CN113514239A - On-line detection method, system and storage medium for air distribution board - Google Patents

On-line detection method, system and storage medium for air distribution board Download PDF

Info

Publication number
CN113514239A
CN113514239A CN202110706824.0A CN202110706824A CN113514239A CN 113514239 A CN113514239 A CN 113514239A CN 202110706824 A CN202110706824 A CN 202110706824A CN 113514239 A CN113514239 A CN 113514239A
Authority
CN
China
Prior art keywords
air distribution
information
distribution plate
state information
detection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110706824.0A
Other languages
Chinese (zh)
Other versions
CN113514239B (en
Inventor
陈建强
赵跃民
刘昆轮
包国强
许轩
闫瑞兵
董良
周恩会
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China University of Mining and Technology CUMT
CHN Energy Group Xinjiang Energy Co Ltd
Original Assignee
China University of Mining and Technology CUMT
CHN Energy Group Xinjiang Energy Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China University of Mining and Technology CUMT, CHN Energy Group Xinjiang Energy Co Ltd filed Critical China University of Mining and Technology CUMT
Priority to CN202110706824.0A priority Critical patent/CN113514239B/en
Publication of CN113514239A publication Critical patent/CN113514239A/en
Application granted granted Critical
Publication of CN113514239B publication Critical patent/CN113514239B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

本申请提供一种布风板在线检测方法、系统及存储介质,用以实时地,且快速精准地对布风板的堵塞情况进行检测。所述布风板在线检测方法,包括:至少获得流化床中的布风板及排料刮板的状态信息,所述状态信息包括运行状态信息和/或结构状态信息;对所述状态信息进行预处理得到目标特征数据;将所述目标特征数据输入至检测模型中,所述检测模型至少用于检测所述布风板的堵孔情况;获得所述检测模型反馈的关于所述布风板的堵孔信息。采用本申请所提供的方案,节省了人力及时间成本,可快速有效地对布风板进行实时检测。

Figure 202110706824

The present application provides an on-line detection method, system and storage medium for an air distribution plate, which are used to detect the blockage of the air distribution plate in real time, quickly and accurately. The method for on-line detection of an air distribution plate includes: obtaining at least state information of an air distribution plate and a discharge scraper in a fluidized bed, where the state information includes operating state information and/or structural state information; Perform preprocessing to obtain target feature data; input the target feature data into a detection model, the detection model is at least used to detect the hole blocking situation of the air distribution board; obtain feedback from the detection model about the air distribution Hole plugging information for the board. By adopting the solution provided in this application, manpower and time costs are saved, and real-time detection of the air distribution panel can be performed quickly and effectively.

Figure 202110706824

Description

一种布风板在线检测方法、系统及存储介质On-line detection method, system and storage medium for air distribution board

技术领域technical field

本申请涉及干法重介质流化床选煤技术领域,特别涉及一种布风板在线检测方法、设备及存储介质。The application relates to the technical field of dry heavy medium fluidized bed coal preparation, and in particular, to an on-line detection method, equipment and storage medium for an air distribution plate.

背景技术Background technique

干法重介质流化床技术是一种利用气固两相流化性质,在床层内形成具有一定密度的“拟流体”气固悬浮体技术,被选物料按自身密度差异在床层中实现浮沉分层,通过刮板等排料装置收集浮/沉产物实现物料的分离过程,并在选煤领域成功实现了应用,具有明显的技术优势。Dry heavy medium fluidized bed technology is a technology that utilizes gas-solid two-phase fluidization properties to form a "quasi-fluid" gas-solid suspension with a certain density in the bed. The selected material is in the bed according to its own density difference. It realizes the stratification of floating and sinking, and collects the floating/sinking products through scraper and other discharge devices to realize the separation process of materials, and has been successfully applied in the field of coal preparation, with obvious technical advantages.

随着干法重介质流化床在选煤领域的工业推广应用,梯级布风板的布风效果和堵塞问题越来越受到关注。梯级布风板的堵塞一般包括:细粒级颗粒的渗漏与矸石的堆积。一方面,布风效果是直接影响床层密度稳定性的一个重要因素,而梯级布风板的堵塞会造成床层梯级布风的局部失稳,降低其布风能力,不利于床层密度的稳定性;另一方面,在实际连续分选过程中,布风板上矸石层的堆积不仅会对矸石排料刮板造成一定阻力,加大能耗,有时也会造成刮板的磨损及断裂;同时,一定厚度的矸石层也会严重影响梯级布风板的布风效果,其形成的二次布风会对梯级布风效果造成一定程度上的扰动。目前,均是靠人工排查的方式检查梯级布风板是否发生堵塞现象,而且当遇到梯级布风板堵塞时,也是靠人工排查堵孔位置和堵孔面积,如此需要消耗大量的人力及时间成本,极其不利于生产的进行。With the industrial application of dry heavy medium fluidized bed in the field of coal preparation, the air distribution effect and blockage of the stepped air distribution plate have attracted more and more attention. The blockage of the stepped air distribution plate generally includes: the leakage of fine-grained particles and the accumulation of gangue. On the one hand, the air distribution effect is an important factor that directly affects the stability of the bed density, and the blockage of the step air distribution plate will cause the local instability of the bed step air distribution, reduce its air distribution capacity, and be unfavorable for the bed density. On the other hand, in the actual continuous separation process, the accumulation of gangue layer on the air distribution plate will not only cause certain resistance to the gangue discharge scraper, increase energy consumption, but also cause wear and tear of the scraper sometimes. At the same time, a certain thickness of the gangue layer will also seriously affect the air distribution effect of the cascade air distribution board, and the secondary air distribution formed by it will cause a certain degree of disturbance to the cascade air distribution effect. At present, manual inspection is used to check whether the stepped air distribution plate is blocked, and when the stepped air distribution plate is blocked, it is also manually inspected for the position and area of the blocked holes, which requires a lot of manpower and time. The cost is extremely detrimental to the production.

发明内容SUMMARY OF THE INVENTION

本申请提供一种布风板在线检测方法、系统及存储介质,用以实时地,且快速精准地对布风板的堵塞情况进行检测。The present application provides an on-line detection method, system and storage medium for an air distribution plate, which are used to detect the blockage of the air distribution plate in real time, quickly and accurately.

本申请提供一种布风板在线检测方法,包括:The present application provides an on-line detection method for an air distribution panel, including:

至少获得流化床中的布风板及排料刮板的状态信息,所述状态信息包括运行状态信息和/或结构状态信息;Obtain at least the status information of the air distribution plate and the discharge scraper in the fluidized bed, where the status information includes operating status information and/or structural status information;

对所述状态信息进行预处理得到目标特征数据;Preprocessing the state information to obtain target feature data;

将所述目标特征数据输入至检测模型中,所述检测模型至少用于检测所述布风板的堵孔情况;Inputting the target feature data into a detection model, where the detection model is at least used to detect the hole blocking condition of the air distribution plate;

获得所述检测模型反馈的关于所述布风板的堵孔信息。Obtain the hole blocking information about the air distribution plate fed back by the detection model.

可选地,还包括:Optionally, also include:

建立目标模型;build a target model;

获得所述布风板及排料刮板的历史状态信息及与所述历史状态信息对应的所述布风板的堵孔信息;Obtain the historical state information of the air distribution plate and the discharge scraper and the hole blocking information of the air distribution plate corresponding to the historical state information;

至少基于所述历史状态信息及堵孔信息训练所述目标模型,以得到所述检测模型。The target model is trained based on at least the historical state information and hole blocking information to obtain the detection model.

可选地,所述状态信息包括所述布风板的气密性信息、压降信息、布风板上堆积的物料厚度、所述排料刮板的电机转矩信息、所述排料刮板对所述布风板的作用力信息中的一种或多种。Optionally, the status information includes air tightness information of the air distribution plate, pressure drop information, material thickness accumulated on the air distribution plate, motor torque information of the discharge scraper, and the discharge scraper. One or more of the force information of the panel on the air distribution panel.

可选地,所述堵孔信息包括堵孔面积及堵孔位置信息。Optionally, the plugged hole information includes plugged hole area and plugged hole location information.

可选地,所述对所述状态信息进行预处理得到目标特征数据,包括:Optionally, the preprocessing of the state information to obtain target feature data includes:

基于特征工程对所述状态信息进行特征提取,以得到所述目标特征数据,所述目标特征数据包括所述状态信息中直接受所述布风板堵孔状态影响的信息。Feature extraction is performed on the state information based on feature engineering to obtain the target feature data, where the target feature data includes information in the state information that is directly affected by the hole blocking state of the air distribution plate.

可选地,还包括:Optionally, also include:

获得与历史堵孔信息对应的流化床床层所受压力的压力信号;Obtain the pressure signal of the pressure of the fluidized bed bed corresponding to the historical plugging information;

所述至少基于所述历史状态信息及堵孔信息训练所述目标模型,以得到所述检测模型,包括:The training of the target model based on at least the historical state information and hole blocking information to obtain the detection model, including:

基于所述历史状态信息、堵孔信息及压力信号训练所述目标模型,以得到能够检测所述布风板的堵孔情况,以及堵孔区域对所述床层压力波动影响的所述检测模型。The target model is trained based on the historical state information, hole blocking information and pressure signal, so as to obtain the detection model capable of detecting the hole blocking situation of the air distribution plate and the influence of the hole blocking area on the pressure fluctuation of the bed. .

可选地,所述对所述状态信息进行预处理得到目标特征数据之前,还包括:Optionally, before the preprocessing of the state information to obtain the target feature data, the method further includes:

基于所述状态信息确定所述布风板的气密性及不同区域的压降情况,同时确定所述排料刮板的电机功率及电机转矩;Determine the air tightness of the air distribution plate and the pressure drop in different areas based on the state information, and determine the motor power and motor torque of the discharge scraper at the same time;

在确定所述气密性、不同区域的压降情况、电机功率、电机转矩中的一项或多项出现异常时,基于异常数据及异常位置调整所述布风板和/或排料刮板,若调整后所述异常位置产生数据仍为异常时,则对所述状态信息进行预处理以得到所述目标特征数据。When it is determined that one or more of the air tightness, pressure drop in different areas, motor power, and motor torque are abnormal, adjust the air distribution plate and/or the discharge scraper based on the abnormal data and the abnormal position If the abnormal position generated data is still abnormal after adjustment, the state information is preprocessed to obtain the target feature data.

可选地,还包括:Optionally, also include:

确定所述堵孔信息与布风板实际堵孔情况是否一致,并得到相应结果;Determine whether the hole blocking information is consistent with the actual hole blocking situation of the air distribution plate, and obtain the corresponding result;

基于所述目标特征数据、堵孔信息以及所述相应结果训练所述检测模型。The detection model is trained based on the target feature data, hole blocking information, and the corresponding results.

本申请另一实施例同时提供一种布风板在线检测系统,包括:Another embodiment of the present application also provides an on-line detection system for an air distribution panel, including:

至少一个处理器;以及,at least one processor; and,

与所述至少一个处理器通信连接的存储器;其中,a memory communicatively coupled to the at least one processor; wherein,

所述存储器存储有可被所述一个处理器执行的指令,所述指令被所述至少一个处理器执行以实现上述任一实施例所记载的布风板在线检测方法。The memory stores instructions that can be executed by the one processor, and the instructions are executed by the at least one processor to implement the online detection method for an air distribution panel described in any of the foregoing embodiments.

本申请另一实施例还提供一种计算机可读存储介质,当存储介质中的指令由布风板在线检测系统对应的处理器执行时,使得布风板检测系统能够实现上述任一实施例所记载的布风板在线检测方法。Another embodiment of the present application further provides a computer-readable storage medium. When the instructions in the storage medium are executed by a processor corresponding to the air distribution panel online detection system, the air distribution panel detection system can realize the description in any of the above embodiments. The online detection method of the air distribution board.

本申请的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本申请而了解。本申请的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present application will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the present application. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description, claims, and drawings.

下面通过附图和实施例,对本申请的技术方案做进一步的详细描述。The technical solutions of the present application will be described in further detail below through the accompanying drawings and embodiments.

附图说明Description of drawings

附图用来提供对本申请的进一步理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本申请,并不构成对本申请的限制。在附图中:The accompanying drawings are used to provide a further understanding of the application, and constitute a part of the specification, and together with the embodiments of the application, they are used to explain the application, and do not constitute a limitation to the application. In the attached image:

图1为本申请实施例中的布风板在线检测方法的流程图;Fig. 1 is the flow chart of the online detection method of the air distribution plate in the embodiment of the application;

图2为本申请另一实施例中的布风板在线检测方法的流程图;2 is a flowchart of an on-line detection method for an air distribution panel in another embodiment of the application;

图3为本申请另一实施例中的布风板在线检测方法的流程图;3 is a flowchart of an on-line detection method for an air distribution panel in another embodiment of the application;

图4为本申请另一实施例中的布风板在线检测方法的流程图;4 is a flowchart of an on-line detection method for an air distribution panel in another embodiment of the application;

图5为本申请另一实施例中的布风板在线检测方法的实际应用流程图;Fig. 5 is the actual application flow chart of the on-line detection method of the air distribution plate in another embodiment of the application;

图6为本申请实施例中的布风板在线检测系统的组件连接关系示意图。FIG. 6 is a schematic diagram of a connection relationship between components of an on-line detection system for an air distribution panel in an embodiment of the present application.

具体实施方式Detailed ways

以下结合附图对本申请的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本申请,并不用于限定本申请。The preferred embodiments of the present application will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present application, but not to limit the present application.

图1为本申请一实施例中一种布风板在线检测方法的流程图,如图1所示,该方法可被实施为以下步骤S11-S14:FIG. 1 is a flowchart of an on-line detection method for an air distribution panel in an embodiment of the application. As shown in FIG. 1 , the method can be implemented as the following steps S11-S14:

在步骤S11中,至少获得流化床中的布风板及排料刮板的状态信息,所述状态信息包括运行状态信息和/或结构状态信息;In step S11, at least state information of the air distribution plate and the discharge scraper in the fluidized bed is obtained, and the state information includes operation state information and/or structural state information;

在步骤S12中,对所述状态信息进行预处理得到目标特征数据;In step S12, the state information is preprocessed to obtain target feature data;

在步骤S13中,将所述目标特征数据输入至检测模型中,所述检测模型至少用于检测所述布风板的堵孔情况;In step S13, the target feature data is input into a detection model, and the detection model is at least used to detect the hole blocking condition of the air distribution plate;

获在步骤S14中,得所述检测模型反馈的关于所述布风板的堵孔信息。In step S14, the hole blocking information about the air distribution plate fed back by the detection model is obtained.

本申请实施例所提供的方案适用于流化床系统中,如干法重介质流化床系统,还可以适用于为流化床提供布风板在线检测的平台,应用程序中,如用户可以基于移动设备,或中控设备等下载检测应用,进而实现布风板的在线监控,在线检测。The solutions provided in the examples of this application are applicable to fluidized bed systems, such as dry heavy medium fluidized bed systems, and can also be applied to platforms that provide on-line detection of air distribution plates for fluidized beds. In application programs, for example, users can Download detection applications based on mobile devices or central control devices, and then realize online monitoring and online detection of air distribution panels.

本申请中,在进行布风板的检测时,需要至少获得流化床中布风板及排料刮板的状态信息,该状态信息可以包括布风板的使用/运行状态信息,结构状态信息,例如包括布风板所受压力信息,结构是否出现形变,气密性,所有气孔的开孔率等,还可以包括用于在布风板移动以刮排物料的排料刮板的运行状态信息,例如包括排料刮板的电机运行状态信息,确定排料刮板是否在高效运行,是否具有受阻而影响效率的情况。上述状态信息可以通过设置不同功能的传感器获知,对于电机等器件,也可以通过与流化床的中控设备,处理平台等进行通信连接而获知其运行状态,具体方式不定。当获得了所需的状态信息后,对该状态信息进行预处理,以得到能够输入至检测模型,被检测模型计算使用的目标特征数据,该目标特征数据为与布风板的气孔堵塞情况密切相关的特征数据。而检测模型,其为至少用于检测所述布风板的堵孔情况的模型,基于该检测模型,能够快速准确地检测出布风板的堵孔情况,得到堵孔数据,基于该堵孔数据,工作人员能够及时获知布风板的状态,并采取相应清理措施,提高了布风板的检修效率,节省了时间及人力成本,并能够有效确保流化床的正常运行。In this application, when the air distribution plate is detected, it is necessary to obtain at least the status information of the air distribution plate and the discharge scraper in the fluidized bed. , for example, including the pressure information on the air distribution plate, whether the structure is deformed, air tightness, the opening rate of all air holes, etc., and can also include the operation status of the discharge scraper used to move the air distribution plate to scrape materials. Information, such as motor running status information including the discharge scraper, determines whether the discharge scraper is operating efficiently and whether there is any obstruction that affects efficiency. The above state information can be obtained by setting sensors with different functions. For devices such as motors, the operating state can also be obtained by communicating with the central control equipment and processing platform of the fluidized bed. The specific method is uncertain. After the required state information is obtained, the state information is preprocessed to obtain the target feature data that can be input to the detection model and used for calculation by the detected model. The target feature data is closely related to the blockage of the air holes of the air distribution plate. related feature data. The detection model is at least a model for detecting the hole blocking of the air distribution plate. Based on the detection model, the hole blocking situation of the air distribution plate can be quickly and accurately detected, and the hole blocking data can be obtained. Based on the hole blocking Data, the staff can know the status of the air distribution board in time, and take corresponding cleaning measures, which improves the maintenance efficiency of the air distribution board, saves time and labor costs, and can effectively ensure the normal operation of the fluidized bed.

可选地,布风板可以为普通布风板,也可以为梯级布风板。本实施例中以梯级布风板为例进行说明。在执行步骤S11前,需要进行梯级布风板的组装,确保原煤入料端处布风板开孔率大于精煤排料端,以保证选煤效果及精度。接着对组装好的布风板进行气密性检查,使干法重介质流化床布风板区域处无侧边漏气,之后确定流化床各区域处布风板的压降,并根据需要调试不同区域处布风板的压降,以保证原煤入料端布风板压降小,精煤排料端布风板压降大,进而达到梯级布风效果。Optionally, the air distribution board can be a common air distribution board or a stepped air distribution board. In this embodiment, the stepped air distribution board is used as an example for description. Before performing step S11, it is necessary to assemble the cascade air distribution plate to ensure that the opening ratio of the air distribution plate at the raw coal feed end is greater than that of the clean coal discharge end, so as to ensure the coal preparation effect and accuracy. Then, check the air tightness of the assembled air distribution plate, so that there is no side leakage in the area of the air distribution plate of the dry heavy medium fluidized bed, and then determine the pressure drop of the air distribution plate in each area of the fluidized bed, and according to It is necessary to debug the pressure drop of the air distribution plate at different areas to ensure that the pressure drop of the air distribution plate at the raw coal feed end is small, and the pressure drop of the air distribution plate at the clean coal discharge end is large, so as to achieve the cascade air distribution effect.

进一步地,本实施例中的流化床上装设有多个具有不同功能的传感器,以至少用于感测布风板,排料刮板的结构状态和/或运行状态信息,进而使执行本实施例方法的处理设备/处理装置(如上文所述的中控设备,检测平台,移动设备等)获得所需状态信息。具体地,本实施例在进行布风板检测前还会利用传感器在线检测布风板上堆积物料的厚度,如堆积的矸石层的厚度,接着基于该物料的厚度而调节矸石排料刮板电机功率,使其正常运行。另外,本实施例还会通过在线检测矸石排料刮板驱动电机转矩,以基于该转矩控制流化床的流化气速大小,改善床层的流化质量。可选地,本实施例还会对流化床床层密度进行在线实时检测,使床层能够实时保持最佳的分选密度。该分选密度可以是指理论性分选密度,其是根据重选精煤灰分要求,在可选性曲线上确定的。Further, a plurality of sensors with different functions are installed on the fluidized bed in this embodiment to at least sense the structural state and/or operating state information of the air distribution plate and the discharge scraper, so as to enable the execution of this The processing device/processing device of the embodiment method (such as the central control device, detection platform, mobile device, etc. described above) obtains required state information. Specifically, in this embodiment, before the air distribution plate is detected, the thickness of the accumulated material on the air distribution plate, such as the thickness of the accumulated gangue layer, is also detected online by a sensor, and then the gangue discharge scraper motor is adjusted based on the thickness of the material. power to operate properly. In addition, in this embodiment, the torque of the driving motor of the gangue discharge scraper is detected online, so as to control the fluidization gas velocity of the fluidized bed based on the torque, so as to improve the fluidization quality of the bed. Optionally, in this embodiment, on-line real-time detection of the bed density of the fluidized bed is also performed, so that the bed can maintain an optimal sorting density in real time. The sorting density may refer to the theoretical sorting density, which is determined on the selectivity curve according to the ash content requirements of the re-selected clean coal.

图2为本申请另一实施例中的布风板在线检测方法的流程图,如图2所示,本实施例中的方法还包括:FIG. 2 is a flowchart of an on-line detection method for an air distribution panel in another embodiment of the application. As shown in FIG. 2 , the method in this embodiment further includes:

步骤S15:建立目标模型;Step S15: establish a target model;

步骤S16:获得所述布风板及排料刮板的历史状态信息及与所述历史状态信息对应的所述布风板的堵孔信息;Step S16: obtaining the historical state information of the air distribution plate and the discharge scraper and the hole blocking information of the air distribution plate corresponding to the historical state information;

步骤S17:至少基于所述历史状态信息及堵孔信息训练所述目标模型,以得到所述检测模型。Step S17: Train the target model based on at least the historical state information and hole blocking information to obtain the detection model.

具体地,为了实现对布风板的在线、实时检测,就需要检测过程高效,精准,故为实现该目的,本实施例中训练出了检测模型,以基于该检测模型来实现对布风板的实时在线检测。应用时,需要先建立目标模型,该目标模型可以为用于实现预测的任一种模型,或为用于实现分类的任一种模型,包括卷积神经网络模型,二值神经网络模型,具体还可包括多元线性回归模型等等。当确定了目标模型,得到目标模型架构后,将获得的布风板及排料刮板的历史状态信息,即布风板及排料刮板的历史运行信息和/或结构状态信息,以及与历史状态信息对应的关于布风板的堵孔信息,即布风板是否发生堵塞的信息进行预处理后,输入至目标模型中,以训练该目标模型,例如通过随机森林算法使目标模型从大量的预处理数据中得到训练学习,进而得到能够基于布风板及排料刮板的状态信息而预测布风板是否发生堵塞的检测模型。Specifically, in order to realize the online and real-time detection of the air distribution panel, the detection process needs to be efficient and accurate. Therefore, in order to achieve this purpose, a detection model is trained in this embodiment to realize the detection of the air distribution panel based on the detection model. real-time online detection. When applying, a target model needs to be established first, and the target model can be any model used to achieve prediction, or any model used to achieve classification, including convolutional neural network models, binary neural network models, specific Multiple linear regression models and the like may also be included. When the target model is determined and the structure of the target model is obtained, the historical state information of the air distribution board and the discharge scraper will be obtained, that is, the historical operation information and/or structural state information of the air distribution board and the discharge scraper, and The hole blocking information about the air distribution board corresponding to the historical status information, that is, the information on whether the air distribution board is blocked, is preprocessed and input into the target model to train the target model. For example, the target model can be changed from a large number of The preprocessing data obtained by the training and learning, and then obtain a detection model that can predict whether the air distribution plate is blocked based on the state information of the air distribution plate and the discharge scraper.

上述实施例中所述的对历史状态信息的预处理,以及步骤S12中所述的对当前获得的状态信息的预处理包括相同的处理步骤,均用于得到目标特征数据,该预处理过程具体包括:The preprocessing of the historical state information described in the above embodiment and the preprocessing of the currently obtained state information described in step S12 include the same processing steps, which are both used to obtain target feature data. The preprocessing process is specific. include:

基于特征工程对所述状态信息进行特征提取,以得到所述目标特征数据,所述目标特征数据包括所述状态信息中直接受所述布风板堵孔状态影响的信息。Feature extraction is performed on the state information based on feature engineering to obtain the target feature data, where the target feature data includes information in the state information that is directly affected by the hole blocking state of the air distribution plate.

特征工程,是对原始数据进行一系列工程处理,将其提炼为特征,作为输入供算法和模型使用。从本质上来讲,特征工程是一个表示和展现数据的过程。在实际工作中,特征工程旨在去除原始数据中的杂质和冗余,设计更高效的特征以刻画求解的问题与预测模型之间的关系。本实施例中基于特征工程来对获得的状态信息进行预处理,如对状态信息进行特征归一化处理,以得到状态信息中直接受布风板堵孔状态影响的信息,即目标特征数据,例如可以为排料刮板的电机功率,电机转矩,能否正常运行,布风板的压降,所受压力等等。上述的目标模型是基于获得的历史目标特征数据作为输入数据,而与历史目标特征数据对应的布风板堵孔情况作为输出数据来进行训练的,训练得到的检测模型也是基于被输入的目标特征数据来对当前布风板的堵孔情况进行预测的。Feature engineering is to perform a series of engineering processing on the original data, and extract it into features, which are used as input for algorithms and models. Essentially, feature engineering is a process of representing and presenting data. In practical work, feature engineering aims to remove impurities and redundancy in the original data, and design more efficient features to characterize the relationship between the solved problem and the predictive model. In this embodiment, the obtained state information is preprocessed based on feature engineering, for example, feature normalization is performed on the state information, so as to obtain the information in the state information that is directly affected by the hole blocking state of the air distribution plate, that is, the target feature data, For example, it can be the motor power of the discharge scraper, the torque of the motor, whether it can run normally, the pressure drop of the air distribution plate, the pressure and so on. The above target model is trained based on the obtained historical target feature data as input data, and the blockage of the air distribution plate corresponding to the historical target feature data is used as output data for training. The detection model obtained by training is also based on the input target features. The data is used to predict the current blockage of the air distribution board.

进一步地,本实施例中的状态信息包括所述布风板的气密性信息、压降信息、布风板上堆积的物料厚度、所述排料刮板的电机转矩信息、布风板上的物料对布风板的作用力信息中的一种或多种。例如,当布风板发生堵塞,导致物料无法正常排出,排料刮板受到堆积在布风板上的物料影响,而无法正常排料时,物料堆积会挤压布风板,使布风板产生异常压力,即布风板所受的作用力会超出预设范围(该压力值可辅助确定布风板堵孔位置及堵孔面积),同时受此影响,排料刮板的电机转矩,功率均产生异常,导致不在所需范围内,此时检测模型便可根据上述特征的特征值来预测当前布风板是否堵塞。Further, the status information in this embodiment includes air tightness information, pressure drop information of the air distribution plate, material thickness accumulated on the air distribution plate, motor torque information of the discharge scraper, and air distribution plate. One or more of the force information of the material on the air distribution board. For example, when the air distribution plate is blocked, the material cannot be discharged normally, and the discharge scraper is affected by the material accumulated on the air distribution plate, and when the material cannot be discharged normally, the material accumulation will squeeze the air distribution plate, making the air distribution plate Abnormal pressure is generated, that is, the force on the air distribution plate will exceed the preset range (the pressure value can assist in determining the blocking position and area of the air distribution plate). At the same time, affected by this, the motor torque of the discharge scraper , the power is abnormal, so it is not within the required range. At this time, the detection model can predict whether the current air distribution board is blocked according to the eigenvalues of the above features.

可选地,本实施例中的堵孔信息包括堵孔面积及堵孔位置信息。检测模型被输入目标特征数据后,会根据目标特征数据进行计算,预测,以得到当前布风板是否发生堵塞的信息,若发生堵塞,则同时输出堵孔面积,即具有多少孔发生堵塞,其总面积为多少,以及发生堵孔的位置,以辅助工作人员快速确定找到发生堵塞的布风板,以及其上发生堵塞的位置,并对其进行及时清理,确保流化床的正常运行。通过本实施例的上述方法,不仅能够实现布风板堵孔的实时检测,而且可以有效提升布风板堵孔的检测及检修效率,节省了人力及时间成本,相较于人工检测,精准性也更强。Optionally, the plugged hole information in this embodiment includes plugged hole area and plugged hole location information. After the detection model is input with the target feature data, it will calculate and predict according to the target feature data to obtain the information about whether the current air distribution plate is blocked. What is the total area and the location of the blocked holes to assist the staff to quickly determine the blocked air distribution board and the location of the blockage on it, and clean it in time to ensure the normal operation of the fluidized bed. Through the above method of this embodiment, not only the real-time detection of the blocked holes of the air distribution plate can be realized, but also the detection and maintenance efficiency of the blocked holes of the air distribution plate can be effectively improved, which saves manpower and time costs. Compared with manual detection, the accuracy is higher. Also stronger.

进一步地,为了丰富检测模型的功能,使其不仅能够实现布风板堵塞情况的检测,还能够实现布风板堵塞时,对流化床的床层压力的波动影响的确定,图3为本申请另一实施例的布风板检测方法的流程图,如图3所示,本实施例中在训练检测模型时,还包括:Further, in order to enrich the functions of the detection model, so that it can not only detect the blockage of the air distribution plate, but also determine the influence on the fluctuation of the bed pressure of the fluidized bed when the air distribution plate is blocked. A flowchart of the method for detecting an air distribution panel according to another embodiment of the application, as shown in FIG. 3 , in this embodiment, when training the detection model, the method further includes:

步骤S18:获得与历史堵孔信息对应的流化床床层所受压力的压力信号;Step S18: obtaining the pressure signal of the pressure of the fluidized bed bed corresponding to the historical hole plugging information;

所述至少基于所述历史状态信息及堵孔信息训练所述目标模型,以得到所述检测模型,包括:The training of the target model based on at least the historical state information and hole blocking information to obtain the detection model, including:

步骤S19:基于所述历史状态信息、堵孔信息及压力信号训练所述目标模型,以得到能够检测所述布风板的堵孔情况,以及堵孔区域对所述床层压力波动影响的所述检测模型。Step S19: Train the target model based on the historical state information, the hole blocking information and the pressure signal, so as to obtain the hole blocking situation that can detect the air distribution plate, and the effect of the hole blocking area on the pressure fluctuation of the bed. the detection model.

例如,在流化床于历史时间内运行时,可以通过设置在床层上的压力传感器来检测床层所受压力,具体可通过接收压力信号,利用压力信号的时域及频域来检测床层所受压力是否合格。时域和频域是信号的基本性质,基于时域频域可清楚反应信号与互连线等第三方物体之间的相互影响。当布风板发生堵塞时,对应堵孔的位置及面积处,床层所受压力会产生波动,故当用户收集训练数据时,可同时收集历史堵孔信息对应的流化床床层所受压力的压力信号,及其相关属性信息集成在训练数据中,即训练数据包括压力信号信息,历史状态信息及堵孔信息,通过上述训练数据训练检测模型,便可使检测模型同时具有检测堵孔区域对所述床层压力波动影响的能力。For example, when the fluidized bed is running in historical time, the pressure on the bed can be detected by a pressure sensor arranged on the bed. Specifically, the pressure signal can be received, and the time domain and frequency domain of the pressure signal can be used to detect the bed. Whether the pressure on the layer is qualified. The time domain and the frequency domain are the basic properties of the signal. Based on the time domain and the frequency domain, the interaction between the signal and third-party objects such as interconnects can be clearly reflected. When the air distribution plate is blocked, the pressure on the bed will fluctuate at the position and area of the blocked hole. Therefore, when the user collects training data, he can also collect the historical plugging information corresponding to the fluidized bed bed. The pressure signal of pressure and its related attribute information are integrated in the training data, that is, the training data includes pressure signal information, historical state information and hole blocking information. By training the detection model through the above training data, the detection model can also have the ability to detect blocked holes. The ability of the zone to influence fluctuations in the pressure of the bed.

进一步地,本实施例中的方法还包括:Further, the method in this embodiment also includes:

确定所述堵孔信息与布风板实际堵孔情况是否一致,并得到相应结果;Determine whether the hole blocking information is consistent with the actual hole blocking situation of the air distribution plate, and obtain the corresponding result;

基于所述目标特征数据、堵孔信息以及所述相应结果训练所述检测模型。The detection model is trained based on the target feature data, hole blocking information, and the corresponding results.

例如,当检测模型输出的堵孔信息经工作人员实地检查后发现,检测模型检测得到的数据与实际布风板的堵孔情况一致,那么则可以将输入至检测模型的数据以及检测模型输出的数据加入至训练数据中,以对检测模型进行进一步训练,当前,倘若检测正确,也可不基于本次数据进行训练。而仅将检测错误的数据,即检测模型输出的堵孔信息与实际布风板堵孔情况不符,此时便可将本次的输入数据、输出数据以及实际堵孔数据输入至检测模型中,以进一步训练检测模型,对其进行权数修正,精进其检测精度。For example, when the hole blocking information output by the detection model is inspected by the staff, it is found that the data detected by the detection model is consistent with the hole blocking situation of the actual air distribution board, then the data input to the detection model and the output of the detection model can be used. The data is added to the training data to further train the detection model. Currently, if the detection is correct, the training may not be performed based on this data. However, only the detected data, that is, the hole blocking information output by the detection model, does not match the actual hole blocking situation of the air distribution plate. At this time, the input data, output data and actual hole blocking data can be input into the detection model. To further train the detection model, correct its weights to improve its detection accuracy.

可选地,图4为本申请另一实施例的布风板检测方法的流程图,为了减少检测模型的检测负荷,同时实现更为快速且具有针对性的布风板堵塞检测,本实施例中在执行检测前,即对当前获得的状态信息进行预处理得到目标特征数据之前,如图4所示,还包括:Optionally, FIG. 4 is a flow chart of a method for detecting an air distribution plate according to another embodiment of the present application. In order to reduce the detection load of the detection model and at the same time realize a more rapid and targeted detection of blockage of the air distribution plate, this embodiment Before the detection is performed, that is, before the currently obtained state information is preprocessed to obtain the target feature data, as shown in Figure 4, it also includes:

步骤S20:基于所述状态信息确定所述布风板的气密性及不同区域的压降情况,同时确定所述排料刮板的电机功率及电机转矩;Step S20: determine the air tightness of the air distribution plate and the pressure drop situation in different regions based on the state information, and determine the motor power and motor torque of the discharge scraper simultaneously;

步骤S21:在确定所述气密性、不同区域的压降情况、电机功率、电机转矩中的一项或多项出现异常时,基于异常数据及异常位置调整所述布风板和/或排料刮板,若调整后所述异常位置产生数据仍为异常时,则对所述状态信息进行预处理以得到所述目标特征数据。Step S21: When it is determined that one or more of the air tightness, the pressure drop in different areas, the motor power, and the motor torque are abnormal, adjust the air distribution plate and/or based on the abnormal data and abnormal position. For the discharge scraper, if the data generated at the abnormal position after adjustment is still abnormal, the state information is preprocessed to obtain the target feature data.

例如,在对布风板投入检测前,可先基于获得的状态信息确定布风板的气密性及压降情况,同时确定所述排料刮板的电机功率及电机转矩,倘若上述任意一项或多项参数出现异常,如不满足对应的阈值范围时,则可以基于预设的调整策略,并基于当前检测得到的参数值进行调整,如电机功率低,则提高功率,气密性差,则通知工作人员检查气密性,并进行修补,倘若经检查后仍不能改善当前情况,则可执行布风板的堵孔情况检测。也即,先经过排查,调整流化床的布风板等功能器件,若调整后情况得到改善,说明不是布风板出现堵塞,而若调整后情况仍不能得到改善,则可确定是布风板的问题,需要对其进行堵孔检测。如此可降低检测模型的处理负荷,同时能够更加快速地对流化床的运行进行调整,确保流化床整体运行正常。For example, before the air distribution board is put into detection, the air tightness and pressure drop of the air distribution board can be determined based on the obtained state information, and the motor power and motor torque of the discharge scraper can be determined at the same time. If any of the above One or more parameters are abnormal. If they do not meet the corresponding threshold range, they can be adjusted based on the preset adjustment strategy and the currently detected parameter values. If the motor power is low, increase the power and the air tightness is poor. , then notify the staff to check the air tightness and make repairs. If the current situation cannot be improved after the inspection, the plugging of the air distribution board can be detected. That is, after checking and adjusting the functional devices such as the air distribution plate of the fluidized bed, if the situation improves after adjustment, it means that the air distribution plate is not blocked, and if the situation cannot be improved after adjustment, it can be determined that it is the air distribution. If there is a problem with the board, it needs to be checked for hole plugging. In this way, the processing load of the detection model can be reduced, and at the same time, the operation of the fluidized bed can be adjusted more quickly, so as to ensure the normal operation of the fluidized bed as a whole.

具体地,图5为本申请实施例中的布风板在线检测方法的实际应用流程图,如图5所示,为了更好地说明本实施例的方法,以下结合具体实施例进行更加详细的说明:Specifically, FIG. 5 is a flow chart of the practical application of the online detection method of the air distribution panel in the embodiment of the application. As shown in FIG. 5 , in order to better illustrate the method of this embodiment, the following is a more detailed description in conjunction with specific embodiments. illustrate:

以流化床为干法重介质流化床,布风板为梯级布风板为例,首先需要进行梯级布风板的组装,并确保原煤入料端处布风板开孔率大于精煤排料端;Taking the fluidized bed as a dry heavy medium fluidized bed and the air distribution plate as an example, the cascade air distribution plate needs to be assembled first, and ensure that the opening rate of the air distribution plate at the feed end of the raw coal is greater than that of the clean coal. discharge end;

对组装好的梯级布风板进行气密性检查,使干法重介质流化床布风板区域处无侧边漏气;Check the air tightness of the assembled step air distribution board, so that there is no side leakage in the area of the dry heavy medium fluidized bed air distribution board;

调试不同区域处的布风板的压降,保证原煤入料端的布风板压降小,精煤排料端的布风板压降大,达到梯级布风效果;Adjust the pressure drop of the air distribution plate at different areas to ensure that the pressure drop of the air distribution plate at the raw coal feeding end is small, and the pressure drop of the air distribution plate at the clean coal discharge end is large, so as to achieve the effect of cascade air distribution;

待组装好梯级布风板后可以利用传感器在线检测布风板上堆积矸石层的厚度,调节矸石排料刮板电机功率,使其正常运行;After the stepped air distribution board is assembled, the sensor can be used to detect the thickness of the gangue layer on the air distribution board online, and the motor power of the gangue discharge scraper can be adjusted to make it run normally;

通过在线检测矸石排料刮板驱动电机转矩,控制流化气速大小,改善床层流化质量;Through online detection of the torque of the gangue discharge scraper driving motor, the fluidization gas velocity is controlled and the fluidization quality of the bed is improved;

对床层密度进行在线实时检测,使床层达到最佳的分选密度;On-line real-time detection of the bed density, so that the bed reaches the best sorting density;

当布风板发生堵塞现象时,采集矸石排料刮板电机转矩信息;When the air distribution board is blocked, collect the torque information of the gangue discharge scraper motor;

使用布风板中安装的应变传感器采集矸石层对梯级布风板的作用力,根据其大小获得堵塞位置及面积信息;Use the strain sensor installed in the air distribution plate to collect the force of the gangue layer on the stepped air distribution plate, and obtain the blockage position and area information according to its size;

采集堵孔面积与堵孔位置对床层压力信号时域及频域分析影响的原始数据;Collect the original data of the effect of plugging area and plugging position on the time domain and frequency domain analysis of the bed pressure signal;

基于特征工程对上述获得的数据进行特征化,即对数据进行预处理;Characterize the above-obtained data based on feature engineering, that is, preprocess the data;

采用随机森林算法使机器从大量的预处理数据中训练学习,如将电机转矩、布风板应变传感器检测数据,堵孔面积与堵孔位置数据,以及堵孔面积与堵孔位置数据对床层压力波动影响的数据作为训练数据来训练目标模型;The random forest algorithm is used to enable the machine to train and learn from a large amount of preprocessed data, such as the motor torque, the strain sensor detection data of the air distribution plate, the data of the area and position of the blocked holes, and the data of the area of the blocked holes and the position of the blocked holes to the bed. The data affected by layer pressure fluctuations are used as training data to train the target model;

对初步建立的目标模型进行修正,将获得训练数据分为训练集及测试集,接着将修正后的目标模型基于训练集与测试集得到的结果进行分析,并根据决定系数R2判定目标模型的有效性,最终形成稳定可靠的检测模型,该检测模型如图5所示,可视为由电机转矩模型、床层压力波动模型、布风板应变传感器模型组合形成,电机转矩模型用于根据电机转矩特征参数确定布风板是否发生堵塞,床层压力波动模型用于根据床层压力特征参数确定床层受压影响,进而确定布风板是否发生堵塞,而布风板应变传感器模型用于获得布风板上物料堆积厚度参数,并基于该参数确定布风板是否发生堵塞,并能够辅助确定堵塞位置及面积,检测模型通过上述三个“子模型”的检测结果综合分析确定布风板是否发生堵塞,若发生堵塞,确定其堵塞位置及面积信息,即本实施例中的检测模型同时具有上述三种模型的功能,进而实现布风板的堵塞定位,当然,上述子模型仅为检测模型内部构造,前文所述的检测模型与本实施例中的检测模型为同一检测模型;Modify the initially established target model, divide the obtained training data into training set and test set, then analyze the revised target model based on the results obtained from the training set and test set, and determine the target model according to the coefficient of determination R2. Finally, a stable and reliable detection model is formed. The detection model is shown in Figure 5. It can be regarded as a combination of the motor torque model, the bed pressure fluctuation model, and the air distribution plate strain sensor model. The motor torque model is used for According to the characteristic parameters of the motor torque, it is determined whether the air distribution plate is blocked. The bed pressure fluctuation model is used to determine whether the air distribution plate is blocked by the bed pressure according to the bed pressure characteristic parameters, and then determine whether the air distribution plate is blocked. It is used to obtain the material accumulation thickness parameter on the air distribution plate, and based on this parameter to determine whether the air distribution plate is blocked, and can assist in determining the position and area of the blockage. Whether the air panel is blocked, if it is blocked, determine its blockage position and area information, that is, the detection model in this embodiment has the functions of the above three models at the same time, and then realizes the blockage of the air distribution panel. In order to detect the internal structure of the model, the detection model described above and the detection model in this embodiment are the same detection model;

当利用检测模型进行布风板堵塞情况的在线检测时,将在线即时得到的基础数据相关信息,作为输入特征,也即将获得的状态信息处理形成目标特征数据作为模型的输入数据;When using the detection model to detect the blockage of the air distribution board online, the relevant information of the basic data obtained online is used as the input feature, and the state information that is about to be obtained is processed to form the target feature data as the input data of the model;

将上述输入特征输入到训练好的检测模型中;Input the above input features into the trained detection model;

得到检测模型反馈的布风板堵塞信息,工作人员基于该堵塞信息可快速精确定位布风板上的堵孔面积与堵孔位置;The blockage information of the air distribution board fed back by the detection model is obtained, and the staff can quickly and accurately locate the blocked hole area and the blocked hole position on the air distribution board based on the blockage information;

将在线即时得到的基础数据特征化,并将该特征化后的数据以及检测模型输出的数据重新输入至检测模型中,以对其进行再训练,进而精进检测模型对布风板的堵塞定位的检测精准性。Characterize the basic data immediately obtained online, and re-input the characterized data and the data output by the detection model into the detection model to retrain it, and then improve the detection model's ability to locate the blockage of the air distribution board. Detection accuracy.

图6为本申请一实施例中一种布风板在线检系统600的硬件结构示意图,如图6所示,包括:FIG. 6 is a schematic diagram of the hardware structure of an on-line inspection system 600 for an air distribution panel according to an embodiment of the application, as shown in FIG. 6 , including:

至少一个处理器602;以及,at least one processor 602; and,

与所述至少一个处理器通信连接的存储器604;其中,a memory 604 in communication with the at least one processor; wherein,

所述存储器存储有可被所述一个处理器执行的指令,所述指令被所述至少一个处理器执行以实现上述任一实施例所记载的布风板在线检测方法。The memory stores instructions that can be executed by the one processor, and the instructions are executed by the at least one processor to implement the online detection method for an air distribution panel described in any of the foregoing embodiments.

参照图6,该布风板在线检测系统600可以包括以下一个或多个组件:处理组件602,存储器604,电源组件606,多媒体组件608,音频组件610,输入/输出(I/O)的接口612,传感器组件614,以及通信组件616。6, the air distribution panel online detection system 600 may include one or more of the following components: a processing component 602, a memory 604, a power supply component 606, a multimedia component 608, an audio component 610, an input/output (I/O) interface 612 , sensor component 614 , and communication component 616 .

处理组件602通常控制布风板在线检测系统600的整体操作,诸如获得流化床中的布风板及排料刮板的状态信息,对状态信息进行预处理得到目标特征数据等。处理组件602可以包括一个或多个处理器620来执行指令,以完成上述的方法的全部或部分步骤。此外,处理组件602可以包括一个或多个模块,便于处理组件602和其他组件之间的交互。例如,处理组件602可以包括多媒体模块,以方便多媒体组件608和处理组件602之间的交互。The processing component 602 generally controls the overall operation of the air distribution plate online detection system 600, such as obtaining the state information of the air distribution plate and the discharge scraper in the fluidized bed, and preprocessing the state information to obtain target characteristic data. The processing component 602 may include one or more processors 620 to execute instructions to perform all or some of the steps of the methods described above. Additionally, processing component 602 may include one or more modules that facilitate interaction between processing component 602 and other components. For example, processing component 602 may include a multimedia module to facilitate interaction between multimedia component 608 and processing component 602.

存储器604被配置为存储各种类型的数据以支持布风板在线检测系统600的操作。这些数据的示例包括用于在布风板在线检测系统600上操作的任何应用程序或方法的指令,如文字,图片,视频等。存储器604可以由任何类型的易失性或非易失性存储设备或者它们的组合实现,如静态随机存取存储器(SRAM),电可擦除可编程只读存储器(EEPROM),可擦除可编程只读存储器(EPROM),可编程只读存储器(PROM),只读存储器(ROM),磁存储器,快闪存储器,磁盘或光盘。The memory 604 is configured to store various types of data to support the operation of the air distribution panel online inspection system 600 . Examples of such data include instructions for any application or method operating on the air distribution panel in-line inspection system 600, such as text, pictures, video, and the like. Memory 604 may be implemented by any type of volatile or nonvolatile storage device or combination thereof, such as static random access memory (SRAM), electrically erasable programmable read only memory (EEPROM), erasable Programmable Read Only Memory (EPROM), Programmable Read Only Memory (PROM), Read Only Memory (ROM), Magnetic Memory, Flash Memory, Magnetic or Optical Disk.

电源组件606为布风板在线检测系统600的各种组件提供电源。电源组件606可以包括电源管理系统,一个或多个电源,及其他与为车载控制系统600生成、管理和分配电源相关联的组件。Power supply assembly 606 provides power for the various components of air distribution panel in-line inspection system 600 . Power supply components 606 may include a power management system, one or more power supplies, and other components associated with generating, managing, and distributing power to onboard control system 600 .

多媒体组件608包括在布风板在线检测系统600和用户之间的提供一个输出接口的屏幕。在一些实施例中,屏幕可以包括液晶显示器(LCD)和触摸面板(TP)。如果屏幕包括触摸面板,屏幕可以被实现为触摸屏,以接收来自用户的输入信号。触摸面板包括一个或多个触摸传感器以感测触摸、滑动和触摸面板上的手势。触摸传感器可以不仅感测触摸或滑动动作的边界,而且还检测与触摸或滑动操作相关的持续时间和压力。在一些实施例中,多媒体组件608还可以包括一个前置摄像头和/或后置摄像头。当布风板在线检测系统600处于操作模式,如拍摄模式或视频模式时,前置摄像头和/或后置摄像头可以接收外部的多媒体数据。每个前置摄像头和后置摄像头可以是一个固定的光学透镜系统或具有焦距和光学变焦能力。The multimedia component 608 includes a screen that provides an output interface between the air distribution panel on-line inspection system 600 and the user. In some embodiments, the screen may include a liquid crystal display (LCD) and a touch panel (TP). If the screen includes a touch panel, the screen may be implemented as a touch screen to receive input signals from a user. The touch panel includes one or more touch sensors to sense touch, swipe, and gestures on the touch panel. A touch sensor can sense not only the boundaries of a touch or swipe action, but also the duration and pressure associated with the touch or swipe action. In some embodiments, the multimedia component 608 may also include a front-facing camera and/or a rear-facing camera. When the air distribution panel online detection system 600 is in an operation mode, such as a shooting mode or a video mode, the front camera and/or the rear camera may receive external multimedia data. Each of the front and rear cameras can be a fixed optical lens system or have focal length and optical zoom capability.

音频组件610被配置为输出和/或输入音频信号。例如,音频组件610包括一个麦克风(MIC),当布风板在线检测系统600处于操作模式,如报警模式、记录模式、语音识别模式和语音输出模式时,麦克风被配置为接收外部音频信号。所接收的音频信号可以被进一步存储在存储器604或经由通信组件616发送。在一些实施例中,音频组件610还包括一个扬声器,用于输出音频信号。Audio component 610 is configured to output and/or input audio signals. For example, audio component 610 includes a microphone (MIC) configured to receive external audio signals when air distribution panel online inspection system 600 is in operating modes, such as alarm mode, recording mode, voice recognition mode, and voice output mode. The received audio signal may be further stored in memory 604 or transmitted via communication component 616 . In some embodiments, audio component 610 also includes a speaker for outputting audio signals.

I/O接口612为处理组件602和外围接口模块之间提供接口,上述外围接口模块可以是键盘,点击轮,按钮等。这些按钮可包括但不限于:主页按钮、音量按钮、启动按钮和锁定按钮。The I/O interface 612 provides an interface between the processing component 602 and a peripheral interface module, which may be a keyboard, a click wheel, a button, or the like. These buttons may include, but are not limited to: home button, volume buttons, start button, and lock button.

传感器组件614包括一个或多个传感器,用于为布风板在线检测系统600提供各个方面的状态评估。例如,传感器组件614可以包括声音传感器。另外,传感器组件614可以检测到布风板在线检测系统600的打开/关闭状态,组件的相对定位,例如组件为布风板在线检测系统600的显示器和小键盘,传感器组件614还可以检测布风板在线检测系统600或布风板在线检测系统600的一个组件的运行状态,如布风板的运行状态,结构状态,排料刮板的运行状态等,布风板在线检测系统600方位或加速/减速和布风板在线检测系统600的温度变化。传感器组件614可以包括接近传感器,被配置用来在没有任何的物理接触时检测附近物体的存在。传感器组件614还可以包括光传感器,如CMOS或CCD图像传感器,用于在成像应用中使用。在一些实施例中,该传感器组件614还可以包括加速度传感器,陀螺仪传感器,磁传感器,压力传感器,物料堆积厚度传感器或温度传感器。Sensor assembly 614 includes one or more sensors for providing various aspects of condition assessment for air distribution panel online inspection system 600 . For example, sensor assembly 614 may include a sound sensor. In addition, the sensor component 614 can detect the open/closed state of the air distribution panel online detection system 600, the relative positioning of the components, for example, the components are the display and keypad of the air distribution panel online detection system 600, and the sensor component 614 can also detect the air distribution panel. The operating state of the panel online detection system 600 or a component of the air distribution panel online inspection system 600, such as the air distribution panel operating state, structural state, discharge scraper operating state, etc., the orientation or acceleration of the air distribution panel online inspection system 600 The temperature change of the system 600 is detected online by deceleration/deceleration and air distribution panels. Sensor assembly 614 may include a proximity sensor configured to detect the presence of nearby objects in the absence of any physical contact. Sensor assembly 614 may also include a light sensor, such as a CMOS or CCD image sensor, for use in imaging applications. In some embodiments, the sensor assembly 614 may also include an acceleration sensor, a gyroscope sensor, a magnetic sensor, a pressure sensor, a material accumulation thickness sensor, or a temperature sensor.

通信组件616被配置为使布风板在线检测系统600提供和其他设备以及云平台之间进行有线或无线方式的通信能力。布风板在线检测系统600可以接入基于通信标准的无线网络,如WiFi,2G或3G,或它们的组合。在一个示例性实施例中,通信组件616经由广播信道接收来自外部广播管理系统的广播信号或广播相关信息。在一个示例性实施例中,通信组件616还包括近场通信(NFC)模块,以促进短程通信。例如,在NFC模块可基于射频识别(RFID)技术,红外数据协会(IrDA)技术,超宽带(UWB)技术,蓝牙(BT)技术和其他技术来实现。The communication component 616 is configured to enable the air distribution panel online inspection system 600 to provide wired or wireless communication capabilities with other devices and the cloud platform. The air distribution panel online detection system 600 can be connected to a wireless network based on a communication standard, such as WiFi, 2G or 3G, or a combination thereof. In one exemplary embodiment, the communication component 616 receives broadcast signals or broadcast related information from an external broadcast management system via a broadcast channel. In an exemplary embodiment, the communication component 616 also includes a near field communication (NFC) module to facilitate short-range communication. For example, the NFC module may be implemented based on radio frequency identification (RFID) technology, infrared data association (IrDA) technology, ultra-wideband (UWB) technology, Bluetooth (BT) technology and other technologies.

在示例性实施例中,布风板在线检测系统600可以被一个或多个应用专用集成电路(ASIC)、数字信号处理器(DSP)、数字信号处理设备(DSPD)、可编程逻辑器件(PLD)、现场可编程门阵列(FPGA)、控制器、微控制器、微处理器或其他电子元件实现,用于执行上述任一实施例所记载的布风板在线检测方法。In an exemplary embodiment, the air distribution panel online inspection system 600 may be implemented by one or more application specific integrated circuits (ASICs), digital signal processors (DSPs), digital signal processing devices (DSPDs), programmable logic devices (PLDs) ), a Field Programmable Gate Array (FPGA), a controller, a microcontroller, a microprocessor or other electronic components to implement the online detection method for an air distribution panel described in any of the above embodiments.

本申请还提供一种计算机可读存储介质,当存储介质中的指令由布风板在线检测系统对应的处理器执行时,使得布风板检测系统能够实现上述任一实施例所记载的布风板在线检测方法。The present application also provides a computer-readable storage medium. When the instructions in the storage medium are executed by a processor corresponding to the air distribution panel online detection system, the air distribution panel detection system can realize the air distribution panel described in any of the above embodiments. Online detection method.

本领域内的技术人员应明白,本申请的实施例可提供为方法、系统、或计算机程序产品。因此,本申请可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本申请可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器和光学存储器等)上实施的计算机程序产品的形式。As will be appreciated by those skilled in the art, the embodiments of the present application may be provided as a method, a system, or a computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media having computer-usable program code embodied therein, including but not limited to disk storage, optical storage, and the like.

本申请是参照根据本申请实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the present application. It will be understood that each flow and/or block in the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to the processor of a general purpose computer, special purpose computer, embedded processor or other programmable data processing device to produce a machine such that the instructions executed by the processor of the computer or other programmable data processing device produce Means for implementing the functions specified in a flow or flow of a flowchart and/or a block or blocks of a block diagram.

这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory result in an article of manufacture comprising instruction means, the instructions The apparatus implements the functions specified in the flow or flow of the flowcharts and/or the block or blocks of the block diagrams.

这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded on a computer or other programmable data processing device to cause a series of operational steps to be performed on the computer or other programmable device to produce a computer-implemented process such that The instructions provide steps for implementing the functions specified in the flow or blocks of the flowcharts and/or the block or blocks of the block diagrams.

显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.

Claims (10)

1. An online detection method for a wind distribution plate is characterized by comprising the following steps:
at least obtaining state information of an air distribution plate and a discharging scraper in the fluidized bed, wherein the state information comprises operation state information and/or structure state information;
preprocessing the state information to obtain target characteristic data;
inputting the target characteristic data into a detection model, wherein the detection model is at least used for detecting the hole blocking condition of the air distribution plate;
and obtaining hole blocking information which is fed back by the detection model and related to the air distribution plate.
2. The method of claim 1, further comprising:
establishing a target model;
acquiring historical state information of the air distribution plate and the discharge scraper and hole plugging information of the air distribution plate corresponding to the historical state information;
and training the target model at least based on the historical state information and the hole blocking information to obtain the detection model.
3. The method of claim 2, wherein the status information comprises one or more of air tightness information of the grid plate, pressure drop information, thickness of material stacked on the grid plate, motor torque information of the discharge scraper, and force information of the material stacked on the grid plate.
4. The method of claim 3, wherein the plugged hole information comprises plugged hole area and plugged hole location information.
5. The method of claim 4, wherein the preprocessing the state information to obtain target feature data comprises:
and extracting the characteristics of the state information based on characteristic engineering to obtain the target characteristic data, wherein the target characteristic data comprises information which is directly influenced by the hole plugging state of the air distribution plate in the state information.
6. The method of claim 2, further comprising:
obtaining a pressure signal of the pressure applied to the fluidized bed layer corresponding to the historical hole plugging information;
the training the target model based on at least the historical state information and the hole plugging information to obtain the detection model comprises:
and training the target model based on the historical state information, the hole plugging information and the pressure signal to obtain a detection model capable of detecting the hole plugging condition of the air distribution plate and the influence of a hole plugging area on the bed pressure fluctuation.
7. The method according to claim 1, wherein before preprocessing the state information to obtain target feature data, further comprising:
determining the air tightness and pressure drop condition of the air distribution plate based on the state information, and simultaneously determining the motor power and the motor torque of the discharging scraper plate;
and when one or more of the air tightness, the pressure drop conditions of different areas, the motor power and the motor torque are determined to be abnormal, adjusting the air distribution plate and/or the discharging scraper plate based on abnormal data and abnormal positions, and preprocessing the state information to obtain the target characteristic data if the data generated at the abnormal positions after adjustment are still abnormal.
8. The method of claim 1, further comprising:
determining whether the hole plugging information is consistent with the actual hole plugging condition of the air distribution plate or not, and obtaining a corresponding result;
training the detection model based on the target feature data, the hole plugging information and the corresponding results.
9. The utility model provides a grid plate on-line measuring system which characterized in that includes:
at least one processor; and the number of the first and second groups,
a memory communicatively coupled to the at least one processor; wherein,
the memory stores instructions executable by the one processor to perform the method of online test of a wind panel according to any one of claims 1 to 8.
10. A computer-readable storage medium, wherein when executed by a processor corresponding to the air distribution plate online detection system, the instructions enable the air distribution plate online detection system to implement the air distribution plate online detection method according to any one of claims 1 to 8.
CN202110706824.0A 2021-06-24 2021-06-24 Air distribution plate online detection method and system and storage medium Active CN113514239B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110706824.0A CN113514239B (en) 2021-06-24 2021-06-24 Air distribution plate online detection method and system and storage medium

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110706824.0A CN113514239B (en) 2021-06-24 2021-06-24 Air distribution plate online detection method and system and storage medium

Publications (2)

Publication Number Publication Date
CN113514239A true CN113514239A (en) 2021-10-19
CN113514239B CN113514239B (en) 2023-03-24

Family

ID=78066323

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110706824.0A Active CN113514239B (en) 2021-06-24 2021-06-24 Air distribution plate online detection method and system and storage medium

Country Status (1)

Country Link
CN (1) CN113514239B (en)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87101056A (en) * 1987-05-28 1987-12-16 中国矿业学院 The dressing coal with dry fluidized bed method and apparatus
EP0681150A2 (en) * 1994-05-02 1995-11-08 Carrier Corporation Airflow control for variable speed blowers
CN102706509A (en) * 2012-06-21 2012-10-03 华北电力大学(保定) Running state monitoring device for slag cooler of circulating fluidized bed boiler in power station
CN105214956A (en) * 2015-10-28 2016-01-06 中国矿业大学 A kind of dense gas solid bed dry separation system and technique
CN106290700A (en) * 2016-09-28 2017-01-04 华中科技大学 In a kind of fluid bed, gas-solid reaction real-time working condition measures system
CN106382790A (en) * 2016-08-31 2017-02-08 邹平双飞成套设备有限公司 Brown coal drying method and device utilizing waste heat of smoke and steam of power plant
CN107233995A (en) * 2017-07-12 2017-10-10 六盘水师范学院 It is a kind of that bed dry coal dressing machine is fluidized from medium gas-particle two-phase based on bed point plate
CN206609611U (en) * 2017-04-12 2017-11-03 华能国际电力股份有限公司 Detection apparatus for simulation ammonium bisulfate blocks up air heater heat transfer component
CN213201355U (en) * 2020-07-10 2021-05-14 深圳市联博自动化设备有限公司 Conveying device for appearance detection of electronic components

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87101056A (en) * 1987-05-28 1987-12-16 中国矿业学院 The dressing coal with dry fluidized bed method and apparatus
EP0681150A2 (en) * 1994-05-02 1995-11-08 Carrier Corporation Airflow control for variable speed blowers
CN102706509A (en) * 2012-06-21 2012-10-03 华北电力大学(保定) Running state monitoring device for slag cooler of circulating fluidized bed boiler in power station
CN105214956A (en) * 2015-10-28 2016-01-06 中国矿业大学 A kind of dense gas solid bed dry separation system and technique
CN106382790A (en) * 2016-08-31 2017-02-08 邹平双飞成套设备有限公司 Brown coal drying method and device utilizing waste heat of smoke and steam of power plant
CN106290700A (en) * 2016-09-28 2017-01-04 华中科技大学 In a kind of fluid bed, gas-solid reaction real-time working condition measures system
CN206609611U (en) * 2017-04-12 2017-11-03 华能国际电力股份有限公司 Detection apparatus for simulation ammonium bisulfate blocks up air heater heat transfer component
CN107233995A (en) * 2017-07-12 2017-10-10 六盘水师范学院 It is a kind of that bed dry coal dressing machine is fluidized from medium gas-particle two-phase based on bed point plate
CN213201355U (en) * 2020-07-10 2021-05-14 深圳市联博自动化设备有限公司 Conveying device for appearance detection of electronic components

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
ZHANG BO: ""regional features analysis of plugged holes of dense phase gas-solid separation fluidized bed"", 《PHYSICOCHEMICAL PROBLEMS OF MINERAL PROCESSING》 *
董良: ""浓相脉动流化床流化与分选机理研究"", 《中国优秀博硕士学位论文全文数据库(博士)工程科技Ⅰ辑》 *
赵杰: ""入料容积率对空气重介流化床分选特性的影响研究"", 《中国优秀博硕士学位论文全文数据库(硕士)工程科技Ⅰ辑》 *
陶秀祥等: "气固流化床密度的在线测控研究", 《煤炭学报》 *

Also Published As

Publication number Publication date
CN113514239B (en) 2023-03-24

Similar Documents

Publication Publication Date Title
Liu et al. An improved fault diagnosis approach for FDM process with acoustic emission
US20200090314A1 (en) System and method for determining a condition of an object
CN104122265B (en) Panel beating screw hole screw thread disappearance inspection method and system thereof
US20210318743A1 (en) Sensing audio information and footsteps to control power
CN111352971A (en) Bank system monitoring data anomaly detection method and system
WO2018172166A1 (en) Computer system and method for monitoring the technical state of industrial process systems
KR100743801B1 (en) Diagnostic system for gel dispensing condition and method thereof
CN105933267A (en) Identity authentication method and device
CN106644474A (en) Hydrostatic bearing monitoring system and method thereof
CN113343123B (en) A Generative Adversarial Multi-Relational Graph Network Training Method and Detection Method
CN113514239B (en) Air distribution plate online detection method and system and storage medium
CN114219265B (en) Automatic coal blending method, system, device and storage medium
CN113906259A (en) System and method for detecting a condition of a particulate filter
TWI571819B (en) Air detection system and method
CN107844338A (en) Application program management and control method, device, medium and electronic equipment
Wafa’H et al. Serial artificial neural networks characterized by Gaussian mixture for the modelling of the Consigma25 continuous manufacturing line
CN114118756A (en) A pollutant early warning method, system and storage medium
CN116721711B (en) Method and system for predicting concentration of dust gas-solid flow solid particles based on data driving
CN114202033A (en) A coal classification method, system and storage medium
CN118466190A (en) An online adaptive screening control method and system for dry ash agglomeration
Kothari et al. An efficient scheme for water leakage detection using support vector machines (SVM)-Zig
US20220268925A1 (en) Presence detection using ultrasonics and audible sound
JP7371535B2 (en) Automatic operation control device, automatic operation control system, automatic operation control method, and waste treatment facility
CN114240353A (en) Post-tuning application processing method, system and storage medium
CN113870248A (en) Adhesive tape deviation detection method and system and storage medium

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant