CN113511860B - A kind of emulsified asphalt modified low-resilience shotcrete and preparation method thereof - Google Patents
A kind of emulsified asphalt modified low-resilience shotcrete and preparation method thereof Download PDFInfo
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- 239000010426 asphalt Substances 0.000 title claims abstract description 99
- 239000011378 shotcrete Substances 0.000 title claims abstract description 62
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 238000003756 stirring Methods 0.000 claims abstract description 79
- 239000000835 fiber Substances 0.000 claims abstract description 59
- 235000019738 Limestone Nutrition 0.000 claims abstract description 58
- 239000006028 limestone Substances 0.000 claims abstract description 58
- 239000004568 cement Substances 0.000 claims abstract description 49
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 41
- 239000011707 mineral Substances 0.000 claims abstract description 41
- 239000002994 raw material Substances 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000004576 sand Substances 0.000 claims abstract description 25
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims description 55
- 235000010755 mineral Nutrition 0.000 claims description 39
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 claims description 36
- 239000000843 powder Substances 0.000 claims description 33
- 239000002245 particle Substances 0.000 claims description 29
- 229910021487 silica fume Inorganic materials 0.000 claims description 25
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 23
- 239000003517 fume Substances 0.000 claims description 23
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 20
- 239000011775 sodium fluoride Substances 0.000 claims description 18
- 235000013024 sodium fluoride Nutrition 0.000 claims description 18
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 14
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 14
- 239000011398 Portland cement Substances 0.000 claims description 12
- 239000002002 slurry Substances 0.000 claims description 11
- 239000010881 fly ash Substances 0.000 claims description 8
- -1 polypropylene Polymers 0.000 claims description 7
- 239000004743 Polypropylene Substances 0.000 claims description 6
- 229920001155 polypropylene Polymers 0.000 claims description 6
- 125000000129 anionic group Chemical group 0.000 claims description 4
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- 150000007942 carboxylates Chemical class 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 10
- 238000010276 construction Methods 0.000 abstract description 8
- 238000002156 mixing Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000007873 sieving Methods 0.000 abstract 1
- 239000004567 concrete Substances 0.000 description 21
- 238000005507 spraying Methods 0.000 description 11
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical group [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 7
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 7
- 238000006703 hydration reaction Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000701 coagulant Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000036571 hydration Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical group [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 238000005411 Van der Waals force Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Substances [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002464 physical blending Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000011163 secondary particle Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/36—Bituminous materials, e.g. tar, pitch
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00724—Uses not provided for elsewhere in C04B2111/00 in mining operations, e.g. for backfilling; in making tunnels or galleries
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
Description
技术领域technical field
本发明属于混凝土材料技术领域,具体涉及一种乳化沥青改性的低回弹喷射混凝土及其配制方法。The invention belongs to the technical field of concrete materials, in particular to a low-resilience shotcrete modified by emulsified asphalt and a preparation method thereof.
背景技术Background technique
喷射混凝土作为隧道及地下工程支护的主要形式之一,随着基础建设的进一步发展,喷射混凝土的用量随着工程项目的增加急剧增加,与此同时,我国现有喷射混凝土施工中,由于配比不合理、喷射机控制参数不明确,喷射过程中回弹率过大,造成材料的大量浪费,影响喷射混凝土的质量还对喷射手造成一定的安全隐患,同时还造成不必要的材料循环运输,不仅影响施工效率,材料浪费还对环境造成极大压力。随着支护及加固工程中喷射混凝土使用范围的不断扩大,进一步提高喷射混凝土的质量,降低喷射混凝土施工过程中的回弹率,尤其在我国公路隧道现有的技术设备和管理水平下,对低回弹喷射混凝土技术研究,具有现实意义。Shotcrete is one of the main forms of tunnel and underground engineering support. With the further development of infrastructure, the amount of shotcrete increases sharply with the increase of engineering projects. At the same time, in the existing shotcrete construction in my country, due to the The ratio is unreasonable, the control parameters of the sprayer are not clear, the rebound rate is too large during the spraying process, resulting in a lot of waste of materials, affecting the quality of shotcrete, and causing certain safety hazards to the sprayer, and also causing unnecessary material circulation transportation. , which not only affects the construction efficiency, but also causes great pressure on the environment due to material waste. With the continuous expansion of the use of shotcrete in support and reinforcement projects, the quality of shotcrete will be further improved and the rebound rate during shotcrete construction will be reduced. Especially under the existing technical equipment and management level of highway tunnels in my country, The research on low-rebound shotcrete technology has practical significance.
影响喷射混凝土的回弹率有以下三个因素:(1)从原材料角度,掺加掺合料、掺加纤维、提高掺合料细度、降低骨料最大粒径等措施均可降低混凝土在喷射传输过程中的分散性,降低回弹率。(2)从配合比角度,增加胶凝材料用量、提高混凝土稠度、调整适宜的坍落度和凝结时间等措施均可提高喷射混凝土的粘附效率,降低回弹率。(3)从施工工艺角度,适当提高一次喷射厚度、取直角作为喷射角、控制合理的工作风压等措施均可显著降低回弹率。There are three factors that affect the rebound rate of shotcrete: (1) From the perspective of raw materials, measures such as adding admixtures, adding fibers, increasing the fineness of admixtures, and reducing the maximum particle size of aggregates can reduce the amount of concrete in the concrete. Dispersion during jet transmission, reducing rebound rate. (2) From the perspective of mixing ratio, measures such as increasing the amount of cementitious materials, improving the consistency of concrete, and adjusting the appropriate slump and setting time can improve the adhesion efficiency of shotcrete and reduce the rebound rate. (3) From the perspective of construction technology, measures such as appropriately increasing the thickness of the primary injection, taking the right angle as the injection angle, and controlling the working wind pressure reasonably can significantly reduce the rebound rate.
目前,国内外研究者们对降低喷射混凝土的回弹率做了大量研究,但从材料改性角度出发的研究较少。因此,急需对普通喷射混凝土材料进行改性,以解决喷射混凝土回弹率大、混凝土抗渗性差等问题,在提升隧道衬砌混凝土性能的同时降低原材料的浪费,保障施工人员的健康,提高社会经济效。At present, researchers at home and abroad have done a lot of research on reducing the rebound rate of shotcrete, but less research from the perspective of material modification. Therefore, it is urgent to modify ordinary shotcrete materials to solve the problems of high rebound rate of shotcrete and poor impermeability of concrete, improve the performance of tunnel lining concrete, reduce the waste of raw materials, ensure the health of construction workers, and improve the social economy. effect.
发明内容SUMMARY OF THE INVENTION
针对上述不足,本发明公开了一种乳化沥青改性的低回弹喷射混凝土及其配制方法,生产配制得到回弹率低的喷射混凝土,减少材料浪费,提高喷射混凝土施工效率。In view of the above deficiencies, the present invention discloses a low-resilience shotcrete modified by emulsified asphalt and a preparation method thereof.
本发明是采用如下技术方案实现的:The present invention adopts following technical scheme to realize:
一种乳化沥青改性的低回弹喷射混凝土,其包括以下重量份数的原料组分:水泥435份、乳化沥青70~100份、水175~215份、河砂787.5~1050份、石灰岩700~962.5份、速凝剂35份、矿物掺合料24~40份;所述水泥为P.O42.5的硅酸盐水泥,所述乳化沥青为阴离子型乳化沥青,所述速凝剂为硫酸铝、氟化钠中的一种或两种组合,所述矿物掺合料为一级粉煤灰、微硅灰和超细石灰石粉中的一种或多种组合。A low-resilience shotcrete modified by emulsified asphalt, comprising the following raw material components in parts by weight: 435 parts of cement, 70 to 100 parts of emulsified asphalt, 175 to 215 parts of water, 787.5 to 1050 parts of river sand, and 700 parts of limestone. ~962.5 parts, 35 parts of accelerator, 24-40 parts of mineral admixture; the cement is Portland cement of P.O42.5, the emulsified asphalt is anionic emulsified asphalt, and the accelerator is One or two combinations of aluminum sulfate and sodium fluoride, and the mineral admixture is one or more combinations of first-grade fly ash, micro-silica fume and ultra-fine limestone powder.
进一步的,所述乳化沥青改性的低回弹喷射混凝土的原料中还包括重量份数为2~6份的高强度高模量纤维,所述高强度高模量纤维为聚乙烯醇纤维、聚丙烯纤维、PE纤维中的一种或多种组合。Further, the raw materials of the emulsified asphalt modified low-resilience shotcrete also include 2-6 parts by weight of high-strength and high-modulus fibers, and the high-strength and high-modulus fibers are polyvinyl alcohol fibers, One or more combinations of polypropylene fibers and PE fibers.
进一步的,所述聚乙烯醇纤维的长度3~5μm。Further, the length of the polyvinyl alcohol fibers is 3-5 μm.
进一步的,所述阴离子型乳化沥青为磺酸盐型乳化沥青、羧酸盐型乳化沥青、硫酸酯盐乳化沥青中的一种或多种组合。Further, the anionic emulsified asphalt is one or more combinations of sulfonate emulsified asphalt, carboxylate emulsified asphalt and sulfate emulsified asphalt.
进一步的,所述矿物掺合料为微硅灰和超细石灰石粉的组合,所述微硅灰和超细石灰石粉的质量比为2:1,所述微硅灰的粒径为0.1~0.2μm,所述超细石灰石粉粒径为30~35μm。Further, the mineral admixture is a combination of micro-silica fume and ultra-fine limestone powder, the mass ratio of the micro-silica fume and the ultra-fine limestone powder is 2:1, and the particle size of the micro-silica fume is 0.1~ 0.2 μm, and the particle size of the ultrafine limestone powder is 30-35 μm.
进一步的,所述速凝剂为硫酸铝和氟化钠的组合,所述硫酸铝和氟化钠的质量比5:1。Further, the accelerator is a combination of aluminum sulfate and sodium fluoride, and the mass ratio of the aluminum sulfate and sodium fluoride is 5:1.
上述乳化沥青改性的低回弹喷射混凝土的配制方法,其包括以下步骤:The preparation method of the above-mentioned emulsified asphalt modified low-resilience shotcrete, it comprises the following steps:
(1)按比例称取各原料组分,将河砂和石灰岩混合过筛,筛网的孔径为4.75~9.5mm,并置于搅拌锅中,然后加入水泥混合均匀后,加入水在搅拌速度为60~80r/min的条件下搅拌2min,接着加入乳化沥青后在搅拌速度为120~150r/min的条件下快速搅拌反应3min,最后加入矿物掺合料和/或高强度高模量纤维在120~150r/min的条件下快速搅拌1.5min,得到混合物A;(1) Weigh each raw material component in proportion, mix river sand and limestone and sieve, the aperture of the sieve is 4.75~9.5mm, and place it in a stirring pot, then add cement and mix evenly, add water at the stirring speed. Stir for 2 minutes at a temperature of 60-80 r/min, then add emulsified asphalt and rapidly stir for 3 minutes at a stirring speed of 120-150 r/min, and finally add mineral admixtures and/or high-strength and high-modulus fibers. Under the condition of 120~150r/min, stir rapidly for 1.5min to obtain mixture A;
(2)将步骤(1)中得到的混合物A从搅拌锅中倒出,并倒入湿喷机的料斗中,再将速凝剂倒入速凝剂管,随后启动机器,混合物A通过压浆泵送至喷射机的喷嘴处并与速凝剂融合,再用压缩空气进行喷灌。(2) Pour out the mixture A obtained in step (1) from the stirring pot, and pour it into the hopper of the wet spraying machine, and then pour the accelerator into the accelerator tube, then start the machine, and the mixture A passes through the pressure. The slurry is pumped to the nozzle of the jet machine and fused with the accelerator, and then sprayed with compressed air.
本发明采用乳化沥青对喷射混凝土进行改性,在反应初期,由于水泥颗粒与沥青颗粒之间存在静电吸引力和范德华力,沥青颗粒会聚集在水泥颗粒表面,这些沥青颗粒大多都是在水泥颗粒附近形成絮状结构;随着水泥水化作用与乳化沥青破乳的进行,沥青颗粒会逐渐吸附到水泥颗粒表面上;在乳化沥青完全破乳后,体系内沥青-水界面张力逐渐向沥青-水泥界面张力过渡,此时沥青颗粒恢复粘结力,使其可以粘附周围的水泥颗粒,从而增大粘结力,达到降低喷射混凝土的回弹率的目的。The present invention uses emulsified asphalt to modify the shotcrete. At the initial stage of the reaction, due to the electrostatic attraction and van der Waals force between the cement particles and the asphalt particles, the asphalt particles will aggregate on the surface of the cement particles, and most of these asphalt particles are on the cement particles. A flocculent structure is formed nearby; with the progress of cement hydration and emulsified asphalt demulsification, the asphalt particles will gradually adsorb to the surface of the cement particles; after the emulsified asphalt is completely demulsified, the asphalt-water interfacial tension in the system gradually increases to the asphalt- The interfacial tension of the cement transitions, and the asphalt particles recover their cohesive force, so that they can adhere to the surrounding cement particles, thereby increasing the cohesive force and reducing the rebound rate of shotcrete.
同时由于混凝土属于连续的颗粒堆积体系,强度是靠胶凝材料将各粒径集料粘结在一起共同发挥的,混凝土在硬化过程中不可避免的会发生产生空隙而影响混凝土的抗压强度,所以本发明加入微硅灰和超细石灰石粉等次级配颗粒,以此会降低混凝土中的空隙率,使混凝土结构更加致密,在一定程度上提高了混凝土的强度,而且微硅灰具有很强火山灰效应,可与水泥水化产物氢氧化钙发生二次水化反应形成凝胶产物,填充水泥石结构,提高混凝土的力学性能;而超细石灰石粉能促进水泥的水化反应,与水泥中含铝矿物发生反应生成碳铝酸钙,对混凝土强度发展有一定贡献。At the same time, because concrete belongs to a continuous particle accumulation system, the strength is exerted by cementing materials to bond aggregates of various particle sizes together. During the hardening process of concrete, voids will inevitably occur, which will affect the compressive strength of concrete. Therefore, in the present invention, secondary particles such as micro-silica fume and ultra-fine limestone powder are added, thereby reducing the void ratio in the concrete, making the concrete structure more compact, and improving the strength of the concrete to a certain extent, and the micro-silica fume has a high Strong pozzolanic effect, it can undergo secondary hydration reaction with cement hydration product calcium hydroxide to form a gel product, fill the cement stone structure, and improve the mechanical properties of concrete; while ultra-fine limestone powder can promote the hydration reaction of cement, and it can interact with cement. The aluminum-containing minerals react to form calcium carbonate aluminate, which has a certain contribution to the development of concrete strength.
本发明加入高强度高模量纤维,因为在喷射混凝土受荷初期,水泥基料与纤维共同承受外力,而前者是外力的主要承受者;当基料发生开裂后,横跨裂缝的纤维成为外力的主要承受者。在混凝土硬化过程中,纤维能够改变混凝土的内部结构,减少了混凝土的塑性裂纹和内部微裂纹的数量和尺寸,提高了混凝土材料介质的连续性,从而改善了混凝土的综合性能;在纤维混凝土受力过程中纤维改变了混凝土基体的应力场,从而提高了混凝土的力学性能。In the present invention, high-strength and high-modulus fibers are added, because in the initial stage of the shotcrete under load, the cement base and the fibers bear the external force together, and the former is the main bearer of the external force; when the base material cracks, the fibers across the crack become the external force the main recipient. In the process of concrete hardening, fibers can change the internal structure of concrete, reduce the number and size of plastic cracks and internal micro-cracks in concrete, and improve the continuity of the concrete material medium, thereby improving the comprehensive performance of concrete. During the force process, the fibers change the stress field of the concrete matrix, thereby improving the mechanical properties of the concrete.
本技术方案与现有技术相比较具有以下有益效果:Compared with the prior art, this technical solution has the following beneficial effects:
本发明采用乳化沥青作为改性材料,通过物理共混制备了一种回弹率低的喷射混凝土材料,该材料在凝结固化后具有良好的力学性能与较大的粘结力,在隧道建设初期的衬砌支护工程中,可以有效粘结到隧道壁上,降低喷射混凝土的回弹率并增大抗渗性,从而有效提高其对结构物的防护能力,而且本发明所述喷射混凝土的配制方法简单,操作方便,适合各种隧道及地下工程等支护工程施工。The invention adopts emulsified asphalt as the modified material, and prepares a shotcrete material with low rebound rate through physical blending. In the lining support project of the present invention, it can be effectively bonded to the tunnel wall, reducing the rebound rate of the shotcrete and increasing the impermeability, thereby effectively improving its protection ability to the structure. The method is simple, the operation is convenient, and it is suitable for the construction of supporting projects such as various tunnels and underground works.
具体实施方式Detailed ways
以下通过实施例进一步说明本发明,但不作为对本发明的限制。下列实施例中未注明的具体实验条件和方法,所采用的技术手段通常为本领域技术人员所熟知的常规手段。The following examples further illustrate the present invention, but are not intended to limit the present invention. The unremarked specific experimental conditions and methods in the following examples, the adopted technical means are usually conventional means well known to those skilled in the art.
实施例1:Example 1:
一种乳化沥青改性的低回弹喷射混凝土,其包括以下重量份数的原料组分:水泥435份、乳化沥青100份、水175份、河砂787.5份、石灰岩962.5份、速凝剂35份、矿物掺合料30份、高强度高模量纤维5份;所述水泥为P.O42.5的硅酸盐水泥,所述乳化沥青为十二烷基硫酸钠乳化沥青,所述速凝剂为氟化钠,所述矿物掺合料为微硅灰,所述微硅灰的粒径为0.1~0.2μm;所述高强度高模量纤维为聚乙烯醇纤维,且聚乙烯醇纤维长度为3μm-5μm。A low-resilience shotcrete modified by emulsified asphalt, comprising the following raw material components in parts by weight: 435 parts of cement, 100 parts of emulsified asphalt, 175 parts of water, 787.5 parts of river sand, 962.5 parts of limestone, and 35 parts of accelerators. parts, 30 parts of mineral admixtures, and 5 parts of high-strength and high-modulus fibers; the cement is Portland cement of P.O42.5, the emulsified asphalt is sodium lauryl sulfate emulsified asphalt, and the speed The coagulant is sodium fluoride, the mineral admixture is micro-silica fume, and the particle size of the micro-silica fume is 0.1-0.2 μm; the high-strength and high-modulus fibers are polyvinyl alcohol fibers, and polyvinyl alcohol The fiber length is 3 μm-5 μm.
本实施例所述乳化沥青改性的低回弹喷射混凝土的配制方法,其包括以下步骤:The preparation method of the emulsified asphalt modified low-resilience shotcrete described in the present embodiment comprises the following steps:
(1)按比例称取各原料组分,将河砂和石灰岩混合过筛,筛网的孔径为4.75mm,并置于搅拌锅中,然后加入水泥混合均匀后,加入水在搅拌速度为60r/min的条件下搅拌2min,接着加入乳化沥青后在搅拌速度为120r/min的条件下快速搅拌反应3min,最后加入矿物掺合料和高强度高模量纤维在120r/min的条件下快速搅拌1.5min,得到混合物A;(1) Weigh each raw material component in proportion, mix river sand and limestone through a sieve, the aperture of the sieve is 4.75mm, and place it in a stirring pot, then add cement and mix evenly, add water at a stirring speed of 60r Stir for 2 minutes under the condition of /min, then add the emulsified asphalt, and then stir quickly for 3 minutes at a stirring speed of 120r/min. Finally, add mineral admixtures and high-strength and high-modulus fibers and stir at a speed of 120r/min. 1.5min to obtain mixture A;
(2)将步骤(1)中得到的混合物A从搅拌锅中倒出,并倒入湿喷机的料斗中,再将速凝剂倒入速凝剂管,随后启动机器,混合物A通过压浆泵送至喷射机的喷嘴处并与速凝剂融合,再用压缩空气进行喷灌。(2) Pour out the mixture A obtained in step (1) from the stirring pot, and pour it into the hopper of the wet spraying machine, and then pour the accelerator into the accelerator tube, then start the machine, and the mixture A passes through the pressure. The slurry is pumped to the nozzle of the jet machine and fused with the accelerator, and then sprayed with compressed air.
实施例2:Example 2:
一种乳化沥青改性的低回弹喷射混凝土,其包括以下重量份数的原料组分:水泥435份、乳化沥青75份、水215份、河砂787.5份、石灰岩962.5份、速凝剂35份、矿物掺合料30份;所述水泥为P.O42.5的硅酸盐水泥,所述速凝剂为硫酸铝,所述乳化沥青为十二烷基硫酸钠乳化沥青,所述矿物掺合料为一级粉煤灰。A low-resilience shotcrete modified by emulsified asphalt, comprising the following raw material components in parts by weight: 435 parts of cement, 75 parts of emulsified asphalt, 215 parts of water, 787.5 parts of river sand, 962.5 parts of limestone, and 35 parts of accelerator. 30 parts of mineral admixtures; the cement is Portland cement of P.O42.5, the accelerator is aluminum sulfate, the emulsified asphalt is sodium lauryl sulfate emulsified asphalt, and the mineral The admixture is first-grade fly ash.
本实施例所述乳化沥青改性的低回弹喷射混凝土的配制方法,其包括以下步骤:The preparation method of the emulsified asphalt modified low-resilience shotcrete described in the present embodiment comprises the following steps:
(1)按比例称取各原料组分,将河砂和石灰岩混合过筛,筛网的孔径为5.5mm,并置于搅拌锅中,然后加入水泥混合均匀后,加入水在搅拌速度为70r/min的条件下搅拌2min,接着加入乳化沥青后在搅拌速度为130r/min的条件下快速搅拌反应3min,最后加入矿物掺合料在120r/min的条件下快速搅拌1.5min,得到混合物A;(1) Weigh each raw material component in proportion, mix river sand and limestone through a sieve, the aperture of the sieve is 5.5mm, and place it in a stirring pot, then add cement and mix evenly, add water at a stirring speed of 70r Stir for 2 min under the condition of /min, then add the emulsified asphalt and rapidly stir for 3 min under the condition of a stirring speed of 130 r/min, finally add mineral admixtures and stir rapidly for 1.5 min under the condition of 120 r/min to obtain mixture A;
(2)将步骤(1)中得到的混合物A从搅拌锅中倒出,并倒入湿喷机的料斗中,再将速凝剂倒入速凝剂管,随后启动机器,混合物A通过压浆泵送至喷射机的喷嘴处并与速凝剂融合,再用压缩空气进行喷灌。(2) Pour out the mixture A obtained in step (1) from the stirring pot, and pour it into the hopper of the wet spraying machine, and then pour the accelerator into the accelerator tube, then start the machine, and the mixture A passes through the pressure. The slurry is pumped to the nozzle of the jet machine and fused with the accelerator, and then sprayed with compressed air.
实施例3:Example 3:
一种乳化沥青改性的低回弹喷射混凝土,其包括以下重量份数的原料组分:水泥435份、乳化沥青100份、水175份、河砂787.5份、石灰岩962.5份、速凝剂35份、矿物掺合料30份、高强度高模量纤维3份;所述水泥为P.O42.5的硅酸盐水泥,所述乳化沥青为十二烷基硫酸钠乳化沥青,所述速凝剂为硫酸铝,所述矿物掺合料为以一级粉煤灰和超细石灰石粉的组合,所述一级粉煤灰和超细石灰石粉的质量比为2:1,所述超细石灰石粉粒径为30~35μm;高强度高模量纤维为聚丙烯纤维。A low-resilience shotcrete modified by emulsified asphalt, comprising the following raw material components in parts by weight: 435 parts of cement, 100 parts of emulsified asphalt, 175 parts of water, 787.5 parts of river sand, 962.5 parts of limestone, and 35 parts of accelerators. parts, 30 parts of mineral admixtures, and 3 parts of high-strength and high-modulus fibers; the cement is Portland cement of P.O42.5, the emulsified asphalt is sodium lauryl sulfate emulsified asphalt, and the speed The coagulant is aluminum sulfate, and the mineral admixture is a combination of first-grade fly ash and ultra-fine limestone powder, and the mass ratio of the first-grade fly ash and ultra-fine limestone powder is 2:1, and the ultra-fine limestone powder is in a mass ratio of 2:1. The particle size of the fine limestone powder is 30-35 μm; the high-strength and high-modulus fibers are polypropylene fibers.
本实施例所述乳化沥青改性的低回弹喷射混凝土的配制方法,其包括以下步骤:The preparation method of the emulsified asphalt modified low-resilience shotcrete described in the present embodiment comprises the following steps:
(1)按比例称取各原料组分,将河砂和石灰岩混合过筛,筛网的孔径为7.5mm,并置于搅拌锅中,然后加入水泥混合均匀后,加入水在搅拌速度为80r/min的条件下搅拌2min,接着加入乳化沥青后在搅拌速度为140r/min的条件下快速搅拌反应3min,最后加入矿物掺合料和高强度高模量纤维在130r/min的条件下快速搅拌1.5min,得到混合物A;(1) Weigh each raw material component in proportion, mix the river sand and limestone through a sieve, the aperture of the sieve is 7.5mm, and place it in a stirring pot, then add cement and mix evenly, add water at a stirring speed of 80r Stir for 2 minutes under the condition of /min, then add the emulsified asphalt, and then quickly stir for 3 minutes at a stirring speed of 140 r/min. Finally, add mineral admixtures and high-strength and high-modulus fibers and stir rapidly under the condition of 130 r/min. 1.5min to obtain mixture A;
(2)将步骤(1)中得到的混合物A从搅拌锅中倒出,并倒入湿喷机的料斗中,再将速凝剂倒入速凝剂管,随后启动机器,混合物A通过压浆泵送至喷射机的喷嘴处并与速凝剂融合,再用压缩空气进行喷灌。(2) Pour out the mixture A obtained in step (1) from the stirring pot, and pour it into the hopper of the wet spraying machine, and then pour the accelerator into the accelerator tube, then start the machine, and the mixture A passes through the pressure. The slurry is pumped to the nozzle of the jet machine and fused with the accelerator, and then sprayed with compressed air.
实施例4:Example 4:
一种乳化沥青改性的低回弹喷射混凝土,其包括以下重量份数的原料组分:水泥435份、乳化沥青75份、水215份、河砂787.5份、石灰岩962.5份、速凝剂35份、矿物掺合料30份;所述水泥为P.O42.5的硅酸盐水泥,所述乳化沥青为十二烷基硫酸钠乳化沥青,所述速凝剂为硫酸铝和氟化钠的组合,所述硫酸铝和氟化钠的质量比为5∶1,所述矿物掺合料为超细石灰石粉,所述超细石灰石粉粒径为30~35μm。A low-resilience shotcrete modified by emulsified asphalt, comprising the following raw material components in parts by weight: 435 parts of cement, 75 parts of emulsified asphalt, 215 parts of water, 787.5 parts of river sand, 962.5 parts of limestone, and 35 parts of accelerator. 30 parts of mineral admixtures; the cement is Portland cement of P.O42.5, the emulsified asphalt is sodium lauryl sulfate emulsified asphalt, and the accelerator is aluminum sulfate and sodium fluoride The mass ratio of the aluminum sulfate and the sodium fluoride is 5:1, the mineral admixture is ultra-fine limestone powder, and the particle size of the ultra-fine limestone powder is 30-35 μm.
本实施例所述乳化沥青改性的低回弹喷射混凝土的配制方法,其包括以下步骤:The preparation method of the emulsified asphalt modified low-resilience shotcrete described in the present embodiment comprises the following steps:
(1)按比例称取各原料组分,将河砂和石灰岩混合过筛,筛网的孔径为9.5mm,并置于搅拌锅中,然后加入水泥混合均匀后,加入水在搅拌速度为80r/min的条件下搅拌2min,接着加入乳化沥青后在搅拌速度为150r/min的条件下快速搅拌反应3min,最后加入矿物掺合料和/或高强度高模量纤维在150r/min的条件下快速搅拌1.5min,得到混合物A;(1) Weigh each raw material component in proportion, mix river sand and limestone through a sieve, the aperture of the sieve is 9.5mm, and place it in a stirring pot, then add cement and mix evenly, add water at a stirring speed of 80r Stir for 2 minutes under the condition of /min, then add emulsified asphalt, and then stir quickly for 3 minutes at a stirring speed of 150 r/min, and finally add mineral admixtures and/or high-strength and high-modulus fibers under the condition of 150 r/min Rapid stirring for 1.5min to obtain mixture A;
(2)将步骤(1)中得到的混合物A从搅拌锅中倒出,并倒入湿喷机的料斗中,再将速凝剂倒入速凝剂管,随后启动机器,混合物A通过压浆泵送至喷射机的喷嘴处并与速凝剂融合,再用压缩空气进行喷灌。(2) Pour out the mixture A obtained in step (1) from the stirring pot, and pour it into the hopper of the wet spraying machine, and then pour the accelerator into the accelerator tube, then start the machine, and the mixture A passes through the pressure. The slurry is pumped to the nozzle of the jet machine and fused with the accelerator, and then sprayed with compressed air.
实施例5:Example 5:
一种乳化沥青改性的低回弹喷射混凝土,其包括以下重量份数的原料组分:水泥435份、乳化沥青100份、水175份、河砂787.5份、石灰岩962.5份、速凝剂35份、矿物掺合料30份、高强度高模量纤维2~6份;所述水泥为P.O42.5的硅酸盐水泥,所述乳化沥青为十二烷基硫酸钠乳化沥青,所述速凝剂为硫酸铝和氟化钠的组合,所述硫酸铝和氟化钠的质量比为5∶1,所述矿物掺合料为微硅灰和超细石灰石粉的组合,所述微硅灰和超细石灰石粉的质量比为2:1,所述微硅灰的粒径为0.1~0.2μm,所述超细石灰石粉粒径为30~35μm,所述高强度高模量纤维为聚乙烯醇纤维,且聚乙烯醇纤维长度为3μm-5μm。A low-resilience shotcrete modified by emulsified asphalt, comprising the following raw material components in parts by weight: 435 parts of cement, 100 parts of emulsified asphalt, 175 parts of water, 787.5 parts of river sand, 962.5 parts of limestone, and 35 parts of accelerators. parts, 30 parts of mineral admixtures, and 2 to 6 parts of high-strength and high-modulus fibers; the cement is Portland cement of P.O42.5, and the emulsified asphalt is sodium lauryl sulfate emulsified asphalt. Described quick-setting agent is the combination of aluminum sulfate and sodium fluoride, the mass ratio of described aluminum sulfate and sodium fluoride is 5: 1, described mineral admixture is the combination of micro-silica fume and ultrafine limestone powder, described The mass ratio of micro-silica fume and ultra-fine limestone powder is 2:1, the particle size of the micro-silica fume is 0.1-0.2 μm, the particle size of the ultra-fine limestone powder is 30-35 μm, the high-strength and high-modulus The fibers are polyvinyl alcohol fibers, and the polyvinyl alcohol fibers have a length of 3 μm to 5 μm.
本实施例所述乳化沥青改性的低回弹喷射混凝土的配制方法,其包括以下步骤:The preparation method of the emulsified asphalt modified low-resilience shotcrete described in the present embodiment comprises the following steps:
(1)按比例称取各原料组分,将河砂和石灰岩混合过筛,筛网的孔径为5mm,并置于搅拌锅中,然后加入水泥混合均匀后,加入水在搅拌速度为60r/min的条件下搅拌2min,接着加入乳化沥青后在搅拌速度为130r/min的条件下快速搅拌反应3min,最后加入矿物掺合料和高强度高模量纤维在120r/min的条件下快速搅拌1.5min,得到混合物A;(1) Weigh each raw material component in proportion, mix river sand and limestone through a sieve, the aperture of the sieve is 5mm, and place it in a stirring pot, then add cement and mix evenly, add water at a stirring speed of 60r/ Stir for 2 min under the condition of min, then add the emulsified asphalt, stir quickly for 3 min under the condition of stirring speed of 130 r/min, finally add mineral admixture and high-strength and high-modulus fiber, and stir rapidly for 1.5 min under the condition of 120 r/min min to obtain mixture A;
(2)将步骤(1)中得到的混合物A从搅拌锅中倒出,并倒入湿喷机的料斗中,再将速凝剂倒入速凝剂管,随后启动机器,混合物A通过压浆泵送至喷射机的喷嘴处并与速凝剂融合,再用压缩空气进行喷灌。(2) Pour out the mixture A obtained in step (1) from the stirring pot, and pour it into the hopper of the wet spraying machine, and then pour the accelerator into the accelerator tube, then start the machine, and the mixture A passes through the pressure. The slurry is pumped to the nozzle of the jet machine and fused with the accelerator, and then sprayed with compressed air.
实施例6:Example 6:
一种乳化沥青改性的低回弹喷射混凝土,其包括以下重量份数的原料组分:水泥435份、乳化沥青75份、水215份、河砂787.5份、石灰岩962.5份、速凝剂35份、矿物掺合料35份、高强度高模量纤维3份;所述水泥为P.O42.5的硅酸盐水泥,所述乳化沥青为十二烷基磺酸钠乳化沥青,所述速凝剂为硫酸铝和氟化钠的组合,所述硫酸铝和氟化钠的质量比为5∶1,所述矿物掺合料为微硅灰和超细石灰石粉的组合,所述微硅灰和超细石灰石粉的质量比为2:1,所述微硅灰的粒径为0.1~0.2μm,所述超细石灰石粉粒径为30~35μm,所述高强度高模量纤维为聚乙烯醇纤维,所述聚乙烯醇纤维的长度为为3μm-5μm。A low-resilience shotcrete modified by emulsified asphalt, comprising the following raw material components in parts by weight: 435 parts of cement, 75 parts of emulsified asphalt, 215 parts of water, 787.5 parts of river sand, 962.5 parts of limestone, and 35 parts of accelerator. parts, 35 parts of mineral admixtures, and 3 parts of high-strength and high-modulus fibers; the cement is Portland cement of P.O42.5, the emulsified asphalt is sodium dodecyl sulfonate emulsified asphalt, and the The accelerator is a combination of aluminum sulfate and sodium fluoride, and the mass ratio of the aluminum sulfate and sodium fluoride is 5:1. The mineral admixture is a combination of microsilica fume and ultrafine limestone powder. The mass ratio of silica fume and ultra-fine limestone powder is 2:1, the particle size of the micro silica fume is 0.1-0.2 μm, the particle size of the ultra-fine limestone powder is 30-35 μm, and the high-strength and high-modulus fibers It is a polyvinyl alcohol fiber, and the length of the polyvinyl alcohol fiber is 3 μm-5 μm.
本实施例所述乳化沥青改性的低回弹喷射混凝土的配制方法,其包括以下步骤:The preparation method of the emulsified asphalt modified low-resilience shotcrete described in the present embodiment comprises the following steps:
(1)按比例称取各原料组分,将河砂和石灰岩混合过筛,筛网的孔径为8.0mm,并置于搅拌锅中,然后加入水泥混合均匀后,加入水在搅拌速度为70r/min的条件下搅拌2min,接着加入乳化沥青后在搅拌速度为140r/min的条件下快速搅拌反应3min,最后加入矿物掺合料和高强度高模量纤维在130r/min的条件下快速搅拌1.5min,得到混合物A;(1) Weigh each raw material component in proportion, mix river sand and limestone through a sieve, the aperture of the sieve is 8.0mm, and place it in a stirring pot, then add cement and mix evenly, add water at a stirring speed of 70r Stir for 2 minutes under the condition of /min, then add the emulsified asphalt, and then quickly stir for 3 minutes at a stirring speed of 140 r/min. Finally, add mineral admixtures and high-strength and high-modulus fibers and stir rapidly under the condition of 130 r/min. 1.5min to obtain mixture A;
(2)将步骤(1)中得到的混合物A从搅拌锅中倒出,并倒入湿喷机的料斗中,再将速凝剂倒入速凝剂管,随后启动机器,混合物A通过压浆泵送至喷射机的喷嘴处并与速凝剂融合,再用压缩空气进行喷灌。(2) Pour out the mixture A obtained in step (1) from the stirring pot, and pour it into the hopper of the wet spraying machine, and then pour the accelerator into the accelerator tube, then start the machine, and the mixture A passes through the pressure. The slurry is pumped to the nozzle of the jet machine and fused with the accelerator, and then sprayed with compressed air.
实施例7:Example 7:
一种乳化沥青改性的低回弹喷射混凝土,其包括以下重量份数的原料组分:水泥435份、乳化沥青70份、水190份、河砂950份、石灰岩825份、速凝剂35份、矿物掺合料24份、高强度高模量纤维6份;所述水泥为P.O42.5的硅酸盐水泥,所述乳化沥青为十二烷基硫酸钠乳化沥青和十二烷基磺酸钠乳化沥青的等质量混合组合,所述速凝剂为硫酸铝,所述矿物掺合料为一级粉煤灰和超细石灰石粉中的等质量混合组合,所述超细石灰石粉粒径为30~35μm;所述高强度高模量纤维为聚丙烯纤维。A low-resilience shotcrete modified by emulsified asphalt, comprising the following raw material components in parts by weight: 435 parts of cement, 70 parts of emulsified asphalt, 190 parts of water, 950 parts of river sand, 825 parts of limestone, and 35 parts of accelerator. parts, 24 parts of mineral admixtures, and 6 parts of high-strength and high-modulus fibers; the cement is Portland cement of P.O42.5, and the emulsified asphalt is sodium lauryl sulfate emulsified asphalt and dodecane An equal-quality mixed combination of sodium sulfonate emulsified asphalt, the accelerator is aluminum sulfate, the mineral admixture is an equal-quality mixed combination of first-grade fly ash and ultra-fine limestone powder, and the ultra-fine limestone The particle size of the powder is 30-35 μm; the high-strength and high-modulus fibers are polypropylene fibers.
本实施例所述乳化沥青改性的低回弹喷射混凝土的配制方法,其包括以下步骤:The preparation method of the emulsified asphalt modified low-resilience shotcrete described in the present embodiment comprises the following steps:
(1)按比例称取各原料组分,将河砂和石灰岩混合过筛,筛网的孔径为6.0mm,并置于搅拌锅中,然后加入水泥混合均匀后,加入水在搅拌速度为70r/min的条件下搅拌2min,接着加入乳化沥青后在搅拌速度为150r/min的条件下快速搅拌反应3min,最后加入矿物掺合料和高强度高模量纤维在140r/min的条件下快速搅拌1.5min,得到混合物A;(1) Weigh each raw material component in proportion, mix river sand and limestone and sieve, the aperture of the sieve is 6.0mm, and place it in a stirring pot, then add cement and mix evenly, add water at a stirring speed of 70r Stir for 2 minutes under the condition of /min, then add the emulsified asphalt, and then quickly stir for 3 minutes at a stirring speed of 150 r/min. Finally, add mineral admixtures and high-strength and high-modulus fibers and stir rapidly at 140 r/min. 1.5min to obtain mixture A;
(2)将步骤(1)中得到的混合物A从搅拌锅中倒出,并倒入湿喷机的料斗中,再将速凝剂倒入速凝剂管,随后启动机器,混合物A通过压浆泵送至喷射机的喷嘴处并与速凝剂融合,再用压缩空气进行喷灌。(2) Pour out the mixture A obtained in step (1) from the stirring pot, and pour it into the hopper of the wet spraying machine, and then pour the accelerator into the accelerator tube, then start the machine, and the mixture A passes through the pressure. The slurry is pumped to the nozzle of the jet machine and fused with the accelerator, and then sprayed with compressed air.
实施例8:Example 8:
一种乳化沥青改性的低回弹喷射混凝土,其包括以下重量份数的原料组分:水泥435份、乳化沥青70份、水200份、河砂1050份、石灰岩700份、速凝剂35份、矿物掺合料40份、高强度高模量纤维2份;所述水泥为P.O42.5的硅酸盐水泥,所述乳化沥青为十二烷基磺酸钠乳化沥青,所述速凝剂为硫酸铝和氟化钠的组合,所述硫酸铝和氟化钠的质量比为5∶1,所述矿物掺合料为微硅灰和超细石灰石粉的组合,所述微硅灰和超细石灰石粉的质量比为2:1,所述微硅灰的粒径为0.1~0.2μm,所述超细石灰石粉粒径为30~35μm,所述高强度高模量纤维为聚乙烯醇纤维和聚丙烯纤维的等质量组合,所述聚乙烯醇纤维的长度3~5μm。A low-resilience shotcrete modified by emulsified asphalt, comprising the following raw material components in parts by weight: 435 parts of cement, 70 parts of emulsified asphalt, 200 parts of water, 1050 parts of river sand, 700 parts of limestone, and 35 parts of accelerator. parts, 40 parts of mineral admixtures, and 2 parts of high-strength and high-modulus fibers; the cement is Portland cement of P.O42.5, the emulsified asphalt is sodium dodecyl sulfonate emulsified asphalt, and the The accelerator is a combination of aluminum sulfate and sodium fluoride, and the mass ratio of the aluminum sulfate and sodium fluoride is 5:1. The mineral admixture is a combination of microsilica fume and ultrafine limestone powder. The mass ratio of silica fume and ultra-fine limestone powder is 2:1, the particle size of the micro-silica fume is 0.1-0.2 μm, the particle size of the ultra-fine limestone powder is 30-35 μm, and the high-strength and high-modulus fibers It is an equal quality combination of polyvinyl alcohol fibers and polypropylene fibers, and the length of the polyvinyl alcohol fibers is 3-5 μm.
本实施例所述乳化沥青改性的低回弹喷射混凝土的配制方法,其包括以下步骤:The preparation method of the emulsified asphalt modified low-resilience shotcrete described in the present embodiment comprises the following steps:
(1)按比例称取各原料组分,将河砂和石灰岩混合过筛,筛网的孔径为6.5mm,并置于搅拌锅中,然后加入水泥混合均匀后,加入水在搅拌速度为80r/min的条件下搅拌2min,接着加入乳化沥青后在搅拌速度为120r/min的条件下快速搅拌反应3min,最后加入矿物掺合料和高强度高模量纤维在120r/min的条件下快速搅拌1.5min,得到混合物A;(1) Weigh each raw material component in proportion, mix river sand and limestone through a sieve, the aperture of the sieve is 6.5mm, and place it in a stirring pot, then add cement and mix evenly, add water at a stirring speed of 80r Stir for 2 minutes under the condition of /min, then add the emulsified asphalt, and then stir quickly for 3 minutes at a stirring speed of 120r/min. Finally, add mineral admixtures and high-strength and high-modulus fibers and stir at a speed of 120r/min. 1.5min to obtain mixture A;
(2)将步骤(1)中得到的混合物A从搅拌锅中倒出,并倒入湿喷机的料斗中,再将速凝剂倒入速凝剂管,随后启动机器,混合物A通过压浆泵送至喷射机的喷嘴处并与速凝剂融合,再用压缩空气进行喷灌。(2) Pour out the mixture A obtained in step (1) from the stirring pot, and pour it into the hopper of the wet spraying machine, and then pour the accelerator into the accelerator tube, then start the machine, and the mixture A passes through the pressure. The slurry is pumped to the nozzle of the jet machine and fused with the accelerator, and then sprayed with compressed air.
实施例9:Example 9:
一种乳化沥青改性的低回弹喷射混凝土,其包括以下重量份数的原料组分:水泥435份、乳化沥青85份、水195份、河砂850份、石灰岩880份、速凝剂35份、矿物掺合料35份、高强度高模量纤维4份;所述水泥为P.O42.5的硅酸盐水泥,所述乳化沥青为十二烷基硫酸钠乳化沥青,所述速凝剂为硫酸铝和氟化钠的组合,所述硫酸铝和氟化钠的质量比为5∶1,所述矿物掺合料为微硅灰和超细石灰石粉的组合,所述微硅灰和超细石灰石粉的质量比为2:1,所述微硅灰的粒径为0.1~0.2μm,所述超细石灰石粉粒径为30~35μm,所述高强度高模量纤维为聚乙烯醇纤维,所述聚乙烯醇纤维的长度为为3μm-5μm。A low-resilience shotcrete modified by emulsified asphalt, comprising the following raw material components in parts by weight: 435 parts of cement, 85 parts of emulsified asphalt, 195 parts of water, 850 parts of river sand, 880 parts of limestone, and 35 parts of accelerator. parts, 35 parts of mineral admixtures, and 4 parts of high-strength and high-modulus fibers; the cement is Portland cement of P.O42.5, the emulsified asphalt is sodium lauryl sulfate emulsified asphalt, and the speed The coagulant is a combination of aluminum sulfate and sodium fluoride, and the mass ratio of the aluminum sulfate and sodium fluoride is 5:1, and the mineral admixture is a combination of microsilica fume and ultrafine limestone powder. The mass ratio of ash and ultra-fine limestone powder is 2:1, the particle size of the micro silica fume is 0.1-0.2 μm, the particle size of the ultra-fine limestone powder is 30-35 μm, and the high-strength and high-modulus fibers are Polyvinyl alcohol fiber, the length of the polyvinyl alcohol fiber is 3 μm-5 μm.
本实施例所述乳化沥青改性的低回弹喷射混凝土的配制方法,其包括以下步骤:The preparation method of the emulsified asphalt modified low-resilience shotcrete described in the present embodiment comprises the following steps:
(1)按比例称取各原料组分,将河砂和石灰岩混合过筛,筛网的孔径为5.5mm,并置于搅拌锅中,然后加入水泥混合均匀后,加入水在搅拌速度为60r/min的条件下搅拌2min,接着加入乳化沥青后在搅拌速度为130r/min的条件下快速搅拌反应3min,最后加入矿物掺合料和高强度高模量纤维在130r/min的条件下快速搅拌1.5min,得到混合物A;(1) Weigh each raw material component in proportion, mix river sand and limestone through a sieve, the aperture of the sieve is 5.5mm, and place it in a stirring pot, then add cement and mix evenly, add water at a stirring speed of 60r Stir for 2 minutes under the condition of /min, then add the emulsified asphalt, and then quickly stir for 3 minutes at a stirring speed of 130r/min. Finally, add mineral admixtures and high-strength and high-modulus fibers and stir at a speed of 130r/min. 1.5min to obtain mixture A;
(2)将步骤(1)中得到的混合物A从搅拌锅中倒出,并倒入湿喷机的料斗中,再将速凝剂倒入速凝剂管,随后启动机器,混合物A通过压浆泵送至喷射机的喷嘴处并与速凝剂融合,再用压缩空气进行喷灌。(2) Pour out the mixture A obtained in step (1) from the stirring pot, and pour it into the hopper of the wet spraying machine, and then pour the accelerator into the accelerator tube, then start the machine, and the mixture A passes through the pressure. The slurry is pumped to the nozzle of the jet machine and fused with the accelerator, and then sprayed with compressed air.
对比例1:Comparative Example 1:
一种喷射混凝土,其包括以下重量份数的原料组分:水泥435份、水200份、河砂850份、石灰岩820份、速凝剂35份、高强度高模量纤维4份;所述水泥为P.O42.5的硅酸盐水泥,所述速凝剂为硫酸铝和氟化钠的等质量混合组合,所述高强度高模量纤维为聚丙烯纤维。A shotcrete, comprising the following raw material components in parts by weight: 435 parts of cement, 200 parts of water, 850 parts of river sand, 820 parts of limestone, 35 parts of accelerators, and 4 parts of high-strength and high-modulus fibers; The cement is Portland cement of P.O42.5, the quick-setting agent is an equal-quality mixed combination of aluminum sulfate and sodium fluoride, and the high-strength and high-modulus fibers are polypropylene fibers.
本对比例所述喷射混凝土的配制方法与实施例1中所述乳化沥青改性的低回弹喷射混凝土的配制方法相同。The preparation method of the shotcrete described in this comparative example is the same as the preparation method of the emulsified asphalt modified low-resilience shotcrete described in Example 1.
实验例:Experimental example:
将按照实施例1~9和对比例1所述方法制得的喷射混凝土进行28d抗压强度和回弹率的检测,检测结果见表1。The shotcrete prepared by the methods described in Examples 1 to 9 and Comparative Example 1 was tested for 28d compressive strength and rebound rate. The test results are shown in Table 1.
表1 喷射混凝土的28d抗压强度和回弹率的检测结果Table 1 Test results of 28d compressive strength and rebound rate of shotcrete
由表1可见,按照本发明所述方法添加矿物掺合料和乳化沥青可以提高喷射混凝土的抗压强度,并且降低回弹率。当矿物掺合料采用微硅灰和超细石灰石粉混合时,所得到喷射混凝土的抗压强度和回弹率明显优于单独使用一级粉煤灰、微硅灰或超细石灰石粉以及一级粉煤灰和超细石灰石粉的混合组合;而且添加了高强度高模量纤维可以有效提高喷射混凝土的抗压强度。It can be seen from Table 1 that adding mineral admixtures and emulsified asphalt according to the method of the present invention can improve the compressive strength of shotcrete and reduce the rebound rate. When the mineral admixture is mixed with micro-silica fume and ultra-fine limestone powder, the compressive strength and resilience of the resulting shotcrete are obviously better than those of first-grade fly ash, micro-silica fume or ultra-fine limestone powder and a The mixed combination of high-grade fly ash and ultra-fine limestone powder; and the addition of high-strength and high-modulus fibers can effectively improve the compressive strength of shotcrete.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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