CN113510806A - 一种贴敷有木饰板的复合板及木饰板的制作方法 - Google Patents

一种贴敷有木饰板的复合板及木饰板的制作方法 Download PDF

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CN113510806A
CN113510806A CN202110886172.3A CN202110886172A CN113510806A CN 113510806 A CN113510806 A CN 113510806A CN 202110886172 A CN202110886172 A CN 202110886172A CN 113510806 A CN113510806 A CN 113510806A
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wood
composite board
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孙志国
孙霄
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Dingfeng Industry And Trade Gaotang Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02—Processes; Apparatus
    • B27K3/0207—Pretreatment of wood before impregnation
    • B27K3/0214—Drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02—Processes; Apparatus
    • B27K3/025—Controlling the process
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02—Processes; Apparatus
    • B27K3/08—Impregnating by pressure, e.g. vacuum impregnation
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/0085—Thermal treatments, i.e. involving chemical modification of wood at temperatures well over 100°C
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    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
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    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/04—Combined bleaching or impregnating and drying of wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/13—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board all layers being exclusively wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2307/40—Properties of the layers or laminate having particular optical properties
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    • B32B2307/00—Properties of the layers or laminate
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  • Thermal Sciences (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

本发明公开了一种贴敷有木饰板的复合板，其包括复合板主体和木饰板，所述复合板主体与木饰板之间设置有第一粘合剂层，且所述复合板主体与木饰板之间通过第一粘合剂层固定粘接；通过贴合上木饰板，不仅兼具复合板本身的优良性能，而且还具有木饰板的耐磨，高硬度，颜色多样的性能；本木饰板在复合板材上的应用使家具家装领域应用广泛，实用性强。

Description

一种贴敷有木饰板的复合板及木饰板的制作方法
技术领域
本发明属于家具家装技术领域，具体的说，尤其涉及一种贴敷有木饰板的复合板。
背景技术
随着经济和社会的发展，对装饰板材的需求也飞速增长，如建筑物的幕墙装饰、室内及店面的装修、大型机器的外壳以及游轮和汽车的外壳等等，都需要用到装饰板材。目前，市场上常见的装饰板材大都为铝塑板，而铝塑板的防火性能不佳，且着火后会产生毒烟，对位于着火现场的人们产生生命威胁；木质装饰材料因其环保、美观与舒适的特性而越来越受到人们的青睐，但是现有的木饰板硬度不够、且现有木饰板的颜色均是通过涂料涂抹，并不是从内到外通透的，长时间磨损后，会出现褪色现象。
针对相关技术中的问题，目前尚未提出有效的解决方案。
发明内容
为了达到上述目的，本发明采用的技术方案为，本发明提供一种贴敷有木饰板的复合板，其包括复合板主体和木饰板，所述复合板主体与木饰板之间设置有第一粘合剂层，且所述复合板主体与木饰板之间通过第一粘合剂层固定粘接。
优选的，所述复合板主体包括多层实木木质薄板，相邻实木木质薄板之间设置有第二粘合剂层，且所述相邻实木木质薄板之间均通过第二粘合剂层相互粘接。
优选的，所述复合板主体包括界面层和保温层。
优选的，所述复合板主体包括界面层和防水层。
优选的，所述复合板主体包括界面层和阻燃层。
优选的，所述复合板主体包括界面层和隔音层。
优选的，所述复合板主体包括界面层和防腐层
优选的，所述木饰板为软质木材通过高分子固化液交联固化制成的高密度板。
优选的，所述复合板主体厚度与木饰板厚度的比值为2:1-5:1。
有益效果：与现有技术相比，本发明的优点和积极效果在于，通过贴合上木饰板，不仅兼具复合板本身的优良性能，而且还具有木饰板的耐磨，高硬度，颜色多样的性能；本木饰板在复合板材上的应用使家具家装领域应用广泛，实用性强。
附图说明
为了更清楚地说明本发明实施例的技术方案，下面将对实施例描述中所需要使用的附图作一简单地介绍，显而易见地，下面描述中的附图是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。
图1为实施例1提供的具有保温功能的复合板上敷设木饰板的结构示意图；
图2为实施例2提供的具有防水功能的复合板上敷设木饰板的结构示意图；
图3为实施例3提供的具有阻燃功能的复合板上敷设木饰板的结构示意图；
图4为实施例4提供的具有隔音功能的复合板上敷设木饰板的结构示意图；
图5为实施例5提供的具有防腐功能的复合板上敷设木饰板的结构示意图。
图6为实施例6提供的实木复合板上敷设木饰板的结构示意图
具体实施方式
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。
实施例
为了能够更清楚地理解本发明的上述目的、特征和优点，下面结合附图和实施例对本发明做进一步说明。需要说明的是，在不冲突的情况下，本申请的实施例及实施例中的特征可以相互组合。
在下面的描述中阐述了很多具体细节以便于充分理解本发明，但是，本发明还可以采用不同于在此描述的其他方式来实施，因此，本发明并不限于下面公开说明书的具体实施例的限制。
实施例1，由说明书附图1可知，本方案提供了一种贴敷有木饰板的复合板，其包括复合板主体和木饰板，所述复合板主体与木饰板之间设置有第一粘合剂层2，且所述复合板主体1与木饰板3之间通过第一粘合剂层固定粘接。
进一步地说，所述复合板主体包括界面层A11和保温层A12。
进一步地说，所述木饰板3为软质木材通过高分子固化液交联固化制成的高密度板。
进一步地说，所述复合板主体1厚度与木饰板3厚度的比值为2:1-5:1。
本实施例提及的保温层A12，为现有复合板中设置的保温层；在此不一一赘述具体结构。
实施例2，由说明书附图2可知，本方案提供了一种贴敷有木饰板的复合板，其包括复合板主体1和木饰板3，所述复合板主体1与木饰板3之间设置有第一粘合剂层2，且所述复合板主体1与木饰板3之间通过第一粘合剂层2固定粘接。
进一步地说，所述复合板主体1包括界面层B11和防水层B12。
进一步地说，所述木饰板3为软质木材通过高分子固化液交联固化制成的高密度板。
进一步地说，所述复合板主体厚度与木饰板厚度的比值为2:1-5:1；
本实施例提及的防水层A12，为现有复合板中设置的防水层；在此不一一赘述具体结构。
实施例3，由说明书附图3可知，本方案提供了一种贴敷有木饰板的复合板，其包括复合板主体1和木饰板3，所述复合板主体1与木饰板3之间设置有第一粘合剂层2，且所述复合板主体1与木饰板3之间通过第一粘合剂层2固定粘接。
进一步地说，所述复合板主体1包括界面层C11和阻燃层C12。
进一步地说，所述木饰板为软质木材通过高分子固化液交联固化制成的高密度板。
进一步地说，所述复合板主体厚度与木饰板厚度的比值为2:1-5:1；
本实施例提及的阻燃层C12，为现有复合板中设置的阻燃层C12；在此不一一赘述具体结构。
实施例4，由说明书附图4可知，本方案提供了一种贴敷有木饰板的复合板，其包括复合板主体1和木饰板3，所述复合板主体1与木饰板3之间设置有第一粘合剂层2，且所述复合板主体1与木饰板3之间通过第一粘合剂层2固定粘接。
进一步地说，所述复合板主体1包括界面层D11和隔音层D12。
进一步地说，所述木饰板3为软质木材通过高分子固化液交联固化制成的高密度板。
进一步地说，所述复合板主体1厚度与木饰板3厚度的比值为2:1-5:1；
本实施例提及的阻燃层隔音层D12，为现有复合板中设置的隔音层D12；在此不一一赘述具体结构。
实施例5，由说明书附图5可知，本方案提供了一种贴敷有木饰板的复合板，其包括复合板主体1和木饰板3，所述复合板主体1与木饰板3之间设置有第一粘合剂层2，且所述复合板主体1与木饰板3之间通过第一粘合剂层2固定粘接。
进一步地说，所述复合板主体1包括界面层E11和防腐层E12。
进一步地说，所述木饰板3为软质木材通过高分子固化液交联固化制成的高密度板。
进一步地说，所述复合板主体1厚度与木饰板3厚度的比值为2:1-5:1。
本实施例提及的阻燃层隔音层E12，为现有复合板中设置的隔音层E12；在此不一一赘述具体结构。
实施例6，参考附图6本实施例提供了一种贴敷有木饰板的复合板，其包括复合板主体和木饰板，所述复合板主体与木饰板之间设置有第一粘合剂层，且所述复合板主体与木饰板之间通过第一粘合剂层固定粘接。
优选的，所述复合板主体包括多层实木木质薄板F11，相邻实木木质薄板之间设置有第二粘合剂层，且所述相邻实木木质薄板之间均通过第二粘合剂层相互粘接。
优选的，所述木饰板为软质木材通过高分子固化液交联固化制成的高密度板。
优选的，所述复合板主体厚度与木饰板厚度的比值为2:1-5:1
上述实施例1-6中，所述木饰板制备方法包括如下步骤：
S1，真空抽湿：将原木锯割后的湿木方放入真空抽湿机内，真空抽湿处理木方含水率至8～15％，备用；
S2，高分子固化液制备；
S3，小分子染料浸入；选择合适的小分子染料，在高分子固化液制备过程中添加进小分子染料；
S3，浸渍液的调制：a.将质量份数比为1.8～2.5份的水投入搅拌器中，升温至30～50℃；b.再加入质量份数比为1份的小分子染料浸入的高分子固化液，将混合液升温至40～60℃，搅拌至均匀即可制成药液；
S4，木材真空负压导管引流：将含水率在8～15％以内的锯材方木置于浸注罐内，密闭后，负压至-0.08～-0.095MPa，保持10～30分钟；将药液注满浸注罐后，开启高压泵向罐内压注药液，当压力达到1.5～3.5MPa时停止压注，并保持压力2～4.5小时；
S5，热处理交联固化：将真空负压处理后的木材置于500--700℃条件下热处理1-2h，使小分子染料浸入的高分子固化液与木材本体内的纤维组织进行交联固化；
S6，木材出罐：压力浸注后放出药液，静置10～30分钟，开启罐门取出木材；
S7，二次烘干：对浸渍过的木材表面进行简单冲洗后，将木材放入烘干窑，烘干至含水率8～12％，出窑备用。
上述实施例中的复合板通过贴合上木饰板，不仅兼具复合板本身的优良性能，而且还具有本木饰板的耐磨性，硬度搞，颜色多样的性能；本木饰板在复合板材上的应用使家具家装领域应用广泛，实用性强。
以上所述，仅是本发明的较佳实施例而已，并非是对本发明作其它形式的限制，任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域，但是凡是未脱离本发明技术方案内容，依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型，仍属于本发明技术方案的保护范围。

Claims (10)

1.一种贴敷有木饰板的复合板，其特征在于，包括复合板主体和木饰板，所述复合板主体与木饰板之间设置有第一粘合剂层，且所述复合板主体与木饰板之间通过第一粘合剂层固定粘接。
2.根据权利要求1所述的一种贴敷有木饰板的复合板，其特征在于，所述复合板主体包括多层实木木质薄板，相邻实木木质薄板之间设置有第二粘合剂层，且所述相邻实木木质薄板之间均通过第二粘合剂层相互粘接。
3.根据权利要求1所述的一种贴敷有木饰板的复合板，其特征在于，所述复合板主体包括界面层和保温层。
4.根据权利要求1所述的一种贴敷有木饰板的复合板，其特征在于，所述复合板主体包括界面层和防水层。
5.根据权利要求1所述的一种贴敷有木饰板的复合板，其特征在于，所述复合板主体包括界面层和阻燃层。
6.根据权利要求1所述的一种贴敷有木饰板的复合板，其特征在于，所述复合板主体包括界面层和隔音层。
7.根据权利要求1所述的一种贴敷有木饰板的复合板，其特征在于，所述复合板主体包括界面层和防腐层。
8.根据权利要求1-7中任意一项所述的一种贴敷有木饰板的复合板，其特征在于，所述木饰板为软质木材通过高分子固化液交联固化制成的高密度板。
9.根据权利要求8中任意一项所述的一种贴敷有木饰板的复合板，其特征在于，所述复合板主体厚度与木饰板厚度的比值为2:1-5:1。
10.一种木饰板的制作方法，其特征在于，包括如下步骤，
S1，真空抽湿：将原木锯割后的湿木方放入真空抽湿机内，真空抽湿处理木方含水率至8～15％，备用；
S2，高分子固化液制备；
S3，小分子染料浸入；选择合适的小分子染料，在高分子固化液制备过程中添加进小分子染料；
S3，浸渍液的调制：a.将质量份数比为1.8～2.5份的水投入搅拌器中，升温至30～50℃；b.再加入质量份数比为1份的小分子染料浸入的高分子固化液，将混合液升温至40～60℃，搅拌至均匀即可制成药液；
S4，木材真空负压导管引流：将含水率在8～15％以内的锯材方木置于浸注罐内，密闭后，负压至-0.08～-0.095MPa，保持10～30分钟；将药液注满浸注罐后，开启高压泵向罐内压注药液，当压力达到1.5～3.5MPa时停止压注，并保持压力2～4.5小时；
S5，热处理交联固化：将真空负压处理后的木材置于500--700℃条件下热处理1-2h，使小分子染料浸入的高分子固化液与木材本体内的纤维组织进行交联固化；
S6，木材出罐：压力浸注后放出药液，静置10～30分钟，开启罐门取出木材；
S7，二次烘干：对浸渍过的木材表面进行简单冲洗后，将木材放入烘干窑，烘干至含水率8～12％，出窑备用。
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CN102092073A (zh) * 2010-11-23 2011-06-15 胡斌 一种加密显纹抗变形实木地板的制造方法
CN102642223A (zh) * 2012-05-08 2012-08-22 河北爱美森木材加工有限公司 一种速生材的浸渍方法
CN205776842U (zh) * 2016-07-07 2016-12-07 商丘学院 一种建筑室内用保温板
CN206856201U (zh) * 2017-03-29 2018-01-09 广东安思杰实业投资有限公司 板材、门以及橱柜

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020155297A1 (en) * 2001-02-14 2002-10-24 Geer Schuren Decorative sheet or molding and process for its production
CN102092073A (zh) * 2010-11-23 2011-06-15 胡斌 一种加密显纹抗变形实木地板的制造方法
CN102642223A (zh) * 2012-05-08 2012-08-22 河北爱美森木材加工有限公司 一种速生材的浸渍方法
CN205776842U (zh) * 2016-07-07 2016-12-07 商丘学院 一种建筑室内用保温板
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