CN113522718A

CN113522718A - Iron walnut shell and kernel separation control device

Info

Publication number: CN113522718A
Application number: CN202110922538.8A
Authority: CN
Inventors: 芮珠明; 季正俊; 季鸿阳; 毛颖成
Original assignee: Lijiang Yongsheng Biantun Tastyle Health Park Co ltd
Current assignee: Lijiang Yongsheng Biantun Tastyle Health Park Co ltd
Priority date: 2021-08-12
Filing date: 2021-08-12
Publication date: 2021-10-22
Anticipated expiration: 2041-08-12
Also published as: CN113522718B

Abstract

In order to overcome the defects of the prior art, the invention provides a walnut shell and kernel separation control device which comprises a first vibrating screen, a horizontal rolling screen and a second vibrating screen which are sequentially arranged. A first screen mesh which is arranged downwards is arranged in the first vibrating screen. The horizontal type rolling screen comprises a cylindrical inner mesh screen which is obliquely and downwards arranged, and an outer mesh screen is sleeved outside the cylindrical inner mesh screen. The outer mesh is composed of two cylindrical first and second outer meshes. The second shaker includes: a second screen and a third screen which are arranged in parallel up and down and are inclined downwards. The screen material of the second vibrating screen is supplied to the oil press through a mixing pipe. The invention can realize effective shell and kernel separation of the walnut crushed product, and solves the problems of screen mesh blockage and material accumulation of an oil press at a feed inlet during shell and kernel separation of the walnut.

Description

Iron walnut shell and kernel separation control device

Technical Field

The invention belongs to the technical field of agricultural product processing, and particularly relates to a shell and kernel separation control device for juglans sigillata.

Background

The juglans sigillata belongs to Juglandaceae. Deciduous trees with a height of 10-30 m and a life of more than hundreds of years are distributed in the southwest of China. The shells of the fruits are hard and thick, sink when meeting water, and can make a golden stone sound when colliding with each other, so that one large-sized and fancy walnut can be selected as a character to play, and various attractive and durable artworks can be manufactured. The fruit has high oil content, and is also an important raw material crop for extracting oil.

The existing juglans sigillata oil pressing technology generally selects pure walnut kernels to press oil, but the following problems often occur in the oil pressing process: 1. the empty problem of material jam screen cloth often appears, on the one hand needs to shut down the clearance, influences production efficiency, and on the other hand leads to the walnut meat material adhesion that a large amount of need of extracting oil to not isolated on the walnut shell to the year walnut shell gets into the discarded object feed bin, and the material is extravagant very big, gets into 80% of the not enough theoretical material of material in the stage of extracting oil. 2. The smooth thorax phenomenon of oil press appears easily behind the pure walnut-meat that separates entering oil press, and this has lead to the oil press enterprise to have to shut down the oil press frequently and unscheduled will, clear up the material in the oil press, has seriously influenced production efficiency. Due to the existing problems, although the oil content of the juglans sigillata is far higher than that of the crisp walnut, the oil extraction cost of the juglans sigillata is higher than that of the crisp walnut in the prior art, and the development of oil extraction enterprises is not facilitated.

Disclosure of Invention

In order to solve the problems in the prior art, the invention provides a walnut shell and kernel separation control device which comprises a first vibrating screen, a horizontal rolling screen and a second vibrating screen which are sequentially arranged.

Furthermore, a first screen mesh which is arranged downwards is arranged in the first vibrating screen, the screen mesh diameter of the first screen mesh is K1, and the lower end of the first screen mesh faces the horizontal rolling screen. The part of the first vibrating screen above the first screen is communicated with the discharge end of the crusher through a feed pipe, and the bottom end of the lower part of the first vibrating screen is communicated with the first conveying device. The first vibrating screen is positioned at the bottom end of the first screen and is communicated with the feed port end of the horizontal rolling screen through a second conveying device.

Further, the horizontal type rolling screen comprises a cylindrical inner screen which is arranged obliquely downwards. The screen mesh aperture of cylinder inner mesh screen is K2, and its top feed inlet end communicates with the second conveyer, and bottom discharge gate end passes through third conveyer and waste bin intercommunication. The outer mesh screen is sleeved outside the cylindrical inner mesh screen. The outer mesh screen is composed of two cylindrical first outer mesh screens with the mesh opening size of K3 and a second outer mesh screen with the mesh opening size of K4. The horizontal rolling screen is provided with a first collector for collecting screen falling objects of the inner screen and the outer screen and a second collector for collecting screening objects between the inner screen and the outer screen. The discharge end of the first collector is communicated with the first conveying device, and the discharge end of the second collector is communicated with the second vibrating screen through the first lifting machine. And the discharge end of the first conveying device is communicated with the second vibrating screen through a second lifting machine.

Further, the second shaker includes: a second screen and a third screen which are arranged in parallel up and down and are inclined downwards. The aperture of the second screen is K5, and the aperture of the third screen is K6. The screen material of the second vibrating screen is supplied to the oil press through a mixing pipe.

Furthermore, the outer part of the outer screen is respectively provided with at least 2 symmetrically arranged air blowers. The air outlet of the air blower faces the inner mesh screen from the upper side and the lower side of the outer mesh screen, and the vertical line in the center of the air outlet is 60-80 degrees to the surface of the outer mesh screen.

Furthermore, two ends of the inner screen mesh part of the inner mesh screen are respectively provided with a first groove along the outer wall. The bottom surfaces of the two first grooves are provided with toothed belts, one first groove is in toothed connection with at least one group of first fixed gears arranged up and down, and the other first groove is in toothed connection with the first fixed gears and the first driving gear which are symmetrically arranged. The first driving gear is in driving connection with the first speed reducer.

Furthermore, the opposite ends of the first outer mesh screen and the second outer mesh screen of the outer mesh screen are respectively provided with a second groove along the outer wall. The bottom surfaces of the two second grooves are provided with toothed belts, one of the second grooves is in toothed connection with at least one group of second fixed gears which are arranged up and down, and the other second groove is in toothed connection with the second fixed gears and the second driving gear which are symmetrically arranged. And the second driving gear is in driving connection with a second speed reducer.

Further, the speed of the inner screen when the inner screen is driven to rotate by the first speed reducer is S1, and the speed of the outer screen when the outer screen is driven to rotate by the second speed reducer is S2. The inner mesh screen and the outer mesh screen rotate reversely, S1 is K1 is S2, and the value range of K1 is as follows: 0.87-0.92. The value range of S1 is 680-720 r/min.

Further, the units of K1, K2, K3, K4, K5 and K6 are all mm, and satisfy:

K1＝5-8。

k2 ═ K1+ ln (S1) -lg (S2). Wherein S1 and S2 both take numerical parts and the unit is r/min.

K3 ═ K1+ lg (S2) -ln (S1). Wherein S1 and S2 both take numerical parts and the unit is r/min.

K4＝K1。

K5＝K1-2。

K6＝K1-3。

Furthermore, be equipped with first inlet pipe above the second screen cloth, third screen cloth top is equipped with the second inlet pipe. First inlet pipe is through gentle system sleeve and the discharge end intercommunication of first drawing machine, the second inlet pipe is through gentle system sleeve and the discharge end intercommunication of second drawing machine. The bottom end of the second screen is communicated with the mixing pipe through a first material guide plate and a first weighing conveyer belt. And the bottom end of the third screen is communicated with the first material controller A through a second material guide plate and a fifth conveying device. And a third collector for collecting the screen falling objects is arranged below the third screen, and the discharge end of the third collector is communicated with the second material controller B through a sixth conveying device. And one discharge end of the first material controller A and one discharge end of the second material controller B are respectively communicated with the mixing pipe close to the discharge end of the first weighing conveyer belt, and the other discharge end of the first material controller A and the second material controller B are respectively communicated with a waste collector. And a screw mixing mechanism is arranged in the mixing pipe.

Furthermore, a first baffle is arranged at the top end of the second screen, and a second baffle is arranged at the top end of the third screen. First inlet pipe lateral wall is fixed with first baffle, and the discharge gate is located first baffle top below. The second feeding pipe side wall is fixed with the second baffle, and the discharge hole is located below the top end of the second baffle.

Further, the first material controller a and the second material controller B have the same mechanism, including: a hollow material compartment. And the top end of the material cabin is communicated with the discharge end of the sixth conveying device or the fifth conveying device. The bottom of the material cabin is provided with an inclined surface which inclines downwards, and the lower end of the inclined surface faces the mixing pipe. The material cabin is provided with a discharge hole at the lower end of the inclined plane, and a first electromagnetic valve is arranged at the discharge hole. And the discharge end of the first electromagnetic valve is communicated with the second weighing conveyer belt. And a material cabin discharge pipe communicated with a waste collector is arranged at the high end of the inclined plane of the material cabin. And a second electromagnetic valve is arranged on the material discharging pipe of the material cabin.

Furthermore, a laser grating sensor is arranged at the position, close to the material cabin, of the sixth conveying device or the fifth conveying device. And the grating surface of the laser grating sensor is a cross section at a position corresponding to the sixth conveying device or the fifth conveying device. And the signal output end of the laser grating sensor is in signal connection with the signal input end of the microprocessor. And the signal output end of the microprocessor is in signal connection with the control signal input end of the second electromagnetic valve. And when the microprocessor receives a grating full-shielding signal continuously sent by the laser grating sensor, the microprocessor controls the second electromagnetic valve to be opened for a preset time.

Furthermore, two electric push rods are symmetrically arranged outside the material cabin. And the control signal input end of the electric push rod is connected with the signal of the microprocessor. At this time, when the microprocessor receives a grating full-shielding signal continuously sent by the laser grating sensor, the following control and judgment are carried out:

s1, controlling two electric push rods to perform rapid synchronous reverse reciprocating motion for preset time.

And S2, if the grating full-shielding signal sent by the laser grating sensor disappears, the step S4 is carried out. If the grating full-shading signal emitted by the laser grating sensor does not disappear, the process proceeds to step S3.

And S3, controlling the second electromagnetic valve to be opened for a preset time, and then entering the step S4.

And S4, terminating.

Further, the signal output ends of the first weighing conveyer belt, the second weighing conveyer belt A of the first material controller A and the second weighing conveyer belt B of the second material controller B are respectively in signal connection with the signal input end of the controller. And the signal output end of the controller is respectively in signal connection with the signal input ends of the second electromagnetic valve A of the first material controller A and the second electromagnetic valve B of the second material controller B. The controller receives the weighing mass signals and the transmission speed signals sent by the first weighing conveyer belt, the second weighing conveyer belt A and the second weighing conveyer belt B, and calculates to obtain the total mass Y1 of the transported materials in unit time input to the mixing pipe by the first weighing conveyer belt, the total mass Y2 of the transported materials in unit time input to the mixing pipe by the second weighing conveyer belt A and the total mass Y3 of the transported materials in unit time input to the mixing pipe by the second weighing conveyer belt B. The controller controls the opening and closing of the second weighing conveyer belt A and the second weighing conveyer belt B and the opening and closing of the second electromagnetic valve A and the second electromagnetic valve B to control Y2 to E1 to Y1 and Y3 to E2 to Y1, wherein the value of E1 is 0.7-0.8, and the value of E2 is 0.1-0.2.

The invention has at least one of the following advantages:

1. the method can realize effective shell and kernel separation of the walnut crushed product, and avoid waste of oil pressing materials caused by the fact that walnut kernels are adhered to walnut shells and are discarded.

2. The invention effectively solves the problem of screen hole blockage during the separation of the shell and the kernel of the juglans sigillata, effectively realizes continuous separation during the production period, and obviously reduces the maintenance times of separation equipment, thereby improving the production efficiency and reducing the production cost.

3. According to the invention, the walnut kernel separation product with a certain granularity and quality is mixed with walnut kernels and then fed into the oil press, so that the problem of smoldering of the oil press can be effectively solved.

Drawings

Fig. 1 is a schematic structural view of the walnut shell and kernel separation control device of the present invention.

Fig. 2 is a schematic structural view of a screening part of the horizontal type rolling screen.

Fig. 3 is a schematic view showing the constitution of the inner and outer screens of the present invention.

Fig. 4 is a schematic structural view of a screening portion of the second vibrating screen of the present invention.

Fig. 5 is a schematic structural diagram of the material controller according to the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Example 1

A walnut shell and kernel separation control device is shown in figure 1 and comprises a first vibrating screen 1, a horizontal rolling screen 2 and a second vibrating screen 3 which are sequentially arranged.

A first screen mesh 101 which is arranged downwards is arranged in the first vibrating screen 1, the screen mesh diameter of the first screen mesh 101 is K1, and the lower end of the first screen mesh faces the horizontal rolling screen 2. The part of the first vibrating screen 1 above the first screen mesh 101 is communicated with the discharge end of the crusher through a feeding pipe 101, and the bottom end of the lower part is communicated with the first conveying device 4. The first vibrating screen 1 is positioned at the bottom end of the first screen cloth 101 and is communicated with the feed inlet end of the horizontal rolling screen 2 through a second conveying device 5.

As shown in fig. 2, the horizontal type rolling screen 2 includes a cylindrical inner mesh screen 201 disposed obliquely downward. The screen mesh aperture of cylinder inner mesh screen 201 is K2, and its top feed inlet end communicates with second conveyer 5, and bottom discharge outlet end communicates with the abandonment material storehouse through third conveyer 6. The cylindrical inner mesh screen 201 is externally sleeved with an outer mesh screen 202. The outer screen 202 is composed of two cylindrical first outer screens 2021 having a screen aperture of K3 and a second outer screen 2022 having a screen aperture of K4. The horizontal type rolling screen 2 is provided with a first collector 204 for collecting the screen falling objects of the inner screen 201 and the outer screen 202 and a second collector 205 for collecting the screen objects between the inner screen 201 and the outer screen 202. The discharge end of the first collector 204 is communicated with the first transportation device 4, and the discharge end of the second collector 205 is communicated with the second vibrating screen 3 through the first lifting machine 7. And the discharge end of the first conveying device 4 is communicated with the second vibrating screen 3 through a second lifting machine 8.

The second vibrating screen 3 includes: a second screen 304 and a third screen 305 arranged in parallel up and down and inclined downwards. The second screen 304 has a hole size of K5, and the third screen 305 has a hole size of K6. The screen of the second vibrating screen 3 is supplied to the oil press through a mixing pipe 10.

At this moment, the crushed juglans sigillata materials are firstly screened by the first vibrating screen 101 in the first vibrating screen 1, the materials on the screen partially enter the horizontal rolling screen 2, and the screened materials enter the first conveying device 4. The material fraction is then screened a second time in the horizontal roller screen 2, first between the top of the inner screen 201 and the first outer screen 2021, and the screen material falls through the first collector 204 into the first conveyor 4. Then, the third screening is completed between the inner mesh screen 201 and the first outer mesh screen 2021, the screened material between the inner mesh screen 201 and the first outer mesh screen 2021 enters the first lifting machine 7 through the second collector 205, and the screened material enters the first transportation device 4 through the first collector 204. Finally, the fourth screening is performed between the inner mesh 201 and the second outer mesh 2022, and the screened material between the inner mesh 201 and the second outer mesh 2022 enters the first drawing machine 7 through the second collector 205, and the screen fall enters the first conveyor 4 through the first collector 204. Finally, the materials remained in the inner mesh screen 201 are transported to a waste material bin through the third transporting device 6. Through the screening of the device, the vast majority of materials transported to the waste material bin by the third transporting device 6 are iron walnut shells, and the oil pressing materials obtained through screening are more than 90% of theoretical materials.

Example 2

As shown in fig. 3, in the walnut shell and kernel separation control device in

embodiment

1, 2 symmetrically arranged blowers 206 are respectively arranged outside the outer mesh screen 202. The air outlet of the blower 206 faces the inner screen 201 from the upper and lower sides of the outer screen 202, and the perpendicular line of the center of the air outlet is 60-80 degrees, preferably 75 degrees, with the surface of the outer screen 202. The applicant finds that due to the viscosity of the walnut kernel, the screen of the horizontal rolling screen 2 is most prone to screen blockage in the walnut shell and kernel separation process. With this arrangement, on the one hand, the material clogged at the mesh openings of the screen of the horizontal type rolling screen 2 can be blown into the screen by the air flow blown from the air blower 206, thereby solving the problem of clogging of the screen. On the other hand, because the viscidity of the walnut kernel can lead to adopting the roll screen alone and can not separating the shell benevolence of the walnut completely, have some walnut kernels to adhere on the shell to by the transport of third conveyer 6 to abandonment material storehouse, lead to appearing the material extravagant. The air blower 206 designed by adopting the specific combination form and the position and orientation of the air outlet of the invention enables the airflow entering the horizontal rolling screen 2 to be in a vortex shape, thereby driving the apocarya to continuously roll with high strength, further separating the walnut kernels adhered to the shell, further improving the efficiency of separating the apocarya shells and kernels, and avoiding the walnut kernels from being brought into a waste material bin by the walnut shells to cause waste.

Example 3

As shown in fig. 2, in the walnut shell and kernel separation control device in embodiment 2, two ends of an inner screen portion 2011 of the inner screen 201 are respectively provided with a first groove 2012 along an outer wall. The bottom surfaces of the two first grooves 2012 are provided with toothed belts, one first groove 2012 is in toothed connection with one or two groups or other designed number of first fixed gears 2013 arranged up and down, and the other first groove 2012 is in toothed connection with the first fixed gears 2013 and the first driving gear 2014 symmetrically arranged. The first driving gear 2014 is in driving connection with a first speed reducer 2015.

The opposite ends of the first outer mesh 2021 and the second outer mesh 2022 of the outer mesh 202 are respectively provided with a second groove 2023 along the outer wall. The bottom surfaces of the two second grooves 2023 are provided with a toothed belt, one of the second grooves 2023 is in toothed connection with one or two groups or other designed number of second fixed gears 2024 arranged up and down, and the other second groove 2023 is in toothed connection with the second fixed gears 2024 and the second driving gear 2025 which are symmetrically arranged. The second driving gear 2025 is in driving connection with a second speed reducer 2026.

The speed of the inner screen 201 when driven to rotate by the first speed reducer 2015 is S1, and the speed of the outer screen 202 when driven to rotate by the second speed reducer 2026 is S2. The inner mesh screen 201 and the outer mesh screen 202 rotate in opposite directions, and satisfy S1-K1-S2, and the value range of K1 is: 0.87-0.92. The value range of S1 is 680-720 r/min.

The units of K1, K2, K3, K4, K5 and K6 are all mm, and satisfy that:

K1＝5-8。

K4＝K1。

K5＝K1-2。

K6＝K1-3。

The shell and kernel separation promotion effect of vortex airflow cannot be well played by adopting the rolling sieve which is designed conventionally and rotates in the same direction and at the same speed and combining the design of the air blower in the embodiment 2. Therefore, through research, the applicant improves the horizontal rolling screen 2 which is provided with the inner mesh screen 201 and the outer mesh screen 202 which rotate in the reverse direction and have a certain speed difference, effectively improves the shell and kernel separation efficiency of the juglans sigillata, and improves the walnut kernel separation amount of the juglans sigillata to more than 95%.

In addition, when the crisp walnut extracts oil, often only need to break to the walnut-meat of certain mesh number can accomplish and extract oil, but if the walnut-meat adopted the walnut-meat to extract oil completely, it is very easy to appear that the material piles up at the oil press feed inlet and does not get into the mechanism part that extracts oil to lead to the condition that oil press operating condition is relatively poor, even is down. Therefore, the applicant designs a shell and kernel separating device with a unique screening mechanism and a specific screen mesh aperture in particular to obtain walnut kernels and walnut shell material components with required specific particle sizes, so that the pecan oil pressing materials in a specific combination form can be obtained, and continuous oil pressing of the oil press on the pecan oil pressing materials is realized.

Example 4

In the walnut shell and kernel separation control device as shown in example 1, as shown in fig. 4, a first feeding pipe 301 is disposed above the second screen 304, and a second feeding pipe 302 is disposed above the third screen 305. First inlet pipe 301 is through the discharge end intercommunication of gentle system sleeve 303 with first drawing machine 7, second inlet pipe 302 is through the discharge end intercommunication of gentle system sleeve 303 with second drawing machine 8. The bottom end of the second screen 304 is communicated with the mixing pipe 10 through a first guide plate 3081 and a first weighing conveyer 3071. The bottom end of the third screen 305 is communicated with the first material controller 9-a through the second material guide plate 3082 and the fifth transportation device 3072. A third collector 3083 for collecting the sifted materials is arranged below the third screen 305, and the discharge end of the third collector 3083 is communicated with the second material controller 9-B through a sixth conveying device 3073. One discharging end of the first material controller 9-A and one discharging end of the second material controller 9-B are respectively communicated with the mixing pipe 10 close to the discharging end of the first weighing conveyer belt 3071, and the other discharging ends are respectively communicated with a waste collector. A screw mixing mechanism is arranged in the mixing pipe 10.

Adopt the device can carry out the screening for the third time to the material of first reciprocating sieve 1 and horizontal rolling sieve 2 screening, obtain the required each component part of hickory nut material that extracts oil.

Example 5

As shown in fig. 4, the first baffle 306 is disposed at the top end of the second screen 304, and the second baffle 309 is disposed at the top end of the third screen 305. The side wall of the first feeding pipe 301 is fixed with the first baffle 306, and the discharge hole is positioned below the top end of the first baffle 306. The lateral wall of the second feeding pipe 302 is fixed with the second baffle 309, and the discharge hole is located below the top end of the second baffle 309. This design can avoid the screening material to fall into the below from the screen cloth top, leads to the unnecessary material to collect the mistake, influences the quality that the hickory nut pressed oil material.

Example 6

As shown in fig. 5, the first material controller 9-a and the second material controller 9-B have the same mechanism, and include: a hollow material chamber 901. The top end of the material chamber 901 is communicated with the discharge end of the sixth transportation device 3073 or the fifth transportation device 3072. The bottom of the material chamber 901 is provided with an inclined plane 902 which inclines downwards, and the lower end of the inclined plane 902 faces the mixing pipe 10. The material chamber 901 is provided with a discharge hole at the lower end of the inclined plane 902, and a first electromagnetic valve 911 is arranged at the discharge hole. The discharge end of the first solenoid valve 911 is in communication with a second weighing conveyer 903. The material chamber 901 is provided with a material chamber outlet pipe 906 communicated with a waste collector at the high end of the inclined plane 902. A second electromagnetic valve 907 is arranged on the material cabin discharging pipe 906.

The signal output ends of the first weighing conveyer belt 3071, the second weighing conveyer belt 903-A of the first material controller 9-A and the second weighing conveyer belt 903-B of the second material controller 9-B are respectively in signal connection with the signal input ends of the controllers. The signal output end of the controller is respectively in signal connection with the signal input ends of the second electromagnetic valve 907-A of the first material controller 9-A and the second electromagnetic valve 907-B of the second material controller 9-B. The controller receives the weighing mass signals and the transmission speed signals sent by the first weighing conveyer belt 3071, the second weighing conveyer belt 903-A and the second weighing conveyer belt 903-B, and calculates to obtain the total mass Y1 of the transported materials per unit time input to the mixing pipe 10 by the first weighing conveyer belt 3071, the total mass Y2 of the transported materials per unit time input to the mixing pipe 10 by the second weighing conveyer belt 903-A and the total mass Y3 of the transported materials per unit time input to the mixing pipe 10 by the second weighing conveyer belt 903-B. The controller controls the opening and closing of the second weighing conveyer belt 903-A, the second weighing conveyer belt 903-B, the second electromagnetic valve 907-A and the second electromagnetic valve 907-B to control Y2 to be E1 to be Y1 and Y3 to be E2 to be Y1, wherein the value of E1 is 0.7-0.8, and the value of E2 is 0.1-0.2.

The research of the applicant finds that the walnut and the walnut have obvious technical difference when oil is pressed, and the existing walnut oil pressing process is adopted, so that the oil press can be seriously blocked by adopting pure walnut kernels, and the oil press is usually stopped to clean materials when the oil press is started and the oil press is not enough for 20% of the continuous working time of the oil press design. Therefore, the applicant proposes the method of tertiary screening of the invention, selects specific components and compositions through tertiary screening, and combines a material controller to mix the compositions in a specific mass ratio to form the oil-pressing material. Through practice, the continuous oil pressing of the juglans sigillata can be realized by adopting the oil pressing materials with specific components and specific mass proportions, the full-load operation of an oil press can be realized, and the shutdown cleaning time interval is longer than the theoretical design time interval of the oil press.

Example 7

As shown in fig. 5, the sixth transportation device 3073 or the fifth transportation device 3072 is provided with a laser grating sensor 908 near the material chamber 901, in the hickory nut shell and kernel separation control device in embodiment 6. The grating surface of the laser grating sensor 908 is a cross section of the corresponding position of the sixth transportation device 3073 or the fifth transportation device 3072. The signal output end of the laser grating sensor 908 is in signal connection with the signal input end of the microprocessor 11. The signal output end of the microprocessor 11 is in signal connection with the control signal input end of the second electromagnetic valve 907. When the microprocessor 11 receives the grating full-shading signal continuously sent by the laser grating sensor 908, it controls the second electromagnetic valve 907 to open for a preset time.

The design is mainly used for monitoring the loading amount of materials in the material cabin 901, and when the material cabin 901 is fully loaded, the grating surface of the laser grating sensor 908 is blocked, so that a grating full-shielding signal continuously emitted by the laser grating sensor 908 is caused. At this time, the microprocessor 11 controls the second solenoid 907 to open for a predetermined time to release the excessive materials in the material chamber 901 to the waste collector.

Example 8

As shown in fig. 5, two electric push rods 910 are symmetrically disposed outside the material chamber 901 of the hickory nut shell and kernel separation control device in embodiment 7. The control signal input end of the electric push rod 910 is connected with the signal of the microprocessor 11. At this time, when the microprocessor 11 receives the grating full-shading signal continuously sent by the laser grating sensor 908, the following control and judgment are performed:

s1, controlling the two electric push rods 910 to perform rapid synchronous reverse reciprocating motion for a preset time.

S2, if the grating full-shielding signal sent by the laser grating sensor 908 disappears, the step S4 is proceeded. If the grating complete-masking signal from the laser grating sensor 908 does not disappear, the process proceeds to step S3.

And S3, controlling the second electromagnetic valve 907 to open for a preset time, and then entering the step S4.

And S4, terminating.

Since the material is fed into the material chamber 901 from the discharging end of the sixth transporting device 3073 or the fifth transporting device 3072, the material is easily formed into a pyramid shape in the material chamber 901 below the discharging end of the sixth transporting device 3073 or the fifth transporting device 3072, and at this time, when the tip of the pyramid enters the sixth transporting device 3073 or the fifth transporting device 3072, the grating full-shielding signal continuously emitted by the laser grating sensor 908 is also caused. However, the material compartment 901 does not necessarily reach the full load standard, and the dumping of the material may result in unnecessary waste of the material. By adopting the arrangement, when the grating full-shielding signal continuously sent by the laser grating sensor 908 is triggered for the first time, the pyramid-shaped material stacking structure is destroyed by firstly shaking the material cabin 901 from left to right, so that the pyramid-shaped material stacking structure tends to be tiled under the action of inertia, and unnecessary material waste is avoided.

It is to be noted and understood that various modifications and improvements can be made to the invention described in detail above without departing from the spirit and scope of the invention as claimed. Accordingly, the scope of the claimed subject matter is not limited by any of the specific exemplary teachings provided.

Claims

1. A walnut shell and kernel separation control device is characterized by comprising a first vibrating screen (1), a horizontal rolling screen (2) and a second vibrating screen (3) which are sequentially arranged;

a first screen (101) which is arranged downwards is arranged in the first vibrating screen (1), the screen hole diameter of the first screen (101) is K1, and the lower end of the first screen faces the horizontal rolling screen (2); the part of the first vibrating screen (1) above the first screen (101) is communicated with the discharge end of the crusher through a feed pipe (101), and the bottom end of the lower part of the first vibrating screen is communicated with a first conveying device (4); the first vibrating screen (1) is positioned at the bottom end of the first screen (101) and is communicated with the feed port end of the horizontal rolling screen (2) through a second conveying device (5);

the horizontal type rolling screen (2) comprises a cylindrical inner screen (201) which is arranged obliquely downwards; the mesh opening of the cylindrical inner mesh screen (201) is K2, the feeding port end at the top end of the cylindrical inner mesh screen is communicated with a second conveying device (5), and the discharging port end at the bottom end of the cylindrical inner mesh screen is communicated with a waste bin through a third conveying device (6); an outer mesh screen (202) is sleeved outside the cylindrical inner mesh screen (201); the outer mesh screen (202) consists of two cylindrical first outer mesh screens (2021) with a mesh opening size of K3 and a second outer mesh screen (2022) with a mesh opening size of K4; the horizontal rolling screen (2) is provided with a first collector (204) for collecting screen falling objects of the inner screen (201) and the outer screen (202), and a second collector (205) for collecting screening objects between the inner screen (201) and the outer screen (202); the discharge end of the first collector (204) is communicated with a first conveying device (4), and the discharge end of the second collector (205) is communicated with a second vibrating screen (3) through a first lifting machine (7); the discharge end of the first conveying device (4) is communicated with the second vibrating screen (3) through a second lifting machine (8);

the second vibrating screen (3) comprises: a second screen (304) and a third screen (305) which are arranged in parallel up and down and are inclined downwards; the second screen (304) has an aperture of K5, and the third screen (305) has an aperture of K6; the screen material of the second vibrating screen (3) is supplied to the oil press through a mixing pipe (10).

2. The walnut shell and kernel separation control device according to claim 1, wherein at least 2 symmetrically arranged blowers (206) are respectively arranged outside the outer mesh screen (202); the air outlet of the air blower (206) faces the inner mesh screen (201) from the upper side and the lower side of the outer mesh screen (202), and the perpendicular line of the center of the air outlet is 60-80 degrees with the surface of the outer mesh screen (202).

3. The walnut shell and kernel separation control device according to claim 2, wherein both ends of the inner screen mesh part (2011) of the inner screen mesh (201) are respectively provided with a first groove (2012) along the outer wall; the bottom surfaces of the two first grooves (2012) are provided with toothed belts, one first groove (2012) is in toothed connection with at least one group of first fixed gears (2013) which are arranged up and down, and the other first groove (2012) is in toothed connection with the first fixed gears (2013) and the first driving gear (2014) which are symmetrically arranged; the first driving gear (2014) is in driving connection with a first speed reducer (2015);

the opposite ends of the first outer mesh screen (2021) and the second outer mesh screen (2022) of the outer mesh screen (202) are respectively provided with a second groove (2023) along the outer wall; the bottom surfaces of the two second grooves (2023) are provided with toothed belts, one of the second grooves (2023) is in toothed connection with at least one group of second fixed gears (2024) which are arranged up and down, and the other second groove (2023) is in toothed connection with the second fixed gears (2024) and the second driving gear (2025) which are symmetrically arranged; the second driving gear (2025) is in driving connection with a second speed reducer (2026).

4. The walnut shell and kernel separation control device according to claim 3, wherein the speed of the inner screen (201) when driven to rotate by the first speed reducer (2015) is S1, and the speed of the outer screen (202) when driven to rotate by the second speed reducer (2026) is S2; the inner mesh screen (201) and the outer mesh screen (202) rotate reversely to each other, S1 is K1S 2, and the value range of K1 is as follows: 0.87-0.92; the value range of the S1 is 680-720 r/min;

the units of K1, K2, K3, K4, K5 and K6 are all mm, and satisfy that:

K1＝5-8；

k2 ═ K1+ ln (S1) -lg (S2); wherein S1 and S2 both take numerical parts with the unit of r/min;

k3 ═ K1+ lg (S2) -ln (S1); wherein S1 and S2 both take numerical parts with the unit of r/min;

K4＝K1；

K5＝K1-2；

K6＝K1-3。

5. the walnut shell and kernel separation control device according to claim 1, wherein a first feeding pipe (301) is arranged above the second screen (304), and a second feeding pipe (302) is arranged above the third screen (305); the first feeding pipe (301) is communicated with the discharge end of the first drawing machine (7) through a flexible sleeve (303), and the second feeding pipe (302) is communicated with the discharge end of the second drawing machine (8) through the flexible sleeve (303); the bottom end of the second screen (304) is communicated with the mixing pipe (10) through a first material guide plate (3081) and a first weighing conveyer belt (3071); the bottom end of the third screen (305) is communicated with the first material controller (9-A) through a second material guide plate (3082) and a fifth conveying device (3072); a third collector (3083) for collecting the screen falling objects is arranged below the third screen (305), and the discharge end of the third collector (3083) is communicated with the second material controller (9-B) through a sixth conveying device (3073); one discharge end of the first material controller (9-A) and one discharge end of the second material controller (9-B) are respectively close to the discharge end of the first weighing conveyer belt (3071) and are communicated with the mixing pipe (10), and the other discharge ends are respectively communicated with a waste collector; a screw mixing mechanism is arranged in the mixing pipe (10).

6. The walnut shell and kernel separation control device is characterized in that a first baffle (306) is arranged at the top end of the second screen (304), and a second baffle (309) is arranged at the top end of the third screen (305); the side wall of the first feeding pipe (301) is fixed with the first baffle plate (306), and the discharge hole is positioned below the top end of the first baffle plate (306); the lateral wall of the second feeding pipe (302) is fixed with the second baffle plate (309), and the discharge hole is positioned below the top end of the second baffle plate (309).

7. Walnut shell and kernel separation control device according to claim 5, characterized in that the first material controller (9-A) and the second material controller (9-B) have the same mechanism comprising: a hollow material compartment (901); the top end of the material cabin (901) is communicated with the discharge end of the sixth conveying device (3073) or the fifth conveying device (3072); the bottom of the material cabin (901) is provided with an inclined surface (902) which inclines downwards, and the lower end of the inclined surface (902) faces the mixing pipe (10); a discharge hole is formed in the lower end of the inclined plane (902) of the material cabin (901), and a first electromagnetic valve (911) is arranged at the discharge hole; the discharge end of the first electromagnetic valve (911) is communicated with a second weighing conveyer belt (903); a material cabin discharge pipe (906) communicated with a waste material collector is arranged at the high end of the inclined plane (902) of the material cabin (901); and a second electromagnetic valve (907) is arranged on the material cabin discharging pipe (906).

8. The walnut shell and kernel separation control device according to claim 7, wherein a laser grating sensor (908) is arranged on the sixth transportation device (3073) or the fifth transportation device (3072) close to the material chamber (901); the grating surface of the laser grating sensor (908) is a cross section of the position corresponding to the sixth conveying device (3073) or the fifth conveying device (3072); the signal output end of the laser grating sensor (908) is in signal connection with the signal input end of the microprocessor (11); the signal output end of the microprocessor (11) is in signal connection with the control signal input end of the second electromagnetic valve (907); when the microprocessor (11) receives a grating full-shielding signal continuously sent by the laser grating sensor (908), the second electromagnetic valve (907) is controlled to be opened for a preset time.

9. The walnut shell and kernel separation control device according to claim 8, wherein two electric push rods (910) are symmetrically arranged outside the material chamber (901); the control signal input end of the electric push rod (910) is connected with the signal of the microprocessor (11); at the moment, when the microprocessor (11) receives a grating full-shading signal continuously sent by the laser grating sensor (908), the following control and judgment are carried out:

s1, controlling two electric push rods (910) to carry out rapid synchronous reverse reciprocating motion for preset time;

s2, if the grating full-shielding signal sent by the laser grating sensor (908) disappears, the step S4 is executed; if the grating full-shading signal sent by the laser grating sensor (908) does not disappear, the step S3 is carried out;

s3, controlling the second electromagnetic valve (907) to open for a preset time, and then entering the step S4;

and S4, terminating.

10. The walnut shell and kernel separation control device according to claim 7, wherein signal output ends of the first weighing conveyer belt (3071), the second weighing conveyer belt (903-A) of the first material controller (9-A) and the second weighing conveyer belt (903-B) of the second material controller (9-B) are respectively in signal connection with signal input ends of the controllers; the signal output end of the controller is respectively in signal connection with the signal input ends of a second electromagnetic valve (907-A) of the first material controller (9-A) and a second electromagnetic valve (907-B) of the second material controller (9-B); the controller receives the weighing mass signals and the transmission speed signals sent by the first weighing conveyer belt (3071), the second weighing conveyer belt (903-A) and the second weighing conveyer belt (903-B), and calculates to obtain the total mass Y1 of the transported materials per unit time input to the mixing pipe (10) by the first weighing conveyer belt (3071), the total mass Y2 of the transported materials per unit time input to the mixing pipe (10) by the second weighing conveyer belt (903-A) and the total mass Y3 of the transported materials per unit time input to the mixing pipe (10) by the second weighing conveyer belt (903-B); the controller controls the opening and closing of the second weighing conveyer belt (903-A), the second weighing conveyer belt (903-B), the second electromagnetic valve (907-A) and the second electromagnetic valve (907-B) to control Y2 to be E1 to be Y1 and Y3 to be E2 to be Y1, wherein the value of E1 is 0.7-0.8, and the value of E2 is 0.1-0.2.