CN113512798A - Breathable elastic three-dimensional woven fabric and manufacturing method thereof - Google Patents

Breathable elastic three-dimensional woven fabric and manufacturing method thereof Download PDF

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Publication number
CN113512798A
CN113512798A CN202010315632.2A CN202010315632A CN113512798A CN 113512798 A CN113512798 A CN 113512798A CN 202010315632 A CN202010315632 A CN 202010315632A CN 113512798 A CN113512798 A CN 113512798A
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CN
China
Prior art keywords
warps
wefts
warp
elastic
yarn
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CN202010315632.2A
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Chinese (zh)
Inventor
姚禹国
刘蛟川
贺慈彦
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Ningbo Zhonglei Wool Textile Dyeing And Finishing Co ltd
NINGBO XINDACHANG WEAVING CO Ltd
Original Assignee
Ningbo Zhonglei Wool Textile Dyeing And Finishing Co ltd
NINGBO XINDACHANG WEAVING CO Ltd
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Application filed by Ningbo Zhonglei Wool Textile Dyeing And Finishing Co ltd, NINGBO XINDACHANG WEAVING CO Ltd filed Critical Ningbo Zhonglei Wool Textile Dyeing And Finishing Co ltd
Priority to CN202010315632.2A priority Critical patent/CN113512798A/en
Publication of CN113512798A publication Critical patent/CN113512798A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D25/00Woven fabrics not otherwise provided for
    • D03D25/005Three-dimensional woven fabrics
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00Double or multi-ply fabrics not otherwise provided for
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/022Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a breathable elastic three-dimensional woven fabric, which belongs to the field of textiles, wherein the upper surface and the lower surface of the woven fabric are respectively provided with a layer of flat woven fabric, the flat woven fabric comprises warps a, wefts a are woven into the warps a at intervals, wefts b are woven into the warps a among the wefts a, the wefts a are divided into two groups according to odd and even numbers, the warps b are woven into the joints of the odd groups of wefts a and the warps a, the warps c are woven into the joints of the even groups of wefts a and the warps a, the wefts a are adhered to the warps a after being heated by hot-melt adhesive fibers, and the warps b and the warps c are pulled to form a wavy supporting structure after being heated and shrunk by high-shrinkage fibers. The invention provides an elastic three-dimensional fabric, wherein the pins of wave crests or wave troughs are provided with adhesion layers, and warps and wefts of monofilaments are adhered together to form a stressed anchor point, so that the monofilaments are prevented from being stressed and deviated.

Description

Breathable elastic three-dimensional woven fabric and manufacturing method thereof
Technical Field
The invention relates to the field of textiles, in particular to a breathable elastic three-dimensional woven fabric and a manufacturing method thereof.
Background
In the patent No. JPH06128837A entitled three-dimensional structure cloth and method for manufacturing the same, the claims disclose that the three-dimensional structure cloth is a multi-weave structure, the warp threads are mainly composed of high shrinkage threads and monofilaments, the weft threads are mainly composed of monofilaments, and the above high shrinkage warp threads are arranged in parallel to the warp threads in the inner layer of the multi-weave structure, and have a multi-layer linear polygonal elastic structure. A three-dimensional structure cloth characterized by having. The cloth of claim 1, wherein the warps and wefts constituting the surface layers of the plurality of weaves are made of wool.
The patent No. JP2010004965A entitled layered structure is a layered structure comprising at least 2 layers of a layered structure in which a plurality of interconnected voids are aligned in one direction, the interconnected voids being substantially reinforced by flat filaments and multifilaments satisfying the following (1), the layered structure comprising at least two layered structures of the flat filaments having different degrees of fiber: (1) the fiber degree of the flat yarn is more than 10dtex and less than 1000dtex, and the flatness (H) of the fiber section represented by the following formula is more than 1.2 and less than 4.5; b is the maximum length in the longitudinal direction of the fiber section, and a is b and the fiber section S, and is obtained from the following equation: and a is 4S/b.
However, in the three-dimensional woven fabric produced in the above patent, when the finished product is pressed, the bent monofilament flat fabric converts the vertical force into the horizontal force and transfers the horizontal force to both sides, and the monofilaments having a flat shape are selected to increase the contact area of the surfaces of the monofilaments and prevent the monofilaments from shifting. However, the finished product is stressed in a fixed area for a long time, and the warp monofilaments at the edge of the stressed area are inevitably partially deflected. For example, in the cushion prepared from the finished product, the contact between the cushion and the buttocks is convenient to repeatedly receive the gravity of a user for a long time, so that the monofilaments extend to the outer side of the edge, and the surface of the cushion has obvious sitting pressure marks. Aiming at the problems, the invention provides an elastic three-dimensional fabric, wherein the pins of the wave crests or the wave troughs are provided with adhesion layers, and the warps and the wefts of the monofilaments are adhered together to form a stressed anchor point, so that the monofilaments are prevented from being stressed and deviating.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the utility model provides an elasticity three-dimensional fabric, the pin department of its crest or trough is equipped with the adhesion layer, is in the same place the warp of monofilament and weft adhesion, forms the anchor point of a atress to avoid the monofilament atress to take place the skew.
The technical scheme adopted by the invention is as follows: the upper surface and the lower surface of the fabric are respectively a layer of flat fabric, the fabric comprises warps a, wefts a are woven into the warps a at intervals, wefts b are woven into the warps a between the wefts a, the wefts a are divided into two groups according to odd and even numbers, the warps b are woven into the joints of the odd-numbered groups of wefts a and the warps a, the warps c are woven into the joints of the even-numbered groups of wefts a and the warps a, the wefts a are adhered to the warps a after being heated by hot-melt adhesive fibers, and the warps b and the warps c are pulled to form a wavy supporting structure after being heated and shrunk by high-shrinkage fibers.
After the structure is adopted, the weft yarn a is heated and then melted and is regularly attached to the surface of the warp yarn, after the temperature is cooled, the weft yarn a is re-solidified and is adhered to the surface of the warp yarn, at the moment, the warp and weft tissue points of the fabric are adhered and adhered by the polyester low-melting yarn, the effect of fixed contact is effectively achieved, the warp yarn and the weft yarn are mutually adhered and dragged, a bonding layer parallel to the weft yarn is formed, the warp yarn b and the warp yarn c of the part are wrapped by the melted weft yarn a, the shrinkage rate is smaller than the warp yarn b and the warp yarn c between the bonding layer, and the generation of stress anchor points is facilitated. The wefts are woven into the warps b or the warps c of the surface layer, a flat fabric is formed on the surface of the three-dimensional woven fabric, and compared with sewing or gluing of a fabric on the wavy support structure, the flat fabric of the surface layer is more stably connected.
Preferably, two layers of the warp yarn a are applied, the woven weft yarn a sticks the intersection of the two layers of the warp yarn a and the intersection of the warp yarn a, the warp yarn b and the warp yarn c together, and the warp yarn b and the warp yarn c are contracted to pull the warp yarn a to form a wavy structure of an upper layer and a lower layer; the cavity in the wavy structure provides a retarding space for the upper surface layer of the woven fabric, and the gaps formed in the wave trough areas on the surface of the woven fabric are favorable for air circulation.
Preferably, the two layers of the warps a are woven in a crossed and circulating mode along the tracks of the warps b to the warps c to the warps b, and the staggered points between the warps a are weaving points of the wefts a; the thickness of the three-dimensional fabric manufactured in the mode that the two layers of warps are interwoven is increased, and the connection between the two layers of wavy structures is tighter.
Preferably, three layers of the warp threads a and four layers of the weft threads a are applied, the adjacent two layers of warp threads are adhered together by the single layer of the weft threads a, and the warp threads b and the warp threads c are contracted to pull the warp threads a to form a wavy structure with three layers of upper and lower layers; the three-dimensional fabric with the three-layer wavy structure is connected together through the weft a, the structure is stable, the warp a cannot deviate relative to the weft a when being bent, and the connection position of the weft a is more stable due to the adhesion of the weft a.
Preferably, the three layers of the warps a are woven in a crossed and circulating mode along the track of the warps b, the warps c, the warps b, the warps c and the warps b, and the crossing points among the warps a are weaving points of the wefts a; the three layers of warps a are woven in along the upper, middle and lower tracks in a crossed and circulating manner, so that the three-dimensional fabric with the three-layer wave-shaped structure forms a complete whole, and the wave-shaped structures are prevented from being separated from each other.
Preferably, the warp yarn a is made of 200D-1000D monofilament polyester elastic monofilament, chinlon elastic monofilament or polypropylene elastic monofilament, and the high-shrinkage fiber is 150D-300D high-shrinkage polyester yarn; the monofilament polyester yarn has certain rigidity, can maintain the stability of the three-dimensional structure of the warp yarn a along the longitude direction, has the heat shrinkage rate of 40-50%, and has the higher shrinkage rate, so that the height of the polyester yarn in the vertical direction is higher.
Preferably, the section of the warp yarn a is flat; the flat polyester yarns are easy to bend in the vertical direction in the warp direction, the bending polyester yarns are prevented from deviating in the weft direction, the flat polyester yarns are easy to plain weave with the weft a and the weft b in the warp direction, the plain weave gaps are uniform, and on the other hand, the flat warp can increase the contact surface area of the flat polyester yarns with other wefts, so that the friction force at the position can be increased, and the stability of the fabric can be improved.
Preferably, the hot-melt adhesive fiber is a terylene low-melt yarn of 18.5 multiplied by 2 tex-14.8 multiplied by 2tex plied yarn, the terylene low-melt yarn is a blended yarn of low-melt terylene and common terylene, the blending ratio is 50-70% of the low-melt terylene, and the common terylene is 50-30%.
Preferably, the wefts c are woven into the warps b or the warps c between the wefts a of the surface layer, and the wefts b and the wefts c are made of 150-200D polyester monofilaments and/or 78-100 tex spun yarns.
A preparation method of a breathable elastic three-dimensional woven fabric comprises the following steps:
the method comprises the following steps: designing a fabric weave structure;
step two: selecting elastic terylene monofilament, high shrinkage fiber, thermal bonding fiber, monofilament filament and spun yarn as raw materials;
step three: warping the elastic terylene monofilament by a sectional warping machine to form a beam I; warping the high-shrinkage fibers and processing into a beam II;
step four: performing drafting yarn reeding on the polyester elastic monofilament of the beam I and the high-shrinkage fiber of the beam II through a drawing-in machine, and processing into a threaded beam;
step five: using polyester elastic monofilaments which have penetrated through a beam I and high-shrinkage fibers which have penetrated through a beam II as warp yarns and using low-melt yarns, monofilament filaments and spun yarns as weft yarns by a weaving machine to weave a multilayer fabric;
step six: and heating the multilayer fabric by a heat setting machine to form the breathable elastic three-dimensional woven fabric.
Drawings
FIG. 1 is a schematic structural view of example 1 of the present invention;
FIG. 2 is a schematic structural view of example 2 of the present invention;
FIG. 3 is a schematic structural diagram of embodiment 3 of the present invention.
The reference numbers in the figures illustrate:
wherein 1, a warp thread a; 2. a weft thread a; 3. a warp (b); 4. c, warp threads; 5. a weft (b); 6. and a weft (c).
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Moreover, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; the surface of the present invention refers to an outer surface, and may refer to a surface or a part of a surface of a product, or a collection of outer surfaces of a product.
The high-shrinkage fiber in the invention is divided into boiling water shrinkage fiber and dry heat shrinkage fiber according to the processing mode, in some examples, the dry heat shrinkage fiber is divided into high-shrinkage polyacrylonitrile fiber and high-shrinkage polyester fiber, and the shrinkage rate is more than 35%. The hot-melt bonding fiber mainly comprises low-melting-point fiber, bicomponent fiber and hot-melt fiber, the polyester low-melting-point yarn can be processed by heat or ultrasonic, so that the part with low melting point in the hot-melt yarn is melted and adhered with surrounding fabrics, and when the temperature is reduced, the melted part forms a bonding layer with the temperature. In some examples, the polyester low-melting yarn is blended yarn of low-melting polyester and common polyester, and the blending ratio of the low-melting polyester is 50% -70% and the blending ratio of the common polyester is 50% -30%. The wavy structure referred to in this specification does not refer to a shape formed by a triangular function, but a curve formed by combining distinct peak and trough shapes, and the shapes and sizes between the peaks are different, and the shapes and sizes between the troughs are different.
The elastic force of the elastic monofilament comes from the rigidity or toughness of the elastic monofilament, and the elastic monofilament comprises a terylene elastic monofilament, a chinlon elastic monofilament or a polypropylene elastic monofilament, and in some examples, the warp a in the woven fabric only adopts the same elastic monofilament; in some examples, the warp threads a in the woven fabric are in the form of polyester elastic monofilament, nylon elastic monofilament or a combination of polypropylene elastic monofilament.
Example 1
As shown in fig. 1, a breathable elastic three-dimensional woven fabric, a plurality of wefts a are woven in warps a at equal intervals, warps b are woven in odd-numbered wefts a, and the joints of the warps a, the warps b and the wefts a are interwoven with each other; the warp c is woven in the even number of the weft a, and the junctions of the warp a, the warp c and the weft a are interwoven with each other. Wherein the warp a is 200D terylene elastic monofilament, the cross section of the terylene elastic monofilament is flat and long, and in some examples, the cross section of the terylene elastic monofilament is a runway type. The weft a is polyester low-melt yarn of 14.8 multiplied by 2tex plied yarn, the polyester low-melt yarn is blended yarn of low-melt polyester and common polyester, the blending ratio is 50% of the low-melt polyester and 50% of the common polyester. Warp b and warp c all select the high shrinkage fiber of the same shrinkage rate, and this kind of high shrinkage fiber selects 150D's high shrinkage type polyester yarn for use, and the shrinkage rate is at 40%. In the warp a1 between the weft a2 and the weft a2 in a single group, the weft b5 of the fabric 150D, the weft c6 of 150D woven in the warp of the surface layer of the three-dimensional fabric, and the weft b5 and the weft c6 are made of polyester monofilament materials.
In some examples, the polyester low-melt yarn is blended yarn of low-melting polyester and common polyester, and the blending ratio is 70% of the low-melting polyester and 30% of the common polyester; in some examples, the blend ratio of the low melt polyester blended yarn to the regular polyester blended yarn is 65% for the low melt polyester and 35% for the regular polyester.
In some examples, both weft yarn b5 and weft yarn c6 are 180D monofilament filaments; in some examples, both weft yarn b5 and weft yarn c6 are 180D monofilament filaments; in some examples, weft b5 was a monofilament filament of 200D, and weft c6 was a spun yarn of 78 tex; in some examples, weft yarn b5 is 100tex spun yarn and weft yarn c6 is 200D monofilament filaments.
A preparation method of a breathable elastic three-dimensional woven fabric comprises the following steps:
the method comprises the following steps: designing a fabric weave structure;
step two: selecting elastic terylene monofilament, high shrinkage fiber, thermal bonding fiber, monofilament filament and spun yarn as raw materials;
step three: warping the elastic terylene monofilament by a sectional warping machine to form a beam I; warping the high-shrinkage fibers and processing into a beam II;
step four: performing drafting yarn reeding on the polyester elastic monofilament of the beam I and the high-shrinkage fiber of the beam II through a drawing-in machine, and processing into a threaded beam;
step five: using polyester elastic monofilaments which have penetrated through a beam I and high-shrinkage fibers which have penetrated through a beam II as warp yarns and using low-melt yarns, monofilament filaments and spun yarns as weft yarns by a weaving machine to weave a multilayer fabric;
step six: heating the multi-layer fabric by a heat setting machine to form the breathable elastic three-dimensional woven fabric of any one of claims 1 to 9.
The first to fifth steps are to make the warp a1, the weft a2, the warp b3, the warp c4, the weft b5 and the weft c6 into a flat fabric. And step six, carrying out heat treatment on the plain weave fabric, wherein the heat treatment is divided into two parts, one part is a thermal bonding process of the polyester low-melt yarns, and the other part is a thermal shrinkage process of the high-shrinkage polyester yarns. The thermal bonding and the thermal shrinkage are both prepared by adopting a hot air method, the conveying speed of the flat fabric in a hot air method drying oven is 18 meters per minute, the average heating time of the flat fabric in the drying oven is 90 seconds, when the temperature for heating the flat fabric by the drying oven reaches 90 ℃, the high-shrinkage polyester yarns begin to shrink, the polyester elastic monofilaments slightly bend, at the temperature of 110 ℃, the polyester low-melting yarns melt and are bonded with the high-shrinkage polyester yarns and the polyester elastic monofilaments, and the bonded polyester low-melting yarns serve as anchor points to fix the polyester elastic monofilaments between the single-group polyester low-melting yarns and the single-group polyester low-melting yarns, so that the polyester elastic monofilaments are prevented from transversely deviating under the self-rigidity effect. The shrinkage rate of the high-shrinkage polyester yarns is 40% -50%, after the high-shrinkage polyester yarns are treated by the oven, the high-shrinkage polyester yarns shrink to enable the polyester elastic monofilaments to be subjected to wave crest-shaped bending, and a wave crest-shaped cavity is formed between the polyester elastic monofilaments and the high-shrinkage polyester yarns to form a three-dimensional woven fabric.
When the elastic monofilament of the polyester is selected to be smaller than 200D, the rigidity of the polyester yarn is too small, so that the flat fabric with the curved surface is too soft, and the elasticity of the three-dimensional woven fabric is not strong. When the elastic polyester monofilament is selected to be the monofilament larger than 1000D, the elastic polyester monofilament has too high rigidity, so that the shrinkage of the high-shrinkage polyester yarn can be limited, and the surface bending amplitude is small, so that the three-dimensional woven fabric has no elasticity.
Example 2
Fig. 2 is a schematic structural view of the breathable elastic three-dimensional woven fabric in the invention, wherein the weft a2, the warp b3 and the weft c6 are interwoven together to form an upper layer fabric and a lower layer fabric; the warp a1, the weft a2, the warp c4 and the weft b5 are interwoven to form an intermediate layer fabric; the warp yarn b3 and the warp yarn c4 are high-shrinkage polyester yarns; the middle layer fabric is a supporting layer of a wave structure, and the upper layer fabric and the lower layer fabric are connected through the middle layer fabric. In this embodiment, two warps a1 and three wefts a2 are selected, and two warps a1 are interwoven with each other, that is, a single warp a1 is woven in an up-and-down circulation manner, a down line of one warp a1 and an up line of another warp a1 form an interweaving point, and the interweaving point is a weaving point of a single group of wefts a3 and is also a weaving point of a warp c 4. On a single warp a1, warps b3 are woven between odd groups of wefts a2, and warps c4 are woven between even groups of wefts a2, so that the upper and lower surface layers of the three-dimensional woven fabric further adopt the warps b3 as the warps. In some examples, the upper and lower surface layers of the three-dimensional woven fabric further use warp c4 as warp.
A preparation method of a breathable elastic three-dimensional woven fabric comprises the following steps:
the method comprises the following steps: selecting 600D polyester elastic monofilament and 200D high-shrinkage polyester yarn as warp yarns, and 18.5 multiplied by 2tex polyester low-melt yarn, 200D polyester monofilament and 900D polyester multifilament as weft yarns;
step two: warping the elastic terylene monofilament by a sectional warping machine to form a beam I, wherein the number of the warp is 8118; warping the terylene high-shrinkage fiber to form a beam II, wherein the warping number is 8118 binding yarns and 8 multiplied by 2;
step three: performing drafting yarn inserting and reed inserting on the terylene elastic monofilament of the beam I and the terylene high-shrinkage fiber of the beam II through a drawing-in machine, and processing into a penetrated beam;
step four: and weaving on a loom, namely weaving a multi-layer fabric by using a biaxial dobby rapier loom with warp yarns of the polyester elastic monofilaments threaded through the loom beam I and the polyester high-shrinkage fibers threaded through the loom beam II and weft yarns of the polyester low-melt yarns, the polyester monofilaments and the spun yarns. Arrangement ratio of two kinds of warp yarns: the terylene stretch monofilament/terylene high-shrinkage fiber is 3/1, and the weft insertion cycle of three weft yarns is as follows: 1 weft of staple fiber yarn, 2 wefts of polyester monofilament, 2 wefts of staple fiber yarn, 2 wefts of polyester monofilament, 1 weft of staple fiber yarn, 1 weft of polyester low-melt yarn, 1 weft of staple fiber yarn, 1 weft of polyester low-melt yarn and 1 weft of staple fiber yarn; the weft density on the machine is 346 pieces/10 cm.
Step five: the multilayer fabric is heated by a heat setting machine, the heating temperature is 150-170 ℃, and the length of the fabric is shortened due to the thermal shrinkage of the polyester high-shrinkage fibers, so that the upper layer fabric, the middle layer fabric and the lower layer fabric which are formed by polyester monofilaments form waves, and the breathable elastic three-dimensional woven fabric is realized. Meanwhile, after the terylene low-melting yarns are heated (above the melting point), the terylene low-melting yarns are dissolved and regularly dissociated on the surface of the warp yarns, and after the temperature is cooled, the terylene low-melting yarns are solidified again and adhered on the surface of the warp yarns, the warp and weft tissue points of the fabric are adhered and adhered by the terylene low-melting yarns at the moment, so that the fixing, contacting and positioning effects are effectively realized, the warp yarns and the weft yarns are mutually adhered and dragged, the terylene monofilaments between each other are effectively restrained from displacement accumulation or slippage and evacuation phenomena under the action of external force, and therefore the stable breathable elastic three-dimensional woven fabric is formed.
Example 3
As shown in fig. 3, in the present embodiment, 3 layers of warp threads a1, two layers of warp threads b3, two layers of warp threads c4, four layers of weft threads a2 and two layers of weft threads c6 are selected. The warp a1 is a 1000D nylon elastic monofilament, the cross section of the nylon elastic monofilament is dumbbell-shaped, and the warp b3 and the warp c4 both adopt high-shrinkage polypropylene. The three warps a1 are interwoven, namely, a single warp a1 is woven in an upper, middle and upper circulating mode, a descending line of one warp a1 and an ascending line of the other two warps a1 form two interweaving points respectively at 1/3 and 2/3 of the descending line, the interweaving point at 1/3 is the weaving point of an even group of wefts a2, and the interweaving point at 2/3 is the weaving point of an odd group of wefts a 2. And a 200D weft yarn b5 is woven between the weft yarn a2 and the weft yarn a2, and the weft yarn b5 is made of polyester monofilaments. The warps a1 are staggered to form a three-layer wave-shaped structure, an odd group of wefts a2 are arranged at the wave crests of the wave-shaped structure at the uppermost layer, 200D wefts c6. are woven into the warps b3 between the wefts a2 at the layer, an even group of wefts a2 are arranged at the wave troughs of the wave-shaped structure at the lowermost layer, and 200D wefts c6 are woven into the wefts c4 between the wefts a2 at the layer.
In some examples, the warp threads a1 are staggered to form a three-layer wave structure, an even number of weft threads a2 are woven at the crest of the wave structure of the uppermost layer, 200D weft threads c6 are woven on the warp threads c4 between the weft threads a2 of the layer, an odd number of weft threads a2 are woven at the trough of the wave structure of the lowermost layer, and 200D weft threads c6 are woven on the weft threads b3 between the weft threads a2 of the layer.
The foregoing has described preferred embodiments of the present invention and is not to be construed as limiting the claims. The present invention is not limited to the above embodiments, and the specific structure thereof is allowed to vary, and various changes made within the scope of the independent claims of the present invention are within the scope of the present invention.

Claims (10)

1. The utility model provides a three-dimensional woven fabric of ventilative elasticity, the surface respectively is one deck flat fabric about the fabric, including warp a, warp a interval is woven into latitude a, is woven into latitude b in the warp a between the latitude a, its characterized in that: dividing the weft threads a into two groups according to odd and even numbers, weaving warp threads b at the connecting positions of the odd-number groups of the weft threads a and the warp threads a, weaving warp threads c at the connecting positions of the even-number groups of the weft threads a and the warp threads a, adhering the weft threads a to the warp threads a after the weft threads a are heated by adopting hot-melt adhesive fibers, and pulling the warp threads a between the weft threads a to form a wavy support structure after the warp threads b and the warp threads c are heated and shrunk by adopting high-shrinkage fibers.
2. The breathable elastic three-dimensional woven fabric according to claim 1, wherein: two layers of the warps a are applied, the crossed parts of the two layers of the warps a and the crossed parts of the warps a, the warps b and the warps c are adhered together by the woven wefts a, and the warps b and the warps c are contracted to pull the warps a to form a wavy structure of the upper layer and the lower layer.
3. The breathable elastic three-dimensional woven fabric according to claim 2, wherein: and the two layers of the warps a are woven in a crossed and circulating mode along the tracks of the warps b, the warps c and the warps b, and the staggered point between the warps a is the weaving point of the wefts a.
4. The breathable elastic three-dimensional woven fabric according to claim 1, wherein: three layers of the warps a and four layers of the wefts a are applied, the two adjacent layers of the warps are adhered together by the aid of the single layer of the wefts a, and the warps b and the warps c are contracted to pull the warps a to form a wavy structure with three layers of upper and lower layers.
5. The breathable elastic three-dimensional woven fabric according to claim 4, wherein the breathable elastic three-dimensional woven fabric comprises the following components in percentage by weight: the three layers of the warps a are woven in a crossed and circulating mode along the tracks of the warps b, the warps c, the warps b, the warps c and the warps b, and the crossing points among the warps a are weaving points of the wefts a.
6. The breathable elastic three-dimensional woven fabric according to any one of claims 1 to 5, wherein: the warp yarn a is made of 200D-1000D monofilament terylene elastic monofilament, chinlon elastic monofilament or polypropylene elastic monofilament, and the high shrinkage fiber is 150D-300D high shrinkage type terylene yarn.
7. The breathable elastic three-dimensional woven fabric according to claim 6, wherein the breathable elastic three-dimensional woven fabric comprises the following components in percentage by weight: the section of the warp yarn a is flat.
8. The breathable elastic three-dimensional woven fabric according to any one of claims 1 to 5, wherein: the hot-melt adhesive fiber is a terylene low-melt yarn of 18.5 multiplied by 2 tex-14.8 multiplied by 2tex plied yarn, the terylene low-melt yarn is a blended yarn of low-melt terylene and common terylene, the blending ratio is 50-70% of the low-melt terylene, and 50-30% of the common terylene.
9. The breathable elastic three-dimensional woven fabric according to claim 8, wherein: weaving wefts c into the warps b or the warps c between the wefts a of the surface layer, wherein the wefts b and the wefts c are made of 150-200D monofilament filaments and/or 78-100 tex spun yarns.
10. A preparation method of a breathable elastic three-dimensional woven fabric is characterized by comprising the following steps: the method comprises the following steps:
the method comprises the following steps: designing a fabric weave structure;
step two: selecting elastic terylene monofilament, high shrinkage fiber, thermal bonding fiber, monofilament filament and spun yarn as raw materials;
step three: warping the elastic terylene monofilament by a sectional warping machine to form a beam I; warping the high-shrinkage fibers and processing into a beam II;
step four: performing drafting yarn reeding on the polyester elastic monofilament of the beam I and the high-shrinkage fiber of the beam II through a drawing-in machine, and processing into a threaded beam;
step five: using polyester elastic monofilaments which have penetrated through a beam I and high-shrinkage fibers which have penetrated through a beam II as warp yarns and using low-melt yarns, monofilament filaments and spun yarns as weft yarns by a weaving machine to weave a multilayer fabric;
step six: heating the multi-layer fabric by a heat setting machine to form the breathable elastic three-dimensional woven fabric of any one of claims 1 to 9.
CN202010315632.2A 2020-04-21 2020-04-21 Breathable elastic three-dimensional woven fabric and manufacturing method thereof Pending CN113512798A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007100256A (en) * 2005-10-06 2007-04-19 Fukui Prefecture Cushion structure
JP2019123969A (en) * 2018-01-18 2019-07-25 永平寺サイジング株式会社 Multilayer woven fabric cushion structure

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007100256A (en) * 2005-10-06 2007-04-19 Fukui Prefecture Cushion structure
JP2019123969A (en) * 2018-01-18 2019-07-25 永平寺サイジング株式会社 Multilayer woven fabric cushion structure

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Application publication date: 20211019