CN113501294A

CN113501294A - Carbon black distributor with divide to ejection of compact, well accuse automatic control function

Info

Publication number: CN113501294A
Application number: CN202110709045.6A
Authority: CN
Inventors: 李国庆
Original assignee: Jiangyin Shuanghua Machinery Equipment Co ltd
Current assignee: Jiangyin Shuanghua Machinery Equipment Co ltd
Priority date: 2021-06-25
Filing date: 2021-06-25
Publication date: 2021-10-15
Anticipated expiration: 2041-06-25
Also published as: CN113501294B

Abstract

The invention discloses a carbon black distributor with functions of direction-dividing discharging and central control automatic control, which comprises a distributor and is characterized in that: the automatic cleaning device comprises a distributor, and is characterized in that a conveying mechanism is arranged in the distributor, a vibration cleaning mechanism is arranged in the distributor, the vibration cleaning mechanism is connected with a cleaning mechanism pipeline, the conveying mechanism comprises a box cover, the box cover is fixedly connected with the distributor, a feeding flange is fixedly connected to the upper end of the box cover, a steering gear is fixedly connected to the interior of the distributor, a plurality of discharging channels are fixedly connected to the lower end of the steering gear, the discharging channels are connected with discharging ports, a central control system is fixedly connected to the outer side of the distributor and electrically connected with the steering gear, the vibration cleaning mechanism comprises a driving shaft, and the driving shaft is fixedly connected with an output shaft of a motor.

Description

Carbon black distributor with divide to ejection of compact, well accuse automatic control function

Technical Field

The invention relates to the technical field of rubber production, in particular to a carbon black distributor with functions of direction-dividing discharging and central control automatic control.

Background

In the production process of rubber, in order to improve the wear resistance and the service life of the rubber and save cost, carbon black is often used as a reinforcing agent and a filler, in the processes of transporting, storing and charging the carbon black, in order to improve efficiency, carbon black conveying equipment sometimes needs to operate in turn at multiple stations, the equipment can be switched over at multiple stations according to given requirements, single-station faults can be prevented from occurring and causing equipment paralysis, meanwhile, a rotating shaft switched over at multiple stations works in carbon black dust for a long time, and the faults are easily caused by dust accumulation, so that the carbon black distributor with functions of directional discharging and central control automatic control, which is strong in practicability, automatic cleaning and lubricating, is necessary to design.

Disclosure of Invention

The invention aims to provide a carbon black distributor with functions of branch discharging and central control automatic control, which solves the problems in the background technology.

In order to solve the technical problems, the invention provides the following technical scheme: a carbon black distributor with divide to ejection of compact, well accuse automatic control function includes the distributor, its characterized in that: the inside of distributor is provided with conveying mechanism, the inside of distributor is provided with vibration clearance mechanism, the inside of distributor is provided with clean mechanism, vibration clearance mechanism and clean mechanism pipe connection.

According to the technical scheme, the conveying mechanism comprises a box cover, the box cover is fixedly connected with a distributor, a feeding flange is fixedly connected to the upper end of the box cover, a steering gear is fixedly connected to the inside of the distributor, a plurality of groups of discharging channels are fixedly connected to the lower end of the steering gear, the discharging channels are all connected with discharging ports, a central control system is fixedly connected to the outer side of the distributor, and the central control system is electrically connected with the steering gear.

According to the technical scheme, the vibration cleaning mechanism comprises a driving shaft, the driving shaft is fixedly connected with an output shaft of a motor, an outer circle fixedly connected with driving wheel of the driving shaft, an inner fixedly connected with driven shaft of the distributor, an outer circle of the driven shaft is connected with a driven wheel in a rolling mode, the driving wheel is connected with a driven wheel belt, an end face fixedly connected with connecting rod of the driven wheel, the other end fixedly connected with ejector rod of the connecting rod, a top end fixedly connected with liquid bag of the ejector rod, the other end fixedly connected with ejector block of the liquid bag, an inner fixedly connected with sliding rail of the distributor, and the ejector rod is movably connected with the sliding rail.

According to the technical scheme, a driving lever is arranged on the outer circle of the driven wheel, a gear shaft is fixedly connected inside the distributor, a gear is connected to the outer circle of the gear shaft in a rolling mode, a coil spring is arranged between the gear and the gear shaft, a stop pin is fixedly connected to the end face of the gear, a rack is meshed and connected to the left side of the gear, a balance table is fixedly connected to the left end of the rack, a timer is arranged inside the balance table, and a pawl is arranged inside the distributor.

According to the technical scheme, the inside fixedly connected with control box of distributor, the inside of control box is provided with the sap cavity, the inside fixedly connected with stay cord in sap cavity, the other end and the pawl fixed connection of stay cord, pawl and sap cavity swing joint, the bottom fixedly connected with sacculus of distributor, the sacculus is connected with the balance table pipe, the sacculus is connected with the sap cavity pipe.

According to the technical scheme, the cleaning mechanism comprises a water cavity and an oil cavity, a water pump is connected to a downstream pipeline of the water cavity, an oil pump is arranged on the downstream of the oil cavity, the inside of the distributor is fixedly connected with a shell, a balance bag is arranged inside the shell, and the water cavity and the oil cavity are both connected with the shell pipeline.

According to the technical scheme, the inside fixedly connected with inner chamber of distributor, balancing platform and inner chamber swing joint, the inner chamber is connected with the casing pipe, the balancing bag is connected with the liquid bag pipe, the low reaches fixedly connected with extension spring of casing, the one-way ball of other end fixedly connected with of extension spring, the low reaches pipe connection of casing has the shower nozzle.

According to the technical scheme, a plurality of groups of mounting brackets are arranged on the outer side of the distributor.

According to the technical scheme, the outer surface of the distributor is coated with polyurethane finish paint.

According to the technical scheme, the distributor is made of stainless steel.

Compared with the prior art, the invention has the following beneficial effects: according to the invention, the conveying mechanism is arranged, so that multi-station conveying of carbon black materials can be completed, the vibration cleaning mechanism and the cleaning mechanism are arranged, so that pressure can be intermittently applied to the conveyed platform while the materials are conveyed, the platform can regularly vibrate, the materials are prevented from being accumulated on the platform, meanwhile, the cleaning mechanism is used for cleaning and lubricating the inside of the distributor, and when the material flow rate is slow, because less dust is generated, only oil is used for lubricating key parts, and when the material flow rate is fast. Because the dust is more, use oil and water simultaneously to clean and lubricate the inside of distributor to reach the purpose of adjusting the clean scheme according to the delivery volume size.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an overall front cross-sectional structural schematic view of the present invention;

FIG. 3 is a schematic view of the internal cross-section of the present invention;

FIG. 4 is a bottom view of the present invention;

FIG. 5 is a schematic view of the partial structure at A of the present invention;

FIG. 6 is a schematic view of the partial structure at B of the present invention;

FIG. 7 is a schematic view of the partial structure at C of the present invention;

in the figure: 1. a dispenser; 2. feeding a flange; 3. mounting a bracket; 4. a discharging channel; 5. a discharge port; 6. a box cover; 7. a diverter; 8. a central control system; 9. a drive shaft; 10. a driving wheel; 12. a connecting rod; 13. a driven shaft; 14. a driven wheel; 15. a deflector rod; 16. a top rod; 17. a slide rail; 18. a liquid sac; 19. a top block; 20. an inner cavity; 21. a balancing table; 22. a rack; 23. a balloon; 24. a gear; 25. a stop pin; 26. a gear shaft; 27. a pawl; 28. a control box; 29. a liquid chamber; 30. pulling a rope; 31. a water chamber; 32. an oil chamber; 33. a water pump; 34. an oil pump; 35. a housing; 36. a balancing bag; 37. a one-way ball; 38. a tension spring; 39. a spray head; 40. a coil spring.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides the following technical solutions: a carbon black distributor with divide to ejection of compact, well accuse automatic control function, includes distributor 1, its characterized in that: distributor 1's inside is provided with conveying mechanism, distributor 1's inside is provided with vibration cleaning mechanism, distributor 1's inside is provided with clean mechanism, vibration cleaning mechanism and clean mechanism pipe connection, through being provided with conveying mechanism, can accomplish the multistation transport of carbon black material, through setting up vibration cleaning mechanism and clean mechanism, can be in the material transport, intermittent type nature exerts pressure to the platform of carrying, make the regular vibration of platform, thereby prevent that the material from piling up on the platform, utilize clean mechanism to wash and lubricate distributor 1's inside simultaneously, and when the material velocity of flow is slower, because the dust is less, only lubricate key component with oil, when the material velocity of flow is faster. Because the dust is more, the inside of the distributor 1 is cleaned and lubricated by using oil and water at the same time, so that the aim of adjusting a cleaning scheme according to the conveying amount is fulfilled;

the conveying mechanism comprises a box cover 6, the box cover 6 is fixedly connected with a distributor 1, the upper end of the box cover 6 is fixedly connected with a feeding flange 2, the inside of the distributor 1 is fixedly connected with a steering gear 7, the lower end of the steering gear 7 is fixedly connected with a plurality of groups of discharging channels 4, the plurality of groups of discharging channels 4 are all connected with a discharging port 5, the outer side of the distributor 1 is fixedly connected with a central control system 8, the central control system 8 is electrically connected with the steering gear 7, materials enter through the feeding flange 2, enters a designated position through a discharge port 5 through a discharge passage 4, and when the material conveying time at the designated position reaches a designated value, the central control system 8 sends a signal to the diverter 7, the diverter 7 drives the plurality of groups of discharge ports 5 to rotate until the next discharge port 5 is positioned, and at the moment, the materials are discharged through the other group of discharge channels 4 and the discharge ports, so that the purpose of multi-station discharging according to requirements is achieved;

the vibration cleaning mechanism comprises a driving shaft 9, the driving shaft 9 is fixedly connected with an output shaft of a motor, an outer circle of the driving shaft 9 is fixedly connected with a driving wheel 10, an inner part of the distributor 1 is fixedly connected with a driven shaft 13, an outer circle of the driven shaft 13 is connected with a driven wheel 14 in a rolling way, the driving wheel 10 is connected with the driven wheel 14 in a belt way, an end face of the driven wheel 14 is fixedly connected with a connecting rod 12, the other end of the connecting rod 12 is fixedly connected with a mandril 16, the top end of the mandril 16 is fixedly connected with a liquid bag 18, the other end of the liquid bag 18 is fixedly connected with a jacking block 19, an inner part of the distributor 1 is fixedly connected with a sliding rail 17, the mandril 16 is movably connected with the sliding rail 17, the motor drives the driving shaft 9 to rotate clockwise, the driving shaft 9 drives the driving wheel 10 to rotate, the driving shaft 10 drives the driven wheel 14 to rotate around the driven shaft 13 through the belt, and the mandril 16 is driven by the connecting rod 12 along with the rotation of the driven wheel 14, the material discharging device moves up and down along the sliding rail 17 in a reciprocating mode, so that upward impulsive force is intermittently applied to the material discharging channel 14 through the jacking block 19, the material discharging channel 14 is intermittently vibrated under the driving of the impulsive force, materials are effectively prevented from being accumulated on the material discharging channel 14, and the material discharging speed is increased;

a deflector rod 15 is arranged on the outer circle of the driven wheel 14, a gear shaft 26 is fixedly connected inside the distributor 1, a gear 24 is connected on the outer circle of the gear shaft 26 in a rolling manner, a coil spring 40 is arranged between the gear 24 and the gear shaft 26, a stop pin 25 is fixedly connected on the end face of the gear 24, a rack 22 is meshed and connected on the left side of the gear 24, a balance table 21 is fixedly connected on the left side of the rack 22, a timer is arranged inside the balance table 21, a pawl 27 is arranged inside the distributor 1, the deflector rod 15 is driven to do circular motion together with the rotation of the driven wheel 14, when the deflector rod rotates, a force is exerted on the stop pin 25, the gear 24 moves anticlockwise around the gear shaft 26 for a certain angle under the action of the force, and stops at the position under the action of the pawl 27, because the gear 24 is meshed and connected with the rack 22, the anticlockwise movement of the gear 24 drives the rack 22 to move downwards for a certain distance, the balance table 21 is driven to move downwards for a certain distance, the timer in the balance table 21 counts the time of the output materials according to a certain frequency along with the continuous descending of the balance table, and when the timer reaches a certain number, the station switching is carried out on the transmission signals of the central control system 8;

the inside of the distributor 1 is fixedly connected with a control box 28, a liquid cavity 29 is arranged inside the control box 28, a pull rope 30 is fixedly connected inside the liquid cavity 29, the other end of the pull rope 30 is fixedly connected with a pawl 27, the pawl 27 is movably connected with the liquid cavity 29, the bottom of the distributor 1 is fixedly connected with a balloon 23, the balloon 23 is connected with a balance table 21 through a pipeline, the balloon 23 is connected with the liquid cavity 29 through a pipeline, when the balance table 21 descends to a specified position, the balance table 21 generates certain pressure on the balloon 23 at the lower part, liquid in the balloon 23 enters the liquid cavity 29 through a pipeline, so that the pawl 27 is pushed to move rightwards and is separated from a gear 24, at the moment, the gear 24 loses the resistance of the pawl 27, and is quickly reset under the driving of a coil spring 40, the balance table 21 is driven to reset through a rack 22, and the pawl 27 blocks the return gear 24 again under the action of the pull rope 30 along with the reset of the balance table 21, thereby achieving the aim of recounting;

the cleaning mechanism comprises a water cavity 31 and an oil cavity 32, a water pump 33 is connected with a downstream pipeline of the water cavity 31, an oil pump 34 is arranged downstream of the oil cavity 32, a shell 35 is fixedly connected inside the distributor 1, a balance bag 36 is arranged inside the shell 35, the water cavity 31 and the oil cavity 32 are both connected with the shell 35 through pipelines, water in the water cavity 31 can return to the water cavity 31 through a loop under the driving of the water pump 33 and can also enter the shell 35, oil in the oil cavity 32 can return to the oil cavity 32 through the loop under the driving of the oil pump 34 and can also enter the shell 35, when the balance bag 36 is light, the oil floats to block a channel of the water channel, and when the balance bag 36 is heavy, the oil channel is sunk to block the pipeline of the oil channel, so that the mixture ratio of the water and the oil can be realized by controlling the position of the balance bag 36;

the inner cavity 20 is fixedly connected inside the distributor 1, the balance table 21 is movably connected with the inner cavity 20, the inner cavity 20 is connected with a shell 35 through a pipeline, the balance bag 36 is connected with the liquid bag 18 through a pipeline, a tension spring 38 is fixedly connected to the downstream of the shell 35, a one-way ball 37 is fixedly connected to the other end of the tension spring 38, a spray head 39 is connected to the downstream pipeline of the shell 35, in an initial state, the balance bag 36 blocks an outlet of water at the upper end, when the material on the discharging channel 4 is light, the resistance force applied to the ejector rod 19 is small, so that less liquid in the liquid bag 18 enters the balance bag 36, the balance bag 36 is kept in a normal position, only oil in the oil cavity 32 enters the shell 35 at the moment, when the balance table 21 returns under the action of the torsion spring, a large impulsive force is generated, the impulsive force enters the shell 35 through the inner cavity 20 and quickly pushes away the one-way ball 37, the oil in the shell 35 is sprayed onto the steering gear 7 through the spray head 39, the lubricating effect is generated, when the material on the material outlet channel 4 is heavier, the resistance borne by the ejector rod 19 is larger, so that more liquid in the liquid bag 18 enters the balancing bag 36, the balancing bag 36 sinks to block a pipeline of an oil way, the balancing bag 36 floats up and down along with the repeated entering of the liquid in the liquid bag 18 into the balancing bag 36, the shell 35 is filled with oil-water mixed liquid, and the oil and the water enter the distributor 1 together during spraying, so that the lubricating and cleaning effects are achieved simultaneously;

a plurality of groups of mounting brackets 3 are arranged on the outer side of the distributor 1, so that the distributor 1 can be conveniently mounted;

the outer surface of the distributor 1 is coated with polyurethane finish paint, so that the outer surface of the distributor 1 can be protected and the appearance can be kept;

the distributor 1 is made of stainless steel, so that the corrosion resistance of the distributor 1 can be improved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A carbon black distributor with divide to ejection of compact, well accuse automatic control function, includes distributor (1), its characterized in that: the inside of distributor (1) is provided with conveying mechanism, the inside of distributor (1) is provided with vibration cleaning mechanism, the inside of distributor (1) is provided with clean mechanism, vibration cleaning mechanism and clean mechanism pipe connection.

2. The carbon black distributor with the functions of divided discharging and central control automatic control as claimed in claim 1, wherein: conveying mechanism includes case lid (6), case lid (6) and distributor (1) fixed connection, the upper end fixedly connected with pan feeding flange (2) of case lid (6), the inside fixedly connected with steering gear (7) of distributor (1), the lower extreme fixedly connected with multiunit discharge way (4) of steering gear (7), multiunit discharge way (4) all is connected with discharge gate (5), outside fixedly connected with center control system (8) of distributor (1), center control system (8) are connected with steering gear (7) electricity.

3. The carbon black distributor with the functions of divided discharging and central control automatic control as claimed in claim 2, wherein: vibration cleaning mechanism includes driving shaft (9), driving shaft (9) and the output shaft fixed connection of motor, excircle fixedly connected with action wheel (10) of driving shaft (9), inside fixedly connected with driven shaft (13) of distributor (1), the excircle roll connection of driven shaft (13) has from driving wheel (14), action wheel (10) are connected with from driving wheel (14) belt, follow terminal surface fixedly connected with connecting rod (12) of driving wheel (14), the other end fixedly connected with ejector pin (16) of connecting rod (12), the top fixedly connected with liquid bag (18) of ejector pin (16), the other end fixedly connected with kicking block (19) of liquid bag (18), the inside fixedly connected with slide rail (17) of distributor (1), ejector pin (16) and slide rail (17) swing joint.

4. The carbon black distributor with the functions of divided discharging and central control automatic control as claimed in claim 3, wherein: the excircle of driven wheel (14) is provided with driving lever (15), the inside fixed connection of distributor (1) has gear shaft (26), the excircle roll connection of gear shaft (26) has gear (24), the centre of gear (24) and gear shaft (26) is provided with wind spring (40), the terminal surface fixedly connected with backing pin (25) of gear (24), the left side meshing of gear (24) is connected with rack (22), the left end fixedly connected with balance bench (21) of rack (22), the inside of balance bench (21) is provided with the time-recorder, the inside of distributor (1) is provided with pawl (27).

5. The carbon black distributor with the functions of split discharging and central control automatic control as claimed in claim 4, wherein: the inside fixedly connected with control box (28) of distributor (1), the inside of control box (28) is provided with sap cavity (29), the inside fixedly connected with stay cord (30) of sap cavity (29), the other end and pawl (27) fixed connection of stay cord (30), pawl (27) and sap cavity (29) swing joint, the bottom fixedly connected with sacculus (23) of distributor (1), sacculus (23) and balance table (21) pipe connection, sacculus (23) and sap cavity (29) pipe connection.

6. The carbon black distributor with the functions of split discharging and central control automatic control as claimed in claim 5, wherein: clean mechanism includes water cavity (31) and oil pocket (32), the downstream pipe connection of water cavity (31) has water pump (33), the low reaches of oil pocket (32) are provided with oil pump (34), the inside fixedly connected with casing (35) of distributor (1), the inside of casing (35) is provided with balanced bag (36), water cavity (31) and oil pocket (32) all with casing (35) pipe connection.

7. The carbon black distributor with the functions of material distribution and central control and automatic control as claimed in claim 6, wherein: the inside fixedly connected with inner chamber (20) of distributor (1), balancing stand (21) and inner chamber (20) swing joint, inner chamber (20) and casing (35) pipe connection, balancing bag (36) and liquid bag (18) pipe connection, the low reaches fixedly connected with extension spring (38) of casing (35), the one-way ball (37) of the other end fixedly connected with of extension spring (38), the low reaches pipe connection of casing (35) has shower nozzle (39).

8. The carbon black distributor with the functions of divided discharging and central control automatic control as claimed in claim 7, wherein: the outer side of the distributor (1) is provided with a plurality of groups of mounting brackets (3).

9. The carbon black distributor with the functions of split discharging and central control automatic control as claimed in claim 8, wherein: the outer surface of the distributor (1) is coated with polyurethane finish.

10. The carbon black distributor with the functions of split discharging and central control automatic control as claimed in claim 9, wherein: the distributor (1) is made of stainless steel.