CN113500179B - High-end equipment is made and is detected integrative equipment with shaping - Google Patents
High-end equipment is made and is detected integrative equipment with shaping Download PDFInfo
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- CN113500179B CN113500179B CN202110774974.5A CN202110774974A CN113500179B CN 113500179 B CN113500179 B CN 113500179B CN 202110774974 A CN202110774974 A CN 202110774974A CN 113500179 B CN113500179 B CN 113500179B
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- 238000007493 shaping process Methods 0.000 title claims abstract description 21
- 238000005498 polishing Methods 0.000 claims abstract description 103
- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 238000000465 moulding Methods 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 69
- 230000005540 biological transmission Effects 0.000 claims description 22
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 16
- 229910052802 copper Inorganic materials 0.000 claims description 16
- 239000010949 copper Substances 0.000 claims description 16
- 238000005485 electric heating Methods 0.000 claims description 9
- 238000011065 in-situ storage Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 2
- 238000000748 compression moulding Methods 0.000 abstract description 9
- 229920003023 plastic Polymers 0.000 abstract description 6
- 239000004033 plastic Substances 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract description 5
- 229910052751 metal Inorganic materials 0.000 abstract description 5
- 239000007769 metal material Substances 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract description 4
- 238000001179 sorption measurement Methods 0.000 abstract description 2
- 239000000498 cooling water Substances 0.000 description 14
- 238000010438 heat treatment Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 10
- 230000002349 favourable effect Effects 0.000 description 7
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- 238000001514 detection method Methods 0.000 description 6
- 230000007774 longterm Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 230000005389 magnetism Effects 0.000 description 4
- 238000007517 polishing process Methods 0.000 description 4
- 230000008030 elimination Effects 0.000 description 3
- 238000003379 elimination reaction Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000009835 boiling Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
- G01B11/2433—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures for measuring outlines by shadow casting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a molding and detecting integrated device for manufacturing high-end equipment, and relates to the technical field of equipment manufacturing. This high-end equipment is made and is detected integrative equipment with shaping, the burr to its edge side of metal material after moulding plastics, compression moulding is polished and is eliminated, and through restricting the degree of polishing for avoid excessively polishing when the burr is eliminated completely and cause the influence to the casing size, and can prevent the piece sputter through carrying out magnetic adsorption and collecting to the metal debris that grinds the production, make things convenient for the later stage to carry out recovery processing to the piece simultaneously.
Description
Technical Field
The invention relates to the technical field of high-end equipment manufacturing, in particular to a molding and detecting integrated device for manufacturing high-end equipment.
Background
High-end equipment refers to a product component that is high in technology, at the high end of the value chain, and occupies a central part in the industry chain, such as: engines on automobiles, motors on cutting machines and hosts in computers, and the high-end equipment needs to be installed in a special shell to operate due to the precision of parts, so that the safety is not affected, and one part of the shell of the high-end equipment is formed by injection molding of a mold at present.
Existing injection molds used for the production of high-end equipment, for example: used injection mold of engine housing production mainly comprises last mould and lower mould, and both can produce the gap unavoidably after the equipment and lead to the high-end equipment edge after the shaping to have the burr chimb, wherein especially with the casing most serious, the casing that forms of moulding plastics divide into two parts and accomplishes the installation via the equipment again and form a whole, because it can lead to the casing edge burr chimb after the shaping serious to go up the gap after mould and lower mould contact to easily influence subsequent size detection.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a molding and detecting integrated device for manufacturing high-end equipment, which solves the problems of the prior injection mold used for producing the high-end equipment in the background art, such as: used injection mold of engine housing production mainly comprises last mould and lower mould, both can produce the gap unavoidably after the equipment and lead to the high-end equipment edge after the shaping to have the burr chimb, wherein especially with the casing most serious, the casing that forms of moulding plastics divide into two parts and accomplishes the installation via the equipment again and form a whole, because it can lead to the casing edge burr chimb after the shaping serious to go up the gap after mould and lower mould contact, thereby easily influence subsequent size detection's problem.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a high-end equipment is made and is detected integrative equipment with shaping, includes operation bottom plate and last mould subassembly, the surface left side of operation bottom plate is provided with lower mould subassembly, and settles the slide rail in the top of lower mould subassembly, the inside of slide rail is provided with slide push rod, and slide push rod's bottom is connected with driving motor, it sets up in driving motor's bottom to go up mould subassembly, it includes mould lid, spring air-assisted lever, friction ball, cavity die block, spring beam, side form and delivery pipe to go up the mould subassembly, the inside side of mould lid is provided with spring air-assisted lever, and the outer end embedding of spring air-assisted lever has friction ball, the bottom of mould lid is connected with cavity die block, and the surface of cavity die block is connected with the spring beam, the outside of spring beam is fixed with the side form, mould lid top is connected with the delivery pipe, the middle part of operation bottom plate is settled there is laser profile projection equipment, and the right side surface of operation bottom plate is provided with the subassembly of polishing, the subassembly of polishing includes protecting crust, polishing motor, electric putter and polishing piece, the inside of protecting crust is fixed with polishing motor, and the left side of polishing motor is connected with electric putter, electric putter's left side is connected with the polishing piece.
Optionally, the lower die assembly comprises a lower die, water inlet and outlet pipes, a water pipeline, an electric heating wire and a heat conduction copper sheet, the water inlet and outlet pipes are connected to two sides of the lower die, the water pipeline is arranged inside the lower die, the electric heating wire is arranged inside the water pipeline, and the heat conduction copper sheet is arranged outside the electric heating wire.
Optionally, the water pipe is spirally arranged inside the lower mold, the water pipe, the heating wire and the heat conducting copper sheet are distributed in parallel, and one end of the heat conducting copper sheet penetrates through the side surface of the lower mold.
Optionally, the friction ball performs in-situ rolling motion inside the spring hollow rod, and an outer wall of the friction ball after the spring hollow rod is contracted and an inner wall of the top of the lower die are located on the same plane.
Optionally, the spring hollow rods are hollow, and the spring hollow rods are symmetrically distributed around a vertical central axis of the mold cover.
Optionally, the top and bottom sides of the side mold plate are respectively attached to the bottom of the mold cover and the bottom side of the cavity bottom mold plate, and the water supply pipe is movably connected with the mold cover.
Optionally, the polishing part horizontally moves left and right through the electric push rod, and the polishing part, the electric push rod and the polishing motor are rotatably connected.
Optionally, the polishing assembly further comprises a bearing, a flaring box, a louver electromagnetic sheet, a transmission gear, a transmission belt, a micro motor, an exhaust box, a filter screen, an exhaust pump and a side box door, the outer wall of the electric push rod is connected with the bearing, the outer part of the bearing is connected with the flaring box, the inner wall of the flaring box is provided with the louver electromagnetic sheet, the two ends of the louver electromagnetic sheet are connected with the transmission gear, the side of the transmission gear is connected with the micro motor, the surface of the transmission gear is sleeved with the transmission belt, the flaring box is connected with the exhaust box through a hose, the middle part of the inner wall of the exhaust box is fixed with the filter screen, the right side of the filter screen is provided with the exhaust pump, and the left side of the inner wall of the exhaust box is connected with the side box door.
Optionally, the flare box is located the right side of the piece of polishing, and the flare box is the loudspeaker form.
Optionally, the tripe electromagnetism piece evenly distributed is in the inside of flaring box, and constitutes the interlock through driving tooth, driving belt between the tripe electromagnetism piece and connect.
The invention provides a molding and detecting integrated device for manufacturing high-end equipment, which has the following beneficial effects:
the burr to its edge side of metal material after moulding plastics, compression moulding is polished and is eliminated, and through restricting the degree of polishing for avoid excessively polishing when burr is eliminated completely and cause the influence to the casing size, and carry out magnetic adsorption and collect through the metal piece to the production of polishing and can prevent the piece sputter, make things convenient for the later stage to carry out recovery processing to the piece simultaneously.
1. This high-end equipment is made and is detected integrative equipment with shaping, metal material melts into the inside compression moulding shaping that waits of liquid form entering lower mould, can keep the inside heat of lower mould through making the heating wire circular telegram generate heat this moment, avoid the material of moulding plastics just to take place to solidify when not shaping yet, and the outlet pipe pours into the cooling water body into in the water pipeline behind the compression moulding shaping, can accelerate the shaping speed of the material of moulding plastics, heat conduction copper sheet can conduct the discharge with the absorptive heat of water simultaneously, make the water circulated use cool off the operation.
2. This high-end equipment is made and is detected integrative equipment with shaping, become the casing after the metal material cooling, the delivery pipe is to the inside injection water of cavity die block board this moment, the spring beam stretches out along with the increase of water and makes the side form expansion hug closely in shells inner wall this moment, be favorable to carrying out the centre gripping to the casing and cooperate slide rail and slide push rod set up inside the portability casing leaves the bed die, portability casing reachs the operation department of polishing and polishes operation and size detection operation when making things convenient for the unloading of later stage, and the water is making the side form fold and reset by external water pump extraction discharge back spring beam automatic contraction, thereby conveniently carry out follow-up fashioned operation of casing.
3. This high-end equipment is made and is detected integrative equipment with shaping, the piece of polishing stretches out to support in friction ball surface, the empty pole atress of spring shrink until the limit this moment, the piece of polishing rotates and polishes the elimination to the burr at this in-process, and after the empty pole of spring shrinks to the limit, the surface of friction ball and the top inner wall of bed die lie in the coplanar promptly, the piece of polishing can't continue to stretch out this moment, be favorable to the completion burr elimination operation of just right, be favorable to avoiding polishing the standard size that excessively polished and formed the casing.
4. This high-end equipment is made and is detected integrative equipment with shaping, the friction ball because of with the piece laminating of polishing, can make the friction ball roll in situ when polishing the piece rotation, thereby this setting prevents to polish and take place wearing and tearing between the ball through reducing frictional force, and inside spring air rod and die cover intercommunication make the water can get into spring air rod, thereby make the water transmit to polishing the surface after the ball that rubs adheres, be favorable to cooling polishing the piece, but the die cover passes through driving motor horizontal rotation and adjusts the orientation, and the flexible of cooperation polishing piece can be eliminated the different side burr of casing and polish.
5. This high-end equipment is made and is detected integrative equipment with shaping, tripe electromagnetic plate circular telegram produces magnetism, and the flaring box wraps up in a polishing outside, is favorable to adsorbing the metal piece that produces polishing, avoids the piece to splash, and the tripe electromagnetic plate upset outage elimination magnetism after polishing, cooperates the aspiration pump simultaneously and can absorb the collection to the piece for tripe electromagnetic plate can repeat the operation.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the inner structure of the lower mold of the present invention;
FIG. 3 is a schematic view of the internal structure of the sideform according to the present invention;
FIG. 4 is a schematic view of the internal structure of the protective case of the present invention;
FIG. 5 is an enlarged view of the structure at A in FIG. 4 according to the present invention.
In the figure: 1. a work floor; 2. a lower die assembly; 201. a lower die; 202. a water inlet pipe and a water outlet pipe; 203. a water pipeline; 204. an electric heating wire; 205. a heat conductive copper sheet; 3. a slide rail; 4. a sliding push rod; 5. a drive motor; 6. an upper die assembly; 601. a mold cover; 602. a spring hollow rod; 603. a friction ball; 604. a cavity bottom template; 605. a spring lever; 606. a sideform; 607. a water supply pipe; 7. a laser profile projection device; 8. polishing the assembly; 801. protecting the shell; 802. polishing the motor; 803. an electric push rod; 804. polishing the workpiece; 805. a bearing; 806. a flaring box; 807. shutter electromagnetic sheets; 808. a transmission gear; 809. a drive belt; 810. a micro motor; 811. an air extraction box; 812. filtering with a screen; 813. an air pump; 814. a side door.
Detailed Description
Referring to fig. 1 to 5, the present invention provides a technical solution: a molding and detection integrated device for manufacturing high-end equipment comprises an operation bottom plate 1 and an upper die assembly 6, wherein a lower die assembly 2 is arranged on the left side of the surface of the operation bottom plate 1, a sliding rail 3 is arranged above the lower die assembly 2, a sliding push rod 4 is arranged inside the sliding rail 3, a driving motor 5 is connected to the bottom of the sliding push rod 4, the upper die assembly 6 is arranged at the bottom of the driving motor 5, the upper die assembly 6 comprises a die cover 601, a spring hollow rod 602, friction balls 603, a cavity bottom die plate 604, a spring rod 605, a side die plate 606 and a water supply pipe 607, the spring hollow rod 602 is arranged on the side face inside the die cover 601, the friction balls 603 are embedded into the outer end of the spring hollow rod 602, the cavity bottom die plate 604 is connected to the bottom of the die cover 601, the spring rod 605 is connected to the surface of the cavity bottom die plate 604, the side die plate 606 is fixed to the outer side of the spring rod 605, the top of the die cover 601 is connected to the water supply pipe 607, a laser contour projection device 7 is arranged in the middle of the operation bottom plate 1, a polishing assembly 8 is arranged on the right side face of the operation bottom plate 1, the polishing assembly 8 comprises a polishing motor shell 801, the push rod 802, a protection shell, a push rod 802, a polishing motor 803 is connected to the push rod 802 is connected to the left side of the push rod 804, a polishing motor 803, and a polishing motor 803 is connected to the left side of the polishing motor 803;
the concrete operation is as follows, the liquefied material forms a shell after compression molding, at this time, water is injected into the cavity bottom template 604 through the water supply pipe 607, the spring rod 605 can extend along with the increase of water volume to enable the side template 606 to be tightly attached to the inner wall of the shell, the shell is taken out through the sliding push rod 4, the shell is moved to the position of the polishing piece 804 along the inside of the sliding rail 3, then the polishing piece 804 extends out through the electric push rod 803 to abut against the surface of the friction ball 603, meanwhile, the polishing piece 804 rotates through the polishing motor 802, the spring hollow rod 602 shrinks due to the stress of the friction ball 603, the polishing piece 804 polishes burrs at the edge of the shell in the shrinking process, when the spring hollow rod 602 shrinks to the limit, the polishing piece 804 cannot extend out continuously, polishing can be completed at this time, and the shell can be driven to rotate through the driving motor 5, which is beneficial to polishing burrs at different sides of the shell, in the polishing process, the friction ball 603 rolls in situ in the spring hollow rod 602 due to contact with the polishing part 804, so that friction force is reduced and the friction force is prevented from being damaged, meanwhile, water is injected into the die cover 601 through the water supply pipe 607, water penetrates through the spring hollow rod 602 and contacts with the friction ball 603, the friction ball 603 carries the water to be transferred to the surface of the polishing part 804 due to rotation, heat dissipation and cooling of the polishing part 804 are facilitated, softening of the polishing part 804 due to long-term friction and heating is avoided, in the polishing process, the laser profile projection equipment 7 projects a laser profile with standard size of the shell on the bottom surface of the die cover 601, as the edge of the shell is superposed with the laser profile, whether the shell is standard or not can be detected by observing whether the superposed part is defective or not, after polishing detection is finished, the water is extracted by an external water pump and discharged, the spring rod automatically contracts 605 to enable the side die plate 606 to be folded and reset, thereby conveniently carrying out follow-up fashioned operation of casing, also making things convenient for the casing to carry out the unloading simultaneously.
As shown in fig. 1 and 3, the friction ball 603 performs a rolling motion in situ inside the hollow spring rod 602, and after the hollow spring rod 602 is contracted, the outer wall of the friction ball 603 and the top inner wall of the lower mold 201 are located on the same plane;
As shown in fig. 3, the spring hollow rods 602 are hollow, and the spring hollow rods 602 are symmetrically distributed with respect to the vertical central axis of the mold cover 601;
the delivery pipe 607 is to the inside water injection of die cover 601, and the water passes spring idle rod 602 and the contact of friction ball 603, and friction ball 603 carries the water and contacts with piece 804 of polishing because of rolling for the water cools down piece 804, avoids the piece 804 of polishing to be heated softly for long-term operation.
As shown in fig. 3, the top and bottom sides of the side mold plate 606 are respectively attached to the bottom of the mold cover 601 and the bottom side of the cavity bottom mold plate 604, and the water supply pipe 607 is movably connected to the mold cover 601;
the side mold plates 606 are closely attached to the mold cover 601 and the cavity bottom mold plate 604 when not expanded, and compression molding is performed inside the lower mold 201, so that the inside of the molded shell is in a preset shape, and the water supply pipe 607 is movably connected with the mold cover 601, so that the mold cover 601 can still maintain water supply while rotating, and the pipeline is prevented from being wound due to rotation.
As shown in fig. 1 and 4, the polishing member 804 moves horizontally left and right through the electric push rod 803, and the polishing member 804, the electric push rod 803 and the polishing motor 802 are rotatably connected;
the piece 804 of polishing can polish the burr of unidimensional not through electric putter 803 is flexible, is standard specification until the casing, and the piece 804 of polishing all rotates through grinding motor 802 with electric putter 803, makes the piece 804 of polishing keep rotating when flexible and polish the operation.
As shown in fig. 1-2, the lower mold assembly 2 includes a lower mold 201, water inlet and outlet pipes 202, water pipes 203, heating wires 204, and heat-conducting copper sheets 205, the water inlet and outlet pipes 202 are connected to both sides of the lower mold 201, the water pipes 203 are opened inside the lower mold 201, the heating wires 204 are disposed inside the water pipes 203, and the heat-conducting copper sheets 205 are disposed outside the heating wires 204;
the concrete operation is as follows, pour into the material of liquefaction inside the bed die 201 into, and wait to go up mould assembly 6 and push down and carry out compression moulding to the material, in waiting for the in-process, it makes the bed die 201 inside keep the heat to generate heat to energize through heating wire 204, avoid the material to cool off the shaping in advance, and when the casing shaping, inlet and outlet pipe 202 is to the inside injection cooling water of water service pipe 203, the cooling water absorbs the heat and can accelerate casing shaping speed, thereby improve work efficiency, and heat conduction copper sheet 205 can conduct the discharge to the absorbed heat of cooling water, make the cooling water dispel the heat fast, thereby make the cooling water can long-term recycle use.
As shown in fig. 2, the water pipe 203 is spirally disposed inside the lower mold 201, and the water pipe 203, the heating wire 204 and the heat conducting copper sheet 205 are distributed in parallel, and one end of the heat conducting copper sheet 205 penetrates through the side surface of the lower mold 201;
the cooling water is spirally circulated along the water pipe 203 to absorb the heat in the lower mold 201 to the maximum extent, so that the forming speed of the shell is accelerated, the heating wire 204 is also spirally arranged in the water pipe 203, so that the inside of the lower mold 201 is uniformly heated, no cooling water is arranged in the water pipe 203 during heating, and the cooling water is prevented from being heated and boiling.
As shown in fig. 4-5, the polishing assembly 8 further includes a bearing 805, a flared box 806, a louver electromagnetic plate 807, a transmission gear 808, a transmission belt 809, a micro motor 810, an air extracting box 811, a filter screen 812, an air extracting pump 813 and a side box door 814, the outer wall of the electric push rod 803 is connected with the bearing 805, the outer portion of the bearing 805 is connected with the flared box 806, the inner wall of the flared box 806 is provided with the louver electromagnetic plate 807, two ends of the louver electromagnetic plate 807 are connected with the transmission gear 808, the side surface of the transmission gear 808 is connected with the micro motor 810, the surface of the transmission gear 808 is sleeved with the transmission belt 809, the flared box 806 is connected with the air extracting box 811 through a hose, the filter screen 812 is fixed in the middle of the inner wall of the air extracting box 811, the air extracting pump 813 is arranged on the right side of the filter screen 812, and the side box door 814 is connected to the left side of the inner wall of the air extracting box 811;
the specific operation is as follows, the flaring box 806 is synchronous flexible along with the piece of polishing 804, and do not rotate along with the piece of polishing 804 through bearing 805, the piece of polishing 804 is adsorbed by tripe electromagnetic sheet 807 after the circular telegram because of the metal debris that produces of polishing, avoid the piece to splash, and after polishing micro motor 810 drives driving gear 808 and makes tripe electromagnetic sheet 807 overturn, and through the synchronous upset of driving belt 809 between tripe electromagnetic sheet 807 make the piece inside towards the flaring box 806, tripe electromagnetic sheet 807 outage loses magnetism this moment, the inside piece of flaring box 806 is extracted to the rethread aspiration pump 813, make the piece save in the extraction box 811 and by the filter screen 812 separation, regularly open side chamber door 814 and can carry out recovery processing to the piece.
As shown in fig. 4, flare box 806 is located on the right side of the grinding member 804, and flare box 806 is flared;
flare box 806 is located the right side of piece 804 all the time and can avoid contacting with casing or friction ball 603 when collecting the piece, and flare box 806 is the loudspeaker form and is convenient for the full scope to adsorb the piece.
As shown in fig. 5, the electromagnetic louvers 807 are uniformly distributed inside the flaring case 806, and the electromagnetic louvers 807 are linked by the transmission teeth 808 and the transmission belt 809;
the electromagnetic louver sheets 807 are movably connected with the flaring box 806 through the transmission teeth 808, and the electromagnetic louver sheets 807 are synchronously turned over through the transmission belt 809, so that the collection efficiency of scraps can be improved, and the use cost is reduced.
In summary, when the integrated molding and detecting device for manufacturing high-end equipment is used, firstly, liquefied materials are injected into the lower mold 201, the upper mold assembly 6 is waited to be pressed down to perform compression molding on the materials, and in the waiting process, the heating wire 204 is electrified to generate heat so that the interior of the lower mold 201 keeps heat, and the materials are prevented from being cooled and molded in advance;
then, the upper die assembly 6 is pressed downwards through the sliding push rod 4 to enter the lower die 201 to perform compression molding operation on the material, at the moment, the electric heating wire 204 is powered off, the water inlet and outlet pipe 202 injects cooling water into the water pipeline 203, the cooling water absorbs heat to accelerate the forming speed of the shell, and the heat conducting copper sheet 205 can conduct and discharge the heat absorbed by the cooling water, so that the cooling water can dissipate heat quickly, and the cooling water can be recycled for a long time;
after the shell is formed, water is injected into the cavity bottom template 604 through a water supply pipe 607, a spring rod 605 can extend out along with the increase of water amount to enable a side template 606 to be tightly attached to the inner wall of the shell, the shell is taken out through a sliding push rod 4, the shell is moved to the position of a polishing piece 804 along the inside of a sliding rail 3, the polishing piece 804 extends out through an electric push rod 803 to abut against the surface of a friction ball 603, meanwhile, the polishing piece 804 rotates through a polishing motor 802, the spring hollow rod 602 shrinks due to the stress of the friction ball 603, the polishing piece 804 polishes burrs at the edge of the shell in the shrinking process, when the spring hollow rod 602 shrinks to the limit, the polishing piece 804 cannot extend out continuously, and polishing of one side of the shell is finished at the moment;
the shell can be driven to rotate through the driving motor 5, burrs on different side surfaces of the shell can be polished conveniently, the friction ball 603 can roll in situ in the spring hollow rod 602 due to contact with the polishing piece 804 in the polishing process, friction force is reduced, damage of the friction ball and the polishing piece is avoided, meanwhile, water is injected into the die cover 601 through the water supply pipe 607, water penetrates through the spring hollow rod 602 to be in contact with the friction ball 603, the friction ball 603 rotates to carry water to be transferred to the surface of the polishing piece 804, heat dissipation and cooling of the polishing piece 804 are facilitated, softening of the polishing piece 804 due to long-term friction heating is avoided, in the polishing process, the laser profile projection equipment 7 projects a laser profile with a standard size of the shell on the bottom surface of the die cover 601, due to the fact that the edge of the shell is overlapped with the laser profile, whether the shell is standard or not can be detected by observing whether defects exist at the overlapped position, after polishing detection is finished, the water is extracted and discharged by an external water pump, the spring rod 605 automatically contracts to enable the side die plate 606 to reset, accordingly, subsequent shell forming operation is convenient, and meanwhile, blanking of the shell is also convenient to carry out blanking;
at last, the flaring box 806 is stretched out and drawn back along with the polishing piece 804 synchronously, and does not rotate along with the polishing piece 804 through the bearing 805, the metal debris that the polishing piece 804 produced because of polishing is adsorbed by the tripe electromagnetic sheet 807 after the circular telegram, avoid the piece to splash, and the micromotor 810 drives the driving gear 808 after polishing and makes the tripe electromagnetic sheet 807 upset, and make the piece inside towards the flaring box 806 through the synchronous upset of driving belt 809 between the tripe electromagnetic sheet 807, the tripe electromagnetic sheet 807 outage loses magnetism this moment, the inside piece of flaring box 806 is extracted to the rethread aspiration pump 813, make the piece store in the suction box 811 and by the filter screen 812 separation, regularly open side chamber door 814 and can carry out recovery processing to the piece.
Claims (6)
1. The utility model provides a high-end equipment is made and is detected integrative equipment with shaping, includes operation bottom plate (1) and last mould component (6), its characterized in that: the surface left side of operation bottom plate (1) is provided with lower mould subassembly (2), and the top of lower mould subassembly (2) settles slide rail (3), the inside of slide rail (3) is provided with slip push rod (4), and the bottom of slip push rod (4) is connected with driving motor (5), go up mould subassembly (6) and set up in the bottom of driving motor (5), go up mould subassembly (6) including mould lid (601), spring bare pole (602), friction ball (603), cavity die block board (604), spring beam (605), side form board (606) and delivery pipe (607), the inside side of mould lid (601) is provided with spring bare pole (602), and the outer end embedding of spring bare pole (602) has friction ball (603), the bottom of mould lid (601) is connected with cavity die block board (604), and the surface of cavity die block board (604) is connected with spring beam (605), the outside of spring beam (605) is fixed with side form board (606), mould lid (601) top is connected with delivery pipe (607), the middle part arrangement of operation bottom plate (1) has laser contour projection equipment (7), and the right side of working bottom plate subassembly (801) is provided with polishing assembly (8), the right side polishing subassembly (801) is polished, the polishing assembly comprises a polishing motor (802), an electric push rod (803) and a polishing piece (804), wherein the polishing motor (802) is fixed inside a protective shell (801), the electric push rod (803) is connected to the left side of the polishing motor (802), the polishing piece (804) is connected to the left side of the electric push rod (803), the polishing piece (804) horizontally moves left and right through the electric push rod (803), the polishing piece (804), the electric push rod (803) and the polishing motor (802) are rotatably connected, the polishing assembly (8) further comprises a bearing (805), a flaring box (806), a louver electromagnetic sheet (807), transmission teeth (808), a transmission belt (809), a micro motor (810), an air suction box (811), a filter screen (812), an air suction pump (813) and a side box door (814), the outer wall of the electric push rod (803) is connected with the bearing (805), the outer portion of the bearing (805) is connected with the flaring box (806), the inner wall of the flaring box (806) is provided with the louver electromagnetic sheet (807), two ends of the louver sheet (807) are connected with the transmission teeth (811), the side surface of the transmission teeth (811) is connected with the flaring box (808), and the surface (808) of the transmission belt (808) is connected with the hose (808), and the inner wall middle part of exhaust box (811) is fixed with filter screen (812), the right side of filter screen (812) is provided with aspiration pump (813), the inner wall left side of exhaust box (811) is connected with side chamber door (814), flaring box (806) are located the right side of piece (804) of polishing, and flaring box (806) are the loudspeaker form, tripe electromagnetic sheet (807) evenly distributed is in the inside of flaring box (806), and constitutes the interlock through driving tooth (808), driving belt (809) between tripe electromagnetic sheet (807) and connect.
2. The integrated molding and detecting device for manufacturing high-end equipment as claimed in claim 1, wherein: the lower die assembly (2) comprises a lower die (201), a water inlet and outlet pipe (202), a water pipeline (203), an electric heating wire (204) and a heat conduction copper sheet (205), the water inlet and outlet pipe (202) is connected to two sides of the lower die (201), the water pipeline (203) is arranged inside the lower die (201), the electric heating wire (204) is arranged inside the water pipeline (203), and the heat conduction copper sheet (205) is arranged outside the electric heating wire (204).
3. The integrated molding and detecting device for manufacturing high-end equipment as claimed in claim 2, wherein: the water pipeline (203) is spirally arranged inside the lower die (201), the water pipeline (203), the electric heating wire (204) and the heat conducting copper sheet (205) are distributed in parallel, and one end of the heat conducting copper sheet (205) penetrates through the side surface of the lower die (201).
4. The integrated molding and testing device for high-end equipment manufacturing according to claim 1, wherein: the friction ball (603) performs in-situ rolling motion in the spring hollow rod (602), and the outer wall of the friction ball (603) and the inner wall of the top of the lower die (201) are positioned on the same plane after the spring hollow rod (602) contracts.
5. The integrated molding and testing device for high-end equipment manufacturing according to claim 1, wherein: the spring hollow rods (602) are hollow, and the spring hollow rods (602) are symmetrically distributed around the vertical central axis of the mold cover (601).
6. The integrated molding and testing device for high-end equipment manufacturing according to claim 1, wherein: the top and bottom sides of the side template (606) are respectively attached to the bottom of the mold cover (601) and the bottom side of the cavity bottom template (604), and the water supply pipe (607) is movably connected with the mold cover (601).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110774974.5A CN113500179B (en) | 2021-07-08 | 2021-07-08 | High-end equipment is made and is detected integrative equipment with shaping |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110774974.5A CN113500179B (en) | 2021-07-08 | 2021-07-08 | High-end equipment is made and is detected integrative equipment with shaping |
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| Publication Number | Publication Date |
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| CN113500179A CN113500179A (en) | 2021-10-15 |
| CN113500179B true CN113500179B (en) | 2022-12-09 |
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| CN202110774974.5A Expired - Fee Related CN113500179B (en) | 2021-07-08 | 2021-07-08 | High-end equipment is made and is detected integrative equipment with shaping |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114800196A (en) * | 2022-05-16 | 2022-07-29 | 河北新金轧材有限公司 | Numerically controlled grinder for steel rolling mill |
| CN118528121B (en) * | 2024-07-26 | 2024-09-20 | 四川雅光光电科技有限责任公司 | Optical material continuous production and measurement device and use method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP3817652B2 (en) * | 2002-02-25 | 2006-09-06 | トヨタ自動車株式会社 | Die casting method |
| CN207578919U (en) * | 2017-11-22 | 2018-07-06 | 东莞市丰旭电子科技有限公司 | A kind of outer casing of power supply mold |
| CN207578045U (en) * | 2017-12-18 | 2018-07-06 | 微山三利特不锈钢有限公司 | A kind of stainless steel inner tube grinding device |
| CN210756863U (en) * | 2019-10-25 | 2020-06-16 | 苏州杰森电器有限公司 | Grinding device for machining telescopic pipe |
| CN211165158U (en) * | 2019-12-03 | 2020-08-04 | 肇庆高新区强宏塑料模具有限公司 | Prevent unedged injection mold of thimble |
| CN211490855U (en) * | 2020-01-15 | 2020-09-15 | 龙口市新达精密滚动体有限公司 | Wind-powered electricity generation bearing steel ball grinding device of unloading in convenience |
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Granted publication date: 20221209 |