CN113522369B - Shaping system for processing desulfurization and denitrification catalyst and shaping process thereof - Google Patents
Shaping system for processing desulfurization and denitrification catalyst and shaping process thereof Download PDFInfo
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- CN113522369B CN113522369B CN202110814105.0A CN202110814105A CN113522369B CN 113522369 B CN113522369 B CN 113522369B CN 202110814105 A CN202110814105 A CN 202110814105A CN 113522369 B CN113522369 B CN 113522369B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8603—Removing sulfur compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8621—Removing nitrogen compounds
- B01D53/8625—Nitrogen oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/88—Handling or mounting catalysts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/28—Moving reactors, e.g. rotary drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Abstract
The invention discloses a shaping system for processing a desulfurization and denitrification catalyst and a shaping process thereof, belonging to the field of catalyst manufacturing and comprising two bearing frames, wherein the two bearing frames are connected through a connecting plate, the two sides of the connecting plate are provided with embedded plate blocks, the side wall of an additional plate is fixedly provided with two groups of plane shaft bases, each group of plane shaft bases comprises two sections, the middle of the lower plane shaft base is provided with a sealing reaction kettle, the two sides of the sealing reaction kettle are provided with round rods inserted inside the plane shaft bases, the middle of the upper plane shaft base is provided with a torsion table, the two sides of the torsion table are provided with round rods inserted inside the plane shaft bases, one side of the bearing frame is fixedly provided with a plate base table and a material taking table, and the lower part of the material taking table is provided with a shaping component. The stability of the device can be improved when the landfill plate block and the ground are installed, and the device is prevented from shaking when the sealed reaction kettle is twisted.
Description
Technical Field
The invention relates to the field of catalyst manufacturing, in particular to a shaping system for processing a desulfurization and denitrification catalyst and a shaping process thereof.
Background
With the development of industrial technology, modern power technology is developed more and more perfectly, the current power generation point source is mainly obtained by burning coal, the secondary power generation source leans against wind power generation, hydraulic power generation and nuclear power generation, the secondary power generation can only generate a very small part of requirements, and coal has a lot of byproducts during burning, the byproducts are coal smoke dust, and the coal smoke dust can cause certain pollution to the environment if directly discharged into the atmosphere;
the smoke dust can be discharged into the atmosphere only by coming out of the solid catalyst, but the existing desulfurization and denitrification catalyst has a honeycomb state and also has a rectangular channel solid catalyst, but the smoke dust is difficult to fully contact with the catalyst when passing through the solid catalyst, like an air flow mixed with fine feathers, the moving track of the air flow approaches to a straight line when the speed of the air flow is higher, the high-speed air flow mixed with the fine feathers flows through the rectangular channel, and the probability of the contact between the fine feathers and the inner side wall of the rectangle is lower.
Disclosure of Invention
The invention aims to provide a shaping system for processing a desulfurization and denitrification catalyst, aiming at the defects of the prior art, after the inner side of a tamping box is filled with loose solid chemicals, the servo motor drives the object stage to slide out along the carrying track through the screw rod, when the object stage reaches the outer side of the device, the electric push rod drives the moving square box to move downwards, meanwhile, the tapping motor drives one drilling gear to rotate, when the four drilling gears rotate simultaneously, the rotating directions of the two adjacent drilling gears are opposite, the four thread strips can rotate to cut into the solid material, the propelling speed of the output end of the electric push rod is matched with the cutting speed of the thread strip, when the moving square box is propelled into the tamping box, the moving square box can tamp loose materials, and then moving the square box to withdraw reversely, and taking out the molded solid catalyst after removing the detachable plate.
In order to solve the above problems, the present invention provides the following technical solutions: a shaping system for processing a desulfurization and denitrification catalyst comprises two bearing frames, wherein the two bearing frames are connected through a connecting plate block, the two sides of the connecting plate block are provided with embedded plate blocks which are embedded in concrete of a building or fixed on the surface of a foundation, the bearing frame is provided with four additional plates, the side walls of the additional plates are fixedly provided with plane shaft seats, the plane shaft seats are divided into two groups, each group of the plane shaft seats is provided with two sections, the middle of the lower plane shaft seat is provided with a sealed reaction kettle, the two sides of the sealed reaction kettle are provided with round rods inserted inside the plane shaft seats, the middle of the upper plane shaft seat is provided with a torsion table, the two sides of the torsion table are provided with round rods inserted inside the plane shaft seats, one side of the bearing frame is fixedly provided with a base plate block and a material taking table, and a shaping component is arranged below the material taking table.
Furthermore, one side of one of the plane shaft bases is fixedly provided with a speed reducing motor, the output end of the speed reducing motor is fixedly connected with the round rod on the side wall of the sealed reaction kettle, and the other two sides of the plane shaft bases are fixedly provided with linkage rollers which are connected through lattice belt.
Further, the centre of torque platform is provided with the side cover that alternates, and the inboard of the side cover that alternates is installed and is alternated the rack, alternates the rack and alternates side cover sliding connection, the torque bench fixed mounting that alternates rack one side has movable axle bed, and one side of activity axle bed is provided with lifting gear, and the opposite side of activity axle bed is provided with elevator motor, and elevator motor's output passes movable axle bed and lifting gear connection, lifting gear and the rack intermeshing that alternates, the bottom of interlude rack is provided with sealed plate, and the outside of sealed plate is provided with a rubber circle, the profile phase-match of sealed plate outside profile and sealed reation kettle inside wall.
Further, the base station plate with get material platform and building fixed connection, the top of base station plate is provided with the regulation axle bed, and the inboard interlude of regulation axle bed has the regulation round bar, adjusts round bar and regulation axle bed swivelling joint, adjust the round bar and still alternate in the inboard of extending the support, extend the lateral wall fixed connection of support and bearing frame, two ends of adjusting the round bar all are provided with bevel gear, and bevel gear is provided with four altogether, per two bevel gear intermeshing, one of them bevel gear and below linkage gyro wheel fixed connection, another bevel gear with get material platform swivelling joint, the opposite side of getting the material platform is provided with the zigzag frame, connects through the round bar between zigzag frame and the bevel gear, get material bench be provided with the trompil of round bar assorted between zigzag frame and the bevel gear.
Further, one side of tortuous frame is provided with gets the material subassembly, and the opposite side of tortuous frame is provided with step motor, gets the material subassembly and includes double-end cylinder, and double-end cylinder connects through extension piece and step motor's output, two outputs of double-end cylinder are provided with the output pole, and the end of output pole is provided with gets the material spherical shell.
Further, moulding subassembly includes the delivery track, and the delivery track is provided with two altogether, and the cover is equipped with the delivery slider on the delivery track, delivery slider and delivery track sliding connection, the top fixed mounting of delivery slider has the objective table, and the top of objective table is provided with the tamping case, is provided with the detachable plate on the lateral wall of tamping case, and the both sides of objective table are provided with the turn-ups that twists reverse that matches with the tamping case, and one of them twists reverse and is provided with the upset motor on the turn-ups, and the output of upset motor passes the lateral wall of twisting the turn-ups and tamping case and connecting.
Further, the end of the carrying track is fixedly provided with an end plate, the bottom end of the end plate is fixedly provided with a servo motor, the output end of the servo motor is provided with a lead screw, the lead screw is sleeved with a nut block, and the nut block is fixedly connected with the bottom end of the objective table.
Further, the top fixed mounting of end plate has the outrigger, and the top fixed mounting of outrigger has electric putter, and electric putter's output is installed and is removed the square box, the bottom of removing the square box is provided with four drilling gears, and the bottom of drilling gear is provided with the screw thread strip, and the screw direction of every two adjacent screw thread strips is opposite, and the bottom of screw thread strip is provided with sharp-pointed tip, the inboard of removing the square box is provided with the trompil motor, and the output of trompil motor passes and removes square box and one of them drilling gear connection.
Further, a shaping process of a shaping system for processing a desulfurization and denitrification catalyst comprises the following steps:
s1, a desulfurization and denitrification catalyst is filled in the sealed reaction kettle, the desulfurization and denitrification catalyst is a solid chemical, the preparation ingredients of the desulfurization and denitrification catalyst are three solid chemical raw materials, after the chemicals are filled in the sealed reaction kettle, a lifting motor drives an insertion rack to move downwards through a lifting gear until a sealing plate is inserted into the sealed reaction kettle, a rubber ring on the outer side of the sealing plate is tightly attached to the inner side wall of the sealed reaction kettle, a sealed space is formed in the inner side of the sealed reaction kettle, the three solid chemicals can react to generate the desulfurization and denitrification catalyst only in an environment with certain air pressure and temperature, the insertion rack and the sealing plate move upwards to reset when the chemical reaction is completed, then a speed reducing motor drives the sealed reaction kettle to rotate, and the sealed reaction kettle and a platform rotate simultaneously through a linkage roller and a lattice belt, the rotation directions of the sealed reaction kettle and the torsion table are the same, the end heads of the sealed plate and the sealed reaction kettle are staggered, and a space for observation and operation is reserved at the top end of the sealed reaction kettle, so that special conditions can be conveniently manually treated;
s2, when the sealed reaction kettle rotates towards the material taking platform, the four bevel gears synchronously rotate, the rotation directions of the linkage roller and the bevel gears on the side wall of the material taking platform are opposite, further the twisting directions of the zigzag frame and the sealed reaction kettle are also opposite, when the zigzag frame and the sealed reaction kettle are twisted by forty-five degrees, the stepping motor drives the material taking assembly to penetrate into the inner side of the sealed reaction kettle to remove solid chemicals, after the materials are clamped by the inner sides of the two material taking spherical shells, the stepping motor drives the material taking assembly to twist again, and then the materials of the material taking spherical shells incline to a tamping box in the shaping assembly;
s3, after the inner side of the compaction box is filled with loose solid chemicals, a servo motor drives an objective table to slide out along a carrying track through a lead screw until the objective table reaches the outer side of the device, an electric push rod drives a moving square box to move downwards, meanwhile, a hole-opening motor drives one of drilling gears to rotate, when the four drilling gears rotate simultaneously, the rotating directions of the two adjacent drilling gears are opposite, the four screw strips can rotate to cut into the solid materials, the advancing speed of the output end of the electric push rod is matched with the cutting speed of the screw strips, when the moving square box is pushed into the compaction box, the moving square box can tamp the loose materials, then the moving square box withdraws reversely, and the detachable plate is detached and then the formed solid catalyst is taken out.
The invention has the beneficial effects that:
one, the inside of the sealed reaction kettle is used for filling a desulfurization and denitrification catalyst, the desulfurization and denitrification catalyst is a solid chemical, the preparation ingredients of the desulfurization and denitrification catalyst are also three solid chemical raw materials, after the chemicals are filled in the sealed reaction kettle, the lifting motor drives the penetrating rack to move downwards through the lifting gear until the sealing plate penetrates into the inside of the sealed reaction kettle, the rubber ring outside the sealing plate can be tightly attached to the inner side wall of the sealed reaction kettle, the inner side of the sealed reaction kettle forms a closed space, the three solid chemicals can react to generate the desulfurization and denitrification catalyst only in the environment with certain air pressure and temperature, when the chemical reaction is completed, the penetrating rack and the sealing plate move upwards to reset, the effect of conveniently opening and closing the reaction kettle is realized, and the reducing motor drives the sealed reaction kettle to rotate, the sealed reaction kettle and the torsion table are rotated simultaneously through the linkage roller and the lattice strip belt, the rotating directions of the sealed reaction kettle and the torsion table are the same, the ends of the sealed plate and the sealed reaction kettle can be staggered mutually, a space for observation and operation is reserved at the top end of the sealed reaction kettle, and the special conditions can be conveniently and manually treated.
Secondly, when the material platform was rotatory is got to sealed reation kettle orientation, four bevel gear synchronous revolution, the linkage gyro wheel was opposite with the bevel gear direction of rotation on getting the material platform lateral wall, and then the direction of torsion of zigzag frame and sealed reation kettle is also opposite, wait to zigzag frame and sealed reation kettle and twist reverse forty-five degrees angle the time, stepper motor drives gets the inboard that the material subassembly alternates and enter into sealed reation kettle and removes solid chemical, after two inboard clamping material of getting the material spherical shell, stepper motor drives again and gets the material subassembly and twist reverse, then the material of getting the material spherical shell inclines to the tamping incasement in the moulding subassembly, the effect of automatic packing has been realized.
Thirdly, after the inside of the tamping box is filled with loose solid chemicals, the servo motor drives the objective table to slide out along the carrying track through the lead screw, when the objective table reaches the outside of the device, the electric push rod drives the moving square box to move downwards, meanwhile, the hole opening motor drives one of the drilling gears to rotate, when the four drilling gears rotate simultaneously, the rotating directions of the two adjacent drilling gears are opposite, the four thread strips can rotate to cut into the solid materials, the pushing speed of the output end of the electric push rod is matched with the cutting speed of the thread strips, when the moving square box is pushed into the tamping box, the moving square box can tamp the loose materials, then the moving square box withdraws reversely, the formed solid catalysts are taken out after the detachable plate is detached, and the contact amount of the spiral channel and the air is larger.
Drawings
FIG. 1 is a schematic diagram of a shaping system for processing a desulfurization and denitrification catalyst.
FIG. 2 is a schematic diagram of a design system for desulfurization and denitrification catalyst processing side view.
FIG. 3 is a schematic view of a design system for processing a desulfurization and denitrification catalyst.
FIG. 4 is a schematic diagram of a second view of a section of a shaping system for processing the desulfurization and denitrification catalyst.
FIG. 5 is a schematic diagram of a third view of a section of a shaping system for processing the desulfurization and denitrification catalyst.
FIG. 6 is a schematic diagram of material subassembly is got with design system to SOx/NOx control catalyst processing.
FIG. 7 is a schematic diagram of a shaping assembly of a shaping system for processing the desulfurization and denitrification catalyst.
FIG. 8 is a schematic diagram of a second view angle of a shaping assembly of the shaping system for processing the desulfurization and denitrification catalyst.
Description of reference numerals:
the device comprises a bearing frame 1, a connecting plate 101, a landfill plate block 102, an additional installation plate 103, a sealed reaction kettle 2, a plane shaft seat 3, a linkage roller 301, a lattice belt 302, a torsion table 4, an inserting square sleeve 401, an inserting rack 402, a movable shaft seat 403, a lifting gear 404, a lifting motor 405, a sealing plate block 406, a shaping assembly 5, a carrying track 501, a carrying sliding block 502, an objective table 503 and a tamping box 504, the device comprises a detachable plate 505, a turnover motor 506, an end plate 507, a cantilever beam 508, an electric push rod 509, a movable square box 510, a hole opening motor 511, a drilling gear 512, a threaded strip 513, a nut block 514, a lead screw 515, a servo motor 516, a base plate 6, an adjusting shaft seat 601, an adjusting round rod 602, a material taking table 7, a zigzag frame 701, a stepping motor 702, a bevel gear 8, an extending support 9, a material taking assembly 10, a double-head cylinder 1001, an extending block 1002, an output rod 1003, a material taking spherical shell 1004 and a speed reducing motor 11.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1, 2, 3, 4, 5, 6, 7, 8, the shaping system for processing a desulfurization and denitrification catalyst comprises two bearing frames 1, wherein the bottom ends of the two bearing frames 1 are connected through a connecting plate 101, two sides of the connecting plate 101 are provided with embedded plates 102, the embedded plates 102 are embedded in concrete of a building, or the embedded plates 102 are fixed on the surface of a foundation, the bearing frames 1 are provided with four additional plates 103, the side walls of the additional plates 103 are fixedly provided with plane shaft bases 3, the plane shaft bases 3 are divided into two groups, each group of the plane shaft bases 3 has two sections, the middle of the lower plane shaft base 3 is provided with a sealing reaction kettle 2, two sides of the sealing reaction kettle 2 are provided with round rods inserted into the inner sides of the plane shaft bases 3, the middle of the upper plane shaft base 3 is provided with a torsion platform 4, the both sides of torsion platform 4 are provided with the round bar of interlude in plane axle bed 3 inboard, one side fixed mounting of bearing frame 1 has base station plate 6 and gets material platform 7, and gets the below of material platform 7 and be provided with moulding subassembly 5, and sealed reation kettle 2's inboard is used for loading SOx/NOx control catalyst, and SOx/NOx control catalyst itself is solid chemical, and SOx/NOx control catalyst's preparation batching also is three kinds of solid chemical raw materials.
One of them one side fixed mounting of plane axle bed 3 has gear motor 11, and the round bar fixed connection on gear motor 11's the output and the sealed reation kettle 2 lateral walls, two in addition the equal fixed mounting in one side of plane axle bed 3 has linkage gyro wheel 301, connects through check strip belt 302 between the linkage gyro wheel 301, and gear motor 11 drives sealed reation kettle 2 rotatory, rotates simultaneously through linkage gyro wheel 301 and check strip belt 302 between sealed reation kettle 2 and the torsion platform 4, and sealed reation kettle 2 is the same with the direction of rotation of torsion platform 4.
The middle of the torque table 4 is provided with an inserting square sleeve 401, the inner side of the inserting square sleeve 401 is provided with an inserting rack 402, the inserting rack 402 is connected with the inserting square sleeve 401 in a sliding manner, the torque table 4 on one side of the inserting rack 402 is fixedly provided with a movable shaft seat 403, one side of the movable shaft seat 403 is provided with a lifting gear 404, the other side of the movable shaft seat 403 is provided with a lifting motor 405, the output end of the lifting motor 405 penetrates through the movable shaft seat 403 to be connected with the lifting gear 404, the lifting gear 404 is meshed with the inserting rack 402, the bottom end of the inserting rack 402 is provided with a sealing plate block 406, the outer side of the sealing plate block 406 is provided with a rubber ring, the outer side profile of the sealing plate block 406 is matched with the profile of the inner side wall of the sealing reaction kettle 2, after the reaction of the sealing reaction kettle 2 is completed, the lifting motor 405 drives the inserting rack 402 to move upwards through the lifting gear 404, and the ends of the sealing plate block 406 and the sealing reaction kettle 2 are staggered with each other, and a space for observation and operation is reserved at the top end of the sealed reaction kettle 2, so that special conditions can be conveniently treated manually.
The base platform plate 6, the material taking platform 7 and the building are fixedly connected, the top end of the base platform plate 6 is provided with an adjusting shaft seat 601, an adjusting round rod 602 is inserted into the inner side of the adjusting shaft seat 601, the adjusting round rod 602 is rotatably connected with the adjusting shaft seat 601, the adjusting round rod 602 is also inserted into the inner side of the extension bracket 9, the extension bracket 9 is fixedly connected with the side wall of the bearing frame 1, two ends of the adjusting round rod 602 are provided with bevel gears 8, the number of the bevel gears 8 is four, every two bevel gears 8 are meshed with each other, one bevel gear 8 is fixedly connected with the lower linkage roller 301, the other bevel gear 8 is rotationally connected with the material taking platform 7, the other side of the material taking table 7 is provided with a bent frame 701, the bent frame 701 is connected with the bevel gear 8 through a round rod, and the material taking table 7 is provided with an opening matched with the round rod between the bent frame 701 and the bevel gear 8.
A material taking assembly 10 is arranged on one side of the zigzag frame 701, a stepping motor 702 is arranged on the other side of the zigzag frame 701, the material taking assembly 10 comprises a double-head cylinder 1001, the double-head cylinder 1001 is connected with the output end of the stepping motor 702 through an extension block 1002, output rods 1003 are arranged on two output ends of the double-head cylinder 1001, material taking spherical shells 1004 are arranged at the ends of the output rods 1003, when the sealed reaction kettle 2 rotates towards the material taking table 7, four bevel gears 8 synchronously rotate, the rotation directions of the linkage roller 301 and the bevel gears 8 on the side walls of the material taking table 4 are opposite, the torsion directions of the zigzag frame 701 and the sealed reaction kettle 2 are also opposite, when the zigzag frame 701 and the sealed reaction kettle 2 are twisted by a forty-five degree angle, the stepping motor 702 drives the material taking assembly 10 to penetrate into the inner side of the sealed reaction kettle 2 to remove solid chemicals, and after the inner sides of the two material taking spherical shells 1004 clamp the materials, the stepper motor 702 again twists the take-up assembly 10 out.
Moulding subassembly 5 is including carrying track 501, and carrying track 501 is provided with two altogether, and the cover is equipped with carrying slider 502 on carrying track 501, carrying slider 502 and carrying track 501 sliding connection, the top fixed mounting of carrying slider 502 has objective table 503, and objective table 503's top is provided with tamping case 504, is provided with detachable plate 505 on tamping case 504's the lateral wall, and objective table 503's both sides are provided with twists reverse the turn-ups with tamping case 504 assorted, and one of them twists reverse and is provided with upset motor 506 on the turn-ups, and the output of upset motor 506 passes the lateral wall connection of twisting the turn-ups and tamping case 504.
An end plate 507 is fixedly mounted at the end of the carrying track 501, a servo motor 516 is fixedly mounted at the bottom end of the end plate 507, a lead screw 515 is mounted at the output end of the servo motor 516, a nut block 514 is sleeved on the lead screw 515, the nut block 514 is fixedly connected with the bottom end of the object stage 503, the material of the material taking spherical shell 1004 inclines into a tamping box 504 in the shaping assembly, and the servo motor 516 drives the object stage 503 to slide out along the carrying track 501 through the lead screw 515 until the object stage 503 reaches the outer side of the device.
The top end of the end plate block 507 is fixedly provided with a cantilever beam 508, the top end of the cantilever beam 508 is fixedly provided with an electric push rod 509, the output end of the electric push rod 509 is provided with a moving square box 510, the bottom end of the moving square box 510 is provided with four drilling gears 512, the bottom ends of the drilling gears 512 are provided with threaded strips 513, the spiral directions of every two adjacent threaded strips 513 are opposite, the bottom ends of the threaded strips 513 are provided with sharp tips, the inner side of the moving square box 510 is provided with a hole opening motor 511, the output end of the hole opening motor 511 penetrates through the moving square box 510 to be connected with one drilling gear 512, after the inner side of the tamping box 504 is filled with loose solid chemical drugs, the electric push rod 509 drives the moving square box 510 to move downwards, meanwhile, the hole opening motor 511 drives one drilling gear 512 to rotate, when the four drilling gears 512 rotate simultaneously, the rotating directions of the two adjacent drilling gears 512 are opposite, the four screw strips 513 are rotationally cut into the solid material, the advancing speed of the output end of the electric push rod 509 is matched with the cutting speed of the screw strips 513, when the movable square box 503 is advanced into the compaction box 503, the movable square box 510 can also tamp the loose material, then the movable square box 510 is withdrawn reversely, the formed solid catalyst is taken out after the detachable plate 504 is detached, and the contact amount of the spiral channel and air is larger.
A shaping process of a shaping system for processing a desulfurization and denitrification catalyst comprises the following steps:
s1, the inner side of a sealed reaction kettle 2 is used for filling desulfurization and denitrification catalysts, the desulfurization and denitrification catalysts are solid chemicals, the preparation ingredients of the desulfurization and denitrification catalysts are also three solid chemical raw materials, after the chemicals are filled in the inner side of the sealed reaction kettle 2, a lifting motor 405 drives an inserting rack 402 to move downwards through a lifting gear 404 until a sealing plate block 406 is inserted into the inner side of the sealed reaction kettle 2, a rubber ring on the outer side of the sealing plate block 406 can be tightly attached to the inner side wall of the sealed reaction kettle 2, a sealed space is formed on the inner side of the sealed reaction kettle 2, the three solid chemicals can react to generate the desulfurization and denitrification catalysts in an environment with certain air pressure and temperature, when the chemical reaction is completed, the inserting rack 402 and the sealing plate block 406 move upwards to reset, and then the sealed reaction kettle 2 is driven to rotate by a speed reduction motor 11, the sealed reaction kettle 2 and the torsion table 4 rotate simultaneously through the linkage roller 301 and the lattice belt 302, the rotation directions of the sealed reaction kettle 2 and the torsion table 4 are the same, the end heads of the sealed plate block 406 and the sealed reaction kettle 2 are staggered, and a space for observation and operation is reserved at the top end of the sealed reaction kettle 2, so that special conditions can be treated manually;
s2, when the sealed reaction kettle 2 rotates towards the material taking table 7, the four bevel gears 8 rotate, the rotation directions of the linkage roller 301 and the bevel gears 8 on the side wall of the material taking table 7 are opposite, further the twisting directions of the zigzag frame 701 and the sealed reaction kettle 2 are also opposite, when the zigzag frame 701 and the sealed reaction kettle 2 are twisted by forty-five degrees, the stepping motor 702 drives the material taking assembly 10 to penetrate into the inner side of the sealed reaction kettle 2 to remove solid chemicals, after the materials are clamped by the inner sides of the two material taking spherical shells 1004, the stepping motor 702 drives the material taking assembly 10 to twist again, and then the materials of the material taking spherical shells 1004 incline to the tamping boxes 504 in the shaping assembly 5;
s3, after the inner side of the tamping box 504 is filled with loose solid chemicals, the servo motor 516 drives the object stage 503 to slide out along the carrying track 501 through the screw mandrel 515, when the object stage 503 reaches the outer side of the device, the electric push rod 509 drives the moving square box 510 to move downwards, meanwhile, the tapping motor 511 drives one of the drilling gears 512 to rotate, when the four drilling gears 512 rotate simultaneously, the rotating directions of two adjacent drilling gears 512 are opposite, the four threaded strips 513 can rotate to cut into the solid materials, the advancing speed of the output end of the electric push rod 509 is matched with the cutting speed of the threaded strips 513, when the moving square box 510 advances into the tamping box 504, the moving square box 510 can tamp the loose materials, then the moving square box 510 is withdrawn reversely, and the formed solid catalyst is taken out after the detachable plate 505 is detached.
Finally, the inside of the sealed reaction kettle 2 is used for filling desulfurization and denitrification catalyst, the desulfurization and denitrification catalyst is solid chemical, the preparation ingredients of the desulfurization and denitrification catalyst are three solid chemical raw materials, the reduction motor 11 drives the sealed reaction kettle 2 to rotate, the sealed reaction kettle 2 and the torsion platform 4 rotate simultaneously through the linkage roller 301 and the lattice belt 302, the rotation directions of the sealed reaction kettle 2 and the torsion platform 4 are the same, after the reaction of the sealed reaction kettle 2 is completed, the lifting motor 405 drives the penetrating rack 402 to move upwards through the lifting gear 404, the end heads of the sealing plate block 406 and the sealed reaction kettle 2 are staggered, a space for observation and operation is reserved at the top end of the sealed reaction kettle 2, the manual special condition is convenient to be handled, when the sealed reaction kettle 2 rotates towards the material taking platform 7, the four bevel gears 8 synchronously rotate, the rotation directions of the linkage roller 301 and the bevel gears 8 on the side wall of the material taking platform 4 are opposite, further, the twisting directions of the zigzag frame 701 and the sealed reaction kettle 2 are also opposite, when the zigzag frame 701 and the sealed reaction kettle 2 are twisted at an angle of forty-five degrees, the stepping motor 702 drives the material taking assembly 10 to penetrate into the inner side of the sealed reaction kettle 2 to remove solid chemicals, after the materials are clamped at the inner sides of the two material taking spherical shells 1004, the stepping motor 702 drives the material taking assembly 10 to be twisted out again, the materials of the material taking spherical shells 1004 are inclined into the tamping box 504 in the shaping assembly, the servo motor 516 drives the object stage 503 to slide out along the carrying track 501 through the lead screw 515, when the object stage 503 reaches the outer side of the device, after the inner side of the tamping box 504 is filled with the loose solid chemicals, the electric push rod 509 drives the moving square box 510 to move downwards, meanwhile, the hole opening motor 511 drives one of the drilling gears 512 to rotate, and when the four drilling gears 512 rotate simultaneously, the rotating directions of two adjacent drilling gears 512 are opposite, four threaded bars 513 can cut into the solid materials in a rotating mode, the advancing speed of the output end of the electric push rod 509 is matched with the cutting speed of the threaded bars 513, when the movable square box 503 is pushed into the tamping box 503, the movable square box 510 can tamp loose materials, then the movable square box 510 is withdrawn in the reverse direction, the formed solid catalyst is taken out after the detachable plate 504 is detached, and the contact amount of the spiral channel and air is larger.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (5)
1. The utility model provides a desulfurization denitration catalyst processing is with design system which characterized in that: the concrete pile foundation construction device comprises two bearing frames (1), the two bearing frames (1) are arranged, the bottom ends of the two bearing frames (1) are connected through a connecting plate block (101), landfill plate blocks (102) are arranged on two sides of the connecting plate block (101), the landfill plate blocks (102) are buried in concrete of a building, or the landfill plate blocks (102) are fixed on the surface of a foundation, four mounting plates (103) are arranged on the bearing frames (1), plane shaft seats (3) are fixedly mounted on the side walls of the mounting plates (103), the plane shaft seats (3) are divided into two groups, each group of plane shaft seats (3) is provided with two sections, a sealing reaction kettle (2) is arranged in the middle of the lower plane shaft seat (3), round rods inserted into the inner sides of the plane shaft seats (3) are arranged on two sides of the sealing reaction kettle (2), a torsion table (4) is arranged in the middle of the upper plane shaft seat (3), round rods inserted into the inner side of the plane shaft seat (3) are arranged on two sides of the torsion table (4), a base table plate block (6) and a material taking table (7) are fixedly mounted on one side of the bearing frame (1), and a shaping assembly (5) is arranged below the material taking table (7);
the shaping assembly (5) comprises two carrying rails (501), the two carrying rails (501) are arranged, a carrying sliding block (502) is sleeved on the carrying rails (501), the carrying sliding block (502) is in sliding connection with the carrying rails (501), an object stage (503) is fixedly installed at the top end of the carrying sliding block (502), a compaction box (504) is arranged at the top end of the object stage (503), a detachable plate (505) is arranged on the side wall of the compaction box (504), torsion flanges matched with the compaction box (504) are arranged on two sides of the object stage (503), a turnover motor (506) is arranged on one torsion flange, and the output end of the turnover motor (506) penetrates through the torsion flanges to be connected with the side wall of the compaction box (504);
an end plate block (507) is fixedly installed at the end of the carrying track (501), a servo motor (516) is fixedly installed at the bottom end of the end plate block (507), a lead screw (515) is installed at the output end of the servo motor (516), a nut block (514) is sleeved on the lead screw (515), and the nut block (514) is fixedly connected with the bottom end of the objective table (503);
the top fixed mounting of end plate piece (507) has outrigger (508), and the top fixed mounting of outrigger (508) has electric putter (509), and the output of electric putter (509) is installed and is removed square box (510), the bottom of removing square box (510) is provided with four drilling gears (512), and the bottom of drilling gear (512) is provided with screw thread strip (513), and the spiral direction of every two adjacent screw thread strips (513) is opposite, and the bottom of screw thread strip (513) is provided with sharp-pointed tip, the inboard of removing square box (510) is provided with trompil motor (511), and the output of trompil motor (511) passes and removes square box (510) and one of them drilling gear (512) and connects.
2. The shaping system for processing the desulfurization and denitrification catalyst as claimed in claim 1, wherein the shaping system comprises: one of them one side fixed mounting of plane axle bed (3) has gear motor (11), and the round bar fixed connection on the output of gear motor (11) and sealed reation kettle (2) lateral wall, two in addition the equal fixed mounting in one side of plane axle bed (3) has linkage gyro wheel (301), connects through check strip belt (302) between linkage gyro wheel (301).
3. The shaping system for processing the desulfurization and denitrification catalyst as claimed in claim 1, wherein the shaping system comprises: the middle of the torque table (4) is provided with an inserting square sleeve (401), the inner side of the inserting square sleeve (401) is provided with an inserting rack (402), the inserting rack (402) is connected with the inserting square sleeve (401) in a sliding way, a movable shaft seat (403) is fixedly arranged on the torsion table (4) at one side of the penetrating rack (402), a lifting gear (404) is arranged at one side of the movable shaft seat (403), a lifting motor (405) is arranged at the other side of the movable shaft seat (403), the output end of the lifting motor (405) penetrates through the movable shaft seat (403) to be connected with the lifting gear (404), the lifting gear (404) is meshed with the penetrating rack (402), the bottom end of the penetrating rack (402) is provided with a sealing plate block (406), the outer side of the sealing plate block (406) is provided with a rubber ring, and the outer side profile of the sealing plate block (406) is matched with the profile of the inner side wall of the sealed reaction kettle (2).
4. The shaping system for processing the desulfurization and denitrification catalyst as claimed in claim 1, wherein the shaping system comprises: the base platform plate block (6) and the material taking platform (7) are fixedly connected with a building, the top end of the base platform plate block (6) is provided with an adjusting shaft seat (601), an adjusting round rod (602) penetrates through the inner side of the adjusting shaft seat (601), the adjusting round rod (602) is rotatably connected with the adjusting shaft seat (601), the adjusting round rod (602) also penetrates through the inner side of an extending support (9), the extending support (9) is fixedly connected with the side wall of a bearing frame (1), two ends of the adjusting round rod (602) are respectively provided with a bevel gear (8), the bevel gears (8) are totally provided with four, every two bevel gears (8) are mutually meshed, one bevel gear (8) is fixedly connected with a lower linkage roller (301), the other bevel gear (8) is rotatably connected with the material taking platform (7), the other side of the material taking platform (7) is provided with a bent frame (701), and the bent frame (701) is connected with the bevel gears (8) through round rods, the material taking table (7) is provided with an opening matched with a round rod between the bending frame (701) and the bevel gear (8).
5. The shaping system for processing the desulfurization and denitrification catalyst as claimed in claim 4, wherein the shaping system comprises: one side of zigzag frame (701) is provided with gets material subassembly (10), and the opposite side of zigzag frame (701) is provided with step motor (702), gets material subassembly (10) and includes double-end cylinder (1001), and double-end cylinder (1001) are connected through the output that extends piece (1002) and step motor (702), two outputs of double-end cylinder (1001) are provided with output pole (1003), and the end of output pole (1003) is provided with gets material spherical shell (1004).
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110814105.0A CN113522369B (en) | 2021-07-19 | 2021-07-19 | Shaping system for processing desulfurization and denitrification catalyst and shaping process thereof |
| CN202210559209.6A CN115155669B (en) | 2021-07-19 | 2021-07-19 | Desulfurization and denitrification catalyst shaping process |
| CN202210559212.8A CN115155670A (en) | 2021-07-19 | 2021-07-19 | Desulfurization and denitrification catalyst shaping equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110814105.0A CN113522369B (en) | 2021-07-19 | 2021-07-19 | Shaping system for processing desulfurization and denitrification catalyst and shaping process thereof |
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| CN202210559212.8A Division CN115155670A (en) | 2021-07-19 | 2021-07-19 | Desulfurization and denitrification catalyst shaping equipment |
| CN202210559209.6A Division CN115155669B (en) | 2021-07-19 | 2021-07-19 | Desulfurization and denitrification catalyst shaping process |
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| CN113522369A CN113522369A (en) | 2021-10-22 |
| CN113522369B true CN113522369B (en) | 2022-05-27 |
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| CN202110814105.0A Active CN113522369B (en) | 2021-07-19 | 2021-07-19 | Shaping system for processing desulfurization and denitrification catalyst and shaping process thereof |
| CN202210559212.8A Withdrawn CN115155670A (en) | 2021-07-19 | 2021-07-19 | Desulfurization and denitrification catalyst shaping equipment |
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| Publication number | Publication date |
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| CN115155670A (en) | 2022-10-11 |
| CN115155669A (en) | 2022-10-11 |
| CN115155669B (en) | 2023-09-12 |
| CN113522369A (en) | 2021-10-22 |
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