 113, and a wire 112 wound on the heating rod 111. The heating rod 111 is provided in plurality, and when the worker installs the heating assembly 11, he inserts the heating rod 111 into the inside of the installation groove 12, and then fixes the installation seat 113 at the notch of the installation groove 12 using bolts. When the worker turns on the upper heating assembly 11, the wire 112 is electrified, and the heating rod 111 rapidly generates heat of a conduction quantity due to electromagnetic induction, so that the temperature of the upper die holder 1 is increased, and the temperature of the metal plate is increased through heat transfer.
Referring to fig. 1 and 4, the cooling mechanism 4 includes an upper cooling module 42 connected to the upper die holder 1, a lower cooling module 4 connected to the lower die holder 2, and a heat dissipation module 41 provided on a side of the punch; the heat dissipation assembly 41 does not affect the normal operation of the punch press, and the heat dissipation assembly 41 is connected with the upper cooling assembly 42 and the lower cooling assembly 43. The mating relationship between the upper cooling assembly 42 and the upper die holder 1 and the mating relationship between the lower cooling assembly 43 and the lower die holder 2 are the same.
The upper cooling assembly 42 includes a heat absorbing pipe 421 installed inside the upper die holder 1, a connection pipe 422 connected to the heat absorbing pipe 421, and a pressure release valve 423 installed on the heat absorbing pipe 421. Both ends of the heat absorbing pipe 421 extend out of the upper die holder 1, and the pressure release valve 423 is located outside the upper die holder 1. The heat dissipating assembly 41 includes a heat dissipating frame 411 fixed to one side of the punching machine, a heat dissipating pipe 412 wound around the heat dissipating frame 411, and a booster pump 413 mounted on the heat dissipating pipe 412. The heat dissipation pipe 412 has both ends connected to connection pipes 422 at both ends of the heat absorption pipe 421, respectively, so that the heat dissipation pipe 412, the connection pipes 422 and the heat absorption pipe 421 form a closed loop, and the plurality of fans 414 are mounted on the heat dissipation frame 411.
When the worker starts the booster pump 413, the booster pump 413 drives the gas in the heat absorption pipe 421, the connection pipe 422, and the heat dissipation pipe 412 to flow, and when the gas passes through the booster pump 413, the booster pump 413 accelerates and compresses the gas to thereby increase the pressure of the gas in the heat dissipation pipe 412, and when the gas pressure in the heat dissipation pipe 412 reaches the set value of the pressure relief valve 423, the pressure relief valve 423 is opened, and the gas in the heat dissipation pipe 412 flows into the heat absorption pipe 421. While the air flows in the heat dissipation duct 412, the fan 414 on the heat dissipation frame 411 accelerates the flow of the air nearby, thereby accelerating the heat loss of the air in the heat dissipation duct 412. The heat absorbing pipe 421, the connecting pipe 422 and the heat dissipating pipe 412 are all flexible pipes, and the lifting of the upper die holder is not affected.
When the high-pressure and normal-temperature gas in the heat dissipation pipeline 412 passes through the pressure release valve 423, the pressure of the gas is reduced, the volume of the gas expands, the gas acts outwards, so that the temperature of the gas is reduced, when the gas flows in the heat absorption pipeline 421, the gas absorbs the heat of the upper die holder 1, then when passing through the booster pump 413 and the heat dissipation frame 411, the absorbed heat is transferred to the external environment, the gas continuously circulates in the cooling mechanism 4, the heat of the upper die holder 1 is continuously taken away, and the temperature of the upper die holder 1 is reduced, so that the temperature of a metal plate is reduced.
The implementation principle of the metal plate machining die for the automobile body provided by the embodiment of the application is as follows: when stamping the metal plate, a worker firstly fixes the metal plate to be processed on the lower die holder 2, and then operates the punch press to enable the upper die holder 1 to be close to the lower die holder 2, so that stamping processing is carried out on the metal plate. After the upper die holder 1 compresses the metal plate, the worker starts the upper heating component 11 and the lower heating component 21, the upper heating component 11 increases the temperature of the upper die holder 1, the lower heating component 21 increases the temperature of the lower die holder 2, and after the temperatures of the upper die holder 1 and the lower die holder 2 increase, the temperature of the metal plate also increases under the action of heat transfer.
Through the temperature that improves the panel beating, reduce the elasticity of panel beating, improve the plasticity of panel beating to reduce the resilience volume of panel beating, after the temperature of panel beating keeps at predetermined temperature one end time, the staff starts cooling body 4. The upper cooling mechanism 4 transfers the heat of the upper die holder 1 to the heat dissipation frame 411 to the environment, the lower cooling mechanism 4 transfers the heat of the lower die holder 2 to the heat dissipation frame 411 to the environment, so that the temperature of the upper die holder 1 and the lower die holder 2 is reduced, the temperature of metal plates is further reduced, and when the temperature of the metal plates is reduced to room temperature, workers separate the upper die holder 1 from the lower die holder 2.
The temperature of the metal plate is improved through the upper heating assembly 11 and the lower heating assembly 21, so that the plasticity of the metal plate is improved, the rebound of the metal plate is reduced, the temperature of the metal plate is reduced through the cooling mechanism 4, and the thermal deformation generated by the metal plate is reduced. The precision of sheet metal machining is improved through the cooperation of the upper heating assembly 11, the lower heating assembly 21 and the cooling mechanism 4.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.

Claims (6)

1. The utility model provides a automobile body panel beating mold processing which characterized in that: comprises an upper die holder (1) and a lower die holder (2) which are arranged on a punch press; an upper heating component (11) is arranged in the upper die holder (1), a lower heating component (21) is arranged in the lower die holder (2), and a plurality of upper heating components (11) and lower heating components (21) are arranged; the cooling mechanism (4) comprises a heat dissipation component (41) arranged on a punch press, an upper cooling component (42) connected with an upper die holder (1) and a lower cooling component (43) connected with a lower die holder (2), wherein the upper cooling component (42) and the lower cooling component (43) are connected with the heat dissipation component (41) through pipelines, and the pressure inside the heat dissipation component (41) is higher than the pressure inside the upper cooling component (42) and the lower cooling component (43); the upper cooling assembly (42) and the lower cooling assembly (43) are identical in structure, and the upper cooling assembly (42) and the upper die holder (1) are matched in the same way as the lower cooling assembly (43) and the lower die holder (2); the upper cooling assembly (42) comprises a plurality of groups of heat absorption pipelines (421) fixedly connected inside the upper die holder (1), connecting pipes (422) connected with the heat absorption pipelines (421) and pressure release valves (423) arranged on the connecting pipes (422); the heat absorption pipeline (421) is arranged in a bending mode in the upper die holder (1), and the connecting pipe (422) is connected with the heat dissipation component (41); the heat radiation assembly (41) comprises a heat radiation frame (411) arranged at one side of the punching machine, a heat radiation pipeline (412) fixedly connected to the heat radiation frame (411), a booster pump (413) arranged on the heat radiation pipeline (412) and a fan (414) fixedly connected to the heat radiation frame (411); the heat dissipation pipeline (412) is coiled on the heat dissipation frame (411), and the heat dissipation pipeline (412) is connected with the connecting pipe (422) in a tail-end mode to form a loop.
2. The vehicle body sheet metal working die of claim 1, wherein: the structure of the upper heating assembly (11) is the same as that of the lower heating assembly (21), the matching mode of the upper heating assembly (11) and the upper die holder (1) is the same as that of the lower heating assembly (21) and the lower die holder (2), a plurality of mounting grooves (12) are formed in the upper die holder (1), and the upper heating assembly (11) is detachably connected inside the mounting grooves (12).
3. The vehicle body sheet metal working die of claim 2, wherein: the upper heating assembly (11) comprises a heating rod (111) inserted into the mounting groove (12), a wire (112) wound on the heating rod (111) and a mounting seat (113) fixedly connected to the heating rod (111), wherein the heating rod (111) is provided with a plurality of heating rods, the heating rods (111) are perpendicular to the mounting seat (113), and the mounting seat (113) is detachably connected to the notch of the mounting groove (12).
4. A car body sheet metal working die as set forth in claim 3 wherein: the upper die holder (1) and the lower die holder (2) are fixedly connected with the heat insulation plate (3), and the upper heating component (11) and the lower heating component (21) are arranged on one side, far away from the punching machine, of the heat insulation plate (3).
5. The sheet metal working die for vehicle bodies according to any one of claims 1 to 4, characterized in that: the inside fixedly connected with of die holder (2) is arranged in silo (22), the one end of silo (22) stretches out die holder (2), the one end that silo (22) is located inside die holder (2) is higher than the other end.
6. The vehicle body sheet metal working die of claim 5, wherein: the lower heating component (21) and the lower cooling component (43) avoid the discharge groove (22).
CN202110826509.1A 2021-07-21 2021-07-21 Automobile body panel beating mold processing Active CN113523114B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110826509.1A CN113523114B (en) 2021-07-21 2021-07-21 Automobile body panel beating mold processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110826509.1A CN113523114B (en) 2021-07-21 2021-07-21 Automobile body panel beating mold processing

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CN113523114A CN113523114A (en) 2021-10-22
CN113523114B true CN113523114B (en) 2023-08-18

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Patentee before: SHANGHAI QIAN YUAN MOTOR BODY DIE Co.,Ltd.