CN113514968A - Repair method and repair device for display panel - Google Patents
Repair method and repair device for display panel Download PDFInfo
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- CN113514968A CN113514968A CN202110739670.5A CN202110739670A CN113514968A CN 113514968 A CN113514968 A CN 113514968A CN 202110739670 A CN202110739670 A CN 202110739670A CN 113514968 A CN113514968 A CN 113514968A
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1306—Details
- G02F1/1309—Repairing; Testing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Abstract
The application discloses a repair method and repair equipment for a display panel, wherein the repair method comprises the following steps: placing the display panel on a lighting table, and lighting the display panel; detecting the display panel, detecting whether a preset type of display problem exists, and if so, determining a position to be repaired; using the vibration surface of the vibration device to carry out vibration repair on the position to be repaired; and detecting the display state of the display panel, judging whether the repair is finished or not, and taking out the repaired display panel if the repair is finished. This application shakes the restoration through vibrator's vibrations face display panel's the position of waiting to restore for the intraformational foreign matter fragmentation of liquid crystal of display panel, thereby reduce the influence that the foreign matter deflected the liquid crystal molecule, make display panel resume normal demonstration.
Description
Technical Field
The present application relates to the field of display technologies, and in particular, to a repair method and a repair device for a display panel.
Background
In the production process of the display panel, as dust in a machine table or an air environment and residual scraps generated during the edge grinding of a substrate fall in the panel, a foreign matter (Particle) is formed, the foreign matter can cause uneven arrangement of surrounding liquid crystal molecules, so that the control of the liquid crystal molecules of the part is influenced, when the display is performed, the liquid crystal molecules of the part cannot correctly adjust the deflection angle, the light transmittance is larger, the brightness is overlarge, the problem of white band halo is caused, and the sale of the display panel is influenced.
For the improvement mode of the display abnormity, the existing method is that the display abnormity position is marked, then the display panel is placed on a flat plane, and the foreign matter is pressed by applying a fixed acting force through a pressing device so as to improve the influence of the foreign matter on the display problem; however, the pressing method has a poor repairing effect because the spacer units are arranged between the liquid crystal layers of the display panel, when a foreign object is present at the spacer units, the influence of the foreign object on the display problem cannot be improved if the acting force of the pressing device is too small, and the display panel may be damaged if the acting force of the pressing device is too large.
Disclosure of Invention
The application aims to provide a display panel repairing method and repairing equipment, which can repair display problems of a display panel caused by dust in a machine table or an air environment and residual scraps generated during edge grinding of a substrate falling into the display panel in a production process when an array substrate and a color film substrate are combined.
The application discloses a method for repairing a display panel, which comprises the following steps:
placing the display panel on a lighting table, and lighting the display panel;
detecting the display panel, detecting whether a preset type of display problem exists, and if so, determining a position to be repaired;
using a vibration surface to-be-repaired position of the vibration device to perform vibration repair; and
and detecting the display state of the display panel, judging whether the repair is finished or not, and taking out the repaired display panel if the repair is finished.
As an embodiment of the present application, the step of using the vibration surface of the vibration device to perform vibration restoration on the position to be restored includes: and keeping the display panel on, simultaneously attaching the vibration surface of the vibration device to the position to be repaired, and performing vibration repair.
As an embodiment of the present application, the detecting the display state of the display panel, determining whether the repair is completed, and if the repair is completed, taking out the repaired display panel includes:
after the preset vibration frequency is used for vibration restoration and the preset time is reached, stopping the vibration device; and
detecting the display state of the display panel, judging whether the repair is finished or not, and taking out the repaired display panel if the repair is finished; otherwise, the vibration device is opened again to carry out vibration repair again on the position to be repaired until the repair is successful or the repair is judged to be impossible.
As an embodiment of the present application, the preset type of display problem includes a display problem caused by a foreign object falling into the liquid crystal layer, the preset time is 3 to 5 minutes, and the preset frequency of the vibration device is 20Hz to 50 Hz.
As an embodiment of the present application, the step of detecting the display state of the display panel, determining whether the repair is completed, and taking out the repaired display panel if the repair is completed; and observing whether the display panel has blush in the white band on a lighting table, judging that the repair is finished if the blush in the white band disappears, and taking out the repaired display panel.
As an embodiment of the present application, the step of using the vibration surface of the vibration device to perform vibration restoration on the position to be restored includes:
disconnecting the power supply of the display panel, taking out the display panel and conveying the display panel to the vibration repairing platform through the conveying device; and
using a vibration device to carry out vibration repair on the position to be repaired;
the step of detecting the display state of the display panel, judging whether the repair is completed, and if the repair is completed, taking out the repaired display panel comprises the following steps:
after the repair is finished, the display panel is conveyed back to the lighting table through the conveying device, and the display panel is installed and lightened; and
and detecting the display state of the display panel, judging whether the repair is finished or not, and taking out the repaired display panel if the repair is finished.
As an embodiment of the present application, the step of using the vibration surface of the vibration device to perform vibration restoration on the position to be restored includes:
controlling the display panel to be vertically placed; and
and controlling the vibration surface of the vibration device to move around the central winding of the position to be repaired, and simultaneously performing vibration repair on the position to be repaired.
In one embodiment of the present application, in the step of placing the display panel on the lighting table and lighting the display panel, a direction perpendicular to a horizontal plane of the display panel is placed on the lighting table, and a light exit surface of the display panel is aligned with the detection direction.
The application also discloses a repair device, which is used for repairing the display problems of the preset type of the display panel and comprises a detection device and a vibration device, wherein the detection device judges whether the display problems of the preset type exist in the display panel or not and determines the position to be repaired; the vibration device is arranged corresponding to the detection device and is used for performing vibration repair on the position to be repaired of the display panel.
As an embodiment of the present application, the repair apparatus further includes a lighting stand, and the detecting device and the vibrating device are installed on the lighting stand.
As an implementation mode of the application, the repair equipment further comprises a repair platform, a lighting table and a conveying device, the detection device is installed on the lighting table, the vibration device is installed on the repair platform, and the conveying device is arranged between the lighting table and the repair platform and used for transmitting the display panel between the lighting table and the repair platform.
As an embodiment of the application, the vibration device of the repair equipment further comprises a high-frequency gun, and a gun head of the high-frequency gun is a circular head with the diameter of 2.5 cm; the gun head of the high-frequency gun is made of flexible materials.
Compared with the scheme that the display problem caused by the foreign matters is solved by adopting a pressing method, the vibration device is adopted to vibrate the position to be repaired where the foreign matters are located, so that the foreign matters are crushed and sparse and discrete, the density of the foreign matters is reduced, the influence on liquid crystal molecules of a liquid crystal layer is greatly reduced, the vibration can be transmitted, energy can be transmitted into the foreign matters from multiple angles, the foreign matters are more finely crushed, the spreading range is wider and more uniform, the influence on the liquid crystal molecules can be almost ignored, and the repairing effect is obvious; even the foreign matter falls into by the interval unit, vibrations are restoreed and still can be shaken the fragmentation to the foreign matter and in order to accomplish the restoration, has improved repairable success probability and for the mode of pressing, can reach the same or better fragmentation effect in the shorter time even, and repair efficiency is high, saves repair time.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the application, are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application. It is obvious that the drawings in the following description are only some embodiments of the application, and that for a person skilled in the art, other drawings can be derived from them without inventive effort. In the drawings:
fig. 1 is a schematic flowchart of a repairing method for a display panel according to a first embodiment of the present application;
FIG. 2 is a schematic flow chart illustrating a repairing method for a display panel according to a second embodiment of the present application;
FIG. 3 is a flowchart illustrating a repairing method for a display panel according to a third embodiment of the present application;
FIG. 4 is a schematic view of a prosthetic device according to a fourth embodiment of the present application;
fig. 5 is a schematic view of a repair apparatus according to a fifth embodiment of the present application.
100, repairing equipment; 110. a detection device; 120. a vibration device; 130. lighting a lamp stand; 140. repairing the platform; 150. a conveying device; 200. a display panel.
Detailed Description
It is to be understood that the terminology, the specific structural and functional details disclosed herein are for the purpose of describing particular embodiments only, and are representative, but that the present application may be embodied in many alternate forms and should not be construed as limited to only the embodiments set forth herein.
In the description of the present application, the terms "first", "second" are used for descriptive purposes only and are not to be construed as indicating relative importance or as implicitly indicating the number of technical features indicated. Thus, unless otherwise specified, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature; "plurality" means two or more. The terms "comprises" and "comprising," and any variations thereof, are intended to cover a non-exclusive inclusion, such that one or more other features, integers, steps, operations, elements, components, and/or combinations thereof may be present or added.
Further, terms of orientation or positional relationship indicated by "center", "lateral", "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, are described based on the orientation or relative positional relationship shown in the drawings, are simply for convenience of description of the present application, and do not indicate that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application.
Furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly and may include, for example, fixed connections, removable connections, and integral connections; can be mechanically or electrically connected; either directly or indirectly through intervening media, or through both elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
The present application is described in detail below with reference to the figures and alternative embodiments.
The first embodiment is as follows:
fig. 1 is a schematic flowchart of a method for repairing a display panel according to a first embodiment of the present application, and as shown in fig. 1, the present application discloses a method for repairing a display panel, which includes the steps of:
s11: placing the display panel on a lighting table, and lighting the display panel;
s12: detecting the display panel, detecting whether a preset type of display problem exists, and if so, determining a position to be repaired;
s13: using the vibration surface of the vibration device to carry out vibration repair on the position to be repaired;
s14: and detecting the display state of the display panel, judging whether the repair is finished or not, and taking out the repaired display panel if the repair is finished.
The preset type of display problem that this application is directed to includes the present display problem that foreign matter gets into the liquid crystal layer and leads to. Compared with the display problem caused by the foreign matters, the display device has the advantages that the vibration device is adopted to vibrate the position where the foreign matters are located to be repaired in a vibration mode, so that the foreign matters are crushed and sparse and are dispersed, the density of the foreign matters is reduced, the influence on liquid crystal molecules of a liquid crystal layer is greatly reduced, the vibration can be transmitted, energy can be transmitted into the foreign matters from multiple angles, the foreign matters are more finely crushed, the spreading range is wider and more uniform, the influence on the liquid crystal molecules can be almost ignored, and the repair effect is obvious; even if the foreign matters fall into the space units, the foreign matters can still be broken by vibration to complete the repair, so that the success probability of the repair is improved; compared with a pressing mode, the novel multifunctional electric blanket can achieve the same fragmentation effect in a shorter time, save the repair time and improve the repair efficiency.
In step S14, it is observed whether the display panel has blush on the lighting table, and if the blush disappears, it is determined that the repair is completed, and the repaired display panel is taken out.
Due to the pair manufacturing process of the array substrate and the color film substrate of the display panel, the pair manufacturing process is often not performed in a vacuum environment but performed in an air environment, so that foreign matters in the air and foreign matters left after edging the substrates may enter a liquid crystal layer between the color film substrate and the array substrate, and the foreign matters may affect the normal deflection angle of liquid crystal molecules, for example. Under some conditions, the foreign matter can cause the liquid crystal molecules to deflect when not electrified, so that the light transmittance is increased due to the fact that the deflection angle of the liquid crystal molecules at the position where the foreign matter exists is too large after the display panel is electrified, the display problem of whitening and halo is caused, and the display effect of the display panel is influenced.
The traditional methods for avoiding foreign matter pollution mainly comprise two methods: firstly, the assembly of the display panel is completed in a vacuum environment, and then the liquid crystal is injected in an injection mode, so that the liquid crystal layer is ensured to be free of foreign matters, but the time and the cost spent by the manufacturing process are extremely high, and the development of enterprises is not facilitated; secondly, after the group assembly is completed, lighting inspection is carried out, abnormal positions are marked, then the display panel is transferred to a flat desktop, a pressing method is adopted for the abnormal positions to break the foreign matters, the influence on the deflection of liquid crystal molecules is reduced, but the repairing effect is poor, particularly when the foreign matters are located at the positions of the interval units, the abnormal display problem caused by the foreign matters is difficult to repair in an extruding mode, and the repairing time is long. The vibration repairing method adopting the vibration device can improve repairing efficiency and reduce repairing cost while ensuring repairing quality.
The preset type of display problem caused by the foreign matter falling into the liquid crystal layer includes, but is not limited to, a white band halo display problem caused by dust foreign matter or metal particles falling between the array substrate and the color film substrate in a machine table.
In step S13, the vibration surface of the vibration device is attached to the position to be repaired while the display panel is kept lit, and vibration repair is performed. Correspondingly, in step S14, the method includes:
s141: after the preset vibration frequency is used for vibration restoration and the preset time is reached, stopping the vibration device;
s142: detecting the display state of the display panel, judging whether the repair is finished or not, and taking out the repaired display panel if the repair is finished; otherwise, the vibration device is opened again to carry out vibration repair again on the position to be repaired until the repair is successful or the repair is judged to be impossible.
Specifically, the preset vibration time of the vibration device is 3-5 minutes, and preferably, the preset vibration time of the vibration device is 4 minutes; the preset vibration frequency of the vibration device is 20-50Hz, and preferably, the preset vibration frequency of the vibration device is 30 Hz. The vibration time can be preferably used for repairing most display panels, and the structure of the display panel cannot be damaged due to too long vibration time; and vibration frequency also obtains through experimental test repeatedly, and this vibration frequency can shake most foreign matters, and this vibration frequency can not lead to the fact obvious damage to display panel moreover, wherein can be through treating the continuous vibrations of restoration position earlier, reaches to predetermine after shaking the time, detects display panel's restoration effect again.
Further, in step S11, the display panel is placed on the lighting stand in a direction perpendicular to the horizontal plane, and the light exit surface of the display panel is aligned with the detection direction. The display panel is vertically placed, detection and restoration are carried out based on the angle of a viewer, so that the problem that whether a purchaser can observe abnormal display or not when the purchaser watches the display panel is conveniently known, and the detection and restoration effects are more targeted. Specifically, the color film substrate side of the display panel can be arranged far away from the lighting table, and only lighting is carried out from the array substrate side, and observation is carried out on the color film substrate side; the influence on the use of a user is larger when the foreign matter is closer to the color film substrate side, from the perspective of the user, the detection and the repair are performed on the color film substrate side of the display panel, when the foreign matter is closer to the color film substrate side, the phenomenon that the foreign matter causes the blushing of the display panel is more obvious, so that the abnormal display position can be quickly and accurately detected, the detection and the repair can be efficiently completed, when the foreign matter is closer to the array substrate side, the phenomenon that the blushing of the display panel is caused by the foreign matter is very small, the memory is basically omitted, and the repair is not performed to prevent the panel from being damaged.
In step S13, the vibration device is controlled to perform vibration repairing by controlling the vibration surface to move around, so that the foreign matter is uniformly broken, and the foreign matter is spread to a wider range by vibration of the circles, so that the broken foreign matter is smaller and smaller in the unit liquid crystal, the influence of the foreign matter on the deflection of the liquid crystal is further reduced, and the repairing effect is improved.
Moreover, the liquid crystal layer in the middle of the display panel is provided with the spacing units with uniform spacing, so if the foreign matters just appear near the spacing units, the method of pressing by fixed acting force can not contact the foreign matters or the contact is insufficient, so that the repair failure or the repair effect is not good, and the vibration repair mode can ensure that even if the foreign matters fall into the vicinity of the spacing units, the foreign matters can still be vibrated and crushed by vibration, so that the foreign matters are sparse and discrete, the vibration device is controlled to move around the center of the position to be repaired, and meanwhile, the vibration repair is carried out on the position to be repaired, so that the foreign matters can be ensured to always have a certain angle to achieve better vibration crushing effect, and can be dispersed more uniformly after the foreign matters are crushed, the crushed foreign matters are avoided, and the problem of the angle is still concentrated near the spacing units, leading to the problem of poor repair.
In order to enable the vibration device to achieve the effect of vibrating and smashing foreign matters and avoid the vibration device from damaging the display panel, a protection gasket can be arranged between the vibration device and the display panel to be repaired, and the display panel is prevented from being damaged.
In addition, the vibration device adopted by the application can be a high-frequency gun, of course, other suitable vibration devices except the high-frequency gun can also be adopted, and the gun head of the high-frequency gun is a circular head with the diameter of 2.5 cm; moreover, the gun head of the high-frequency gun is made of flexible materials, the gun head can be integrally made of the flexible materials, or the gun head can be made of the flexible materials only at the position of the gun tip, which is in contact with the display panel, and the gun head far away from the position of the gun tip can be made of hard materials and then assembled together; or the gun head is made of hard materials, and then a sleeve made of flexible materials is sleeved outside the gun head. The gun head and the protective pad made of the flexible material can be used simultaneously or only in the same way.
According to the observation, the foreign matters existing in the liquid crystal layer of the display panel are generally small in size and difficult to remove, the range of the phenomenon of the blushing zone halo caused by the small foreign matters is relatively small, the adopted spherical gun head with the diameter of 2.5cm can just cover the abnormal display area of the blushing zone halo, so that an operator can better control and repair the range to be moved, and the repair effect is better.
Example two:
fig. 2 is a schematic flowchart of a method for repairing a display panel according to a second embodiment of the present application, and as shown in fig. 2, a method for repairing a display panel is disclosed, which includes the steps of:
s21: placing the display panel on a lighting table, and lighting the display panel;
s22: detecting the display panel, detecting whether a preset type of display problem exists, and if so, determining a position to be repaired;
s23: keeping the display panel on, and simultaneously using the vibration surface of the vibration device to carry out vibration repair on the position to be repaired;
s24: and detecting the display state of the display panel, judging whether the repair is finished or not, and taking out the repaired display panel if the repair is finished.
The present embodiment is different from the first embodiment mainly in that step S23 is different from step S13. Compared with a pressing repairing mode, the abnormal position needs to be marked after the detection is finished, the display panel is placed on a flat plane for repairing, the time of about 7 minutes is probably needed for completing the whole detection and repairing step, the abnormal position does not need to be marked, the display panel does not need to be placed on a flat table top, the display panel can be repaired while lighting detection is carried out, the repairing condition can be observed in time, the repairing steps are fewer, the time needed by the detection and the repairing can be shortened to about 3 minutes, the repairing time is faster, the repairing is carried out while the detection is carried out, the repairing success rate is higher, and the possibility of damaging the substrate during the repairing is smaller.
Of course, in order to check the detection precision, the power supply of the display panel can be disconnected first and then the vibration repair is carried out, so as to ensure that the detection result is not affected by the vibration, and the detection precision is improved, specifically:
the step of detecting the display state of the display panel, judging whether the repair is successful, and if the repair is completed, taking out the repaired display panel comprises the following steps:
after the preset vibration frequency is used for vibration restoration and the preset time is reached, stopping the vibration device;
detecting the display state of the display panel, judging whether the repair is successful, and taking out the repaired display panel if the repair is completed; otherwise, the vibration device is opened again to carry out vibration repair again on the position to be repaired until the repair is successful or the repair is judged to be impossible. Namely, step S23 of the second embodiment is replaced with the two steps described above.
In addition, in order to optimize the environment for repairing the vibration, a repairing platform can be independently arranged to install the vibration device.
Example three:
fig. 3 is a schematic flowchart of a method for repairing a display panel according to a third embodiment of the present application, and as shown in fig. 3, a method for repairing a display panel is disclosed, which includes the steps of:
s31: placing the display panel on a lighting table, and lighting the display panel;
s32: detecting the display panel, detecting whether a preset type of display problem exists, and if so, determining a position to be repaired;
s33: disconnecting the power supply of the display panel, taking out the display panel and conveying the display panel to the repair platform through the conveying device;
s34: using the vibration surface of the vibration device to carry out vibration repair on the position to be repaired;
s35: after the repair is finished, the display panel is conveyed back to the lighting table through the conveying device, and the display panel is installed and lightened;
s36: and detecting the display state of the display panel, judging whether the repair is finished or not, and taking out the repaired display panel if the repair is finished.
Here, the steps S33 and S34 are modifications of the first embodiment, step S13, and the steps S35 and S36 are modifications of the first embodiment, step S14.
Compared with the method for detecting and repairing the lighting table, the lighting detection and the vibration repair are separated, and because the display problem caused by the fact that foreign matters fall into the liquid crystal layer does not exist in each display panel, the lighting table can continue to detect the subsequent panels when the vibration repair is carried out, and the time of the lighting table is not occupied; the lighting detection can be continuously carried out, the lighting detection and the repair time can be balanced, the power supply of the display panel is cut off, the display panel is taken out and is conveyed to the repair platform specially used for vibration repair through the conveying device, the targeted vibration repair is facilitated, and the repair effect is improved.
In addition, as the lighting table emits a more glaring white light, human eyes can be damaged in the process of watching the white light for a long time, and the lighting table consumes more energy, the lighting detection step and the vibration repair step are separated in the embodiment, so that the lighting table can be prevented from being started for a long time in the repair process, the energy consumption of the lighting table is reduced, the time of workers in a glaring white light environment is reduced, and the injury to the human eyes is reduced; after the repair is completed on the repair platform, the display panel is conveyed to the lighting table again for detection, and if the repair failure is detected, the display panel is repaired again, so that the repair reliability is improved.
The same as the first embodiment, the display panel of this embodiment also can be vertical when restoreing, and is concrete, can vertically place on restoreing the platform when restoreing, and the same reason is on lighting the lamp platform, also can be vertical and place, like this, lights a lamp and detects and shake when restoreing, and display panel all detects and restores based on viewer's angle, and it is more corresponding to detect and restore the effect. In addition, when the vibration is repaired, the vibration device moves around the center of the position to be repaired in a winding mode, and meanwhile vibration repair is carried out on the position to be repaired; wherein, the winding movement can be the self winding movement of the repair platform, and the vibration device is not moved; of course, the vibration device can move around, and the repair platform is not moved; the repairing platform and the vibrating device can move, but both can only move 180 degrees or slightly more than 180 degrees, and the repairing platform and the vibrating device are matched with each other, so that 360-degree winding movement can be realized.
Wherein, the transmission device can be a mechanical arm or a conveyor belt.
In addition, if the design of an independent repairing platform is adopted, the fact that an interactive module is added on the repairing platform can be considered, so that under the condition that the preset vibration frequency and the repairing time are applicable, the frequency and the repairing time which exceed the preset range can be adjusted through the interactive module. Of course, in the second embodiment, an interactive module may be added.
Example four:
fig. 4 is a schematic diagram of a repairing apparatus according to a fourth embodiment of the present application, for repairing a preset type of display problem of a display panel 200, as shown in fig. 4, the repairing apparatus 100 includes: the detection device 110 is used for detecting whether the display panel 200 has a preset display problem and determining a position to be repaired; the vibration device 120 is arranged corresponding to the detection device 110 and is used for performing vibration repair on the position to be repaired of the display panel 200; wherein, the repair device 100 further comprises a lighting table 130 for placing the display panel 200 and providing a detection light source for the display panel 200, and the detection device 110 and the vibration device 120 are mounted on the lighting table 130.
In the embodiment, the display panel 200 is placed on the lighting table 130, the display panel 200 is lighted, then the detection device 110 is used to detect the display panel 200, whether a preset type of display problem exists is detected, if so, the position to be repaired is determined, and the vibration device 120 is used to perform vibration repair on the position to be repaired of the display panel 200. Compared with the method of pressing to solve the display problem caused by the foreign matters, the vibration device 120 is adopted to sparsely disperse foreign matter molecules in a vibration mode, so that the density of the foreign matters is reduced and the foreign matters are crushed, the vibration is transmitted, energy can be transmitted into the foreign matters from multiple angles, the foreign matters are more finely crushed, the scattering range is wider, the foreign matters are more uniform, and the repair effect is obvious; compared with a pressing mode, the novel multifunctional electric blanket can achieve the same fragmentation effect in a shorter time, save the repair time and improve the repair efficiency.
Example five:
fig. 5 is a schematic view of a repairing apparatus 100 according to a fifth embodiment of the present disclosure, as shown in fig. 5, the repairing apparatus 100 further includes a repairing platform 140, a conveying device 150, the detecting device 110 is mounted on the lighting table 130, the vibrating device 120 is mounted on the repairing platform 140, and the conveying device 150 is disposed between the lighting table 130 and the repairing platform 140, and is used for conveying the display panel 200 to the lighting table 130 or the repairing platform 140.
In the embodiment, the display panel 200 is placed on the lighting table 130, the display panel 200 is lighted, then the detection device 110 is used for detecting the display panel 200, whether a preset type of display problem exists is detected, if the preset type of display problem exists, the position to be repaired is determined, the power supply of the display panel 200 is cut off, the display panel 200 is taken out and conveyed to the repairing platform 140 through the conveying device 150, the vibration device 120 is used for performing vibration repairing on the position to be repaired of the display panel 200, after the repairing is completed, the display panel 200 is conveyed back to the lighting table 130 through the conveying device 150 again, the display panel 200 is installed and lighted, the display state of the display panel 200 is detected again through the detection device 110, whether the repairing is successful is judged, and if the repairing is successful, the repaired display panel 200 is taken out. Compare in lighting stand 130 and go on detecting and repairing, this application transmits display panel 200 to repairing platform 140 after the step of accomplishing the detection on, repairs, at this moment testing platform alright with detect next display panel 200, because the required time of detection is short and the required time of repair is longer, will detect and repair and separate, has reduced the time that occupies lighting stand 130 when repairing, great improvement the efficiency of detection. After the repair is completed on the repair platform 140, the display panel 200 is transported to the lighting table 130 again for detection, and if the repair failure is detected, the display panel is repaired again, so that the reliability of the repair is improved.
The conveying device 150 may be a conveyor belt or a mechanical arm.
It should be noted that, the limitations of each step in the present disclosure are not considered to limit the order of the steps without affecting the implementation of the specific embodiments, and the steps written in the foregoing may be executed first, or executed later, or even executed simultaneously, and as long as the present disclosure can be implemented, all the steps should be considered as belonging to the protection scope of the present application.
The inventive concept of the present application can form many embodiments, but the space of the application document is limited, and the application document cannot be listed one by one, so that on the premise of no conflict, the above-described embodiments or technical features can be combined arbitrarily to form a new embodiment, and after the embodiments or technical features are combined, the original technical effect can be enhanced
The technical scheme of the present application can be widely applied to various display panels, such as TN (Twisted Nematic) display panel, IPS (In-Plane Switching) display panel, VA (Vertical Alignment) display panel, and MVA (Multi-Domain Vertical Alignment) display panel, and all of them can be applied to the above scheme.
The foregoing is a more detailed description of the present application in connection with specific alternative embodiments, and the specific implementations of the present application are not to be considered limited to these descriptions. For those skilled in the art to which the present application pertains, several simple deductions or substitutions may be made without departing from the concept of the present application, and all should be considered as belonging to the protection scope of the present application.
Claims (10)
1. A method for repairing a display panel, comprising the steps of:
placing the display panel on a lighting table, and lighting the display panel;
detecting the display panel, detecting whether a preset type of display problem exists, and if so, determining a position to be repaired;
using the vibration surface of the vibration device to carry out vibration repair on the position to be repaired; and
and detecting the display state of the display panel, judging whether the repair is finished or not, and taking out the repaired display panel if the repair is finished.
2. The method for repairing a display panel according to claim 1, wherein the step of performing vibration repairing on the position to be repaired by using the vibration surface of the vibration device comprises:
and keeping the display panel on, simultaneously attaching the vibration surface of the vibration device to the position to be repaired, and performing vibration repair.
3. The method for repairing a display panel according to claim 2, wherein the step of detecting the display state of the display panel, determining whether the repair is completed, and taking out the repaired display panel if the repair is completed comprises:
after the preset vibration frequency is used for vibration restoration and the preset time is reached, stopping the vibration device; and
detecting the display state of the display panel, judging whether the repair is finished or not, and taking out the repaired display panel if the repair is finished; otherwise, the vibration device is opened again to carry out vibration repair again on the position to be repaired until the repair is successful or the repair is judged to be impossible.
4. The repairing method of the display panel according to claim 3, wherein the predetermined type of display problem includes a display problem caused by a foreign object falling into the liquid crystal layer, the predetermined time is 3 to 5 minutes, and the predetermined vibration frequency of the vibration device is 20Hz to 50 Hz.
5. The repairing method of the display panel according to claim 4, wherein the step of detecting the display state of the display panel, determining whether the repairing is completed, and taking out the repaired display panel if the repairing is completed;
and observing whether the display panel has blush in the white band on a lighting table, judging that the repair is finished if the blush in the white band disappears, and taking out the repaired display panel.
6. The method for repairing a display panel according to claim 1, wherein the step of performing vibration repairing on the position to be repaired by using the vibration surface of the vibration device comprises:
disconnecting the power supply of the display panel, taking out the display panel and conveying the display panel to the vibration repairing platform through the conveying device; and
using a vibration device to carry out vibration repair on the position to be repaired;
the step of detecting the display state of the display panel, judging whether the repair is completed, and if the repair is completed, taking out the repaired display panel comprises the following steps:
after the repair is finished, the display panel is conveyed back to the lighting table through the conveying device, and the display panel is installed and lightened; and
and detecting the display state of the display panel, judging whether the repair is finished or not, and taking out the repaired display panel if the repair is finished.
7. The method for repairing a display panel according to claim 1, wherein the step of performing vibration repairing on the position to be repaired by using the vibration surface of the vibration device comprises:
controlling the display panel to be vertically placed; and
and controlling the vibration surface of the vibration device to move around the central winding of the position to be repaired, and simultaneously performing vibration repair on the position to be repaired.
8. The method for repairing a display panel according to claim 1, wherein in the step of placing the display panel on a lighting stand and lighting the display panel, a direction perpendicular to a horizontal plane of the display panel is placed on the lighting stand, and a light-emitting surface of the display panel is aligned with the detection direction.
9. A repair device for repairing a display problem of a predetermined type of a display panel, the repair device comprising:
the detection device is used for judging whether the display panel has a display problem of a preset type or not and determining a position to be repaired; and
and the vibration device is arranged corresponding to the detection device and is used for performing vibration repair on the position to be repaired of the display panel.
10. The repair apparatus of claim 9, wherein the vibrating device comprises a high frequency gun having a head with a circular shape having a diameter of 2.5 cm; the gun head of the high-frequency gun is made of flexible materials.
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| CN202110739670.5A CN113514968B (en) | 2021-06-30 | 2021-06-30 | Repairing method and repairing equipment for display panel |
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| CN202110739670.5A CN113514968B (en) | 2021-06-30 | 2021-06-30 | Repairing method and repairing equipment for display panel |
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