CN113510001B - Method for accurately adjusting discharge port of crusher - Google Patents
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Abstract
本发明属于破碎机技术领域,具体涉及一种精确调整破碎机排料口的方法。破碎机的排料口可动部分与液压油缸连接在一起,通过控制液压油缸的动作来控制排料口可动部分的运动,调节排料口可动部分和排料口静止部分之间的相对位置,从而调节排料口的大小。液压系统中设置有电磁比例阀控制液压油缸的运动速度;系统具有检测排料口相对位置的位移传感器,该位移传感器可以安装液压油缸内;为了保护破碎机和破碎机液压系统,液压油缸进油口安装压力传感器检测进油口的压力;电磁比例阀、位移传感器和压力传感器均与电控系统信号连接。通过电控系统既可以快速调整排料口的大小,又能保证排料口在一定的精度范围之内,防止排料口过大或过小。
The invention belongs to the technical field of crushers, and in particular relates to a method for accurately adjusting a discharge port of a crusher. The movable part of the discharge port of the crusher is connected with the hydraulic cylinder, the movement of the movable part of the discharge port is controlled by controlling the action of the hydraulic cylinder, and the relative relationship between the movable part of the discharge port and the static part of the discharge port is adjusted. position to adjust the size of the discharge opening. The hydraulic system is provided with an electromagnetic proportional valve to control the movement speed of the hydraulic cylinder; the system has a displacement sensor that detects the relative position of the discharge port, and the displacement sensor can be installed in the hydraulic cylinder; in order to protect the crusher and the hydraulic system of the crusher, the hydraulic cylinder enters oil A pressure sensor is installed at the port to detect the pressure of the oil inlet; the electromagnetic proportional valve, the displacement sensor and the pressure sensor are all connected with the signal of the electronic control system. Through the electronic control system, the size of the discharge opening can be quickly adjusted, and the discharge opening can be ensured within a certain accuracy range to prevent the discharge opening from being too large or too small.
Description
技术领域technical field
本发明属于破碎机技术领域,具体涉及一种精确调整破碎机排料口的方法。The invention belongs to the technical field of crushers, and in particular relates to a method for accurately adjusting the discharge port of a crusher.
背景技术Background technique
破碎机被广泛应用于矿山、建筑、水泥、铁路、垃圾处理等行业。破碎机排料口的精度不仅对于产品的质量、产量有很大的影响,而且对破碎机的可靠性和寿命影响极大。破碎机在工作过程中,由于矿料成分的变化和排料口的磨损,排料口的大小是经常变化的,因此需要经常调整排料口的大小。Crusher is widely used in mining, construction, cement, railway, garbage disposal and other industries. The accuracy of the crusher's discharge port not only has a great impact on the quality and output of the product, but also has a great impact on the reliability and life of the crusher. During the working process of the crusher, due to the change of mineral composition and the wear of the discharge port, the size of the discharge port changes frequently, so it is necessary to adjust the size of the discharge port frequently.
当前,大部分破碎机的排料口依靠人工调整定期测量和调整;工作中排料口变动依靠弹簧机构完成过载排料和复位。部分厂家开发设计基于液压系统的排料口自动电控系统,其液压管路的控制多用开关阀,在动态调节过程中,常常出现排料口过大或过小现象,严重时,系统出现震荡现象,排料口不停的调节。严重影响产品的质量和产量。部分厂家采用节流阀减少进油和排油流量,满足精度调节要求,防止排料口震荡的现象,但又延长调整时间,产品的不合格率增加,降低了设备的产量。综上,现有的调节方法,都没能很好的解决实现快速调节和高精度控制的问题。在中国专利CN207680772U、CN108150465A和CN107597408A中对反击式破碎机和圆锥破碎机排料口自动调节的机械结构、控制机构和控制策略都给出解决方法,但仍旧没有解决排料口快速调节和高精度调节的问题。At present, the discharge port of most crushers relies on manual adjustment to measure and adjust regularly; the change of the discharge port during work relies on the spring mechanism to complete the overload discharge and reset. Some manufacturers develop and design the automatic electric control system for the discharge port based on the hydraulic system, and the control of the hydraulic pipeline is multi-purpose switch valve. During the dynamic adjustment process, the discharge port is often too large or too small. Phenomenon, the discharge port is constantly adjusted. Seriously affect the quality and yield of the product. Some manufacturers use throttle valves to reduce the flow of oil in and out, to meet the requirements of precision adjustment and prevent the phenomenon of vibration of the discharge port, but prolong the adjustment time, increase the failure rate of products, and reduce the output of the equipment. To sum up, none of the existing adjustment methods can well solve the problem of realizing rapid adjustment and high-precision control. In Chinese patents CN207680772U, CN108150465A and CN107597408A, solutions are given for the mechanical structure, control mechanism and control strategy of the automatic adjustment of the discharge port of the impact crusher and cone crusher, but there is still no solution to the rapid adjustment and high precision of the discharge port. adjustment problem.
发明内容SUMMARY OF THE INVENTION
为了克服上述现有技术的不足之处,本发明提供一种精确调整破碎机排料口的方法,通过电控系统既可以快速调整排料口的大小,又能保证排料口在一定的精度范围之内,防止排料口过大或过小。In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a method for accurately adjusting the discharge port of the crusher. The electronic control system can not only quickly adjust the size of the discharge port, but also ensure that the discharge port is within a certain accuracy. Within the range, prevent the discharge opening from being too large or too small.
本发明是通过如下技术方案实现的:一种精确调整破碎机排料口的方法,排料口可动部分与液压油缸连接在一起,通过控制液压油缸的动作来控制排料口可动部分的运动,调节排料口可动部分和排料口静止部分之间的相对位置,从而调节排料口的大小;液压系统中设置有电磁比例阀控制液压油缸的运动速度;液压系统具有检测排料口相对位置的位移传感器,该位移传感器安装在液压油缸内;为了保护破碎机和破碎机液压系统,在液压油缸进油口安装有检测进油口压力的压力传感器;电磁比例阀、位移传感器和压力传感器均与电控系统信号连接;电控系统包含智能控制器;The invention is realized through the following technical solutions: a method for accurately adjusting the discharge port of a crusher, the movable part of the discharge port is connected with a hydraulic oil cylinder, and the movement of the movable part of the discharge port is controlled by controlling the action of the hydraulic oil cylinder. Movement, adjust the relative position between the movable part of the discharge port and the static part of the discharge port, so as to adjust the size of the discharge port; the hydraulic system is provided with an electromagnetic proportional valve to control the movement speed of the hydraulic cylinder; the hydraulic system has the ability to detect the discharge The displacement sensor of the relative position of the port is installed in the hydraulic cylinder; in order to protect the crusher and the hydraulic system of the crusher, a pressure sensor is installed at the oil inlet of the hydraulic cylinder to detect the pressure of the oil inlet; electromagnetic proportional valve, displacement sensor and The pressure sensors are all signal-connected to the electronic control system; the electronic control system includes an intelligent controller;
对破碎机排料口的控制方法如下:The control method of the crusher discharge port is as follows:
不带载调节方式为:启动电控系统,电控系统输出最大控制信号,电磁比例阀开到最大流量,液压油缸以最大速度运动;电控系统接收位移传感器传输的数值,并将该数值与电控系统设定的减速位置数值相比较,当位移传感器输出的数值大于或等于电控系统的设定的减速位置数值时,电控系统逐步减小输出控制信号直至设定进给信号,电磁比例阀开度减小到设定开度,液压油缸在设定的低速下带动排料口可动部分慢慢上升;当电控系统检测到位移传感器传输过来的数值与设定的排料口位置一致时,电控系统停止对电磁比例阀供电,排料口可动部分到达设定的位置;The adjustment method without load is: start the electronic control system, the electronic control system outputs the maximum control signal, the electromagnetic proportional valve opens to the maximum flow, and the hydraulic cylinder moves at the maximum speed; the electronic control system receives the value transmitted by the displacement sensor, and compares the value with the value. Compared with the deceleration position value set by the electronic control system, when the output value of the displacement sensor is greater than or equal to the deceleration position value set by the electronic control system, the electronic control system gradually reduces the output control signal until the feed signal is set. The opening of the proportional valve is reduced to the set opening, and the hydraulic cylinder drives the movable part of the discharge port to rise slowly at the set low speed; when the electronic control system detects the value transmitted by the displacement sensor and the set discharge port When the positions are consistent, the electronic control system stops powering the electromagnetic proportional valve, and the movable part of the discharge port reaches the set position;
带载调节方式为:破碎机在工作过程中,当电控系统检测到压力传感器输出值快速增大时,电控系统控制液压油缸快速回缩,排料口快速增大,释放出难以破碎的物料;然后电控系统依据位移传感器的输出信号,判断排料口可动部分的位置,给定电磁比例阀的开度:电控系统接收位移传感器传输的数值,并将该数值与电控系统设定的减速位置数值相比较,当位移传感器输出的数值小于设定的减速位置数值时,电磁比例阀开度最大,液压油缸快速运动;当位移传感器输出的数值大于或等于电控系统的设定的减速位置数值时,电控系统逐步减小输出控制信号直至设定进给信号,电磁比例阀开度减小到设定开度,液压油缸在设定的低速下带动排料口可动部分慢慢上升;当电控系统检测到位移传感器传输过来的数值与设定的排料口位置一致时,电控系统停止对电磁比例阀供电,排料口到达设定排料口位置。The load adjustment method is: during the working process of the crusher, when the electronic control system detects that the output value of the pressure sensor increases rapidly, the electronic control system controls the hydraulic cylinder to retract rapidly, the discharge port increases rapidly, and releases the hard-to-break material. Then the electronic control system judges the position of the movable part of the discharge port according to the output signal of the displacement sensor, and gives the opening of the electromagnetic proportional valve: the electronic control system receives the value transmitted by the displacement sensor, and compares the value with the electronic control system Compared with the set deceleration position value, when the output value of the displacement sensor is less than the set value of the deceleration position, the opening of the electromagnetic proportional valve is the largest, and the hydraulic cylinder moves rapidly; when the output value of the displacement sensor is greater than or equal to the setting of the electronic control system. When the value of the deceleration position is set, the electronic control system gradually reduces the output control signal until the feed signal is set, the opening of the electromagnetic proportional valve is reduced to the set opening, and the hydraulic cylinder drives the discharge port to move at the set low speed. The part rises slowly; when the electronic control system detects that the value transmitted by the displacement sensor is consistent with the set discharge port position, the electronic control system stops power supply to the electromagnetic proportional valve, and the discharge port reaches the set discharge port position.
进一步地,所述电磁比例阀的控制信号采用连续变化的模拟信号控制或者离散的电信号控制。Further, the control signal of the electromagnetic proportional valve is controlled by a continuously changing analog signal or a discrete electrical signal.
进一步地,破碎机上安装有检测料门极限位置的行程限位开关。Further, a travel limit switch for detecting the limit position of the material door is installed on the crusher.
进一步地,还包括零点校验的控制方法:电控系统检测行程限位开关的信号、破碎电机功率大小、压力传感器的信号,若电控系统接收到行程限位开关、破碎电机功率到达设定值和压力传感器到达设定值中的任意一个触发信号,液压油缸停止前进,等待人工或系统自动进行零点确认。Further, it also includes a control method for zero point verification: the electronic control system detects the signal of the travel limit switch, the power of the crushing motor, and the signal of the pressure sensor. If the electronic control system receives the travel limit switch, the power of the crushing motor reaches the set When the value and pressure sensor reach any trigger signal in the set value, the hydraulic cylinder stops moving forward and waits for manual or automatic zero-point confirmation.
进一步地,液压系统的供油管路和回油管路设有所述电磁比例阀。Further, the oil supply pipeline and the oil return pipeline of the hydraulic system are provided with the electromagnetic proportional valve.
本发明的有益效果是:本申请由电控系统给电磁比例阀信号控制液压油缸的运行速度,在调节距离比较大时,液压油缸运行较快;接近调节终点时,液压油缸运行很慢,从而实现既能快速调节又能防止过量调节,满足排料门位置精度的要求。The beneficial effects of the present invention are as follows: in the present application, the electric control system gives the electromagnetic proportional valve signal to control the running speed of the hydraulic oil cylinder. When the adjustment distance is relatively large, the hydraulic oil cylinder runs faster; It can not only adjust quickly but also prevent excessive adjustment, and meet the requirements of the position accuracy of the discharge door.
附图说明Description of drawings
图1为本发明的一实施方式的示意图;1 is a schematic diagram of an embodiment of the present invention;
图中,1、行程限位开关,2、压力传感器,3、电控系统,4、油泵,5、电磁比例阀组,6、位移传感器,7、破碎机。In the figure, 1, travel limit switch, 2, pressure sensor, 3, electric control system, 4, oil pump, 5, electromagnetic proportional valve group, 6, displacement sensor, 7, crusher.
具体实施方式Detailed ways
下面根据附图和实施例对本发明进一步说明。The present invention will be further described below according to the accompanying drawings and embodiments.
一种精确调整单轴圆锥破碎机排料口的方法,通过电控系统控制电磁比例阀来实现精准控制。如图1所示,本实施方式包括液压油供应系统、液压油控制系统、动锥举升油缸、控制系统包括各种传感器。A method for accurately adjusting the discharge port of a single-shaft cone crusher, which realizes precise control by controlling an electromagnetic proportional valve through an electronic control system. As shown in FIG. 1 , the present embodiment includes a hydraulic oil supply system, a hydraulic oil control system, a moving cone lift cylinder, and the control system includes various sensors.
液压油供应系统包括液压油泵、管路、过滤器、安全过载溢流阀等装置。The hydraulic oil supply system includes hydraulic oil pump, pipeline, filter, safety overload relief valve and other devices.
液压油控制系统主要是一对集成在一起电磁比例阀,该电磁比例阀开度由PWM信号,可以提供0~100%的流量控制,可以提供过压保护功能。The hydraulic oil control system is mainly a pair of electromagnetic proportional valves integrated together. The opening of the electromagnetic proportional valve is controlled by a PWM signal, which can provide 0-100% flow control and can provide overpressure protection.
动锥举升油缸与动锥轴连接在一起,通过控制油缸杆伸出,控制动锥上升的位置,从而控制动锥(排料口可动部分)和静锥(排料口静止部分)之间的相对位置,来调节排料口的大小。The moving cone lifting cylinder is connected with the moving cone shaft, and the position of the moving cone is controlled by controlling the extension of the cylinder rod, so as to control the difference between the moving cone (movable part of the discharge port) and the static cone (the static part of the discharge port). The relative position between the two to adjust the size of the discharge port.
液压油缸上设有位移传感器6,为了保护破碎机和破碎机液压系统,在液压油缸的无杆腔进油管路上设有压力传感器2,位移传感器6和压力传感器2以及电磁比例阀组5中的电磁比例阀均与电控系统3信号连接,电控系统包括智能控制器和固态继电器。所述电磁比例阀的控制信号采用连续变化的模拟信号控制或者离散的电信号控制,本申请优选使用PWM离散信号控制,可以提供对电磁比例阀0~100%的流量控制,可以提供过压保护功能。A displacement sensor 6 is provided on the hydraulic cylinder. In order to protect the crusher and the hydraulic system of the crusher, a
破碎机排料口的控制方法如下:The control method of the crusher discharge port is as follows:
不带载调节方式为:启动电控系统3,电控系统3输出最大控制信号,电磁比例阀组5开到最大流量,液压油缸以最大速度上升;电控系统3接收位移传感器6传输的数值,并将该数值与电控系统3设定的减速位置数值相比较,当位移传感器6输出的数值大于或等于电控系统的设定的减速位置数值时,电控系统3逐步减小输出控制信号直至设定进给信号,电磁比例阀组5开度减小到设定开度,液压油缸在设定的低速下带动排料口可动部分慢慢上升;当电控系统3检测到位移传感器6传输过来的数值与设定的排料口位置一致时,电控系统3停止对电磁比例阀组5供电,排料斗到达设定排料口位置;The adjustment method without load is: start the electronic control system 3, the electronic control system 3 outputs the maximum control signal, the electromagnetic
带载调节方式为:破碎机7在工作过程中,当电控系统3检测到压力传感器2输出值快速增大时,电控系统3控制液压油缸快速回缩,排料口快速增大,释放出难以破碎的物料;然后电控系统3依据位移传感器6的输出信号,判断排料口可动部分的位置,给定电磁比例阀组5的开度:电控系统3接收位移传感器6传输的数值,并将该数值与电控系统3设定的减速位置数值相比较,当位移传感器6输出的数值小于设定的减速位置数值时,电磁比例阀组5开度最大,液压油缸快速运动;当位移传感器6输出的数值大于或等于电控系统的设定的减速位置数值时,电控系统3逐步减小输出控制信号直至设定进给信号,电磁比例阀组5开度减小到设定开度,液压油缸在设定的低速下带动排料口可动部分慢慢上升;当电控系统3检测到位移传感器6传输过来的数值与设定的排料口位置一致时,电控系统3停止对电磁比例阀组5供电,排料口到达设定排料口位置。The load adjustment method is as follows: During the working process of the
当工作结束后,电控系统3控制排料口可动部分下降到工作预备位置,同排料口可动部分上升过程,在调节距离比较大时,液压油缸运行较快;接近调节终点时,液压油缸运行很慢。When the work is over, the electronic control system 3 controls the movable part of the discharge port to descend to the work preparation position, and the same as the moving part of the discharge port rises, when the adjustment distance is relatively large, the hydraulic cylinder runs faster; when it is close to the adjustment end point, Hydraulic cylinders are running very slowly.
考虑到工作一段时间后可能产生误差,因此还需进行校验以便保持对排料口的精确控制,因此本申请还提供一种零点校验的控制方法:在破碎机7上安装有检测料门极限位置的行程限位开关1。电控系统3检测行程限位开关1的信号、破碎电机功率大小、压力传感器2的信号,若电控系统3接收到行程限位开关1、破碎电机功率到达设定值和压力传感器2到达设定值中三者中任意一项满足条件,电磁比例阀组5和液压系统的油泵4都断电,停止工作,等待人工或系统自动进行零点确认。Considering that errors may occur after working for a period of time, calibration is also required to maintain precise control of the discharge opening. Therefore, the application also provides a control method for zero-point calibration: a detection gate is installed on the
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