CN113491998A - Method for synthesizing ZSM-5 adsorbent by aid of seed crystals - Google Patents

Method for synthesizing ZSM-5 adsorbent by aid of seed crystals Download PDF

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Publication number
CN113491998A
CN113491998A CN202110777195.0A CN202110777195A CN113491998A CN 113491998 A CN113491998 A CN 113491998A CN 202110777195 A CN202110777195 A CN 202110777195A CN 113491998 A CN113491998 A CN 113491998A
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zsm
seed
sio
adsorbent
stirring
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杨犁
郭志伟
覃远航
马广伟
王存文
吴再坤
张燎原
吕仁亮
马家玉
杜军
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Shanghai Shentan New Material Technology Group Co ltd
Wuhan Institute of Technology
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Wuhan Institute of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/10Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
    • B01J20/16Alumino-silicates
    • B01J20/18Synthetic zeolitic molecular sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28054Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J20/28057Surface area, e.g. B.E.T specific surface area
    • B01J20/28061Surface area, e.g. B.E.T specific surface area being in the range 100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28054Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J20/28069Pore volume, e.g. total pore volume, mesopore volume, micropore volume
    • B01J20/28071Pore volume, e.g. total pore volume, mesopore volume, micropore volume being less than 0.5 ml/g
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/36Pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11
    • C01B39/38Type ZSM-5
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/281Treatment of water, waste water, or sewage by sorption using inorganic sorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2220/00Aspects relating to sorbent materials
    • B01J2220/40Aspects relating to the composition of sorbent or filter aid materials
    • B01J2220/48Sorbents characterised by the starting material used for their preparation
    • B01J2220/4806Sorbents characterised by the starting material used for their preparation the starting material being of inorganic character
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/16Nitrogen compounds, e.g. ammonia
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds

Abstract

The invention discloses a method for synthesizing a ZSM-5 adsorbent by seed crystal assistance, which comprises the following steps: adding an aluminum source into deionized water, uniformly stirring, sequentially adding NaOH and a silicon source, and stirring for 15-30 min; adding the seeds A and stirring for 2-3h to obtain mixed gel; heating to 170-180 ℃ for crystallization for 24-48 h; after filtering, washing with deionized water, and drying to obtain the ZSM-5 molecular sieve; the seed A is one of all-silicon zeolite (Silicate-1), Y-type zeolite and ZSM-11. The ZSM-5 zeolite synthesized by the aid of the seed crystals has the advantages of large specific surface area, more ammonia nitrogen and VOC adsorbed in unit area, small crystal size, effective reduction of diffusion length in adsorption, increase of adsorption performance, and increase of ion exchange volume by changing of silicon-aluminum ratio, so that more ammonium ions can be adsorbed, and the adsorption effect on the ammonia nitrogen is enhanced.

Description

Method for synthesizing ZSM-5 adsorbent by aid of seed crystals
Technical Field
The invention belongs to the technical field of composite materials, and particularly relates to a method for synthesizing a ZSM-5 adsorbent by using a seed crystal in an auxiliary manner.
Background
The sources of the ammonia nitrogen wastewater can be divided into a natural source and an artificial source. The natural sources are mainly degradation of some nitrogenous organic matters in nature, such as animal excrement, animal and plant debris and plant nitrogen nutrient loss, although a large amount of ammonia nitrogen comes from the natural sources every year, the ammonia nitrogen is highly dispersed and has low concentration, and the degree of harming human health is not reached; the artificial sources mainly include: although the total ammonia nitrogen content of metallurgy, coking, pharmacy, food, chemical fertilizer, landfill leachate and the like is less than that of natural sources, the concentration is generally higher due to high concentration, water eutrophication is caused, the quality of drinking water is reduced, and direct damage is caused to human health.
The traditional method for synthesizing ZSM-5 is to add a certain amount of template agent in a hydrothermal system to promote the growth of ZSM-5 nanocrystals, which can be divided into organic and inorganic template agents according to the difference of the template agent, and the organic template agent is relatively easy to regulate and control the grain size and the apparent morphology of the synthesized product, but the organic templates are expensive and have complex structures and must be removed by high-temperature calcination to form pores. This process consumes energy and produces environmentally unfriendly gases, such as carbon dioxide. Although the inorganic template agent can obviously reduce the cost and the environmental pollution, the product has the problems of large amount of mixed crystals, uneven grain size, low crystallinity and the like, so the template-free seed crystal method has good application prospect.
Disclosure of Invention
The invention aims to provide a method for synthesizing nano ZSM-5 without using an organic template, which can effectively remove ammonia nitrogen and VOC in wastewater and reach the emission standard; meanwhile, the preparation process is simplified, the energy consumption is low, the pollution is low, and the method can be applied to the removal of ammonia nitrogen and VOC on a large scale.
In order to achieve the purpose, the technical scheme is as follows:
a method for synthesizing a ZSM-5 adsorbent by using seed crystal assistance comprises the following steps:
adding an aluminum source into deionized water, uniformly stirring, sequentially adding NaOH and a silicon source, and stirring for 15-30 min;
adding the seeds A and stirring for 2-3h to obtain mixed gel; heating to 170-180 ℃ for crystallization for 24-48 h;
after filtering, washing with deionized water, and drying to obtain the ZSM-5 molecular sieve;
the seed A is one of all-silicon zeolite (Silicate-1), Y-type zeolite and ZSM-11.
According to the scheme, the particle size of the all-silica zeolite is 100-300 nm; the Y-type zeolite SiO has the Si/Al ratio2/Al2O3Is 3-6.
According to the scheme, the aluminum source is one of aluminum sulfate, sodium metaaluminate and aluminum isopropoxide.
According to the scheme, the silicon source is one of fumed silica and liquid silica sol.
According to the scheme, NaOH is added to adjust the pH value to 9-12.
According to the scheme, SiO in the seeds A2Mass accounts for SiO in the mixed gel2The mass ratio is 4-32 wt%.
According to the scheme, the molar ratio of each substance in the mixed gel is SiO2/Al2O3=40-100,SiO2/NaO2=1.5-15,SiO2/H2O=0.02-0.04。
According to the scheme, the drying condition is drying for 12-24h at 80-100 ℃.
Compared with the prior art, the invention has the beneficial effects that:
the ZSM-5 molecular sieve with uniform particle size and regular appearance is prepared by using a seed crystal assisted hydrothermal synthesis method, and the specific surface area is 300-340 m2G, pore volume of 0.15-0.20cm3(ii)/g; the adsorbent has larger specific surface area and pore volume, and has stronger adsorption effect on ammonia nitrogen and VOC; the removal rate of ammonia nitrogen in the ammonia nitrogen wastewater reaches 80-95 percent, and the removal rate of VOC in the VOC wastewater reaches 85-95 percent.
The ZSM-5 zeolite synthesized by the aid of the seed crystals has the advantages of large specific surface area, more ammonia nitrogen and VOC adsorbed in unit area, small crystal size, effective reduction of diffusion length in adsorption, increase of adsorption performance, and increase of ion exchange volume by changing of silicon-aluminum ratio, so that more ammonium ions can be adsorbed, and the adsorption effect on the ammonia nitrogen is enhanced.
The method adopts the seed crystal to assist in synthesizing the ZSM-5 adsorbent, has simple preparation process, low energy consumption and little pollution, and can be widely applied to removing ammonia nitrogen in ammonia nitrogen wastewater.
Drawings
FIG. 1: an XRD characterization pattern of the ZSM-5 molecular sieve obtained in example 1.
Detailed Description
The following examples further illustrate the technical solutions of the present invention, but should not be construed as limiting the scope of the present invention.
The invention provides a method for synthesizing a ZSM-5 adsorbent by using a seed crystal in an auxiliary manner, which comprises the following specific steps:
adding an aluminum source into deionized water, uniformly stirring, sequentially adding NaOH and a silicon source, and stirring for 15-30 min; adjusting the pH value to 9-12; the aluminum source is one of aluminum sulfate, sodium metaaluminate and aluminum isopropoxide; the silicon source is one of gas-phase silicon dioxide and liquid silica sol;
adding the seeds A and stirring for 2-3h to obtain mixed gel; heating to 170-180 ℃ for crystallization for 24-48 h; SiO in the seed A2Mass accounts for SiO in the mixed gel2The mass ratio is 4-32 wt%; the molar ratio of each substance in the mixed gel is SiO2/Al2O3=40-100,SiO2/NaO2=1.5-15,SiO2/H2O=0.02-0.04;
Filtering, washing with deionized water, and drying at 80-100 deg.C for 12-24h to obtain ZSM-5 molecular sieve;
the seed A is one of all-silicon zeolite (Silicate-1), Y-type zeolite and ZSM-11; the particle size of the all-silicon zeolite is 100-300 nm; the Y-type zeolite SiO has the Si/Al ratio2/Al2O3Is 3-6.
Example 1
Adding a certain amount of sodium metaaluminate into deionized water, stirring uniformly, sequentially adding NaOH and silica sol, stirring for 15min, then adding crystal seed full-silica zeolite (Silicate-1), stirring for 2h, wherein the mass fraction of the crystal seed is 4% wt, obtaining mixed gel, and the molar ratio of each substance in the mixed gel is SiO2/Al2O3=40,SiO2/NaO2=6,SiO2/H2O is 0.02; crystallizing at 170 deg.C for 24h, filtering, washing the product with deionized water for 3 times, and drying at 100 deg.C for 12h to obtain ZSM-5 molecular sieve labeled L1.
The XRD characterization pattern of the ZSM-5 molecular sieve obtained in the example is shown in figure 1, is consistent with the characteristic peak of ZSM-5, has no other characteristic peaks of crystal forms, and indicates that the seed crystal assisted synthesis of the ZSM-5 zeolite is successful, and the XRD characterization pattern shows very low background signals and sharp reflection, and indicates that the sample has excellent crystallinity.
Example 2
Adding a certain amount of sodium metaaluminate into deionized water, stirring uniformly, sequentially adding NaOH, 2Gas phase SiOStirring for 15min, adding crystal seed NaY, and stirring for 3h, wherein the mass fraction of the crystal seed is 4 wt%, to obtain mixed gel, and the molar ratio of each substance in the mixed gel is SiO2/Al2O3=40,SiO2/NaO2=7,SiO2/H2O is 0.03; crystallizing at 170 deg.C for 48h, filtering, washing the product with deionized water for 3 times, and drying at 90 deg.C for 24h to obtain ZSM-5 molecular sieve labeled L2.
Example 3
Will measure a certain amountAluminium sulphateAdding the mixture into deionized water, stirring uniformly, sequentially adding NaOH and silica sol, stirring for 30min, adding seed crystal ZSM-11, and stirring for 2h, wherein the mass fraction of the seed crystal is 8 wt%, so as to obtain mixed gel, and the molar ratio of substances in the mixed gel is SiO2/Al2O3=40,SiO2/NaO2=8,SiO2/H2O is 0.04; crystallizing at 180 deg.C for 24h, filtering, washing the product with deionized water for 3 times, and drying at 100 deg.C for 24h to obtain ZSM-5 molecular sieve labeled L3.
Example 4
Will measure a certain amountAluminium sulphateAdding into deionized water, stirring, sequentially adding NaOH, 2Gas phase SiOStirring for 15min, adding seed crystal all-silica zeolite (Silicate-1) with mass fraction of seed crystal of 16 wt%, stirring for 3h to obtain mixed gel with molar ratio of substances in the mixed gel of SiO2/Al2O3=40,SiO2/NaO2=9,SiO2/H2O is 0.02; crystallizing at 170 deg.C for 24h, filtering, washing the product with deionized water for 3 times, and drying at 80 deg.C for 12h to obtain ZSM-5 molecular sieve labeled L4.
Example 5
Will measure a certain amountAluminium isopropoxideAdding the mixture into deionized water, stirring the mixture evenly, adding NaOH and silica sol in sequence, stirring the mixture for 30min, then adding crystal seed NaY, and stirring the mixture for 2h, wherein the mass fraction of the crystal seed is 32 wt%, so as to obtain mixed gel, and the molar ratio of substances in the mixed gel is SiO2/Al2O3=40,SiO2/NaO2=10,SiO2/H2O is 0.03; crystallizing at 180 deg.C for 24h, filtering, washing the product with deionized water for 3 times, and drying at 80 deg.C for 24h to obtain ZSM-5 molecular sieve labeled L5.
Example 6
Will measure a certain amountAluminium isopropoxideAdding into deionized water, stirring, sequentially adding NaOH, 2Gas phase SiOStirring for 15min, adding seed crystal ZSM-11 with mass fraction of 16% wt, stirring for 3h to obtain mixed gel with molar ratio of each substance in the mixed gel being SiO2/Al2O3=50,SiO2/NaO2=12,SiO2/H2O is 0.04; crystallizing at 180 deg.C for 24h, filtering, washing the product with deionized water for 3 times, and drying at 90 deg.C for 24h to obtain ZSM-5 molecular sieve labeled L6.
Example 7
Adding a certain amount of sodium metaaluminate into deionized water, stirring uniformly, sequentially adding NaOH and silica sol, stirring for 15min, then adding crystal seed full-silica zeolite (Silicate-1), stirring for 2h, wherein the mass fraction of the crystal seed is 4% wt, obtaining mixed gel, and the molar ratio of each substance in the mixed gel is SiO2/Al2O3=50,SiO2/NaO2=6,SiO2/H2O is 0.02; crystallizing at 170 deg.C for 24h, washing the filtered product with deionized water for 3-5 times, and drying at 100 deg.C for 12h to obtain ZSM-5 molecular sieve labeled as L7.
Example 8
Adding a certain amount of sodium metaaluminate into deionized water, stirring uniformly, sequentially adding NaOH and silica sol, stirring for 15min, then adding crystal seed full-silica zeolite (Silicate-1), stirring for 2h, wherein the mass fraction of the crystal seed is 4% wt, obtaining mixed gel, and the molar ratio of each substance in the mixed gel is SiO2/Al2O3=60,SiO2/NaO2=6,SiO2/H2O is 0.02; crystallizing at 170 deg.C for 24h, washing the filtered product with deionized water for 3-5 times, and drying at 100 deg.C for 12h to obtain ZSM-5 molecular sieve labeled as L8.
Example 9
Adding a certain amount of sodium metaaluminate into deionized water, stirring uniformly, sequentially adding NaOH and silica sol, stirring for 15min, then adding crystal seed full-silica zeolite (Silicate-1), stirring for 2h, wherein the mass fraction of the crystal seed is 8% wt, obtaining mixed gel, and the molar ratio of each substance in the mixed gel is SiO2/Al2O3=40,SiO2/NaO2=8,SiO2/H2O is 0.02; crystallizing at 170 deg.C for 24h, washing the filtered product with deionized water for 3-5 times, and drying at 100 deg.C for 12h to obtain ZSM-5 molecular sieve labeled as L9.
Example 10
Adding a certain amount of sodium metaaluminate into deionized water, stirring uniformly, sequentially adding NaOH and silica sol, stirring for 15min, then adding crystal seed full-silica zeolite (Silicate-1), stirring for 2h, wherein the mass fraction of the crystal seed is 16% wt, obtaining mixed gel, and the molar ratio of each substance in the mixed gel is SiO2/Al2O3=40,SiO2/NaO2=6,SiO2/H2O is 0.03; crystallizing at 170 deg.C for 24h, washing the filtered product with deionized water for 3-5 times, and drying at 100 deg.C for 12h to obtain ZSM-5 molecular sieve labeled as L10.
The molecular sieves obtained in examples 1-10 were characterized and the specific surface areas, pore volumes, and ammonia nitrogen and VOC removal rates are shown in Table 1.
TABLE 1
Figure BDA0003156026530000041
Figure BDA0003156026530000051
As can be seen from Table 1, the ammonia nitrogen removal rate of examples 1 to 10 is substantially between 80% and 95%, the VOC removal rate is between 80% and 90%, and the adsorption effect on ammonia nitrogen and VOC is strong. Examples 1 to 6, mainly comparing the influences of silicon source and aluminum source, seed crystal type and synthesis parameters on the specific surface area and pore volume of the ZSM-5 molecular sieve, the results show that the factors have no influence on the ammonia nitrogen and VOC removal rate. Comparing examples 1, 7 and 8, it is found that the ammonia nitrogen adsorption effect is the best when the silica alumina ratio is 40, because the ion exchange capacity is large, more ammonium ions can be adsorbed. As can be seen from the results in table 1, example 9 is the best example of the present invention, with the best ammonia nitrogen and VOC removal.

Claims (8)

1. The method for synthesizing the ZSM-5 adsorbent by the aid of the seed crystals is characterized by comprising the following steps of:
adding an aluminum source into deionized water, uniformly stirring, sequentially adding NaOH and a silicon source, and stirring for 15-30 min;
adding the seeds A and stirring for 2-3h to obtain mixed gel; heating to 170-180 ℃ for crystallization for 24-48 h;
after filtering, washing with deionized water, and drying to obtain the ZSM-5 molecular sieve;
the seed A is one of all-silicon zeolite (Silicate-1), Y-type zeolite and ZSM-11.
2. The method for seed crystal assisted synthesis of ZSM-5 adsorbent as claimed in claim 1, wherein the full silicalite has a particle size of 100-300 nm; the Y-type zeolite SiO has the Si/Al ratio2/Al2O3Is 3-6.
3. The seed assisted synthesis of ZSM-5 adsorbent as claimed in claim 1, wherein the aluminum source is one of aluminum sulfate, sodium metaaluminate and aluminum isopropoxide.
4. The seed-assisted synthesis of ZSM-5 adsorbent as claimed in claim 1, wherein the source of silicon is one of fumed silica and liquid silica sol.
5. The seed assisted synthesis of ZSM-5 adsorbent as claimed in claim 1, wherein NaOH is added to adjust the pH to 9-12.
6. The seed-assisted synthesis of ZSM-5 adsorbent as claimed in claim 1, wherein the SiO in the seed a2Mass accounts for SiO in the mixed gel2The mass ratio is 4-32 wt%.
7. The seed-assisted synthesis of ZSM-5 adsorbent as claimed in claim 1, wherein the molar ratio of the materials in the mixed gel is SiO2/Al2O3=40-100,SiO2/NaO2=1.5-15,SiO2/H2O=0.02-0.04。
8. The seed assisted synthesis ZSM-5 adsorbent of claim 1, wherein the drying conditions are drying at 80-100 ℃ for 12-24 hours.
CN202110777195.0A 2021-07-09 2021-07-09 Method for synthesizing ZSM-5 adsorbent by aid of seed crystals Pending CN113491998A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114308001A (en) * 2021-12-31 2022-04-12 上海大学材料基因组工程(萍乡)研究院 Method for in-situ synthesis of active component on surface of porous mesh material

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