CN113523099A - Punching forming system and method for housing of intelligent gas meter of Internet of things - Google Patents
Punching forming system and method for housing of intelligent gas meter of Internet of things Download PDFInfo
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- CN113523099A CN113523099A CN202010309820.4A CN202010309820A CN113523099A CN 113523099 A CN113523099 A CN 113523099A CN 202010309820 A CN202010309820 A CN 202010309820A CN 113523099 A CN113523099 A CN 113523099A
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- punch
- gas meter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/28—Perforating, i.e. punching holes in tubes or other hollow bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention discloses a punch forming system and a punch forming method for a housing of an intelligent gas meter of the Internet of things, which sequentially comprise a first trimming device, a second trimming device and a third trimming device, wherein the first trimming device is used for cutting a material plate into a size required by stretching; the stretching assembly is used for stamping the material plate and stretching the material plate into a shell; the second edge cutting device is used for cutting edges of the shell; the first side punching device is used for punching the side face of the shell; and the shaping device is used for shaping the shell. The invention aims to provide a punch forming system and a punch forming method for a housing of an intelligent gas meter of the Internet of things, which are used for solving the problems of low automation degree and low efficiency of the housing of the intelligent gas meter of the Internet of things in the prior art and achieving the purpose of full-automatic production and forming of the housing of the gas meter.
Description
Technical Field
The invention relates to the field of gas meter shell processing, in particular to a system and a method for punch forming of an intelligent gas meter shell of an internet of things.
Background
The gas meter shell is an important part for coating internal components of the gas meter and protecting the internal components. Along with the development of the technology, the intelligent gas meter of the material network gradually enters the sight of people, and the intelligent gas meter has the advantages of high automation degree, no need of manual meter reading and the like. In the prior art, the production process of the intelligent gas meter shell of the internet of things is complex, the automation degree is low, and a large amount of manual operation is needed in the production process, so that the production efficiency is low.
Disclosure of Invention
In order to solve the problems in the prior art, a system and a method for punch forming of the housing of the intelligent gas meter of the internet of things are provided, and automatic production and forming of the housing of the gas meter are achieved.
The invention is realized by the following technical scheme:
an Internet of things intelligent gas meter shell punch forming system sequentially comprises,
the first trimming device is used for cutting the material plate into a size required by stretching;
the stretching assembly comprises a plurality of sequentially distributed stretching devices and is used for stamping the material plates and stretching the material plates into the shell;
the second edge cutting device is used for cutting edges of the shell;
the first side punching device is used for punching the side face of the shell;
and the shaping device is used for shaping the shell.
Aiming at the problems of low automation degree and low efficiency of the production and forming of the intelligent gas meter shell of the Internet of things in the prior art, the system for punch forming the intelligent gas meter shell of the Internet of things can directly process a material plate into the gas meter shell, and obviously improves the production and processing efficiency. Specifically, the material plates are firstly cut by the first edge cutting device, and the continuous material plates are cut into the size required by stretching the shell, wherein the size is required to be larger than the total surface area of the gas meter shell to be formed. The flitch after first side cut device cutting still is flat, later carries out stamping forming to it through tensile subassembly, makes the flitch stretched into the shell form, dashes into the open frame column structure in one side with the flitch promptly to form the inner chamber of gas table shell. And then trimming the formed shell by a second trimming device to form the required size of the outer edge of the product. And then the side of the shell is punched by the first side punching device, so that the installation and the installation of the joint at the punching position in the later period are facilitated. And finally, shaping the whole size of the shell by a shaping device, and simultaneously realizing burr trimming. The semi-finished product is transmitted through the current arbitrary transmission mode between two adjacent stations in this application can, the flitch can obtain the final finished product of gas table shell after the effect of each station of this system in proper order, consequently this application degree of automation is high, is showing the production machining efficiency who has improved thing networking intelligent gas table. The drawing assembly comprises one or more drawing devices, and when the drawing devices are used, the defect of overlarge load in one-time drawing forming can be avoided, the drawing amount at each time is reduced, and the plate is gradually drawn into a required shell shape.
Further, the device also comprises a second side punching device positioned between the stretching assembly and the second edge cutting device, and the second side punching device is used for forming a pattern on the side face of the shell. This scheme is after accomplishing tensile, shell shaping, and the required pattern is gone out to shell side punching press through second side punching device, later reentrant second side cut device and cut edge. The pattern in this scheme select for use according to actual need correspond the drift can, if the user can set up arbitrary information such as trade mark, Logo, gas flow direction sign or model parameter at the shell side.
Further, the stretching assembly comprises a first stretching device, a second stretching device and a third stretching device which are sequentially distributed, and the first stretching device, the second stretching device and the third stretching device are respectively used for primary stretching, secondary stretching and final stretching. For the material net intelligent gas meter shell, the depth of the inner cavity of the material net intelligent gas meter shell is deep, and the traditional stamping mode is difficult to machine and form at one time. Consequently, the tensile module of this scheme has included three stretching device of group, at first stretches the flitch for the first time through first stretching device, and rethread second stretching device carries out the secondary and stretches, carries out final drawing through third stretching device at last.
Preferably, the depths of primary stretching, secondary stretching and final stretching are gradually increased until the final stretching depth reaches the depth required by the inner cavity of the gas meter shell. And the primary stretching, the secondary stretching and the final stretching are realized by using a stamping mode.
Furthermore, the first trimming device, the stretching assembly, the second trimming device, the first side punching device and the shaping device comprise upper dies and lower dies, and all the upper dies are lifted synchronously; the upper die comprises a female die, and the lower die comprises a male die matched with the corresponding upper die. All stations all use in this scheme to go up the mould and be the die, and the lower mould is the mode punching press of terrace die, and its opening end of shell of consequently output is down. And all the upper dies are lifted synchronously, so that all the stations act synchronously to form a production line operation mode, and after the action of each station is finished, the semi-finished shell is sequentially transmitted to the next station.
Furthermore, first side cut device, second side cut device all include the cutting edge that is located on the mould, are located the cushion cap on the lower mould, the cushion cap and the cutting edge phase-match that corresponds. The first edge cutting device and the second edge cutting device move downwards through the upper die, and edge cutting operation is carried out by the cutting edge. The bearing platform on the lower die is matched with the cutting edge on the upper die and used for bearing the cut material plate or the semi-finished product shell.
Furthermore, the upper die of the stretching assembly comprises a first female die, the lower die of the stretching assembly comprises a first male die, the first male die comprises a first lower die holder, a pressure plate and an ejector, the ejector is fixed on the first lower die holder, the pressure plate is sleeved outside the ejector, and the pressure plate is matched with the first lower die holder in a lifting manner; when the first female die descends, the pressure plate is pushed to move downwards. In this scheme, first die holder keeps motionless, and the pressure flitch can carry out elevating movement on it. When a flitch to be processed is placed on the material pressing plate, the first female die descends to push the flitch and the material pressing plate to move downwards, the ejector arranged on the first lower die base abuts against the middle part of the flitch, and the edge part of the flitch continues to descend along with the first female die and is punched to the periphery of the first male die, so that a shell structure with a downward opening end is formed.
Further, the inner surface of the first female die matched with the ejector is provided with a fillet; the middle part of the first female die is provided with a depressed area matched with the ejector, and the depressed area is provided with a fillet matched with the end face of the ejector. So that a clearance exists between the fillet of the inner surface of the depressed area and the ejector when the fillet is matched with the ejector, and the convenience in demoulding after stretching and forming is ensured.
Furthermore, the upper dies of the first side punching device and the second side punching device respectively comprise a second female die and a pushing piece; the lower dies of the first side punching device and the second side punching device respectively comprise a second lower die base, a second male die which is fixed on the second lower die base and matched with the second female die, a sliding block base which is fixed on the second lower die base and a sliding block which is connected to the sliding block base in a sliding way; a side punch is arranged on one side of the sliding block facing to the direction of the second male die; when the upper dies of the first side punching device and the second side punching device move downwards, the second female die is sleeved outside the corresponding second male die, and the pushing piece pushes the sliding block to slide towards the direction of the second male die. In order to ensure the consistency of the shell forming die table, in the prior art, punching dies distributed up and down are still used for construction at a side punching station, so that the preformed shell needs to be turned over before the side punching station by manpower or machinery, the side face of the preformed shell faces upwards, and the forming efficiency of the gas meter shell is seriously influenced in the process.
In the scheme, the first side punching device and the second side punching device are the upper die and the lower die which are distributed up and down, so that the consistency of the die table of the whole system can be ensured at first. The upper die comprises a second female die and a pushing piece, the second female die is used for being matched with a second male die on the lower die assembly, and the pushing piece is used for being matched with a sliding block on the lower die assembly. The sliding block slides on the sliding block seat, and the sliding block seat is fixed on the lower die seat. In the scheme, the side punch is arranged on the sliding block and faces the direction of the second male die. When the sliding block is pushed by the pushing piece to slide, the side punch can be driven to move towards the direction of the second male die. This scheme need not to overturn the shell of gas meter through manual work or mechanical system when using, makes it keep one step of tensile, cut edge back opening end form down, directly overlaps on the second terrace die in lower mould subassembly, later goes up mould subassembly and descends fast, makes the second die cover outside the shell, and the piece that pushes up simultaneously promotes the slider rapidly and slides to second terrace die place direction, drives the side drift instantaneous action in the shell side, can realize the side process of punching a hole. In addition, after the work is finished, the shell still keeps the shape that the opening end faces downwards, so that the shell can be directly taken out to carry out the next shaping operation without being turned over again for resetting. Therefore, compared with the prior art, in the process of machining and forming the gas meter shell, the primary side punching can omit twice overturning of the semi-finished product shell, so that the manual operation is obviously reduced, and the machining efficiency is improved.
Furthermore, a side punching clamping plate is arranged on one side of the sliding block in the direction of the second male die, and the side punching head is arranged on the side punching clamping plate; a plurality of through holes are formed in the side punching clamping plate, and a punch at one side penetrates through each through hole; a first elastic part matched with the corresponding side punch is further arranged in the through hole, and when the side punch moves towards the direction of the second male die, the first elastic part deforms; the resetting device resets the sliding block when the upper die assembly moves upwards and leaves the contact with the lower die assembly; the second male die comprises a main body part with a wedge-shaped side face and a male sliding block in sliding fit with the wedge-shaped side face of the main body part, and the male sliding block is opposite to the side punch; the retreating mechanism is used for driving the main body part to lift.
According to the scheme, the side punching clamping plate firstly provides an installation station for the side punching head, so that the side punching head is convenient to disassemble and stable in connection; secondly, the side punch is prevented from directly contacting the sliding block, so that the side punch clamping plate is used as a buffer piece between the side punch and the sliding block, and the phenomenon that the sliding block is easily deformed and damaged due to the fact that instantaneous large reaction force is directly acted on the sliding block when the side punch works is avoided. The through holes on the side punching clamping plates correspond to the side punching heads one by one, and an elastic part one is matched between each side punching head and the corresponding through hole. When the side punch moves towards the direction of the second male die, namely when the sliding block is pushed by the pushing piece to work, the elastic piece deforms. In the whole punching process, the elastic piece cannot reset and is always kept in a deformation state under the limitation of the pushing piece. After the punching operation is completed and the upper die assembly moves upwards, the limit of the pushing piece on the sliding block is removed, and the elastic piece I can also reset freely, so that the side punches can be driven to reset, and the sliding block is driven to reset synchronously.
After the side punching operation is finished, the upper die moves upwards, the second female die is separated from the shell, the pushing piece is separated from the sliding block, at the moment, the upper die is completely separated from the corresponding lower die, and the limitation on the processed shell in the longitudinal direction is also removed. And then the slide block is reset by a resetting device, namely the slide block slides to a station before the upper die assembly descends, and the side punch is synchronously reset in the process and is withdrawn from the punched side punch hole, so that the limitation on the outer side of the processed shell is removed. This step not only facilitates the removal of the housing for further operations, but also provides for the side piercing of the next housing. In addition, after the side punching operation is completed, the punched hole formed on the surface of the shell is slightly concave, and the second male die cannot be taken out automatically through machinery in the state. Therefore, the scheme is provided with the retreating structure, and the second male die is arranged to be of a split type structure. Namely, the second male die comprises a main body part and a male sliding block, and the male sliding block is positioned at one end of the second male die facing to the direction of the side punch. The main body portion of the second male die is provided with a wedge-shaped side surface for sliding fit with the male slider, and certainly, the male slider can slide on the wedge-shaped side surface. In the scheme, after the punching operation is completed and the sliding block and the side punch retreat and reset, the retreat mechanism drives the main body part to lift, so that the male sliding block can be folded inwards for a certain distance under the coordination of the wedge-shaped side surface, and the outer convex part of the just-formed punched hole is avoided, thereby facilitating the taking out of the shell through a mechanical arm or any other existing mode; after the shell is taken out, the main body part is driven to reset by the position withdrawing mechanism, and the male sliding block is synchronously driven to reset.
The punch forming method for the housing of the intelligent gas meter of the Internet of things comprises the following steps:
enabling the material plate to pass through a first trimming device, and cutting the material plate into a size required by stretching;
the cut material plate is stretched in a stamping mode through a stretching assembly, so that the material plate is stretched into a shell with a downward concave surface;
forming a pattern on the side surface of the shell in a stamping mode by enabling the shell to pass through a second side stamping device;
the shell passes through a second edge cutting device, and edge cutting is carried out on the shell to form the size required by the product;
punching the side surface of the shell in a punching mode through a first side punching device to form a connector mounting hole;
and finally shaping the shell by enabling the shell to pass through a shaping device.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. according to the system and the method for punch forming the housing of the intelligent gas meter of the Internet of things, the flitch is sequentially acted by each station of the system to obtain the final finished product of the housing of the gas meter, so that the automation degree of the system is extremely high, and the production and processing efficiency of the intelligent gas meter of the Internet of things is remarkably improved.
2. According to the system and the method for punch forming the housing of the intelligent gas meter of the Internet of things, when a material plate to be processed is placed on a material pressing plate, a first female die descends to push the material plate and the material pressing plate to move downwards, an ejector arranged on a first lower die base abuts against the middle part of the material plate, and the edge part of the material plate continues to descend along with the first female die and is punched to the periphery of a first male die, so that a housing structure with a downward opening end is formed.
3. According to the system and the method for punch forming of the housing of the intelligent gas meter based on the Internet of things, on the basis of ensuring the consistency of the die table of the whole forming system, the side punching process can be realized in a hole forming mode of the side face of the housing of the gas meter without turning the housing manually or mechanically; and after the side punching work is finished, the shell still keeps the shape that the open end faces downwards, so that the shell can be directly taken out for the next operation. Compared with the prior art, the method and the device can omit at least twice overturning of the semi-finished product in the process of machining and forming the gas meter shell, and obviously improve the machining efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a side view of an embodiment of the present invention;
FIG. 3 is a perspective view of a first slitting device according to an embodiment of the invention;
FIG. 4 is a schematic structural diagram of a first stretching apparatus according to an embodiment of the present invention;
FIG. 5 is a side view of a second trimming apparatus in accordance with an embodiment of the present invention;
FIG. 6 is a side view of a first side punch apparatus in an embodiment of the invention;
FIG. 7 is a top view of a second punch according to an embodiment of the present invention;
fig. 8 is a perspective view of a fairing in an embodiment of the invention.
Reference numbers and corresponding part names in the drawings:
1-a first trimming device, 2-a first drawing device, 3-a second drawing device, 4-a third drawing device, 5-a second side punching device, 6-a second trimming device, 7-a first side punching device, 8-a shaping device, 9-a cutting edge, 10-a bearing platform, 11-a first female die, 12-a first lower die holder, 13-a pressure plate, 14-an ejector, 15-a material plate, 101-a second female die, 102-an ejector, 201-a second lower die holder, 202-an inclined surface, 203-a slide holder, 204-a slide, 205-a side punch, 206-a side punch clamp, 209-a withdrawing mechanism, 210-a second male die, 2101-a main body part, 2102-a male slide.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
Example 1:
as shown in fig. 1 to 8, thing networking intelligent gas meter shell stamping forming system includes in proper order: a first trimming device 1 for cutting the material plate to a size required for stretching; the stretching assembly is used for stamping the material plate and stretching the material plate into a shell; the second edge cutting device 6 is used for cutting edges of the shell; the first side punching device 7 is used for punching the side face of the shell; and the shaping device 8 is used for shaping the shell. In the embodiment, the devices and the components are sequentially distributed to form a production line, and the material plates are processed by the devices and the components sequentially according to a specified sequence. The flitch or semi-finished shell is transferred among different stations of each device and component by the existing arbitrary transmission device. Preferably, the conveying device can use a conveyor belt, and each station is provided with a mechanical arm for taking and placing the semi-finished shells.
When the gas meter shell cutting device is used, the material plates are firstly cut through the first edge cutting device 1, and the continuous material plates are cut into the size required by stretching of the shell, wherein the size needs to be larger than the total surface area of the gas meter shell to be formed. The flitch after first side cut device 1 cutting still is flat, later carries out stamping forming to it through tensile subassembly, makes the flitch stretched into the shell form, dashes into the open frame column structure in one side with the flitch promptly to form the inner chamber of gas table shell. The formed shell is then trimmed by a second trimming device 6 to form the desired dimensions of the outer edge of the product. And then the side surface of the shell is punched by the first side punching device 7, so that the mounting of the joint at the punching position in the later period is facilitated. And finally, shaping the whole size of the shell through a shaping device 8, and simultaneously realizing burr trimming.
The stretching assembly in this embodiment may be one stretching device, or two or more stretching devices may be used. The concrete quantity of stretching device carries out adaptability setting according to the product model of different shells, type, size, even demands such as workshop overall arrangement, only need satisfy through behind the stretching device of one or more, with the flitch stretch for required shell size can.
Preferably, when a plurality of stretching devices are used, the defect that a single stretching device is overloaded due to one-time stretching forming can be avoided, the stretching amount is reduced each time, and the plate is gradually stretched into the required shell shape.
Example 2:
on the basis of the embodiment 1, the device further comprises a second side punching device 5 positioned between the stretching assembly and the second edge cutting device 6, and the second side punching device 5 is used for forming a pattern on the side surface of the shell. The stretching assembly comprises a first stretching device 2, a second stretching device 3 and a third stretching device 4 which are sequentially distributed, wherein the first stretching device 2, the second stretching device 3 and the third stretching device 4 are respectively used for primary stretching, secondary stretching and final stretching. The first trimming device 1, the stretching assembly, the second trimming device 6, the first side punching device 7 and the shaping device 8 comprise upper dies and lower dies, and all the upper dies are lifted synchronously; the upper die comprises a female die, and the lower die comprises a male die matched with the corresponding upper die.
In the present embodiment, the first stretching device 2, the second stretching device 3, and the third stretching device 4 are used for primary stretching, secondary stretching, and final stretching, respectively. The primary stretching drives the punch to integrally descend through the upper die, so that the punch is guided into a pore channel on the outer edge of the corresponding male die on the lower die in a clearance fit manner, and the material plate is initially punched into a shell shape; the action principle of secondary stretching and final stretching is the same as that of primary stretching, wherein the secondary stretching is used for processing a fillet, namely, the fillet of the shell after primary forming is reduced, and the tertiary stretching is used for deepening the stretching depth until the final stretching is completed to reach the depth size of the required shell.
Preferably, the first edge cutting device 1 and the second edge cutting device 6 each comprise a cutting edge 9 on the upper die and a bearing platform 10 on the lower die, and the bearing platforms 10 are matched with the corresponding cutting edges 9.
In the first edge cutting device 1 of this embodiment, as shown in fig. 3, the material plate 15 is placed on the bearing platform 10, the cutting edge 9 includes two arc-shaped structures, and the material plate required by each gas meter housing is formed by cutting twice through the two arc-shaped cutting edges 9. And the cutting edge 9 in the second edge cutting device 6 is a whole cutting edge, so that one-time edge cutting is realized.
The molding method of the embodiment includes: the material plate is cut into the size required by stretching by passing the material plate through a first edge cutting device 1; stretching the cut flitch through a stretching assembly to enable the flitch to be stretched into a shell; the shell passes through a second side punching device 5, and a Logo is formed by punching on the side face of the shell; the shell is trimmed through a second trimming device 6; the shell passes through a first side punching device 7 to punch the side face of the shell; the shell is finally shaped by passing the shell through a shaping device 8.
Example 3:
on the basis of any one of the above embodiments, the stretching assembly in this embodiment includes a first stretching device 2, a second stretching device 3, and a third stretching device 4; the three groups of stretching devices are composed of an upper die and a corresponding lower die, and the stamping depth of the stretching devices is gradually deepened.
Preferably, for each set of stretching devices, the following structure is adopted: the upper die comprises a first female die 11, the lower die of the stretching assembly comprises a first male die, the first male die comprises a first lower die holder 12, a pressure plate 13 and an ejector 14, the ejector 14 is fixed on the first lower die holder 12, the pressure plate 13 is sleeved outside the ejector 14, and the pressure plate 13 is matched with the first lower die holder 12 in a lifting manner; when the first concave die 11 descends, the pressure plate 13 is pushed to move downwards. The inner surface of the first female die 11 matched with the ejector 14 is provided with a fillet; a concave area matched with the ejector 14 is arranged in the first concave die 11, the ejector 14 passively enters the concave area when the first concave die 11 descends, and a round angle matched with the end face of the ejector 14 is arranged at the edge of the concave area.
As a more preferable embodiment, the way of vertically engaging the pressure plate 13 with the first lower die holder 12 is: a guide post 16 is fixed on the first lower die holder 12, and the top end of the guide post 16 movably penetrates through the pressure plate 13; the material pressing plate 13 is connected with the first lower die holder 12 through a plurality of supporting pieces 17, the top ends of the supporting pieces 17 are fixedly connected with the material pressing plate 13, and the bottom ends of the supporting pieces 17 movably penetrate through the first lower die holder 12.
The shaping device 8 in the embodiment also comprises an upper die and a lower die, wherein the upper die is provided with a female die, the lower die is provided with a male die, a semi-finished shell is buckled on the male die during use, and the upper die is downwards passed through the female die and sleeved outside the shell to realize final shaping deburring operation.
Example 4:
on the basis of any of the above embodiments, in this embodiment, the first side punching device 7 and the second side punching device 5 have the same structure, and are composed of an upper die and a lower die that are matched with each other. The upper die comprises a second concave die 101 and a pushing piece 102; the lower dies of the first side punching device 7 and the second side punching device 5 respectively comprise a second lower die holder 201, a second male die 210 which is fixed on the second lower die holder 201 and matched with the second female die 101, a slide block holder 203 fixed on the second lower die holder 201, and a slide block 204 connected to the slide block holder 203 in a sliding manner; a side punch 205 is arranged on one side of the slide block 204 in the direction of the second punch 210; when the upper dies of the first side punching device 7 and the second side punching device 5 move downwards, the second female die 101 is sleeved outside the corresponding second male die 210, and the pushing piece 102 pushes the sliding block 204 to slide towards the direction of the second male die 210. A side punch clamping plate 206 is arranged on one side of the slide block 204 in the direction of the second punch 210, and a side punch 205 is arranged on the side punch clamping plate 206; a plurality of through holes are formed in the side punching clamping plate 206, and a punch 205 at one side penetrates through each through hole; a first elastic part matched with the corresponding side punch 205 is further arranged in the through hole, and when the side punch 205 moves towards the direction of the second punch 210, the first elastic part deforms; the device also comprises a resetting device, and when the upper die assembly moves upwards and leaves the contact with the lower die assembly, the resetting device resets the sliding block 204; the second male die 210 comprises a main body part 2101 with a wedge-shaped side surface and a male slider 2102 in sliding fit with the wedge-shaped side surface of the main body part 2101, and the male slider 2102 is opposite to the side punch 205; the retreating mechanism 209 is for driving the main body 2101 to ascend and descend.
More preferred embodiments are:
the sliding block 204 comprises a slope 202, and the slope 202 is positioned below the pushing piece 102; the ramp 202 gradually moves away from the second punch 210 from top to bottom. The bottom of the pushing member 102 is provided with another inclined surface matched with the inclined surface 202 on the sliding block 204, and when the pushing member 102 moves downwards, the inclined surface at the bottom of the pushing member is attached to the inclined surface 202 on the sliding block 204, so that the sliding block 204 is stably pushed to slide along with the continuous downward movement of the pushing member 102.
Example 5:
in addition to embodiment 4, in the first side-punching device 7, two pushing members 102 and two slider holders 203 are provided; the two pushing parts 102 are symmetrically distributed on two sides of the second female die 101, the two sliding block seats 203 are symmetrically distributed on two sides of the lower die holder 201, the two sliding block seats 203 are respectively provided with a sliding block 204, and the two sliding blocks 204 correspond to the two pushing parts 102 one by one. In the two sliders 204 of the first side punching device 7, one slider 204 is provided with a side punching head 205 facing the direction of the second punch 210, and the other slider 204 is provided with a baffle 208 facing the direction of the second punch 210; and a second elastic element is connected between the baffle plate 208 and the adjacent sliding block 204.
In this embodiment, the second elastic member is connected between the baffle 208 and the adjacent slider 204. Through the second elastic piece, in a natural state, a gap is formed between the baffle plate 208 and the corresponding sliding block 204, so that elastic buffering is provided between the processed shell and the baffle plate, and hard contact between the baffle plate and the processed shell is avoided. The second elastic member is preferably a spring.
Preferably, the second side punching device 5 is identical in structure with the first side punching device 7, except that the punching head pattern and the stroke are different.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. An Internet of things intelligent gas meter shell punch forming system is characterized by sequentially comprising,
the first trimming device (1) is used for cutting the material plate into a size required by stretching;
the stretching assembly comprises a plurality of sequentially distributed stretching devices and is used for stamping the material plates and stretching the material plates into the shell;
the second edge cutting device (6) is used for cutting edges of the shell;
the first side punching device (7) is used for punching the side face of the shell;
and the shaping device (8) is used for shaping the shell.
2. The punch forming system for the housing of the internet of things intelligent gas meter, according to claim 1, further comprising a second side punching device (5) located between the stretching assembly and the second edge cutting device (6), wherein the second side punching device (5) is used for forming a pattern on the side face of the housing.
3. The stamping forming system for the housing of the internet of things intelligent gas meter, according to claim 1, wherein the stretching assembly comprises a first stretching device (2), a second stretching device (3) and a third stretching device (4) which are sequentially distributed, and the first stretching device (2), the second stretching device (3) and the third stretching device (4) are respectively used for primary stretching, secondary stretching and final stretching.
4. The punch forming system for the housing of the internet of things intelligent gas meter according to claim 1, wherein the first trimming device (1), the stretching assembly, the second trimming device (6), the first side punching device (7) and the shaping device (8) comprise an upper die and a lower die, and all the upper dies are lifted and lowered synchronously; the upper die comprises a female die, and the lower die comprises a male die matched with the corresponding upper die.
5. The punching forming system of the housing of the intelligent gas meter with the internet of things as claimed in claim 4, wherein the first edge cutting device (1) and the second edge cutting device (6) comprise a cutting edge (9) located on an upper die and a bearing platform (10) located on a lower die, and the bearing platform (10) is matched with the corresponding cutting edge (9).
6. The punch forming system for the housing of the internet of things intelligent gas meter, according to claim 4, wherein the upper die of the stretching assembly comprises a first female die (11), the lower die of the stretching assembly comprises a first male die, the first male die comprises a first lower die holder (12), a pressure plate (13) and an ejector (14), the ejector (14) is fixed on the first lower die holder (12), the pressure plate (13) is sleeved outside the ejector (14), and the pressure plate (13) is in lifting fit with the first lower die holder (12); when the first concave die (11) descends, the pressure plate (13) is pushed to move downwards.
7. The punch forming system for the housing of the internet of things intelligent gas meter, according to claim 6, wherein a round corner is arranged on the inner surface of the first concave die (11) matched with the ejector (14); the middle part of the first female die (11) is provided with a depressed area matched with the ejector (14), and the depressed area is provided with a round angle matched with the end face of the ejector (14).
8. The punch forming system for the housing of the internet of things intelligent gas meter, according to claim 2, wherein the upper dies of the first side punching device (7) and the second side punching device (5) comprise a second female die (101) and a pushing piece (102); the lower dies of the first side punching device (7) and the second side punching device (5) respectively comprise a second lower die holder (201), a second male die (210) which is fixed on the second lower die holder (201) and matched with the second female die (101), a sliding block holder (203) which is fixed on the second lower die holder (201), and a sliding block (204) which is connected to the sliding block holder (203) in a sliding manner; a side punch (205) is arranged on one side of the slide block (204) facing to the direction of the second punch (210); when the upper dies of the first side punching device (7) and the second side punching device (5) move downwards, the second female die (101) is sleeved outside the corresponding second male die (210), and the pushing piece (102) pushes the sliding block (204) to slide towards the direction of the second male die (210).
9. The punch forming system for the housing of the internet of things intelligent gas meter, as claimed in claim 8, wherein a side punch clamping plate (206) is arranged on one side of the sliding block (204) facing the direction of the second male die (210), and the side punch (205) is mounted on the side punch clamping plate (206); a plurality of through holes are formed in the side punching clamping plate (206), and a punch (205) at one side penetrates through each through hole; a first elastic part matched with the corresponding side punch (205) is further arranged in the through hole, and when the side punch (205) moves towards the direction of the second punch (210), the first elastic part deforms;
the device also comprises a resetting device, and when the upper die assembly moves upwards and leaves the contact with the lower die assembly, the resetting device resets the sliding block (204);
the second male die (210) comprises a main body part (2101) with a wedge-shaped side surface and a male slider (2102) in sliding fit with the wedge-shaped side surface of the main body part (2101), and the male slider (2102) is opposite to the side punch (205); the retreating mechanism (209) is used for driving the main body part (2101) to ascend and descend.
10. The utility model provides a stamping forming method of thing networking intelligence gas meter case which characterized in that includes:
the material plate is cut into the size required by stretching through a first trimming device (1);
the cut material plate is stretched in a stamping mode through a stretching assembly, so that the material plate is stretched into a shell with a downward concave surface;
passing the housing through a second side punching device (5) to form a pattern on the side surface of the housing by a punching mode;
the shell is trimmed through a second trimming device (6) to form the size required by the product;
the shell passes through a first side punching device (7), and the side face of the shell is punched in a punching mode to form a connector mounting hole;
the shell is finally shaped by passing the shell through a shaping device (8).
Priority Applications (1)
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CN202010309820.4A CN113523099A (en) | 2020-04-20 | 2020-04-20 | Punching forming system and method for housing of intelligent gas meter of Internet of things |
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CN202010309820.4A CN113523099A (en) | 2020-04-20 | 2020-04-20 | Punching forming system and method for housing of intelligent gas meter of Internet of things |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116921550A (en) * | 2023-09-19 | 2023-10-24 | 苏州军精鑫精密科技有限公司 | Inclined stamping device for part machining |
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2020
- 2020-04-20 CN CN202010309820.4A patent/CN113523099A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116921550A (en) * | 2023-09-19 | 2023-10-24 | 苏州军精鑫精密科技有限公司 | Inclined stamping device for part machining |
CN116921550B (en) * | 2023-09-19 | 2023-12-05 | 苏州军精鑫精密科技有限公司 | Inclined stamping device for part machining |
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