CN113481408B - A kind of dental powder metallurgy Ti-Zr alloy and preparation method thereof - Google Patents
A kind of dental powder metallurgy Ti-Zr alloy and preparation method thereof Download PDFInfo
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- PMTRSEDNJGMXLN-UHFFFAOYSA-N titanium zirconium Chemical compound [Ti].[Zr] PMTRSEDNJGMXLN-UHFFFAOYSA-N 0.000 title claims abstract description 63
- 229910001093 Zr alloy Inorganic materials 0.000 title claims abstract description 53
- 238000004663 powder metallurgy Methods 0.000 title claims abstract description 40
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 239000000001 dental powder Substances 0.000 title claims description 10
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 39
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000000843 powder Substances 0.000 claims abstract description 24
- 239000010936 titanium Substances 0.000 claims abstract description 16
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 13
- 229910000734 martensite Inorganic materials 0.000 claims abstract description 12
- 239000002131 composite material Substances 0.000 claims abstract description 10
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract 2
- 238000005245 sintering Methods 0.000 claims description 50
- 238000005096 rolling process Methods 0.000 claims description 13
- 238000001125 extrusion Methods 0.000 claims description 12
- 238000005496 tempering Methods 0.000 claims description 12
- 238000002490 spark plasma sintering Methods 0.000 claims description 7
- 238000009694 cold isostatic pressing Methods 0.000 claims description 5
- 238000007731 hot pressing Methods 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 4
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- 238000013329 compounding Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 27
- 239000000956 alloy Substances 0.000 description 16
- 239000012535 impurity Substances 0.000 description 16
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 14
- 229910045601 alloy Inorganic materials 0.000 description 14
- 239000002994 raw material Substances 0.000 description 12
- 239000000243 solution Substances 0.000 description 11
- 239000006104 solid solution Substances 0.000 description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 229910052760 oxygen Inorganic materials 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000005728 strengthening Methods 0.000 description 8
- 238000009864 tensile test Methods 0.000 description 8
- 229910001069 Ti alloy Inorganic materials 0.000 description 7
- 229910052786 argon Inorganic materials 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
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- 230000000694 effects Effects 0.000 description 5
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- 239000012856 weighed raw material Substances 0.000 description 5
- 238000002441 X-ray diffraction Methods 0.000 description 4
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- 239000004053 dental implant Substances 0.000 description 4
- 238000005204 segregation Methods 0.000 description 4
- 230000001788 irregular Effects 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000788 chromium alloy Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000001192 hot extrusion Methods 0.000 description 2
- 239000011812 mixed powder Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910001020 Au alloy Inorganic materials 0.000 description 1
- 229910000883 Ti6Al4V Inorganic materials 0.000 description 1
- 239000011825 aerospace material Substances 0.000 description 1
- 230000002009 allergenic effect Effects 0.000 description 1
- 239000012620 biological material Substances 0.000 description 1
- 239000003519 biomedical and dental material Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 239000005548 dental material Substances 0.000 description 1
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- 238000005265 energy consumption Methods 0.000 description 1
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- 239000003353 gold alloy Substances 0.000 description 1
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- 238000002513 implantation Methods 0.000 description 1
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- 230000007774 longterm Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910000623 nickel–chromium alloy Inorganic materials 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
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- C—CHEMISTRY; METALLURGY
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- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
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Abstract
本发明公开了一种齿科用粉末冶金Ti‑Zr合金及其制备方法,所述制备方法,包括如下步骤:按设计比例配取钛粉、锆粉混合获得钛锆复合粉末,将钛锆复合粉末进行烧结,获得α'马氏体相魏氏组织结构的烧结体,再将烧结体于600℃~1000℃进行热变形,获得Ti‑Zr合金板材或Ti‑Zr合金棒材,所述Ti‑Zr合金板材或Ti‑Zr合金棒材中,按质量比计钛:锆=85~95:5~15;本发明先通过粉末冶金的制备方法,制备获得α'马氏体相魏氏组织结构的烧结体,然后通过在中温条件下热变形,在不破坏α'马氏体组织结构的前提下,使魏氏组织拉长变形,最终形成纤维状的异质结构,从而同步提高Ti‑Zr合金材料的强度与塑性。该方法工序简单、流程短、产品性能稳定,有利于工业化生产和齿科的临床应用。
The invention discloses a powder metallurgy Ti-Zr alloy for dental use and a preparation method thereof. The preparation method comprises the following steps: mixing titanium powder and zirconium powder according to a designed ratio to obtain a titanium-zirconium composite powder, and compounding the titanium-zirconium The powder is sintered to obtain a sintered body with an α' martensitic phase Widmandarin structure, and then the sintered body is thermally deformed at 600° C. to 1000° C. to obtain a Ti-Zr alloy plate or a Ti-Zr alloy rod. In the ‑Zr alloy sheet or the Ti‑Zr alloy bar, titanium: zirconium = 85-95: 5-15 by mass ratio; in the present invention, the α' martensitic phase Widmandarin microstructure is first prepared by a powder metallurgy preparation method The sintered body of the structure is then thermally deformed at a medium temperature, without destroying the α' martensitic structure, the Widmandarin structure is elongated and deformed, and finally a fibrous heterostructure is formed, thereby simultaneously improving the Ti- Strength and ductility of Zr alloys. The method has the advantages of simple procedure, short flow and stable product performance, and is beneficial to industrialized production and clinical application in dentistry.
Description
技术领域technical field
本发明属于齿科医用Ti基材料制备技术领域,具体涉及一种齿科用粉末冶金Ti-Zr合金及其制备方法。The invention belongs to the technical field of preparation of dental medical Ti-based materials, in particular to a dental powder metallurgy Ti-Zr alloy and a preparation method thereof.
背景技术Background technique
生物材料指的是可植入人体的结构材料,处于材料科学与生物医学的交叉领域,通常会应用于骨科和齿科的植入体及临床应用。齿科材料作为一种医用生物硬材料,与工业用材料不同,其特点是用量小、规格多、要求严。Biomaterials refer to structural materials that can be implanted into the human body, which are at the intersection of materials science and biomedicine, and are usually used in orthopaedic and dental implants and clinical applications. As a kind of medical biological hard material, dental materials are different from industrial materials in that they are characterized by small dosage, many specifications and strict requirements.
相对于早期的金合金、钴铬合金和镍铬合金,纯钛及钛合金以其优良的生物安全性、较好的耐腐蚀性以及较高的力学性能,广泛应用于生物医用材料,尤其是齿科植入体的领域。最初,纯钛只用于制作骨科和齿科修复用材料及承载受力小的部位,例如用于制做冠桥,而用于做齿科种植体等则略显不足。纯钛抗腐蚀性能较好,但刚度、强度、耐磨损性较差,因此不能应用于较大部位的承载。为此,人们在纯钛中参入其它元素形成钛合金以期提高其力学性能。20世纪70年代后期,应用于航天材料的TC4(Ti-6A1-4V)以其较高的强度、塑性和可加工性能,在外科修复用材料上得到了广泛应用。但随后,在临床应用中发现Ti-6Al-4V中Al和V对人体具有毒性,不适合长期作为植入体。Compared with the early gold alloys, cobalt-chromium alloys and nickel-chromium alloys, pure titanium and titanium alloys are widely used in biomedical materials due to their excellent biological safety, good corrosion resistance and high mechanical properties. The field of dental implants. Originally, pure titanium was only used to make orthopaedic and dental restoration materials and parts with low load-bearing force, such as making crowns and bridges, but it was slightly insufficient for making dental implants. Pure titanium has good corrosion resistance, but poor stiffness, strength, and wear resistance, so it cannot be used for large parts of the load. For this reason, people join other elements in pure titanium to form titanium alloys in order to improve its mechanical properties. In the late 1970s, TC4 (Ti-6A1-4V) used in aerospace materials was widely used in surgical repair materials due to its high strength, plasticity and machinability. But then, it was found in clinical application that Al and V in Ti-6Al-4V are toxic to the human body and are not suitable for long-term implantation.
元素Zr属于对人体无毒副作用的生命族元素。Ti-Zr合金作为一种新型齿科医用Ti合金,不仅无毒且不引起过敏,对人体无毒副作用,而且具有较高的强度、耐磨性与生物相容性,可作为齿科生物医用材料。Bernhard等人制备了可用于临床医学的二元Ti-Zr合金(Institute Straumann AG,巴塞尔,瑞士),其中Zr含量在13~17Zr(wt.%)。Medvedev将其用于齿科植入物,在这项工作中,Ti~15Zr(wt.%)的抗拉强度值为968MPa,比cp-Ti植入物的最低要求高约40%。但屈服强度低于800MPa,且均匀延伸率仅为6%。The element Zr belongs to the life group element that has no toxic and side effects on the human body. As a new type of dental medical Ti alloy, Ti-Zr alloy is not only non-toxic and non-allergenic, and has no toxic and side effects to the human body, but also has high strength, wear resistance and biocompatibility, and can be used as dental biomedical Material. Bernhard et al. prepared binary Ti-Zr alloys that can be used in clinical medicine ( Institute Straumann AG, Basel, Switzerland), wherein the Zr content is between 13 and 17 Zr (wt.%). Medvedev used it for dental implants, and in this work, the tensile strength value of Ti~15Zr (wt.%) was 968 MPa, which was about 40% higher than the minimum requirement for cp-Ti implants. But the yield strength is lower than 800MPa, and the uniform elongation is only 6%.
Zr固溶体不仅可以导致固溶强化增强Ti合金的强度,其固溶行为对Ti合金的微观结构也有影响。有研究发现,随着Zr溶质含量的增加,α-Ti合金的晶粒也会细化。然而通过粉末冶金的方法,降温时在α'马氏体转变过程中会形成魏氏组织结构,引起Zr元素的偏析。因此,当Ti-Zr合金有强度达到900MPa,延伸率不足6%。Zr solid solution can not only lead to solid solution strengthening and enhance the strength of Ti alloys, but its solid solution behavior also affects the microstructure of Ti alloys. Some studies have found that with the increase of Zr solute content, the grains of α-Ti alloys will also be refined. However, by the method of powder metallurgy, the Widmandarin structure will be formed during the α' martensite transformation during cooling, which will cause the segregation of Zr elements. Therefore, when the strength of Ti-Zr alloy reaches 900MPa, the elongation is less than 6%.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明的第一个目的在于提供一种齿科用粉末冶金Ti-Zr合金的制备方法,该制备方法简单可控。In view of the deficiencies of the prior art, the first object of the present invention is to provide a preparation method of powder metallurgy Ti-Zr alloy for dental use, and the preparation method is simple and controllable.
本发明的第二个目的在于提供一种兼具高强度、高塑性的齿科用粉末冶金Ti-Zr合金。The second object of the present invention is to provide a powder metallurgy Ti-Zr alloy for dental use with both high strength and high plasticity.
为了达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
本发明一种齿科用粉末冶金Ti-Zr合金的制备方法,包括如下步骤:按设计比例配取钛粉、锆粉混合获得钛锆复合粉末,将钛锆复合粉末进行烧结,获得α'马氏体相魏氏组织结构的烧结体,再将烧结体于600℃~1000℃进行热变形,获得Ti-Zr合金板材或Ti-Zr合金棒材,所述Ti-Zr合金板材或Ti-Zr合金棒材中,按质量比计,钛:锆=85~95:5~15。The invention provides a preparation method of powder metallurgy Ti-Zr alloy for dental use, which comprises the following steps: mixing titanium powder and zirconium powder according to a designed ratio to obtain titanium-zirconium composite powder, and sintering the titanium-zirconium composite powder to obtain α' A sintered body with a Widmandarin structure in the intensified phase, and then the sintered body is thermally deformed at 600°C to 1000°C to obtain a Ti-Zr alloy sheet or a Ti-Zr alloy rod, the Ti-Zr alloy sheet or Ti-Zr In the alloy bar, in terms of mass ratio, titanium: zirconium = 85-95: 5-15.
本发明提供的粉末冶金Ti-Zr合金的制备方法,先通过粉末冶金的方法,制备获得α'马氏体相魏氏组织结构的烧结体,然后通过在中温条件下热变形,在不破坏α'马氏体组织结构的前提下,使魏氏组织拉长变形,最终形成纤维状的异质结构,通过纤维状的异质结构阻碍热变形过程中的晶粒长大,以及Zr固溶体引起的固溶强化和细晶强化,从而同步提高Ti-Zr合金材料的强度与塑性。The preparation method of the powder metallurgy Ti-Zr alloy provided by the present invention firstly prepares a sintered body with an α' martensite phase Widmandarin structure by a powder metallurgy method, and then through thermal deformation at a medium temperature, without destroying the α 'Under the premise of the martensitic structure, the Widmandarin structure is elongated and deformed, and finally a fibrous heterostructure is formed. The fibrous heterostructure hinders the grain growth during thermal deformation, and the Zr solid solution causes Solid solution strengthening and grain refinement strengthening can simultaneously improve the strength and plasticity of Ti-Zr alloy materials.
本发明巧妙的将现有技术中认为有害的结构进行利用,转变为有利的结构,从而达到提高Ti-Zr合金材料力学性能的效果,克服了现有技术的偏见。The present invention cleverly utilizes the structure considered harmful in the prior art and transforms it into a favorable structure, thereby achieving the effect of improving the mechanical properties of the Ti-Zr alloy material and overcoming the prejudice of the prior art.
在本发明中,一方面需要有效控制Zr的含量,若Zr含量过少引起的固溶强化效应不够明显,而过多,则会导致引入更多的氧,同时无法获得理想的性能效果,另一方面,需要控制热变形为中温条件(600℃~1000℃),否则无法获得理想的组织结构,最终导致性能改善不理想。In the present invention, on the one hand, the content of Zr needs to be effectively controlled. If the content of Zr is too small, the solid solution strengthening effect is not obvious enough, and if the content of Zr is too large, more oxygen will be introduced, and the desired performance effect cannot be obtained at the same time. On the one hand, it is necessary to control the thermal deformation to a medium temperature condition (600°C to 1000°C), otherwise the ideal microstructure cannot be obtained, resulting in unsatisfactory performance improvement.
优选的方案,所述钛粉为氢化脱氢钛粉,所述钛粉的纯度>99.9%,粒径≤45μm,优选为25μm~45μmIn a preferred solution, the titanium powder is hydrogenated titanium powder, the purity of the titanium powder is >99.9%, and the particle size is ≤45 μm, preferably 25 μm to 45 μm
优选的方案,所述钛粉的形态为不规则形状。发明人发现,采用不规则形状成型性能最佳。In a preferred solution, the shape of the titanium powder is an irregular shape. The inventors have found that the best formability is achieved with an irregular shape.
优选的方案,所述锆粉选自氢化脱氢锆粉,所述锆粉的纯度>99.9%,粒径≤5μm,优选为40μm~75μm。In a preferred solution, the zirconium powder is selected from hydrogenated dehydrogenated zirconium powder, the purity of the zirconium powder is >99.9%, and the particle size is less than or equal to 5 μm, preferably 40 μm to 75 μm.
优选的方案,所述锆源的形态为不规则形状。In a preferred solution, the form of the zirconium source is an irregular shape.
本发明选择的钛粉和锆粉不含除钛、锆以外的其他元素成分,仅有不可避免的微量氧元素。The titanium powder and zirconium powder selected by the present invention do not contain other element components except titanium and zirconium, and only have inevitable trace oxygen elements.
优选的方案,所述混合在V型混料机上进行,混合时间为240min~480min,优选为360min。In a preferred solution, the mixing is carried out on a V-type mixer, and the mixing time is 240 min to 480 min, preferably 360 min.
在实际操作过程中,将放有钛粉及锆粉的球磨罐置入手套箱的过渡仓中,充入氩气并封装混合粉末,封装和混合的全过程采用氩气进行保护。In the actual operation process, the ball mill jar with titanium powder and zirconium powder is placed in the transition chamber of the glove box, filled with argon gas, and the mixed powder is packaged. The whole process of packaging and mixing is protected by argon gas.
优选的方案,所述烧结选自放电等离子烧结、热压烧结、真空烧结中的一种。In a preferred solution, the sintering is selected from spark plasma sintering, hot pressing sintering, and vacuum sintering.
进一步的优选,所述放电等离子烧结的条件为:压强为10MPa~40MPa,在950℃以下采用60~100℃/min的升温速率,950℃以上采用40~70℃/min的升温速率,烧结的时间为1min~10min,烧结的温度为900℃~1400℃,真空度为1×10-3Pa。更进一步的优选为:压强为30MPa,烧结的时间为5min~10min,烧结的温度为1200℃~1300℃,真空度为1×10- 3Pa。Further preferably, the conditions of the spark plasma sintering are as follows: the pressure is 10 MPa to 40 MPa, a heating rate of 60 to 100 ℃/min is used below 950 ℃, and a heating rate of 40 to 70 ℃/min is used above 950 ℃. The time is 1min~10min, the sintering temperature is 900℃~1400℃, and the vacuum degree is 1×10 -3 Pa. More preferably, the pressure is 30MPa, the sintering time is 5min-10min, the sintering temperature is 1200℃~1300℃, and the vacuum degree is 1× 10 −3 Pa .
进一步的优选,所述热压烧结的条件为:压强为10MPa~40MPa,烧结的温度为900℃~1400℃,烧结的时间为30min~120min,真空度为1×10-3Pa。更进一步的优选为:压强为30MPa,烧结的温度为1200℃~1300℃,烧结的时间为40min~60min,真空度为1×10-3Pa。Further preferably, the hot pressing sintering conditions are as follows: the pressure is 10MPa~40MPa, the sintering temperature is 900℃~1400℃, the sintering time is 30min~120min, and the vacuum degree is 1×10 -3Pa . More preferably, the pressure is 30MPa, the sintering temperature is 1200℃~1300℃, the sintering time is 40min~60min, and the vacuum degree is 1×10 -3 Pa.
进一步的优选,所述真空烧结前,先采用冷等静压将钛锆复合粉末压制为生坯,所述冷等静压的条件为:压强为150MPa~250MPa,保压的时间1min~10min。更进一步的优选为:压强为180MPa~200MPa,保压时间2min~5min;所述真空烧结的条件为:烧结的温度为1200℃~1500℃,烧结的时间为240min~720min,真空度为10-3Pa。更进一步的优选为:烧结的温度为1300℃~1400℃,烧结的时间为480min,真空度为10-3Pa。Further preferably, before the vacuum sintering, cold isostatic pressing is used to press the titanium-zirconium composite powder into a green body. More preferably: the pressure is 180MPa~200MPa, the pressure holding time is 2min~5min; the conditions of the vacuum sintering are: the sintering temperature is 1200℃~1500℃, the sintering time is 240min ~ 720min, and the vacuum degree is 10- 3 Pa. More preferably, the sintering temperature is 1300℃~1400℃, the sintering time is 480min, and the vacuum degree is 10 -3 Pa.
在本发明中,采用上述三种烧结方式,在上述的条件下,均可以使得材料快速达到致密,并且在高温下Zr得到充分扩散。利用α'马氏体转变过程中Zr的偏析,在转变成魏氏组织的过程中形成具富Zr区域的条纹。In the present invention, the above three sintering methods are adopted, and under the above conditions, the material can be made dense quickly, and Zr can be fully diffused at high temperature. Using the segregation of Zr during α' martensitic transformation, streaks with Zr-rich regions are formed during the transformation into Widmandelsteiner structure.
而在优选的压强条件下,可以提高烧结体的密度,利于提高后续热加工变形的成功率,保证材料的致密。在优选的烧结温度和时间条件下,可以提高粉末之间的结合能力,减少孔隙和其他缺陷的发生,同时保证能够形成均匀的烧结体。Under the preferred pressure conditions, the density of the sintered body can be increased, which is beneficial to improve the success rate of subsequent hot working deformation and ensure the density of the material. Under the optimal sintering temperature and time conditions, the bonding ability between powders can be improved, the occurrence of pores and other defects can be reduced, and a uniform sintered body can be formed at the same time.
优选的方案,当制备Ti-Zr合金板材时,所述热变形为中温轧制,所述中温轧制的条件为:温度为600℃~800℃,保温时间为10min~50min,道次变形量为5%~10%,道次间回火温度为500℃~800℃,道次间回火时间为1min~10min,轧制总变形量为30%~80%。In a preferred solution, when preparing a Ti-Zr alloy sheet, the thermal deformation is medium temperature rolling, and the conditions of the medium temperature rolling are: the temperature is 600°C to 800°C, the holding time is 10min to 50min, and the deformation amount of each pass is It is 5% to 10%, the tempering temperature between passes is 500 ° C to 800 ° C, the tempering time between passes is 1 min to 10 min, and the total rolling deformation is 30% to 80%.
较优选的中温轧制的条件为:温度为700~750℃,保温时间为20min~30min,道次变形量为5%,道次间回火温度为650℃~750℃,道次间回火时间为3min~5min,轧制总变形量为75%。The more preferred medium temperature rolling conditions are: the temperature is 700-750°C, the holding time is 20min-30min, the pass deformation is 5%, the tempering temperature between passes is 650°C-750°C, and the tempering between passes is 5%. The time is 3min to 5min, and the total deformation of rolling is 75%.
优选的方案,当制备Ti-Zr合金棒材时,所述热变形为中温挤压和/或中温旋锻,所述中温挤压的条件为:温度为800℃~1000℃,保温时间为60min~180min,挤压比为3~10:1;较优选的中温挤压的条件为:温度为900℃~950℃,保温时间为90min~120min,挤压比为6:1。In a preferred solution, when preparing Ti-Zr alloy bars, the thermal deformation is medium temperature extrusion and/or medium temperature swaging, and the conditions for the medium temperature extrusion are: the temperature is 800°C to 1000°C, and the holding time is 60min ~180min, the extrusion ratio is 3~10:1; the more preferable conditions for medium temperature extrusion are: the temperature is 900℃~950℃, the holding time is 90min~120min, and the extrusion ratio is 6:1.
所述中温旋锻的条件为:温度控制为800℃~1000℃,保温时间为60min~180min,旋锻总变形量为50%~90%。较优选的中温旋锻的条件为:温度为900℃~950℃,保温时间为90min~120min,旋锻总变形量为80%。The conditions of the medium temperature swaging are as follows: the temperature is controlled to be 800° C. to 1000° C., the holding time is 60 min to 180 min, and the total deformation of the rotary forging is 50% to 90%. The more preferable conditions for medium-temperature swaging are as follows: the temperature is 900° C. to 950° C., the holding time is 90 min to 120 min, and the total deformation of the rotary forging is 80%.
在本发明中,通过采用中温热变形,可以在不破坏α'马氏体组织结构的前提下,使组织拉长变形,最终形成纤维状的异质结构。同时Zr固溶体的可以引起固溶强化和细晶强化,纤维状的异质结构也可以阻碍热变形过程中的晶粒长大,提高材料的强度与塑性。而若太低的热变形温度可能导致基体的开裂和缺陷的产生,同时无法获得理想的纤维状的异质结构,而太高的热变形温度则也可能导致再结晶过于完全使得晶粒变得粗大,从而影响热变形控制细化组织的能力。In the present invention, by adopting the medium-temperature thermal deformation, the structure can be elongated and deformed without destroying the α' martensite structure, and finally a fibrous heterostructure can be formed. At the same time, the Zr solid solution can cause solid solution strengthening and fine-grain strengthening, and the fibrous heterostructure can also hinder the grain growth during thermal deformation and improve the strength and plasticity of the material. If the heat deformation temperature is too low, it may lead to the cracking of the matrix and the generation of defects, and the ideal fibrous heterostructure cannot be obtained, while the heat deformation temperature is too high. Coarse, thereby affecting the ability of thermal deformation to control the refinement of the tissue.
当然,其他条件也需有效控制,如变形量,若过大的轧制变形量易导致材料内部缺陷的形成,加速材料的失效;而过小的轧制变形量会使材料的孔隙消除不够完全,仍有缺陷,均将无法充分利用魏氏组织的过程中形成具富Zr区域的条纹,获得理想的纤维状的异质结构,另外保温时间若控制不好,也将影响到材料的塑性。总之,在本发明的热变形的各参数条件的协同下,可以获得杂质含量最低,组织结构最理想的Ti-Zr合金板材或Ti-Zr合金棒材,最终使材料的组织结构最为理想,从而获得兼具高强度、高塑性的齿科用粉末冶金Ti-Zr合金。Of course, other conditions also need to be effectively controlled, such as the amount of deformation. If the amount of rolling deformation is too large, it will easily lead to the formation of internal defects in the material and accelerate the failure of the material; while too small amount of rolling deformation will make the porosity of the material not completely eliminated. , there are still defects, and they will not be able to make full use of the Widmandarin structure to form stripes with Zr-rich regions to obtain an ideal fibrous heterostructure. In addition, if the holding time is not well controlled, it will also affect the plasticity of the material. In a word, under the synergy of various parameters and conditions of hot deformation of the present invention, a Ti-Zr alloy sheet or Ti-Zr alloy rod with the lowest impurity content and the most ideal structure can be obtained, and finally the structure of the material is the most ideal, thereby A powder metallurgy Ti-Zr alloy with both high strength and high plasticity is obtained.
本发明还提供上述的制备方法所制备的齿科用粉末冶金Ti-Zr合金。The present invention also provides the dental powder metallurgy Ti-Zr alloy prepared by the above preparation method.
原理与优势Principles and Advantages
本发明技术方案的关键在于,采用粉末冶金和后续热变形方法协同作用下得到特殊的组织结构。采用粉末冶金方法,具体为放电等离子烧结、热压烧结或冷等静压加上后续真空烧结,可以使得材料快速达到致密,并且在高温下Zr得到充分扩散。利用α'马氏体转变过程中Zr的偏析,在转变成魏氏组织的过程中形成具富Zr区域的条纹。之后通过中温热变形,在不破坏α'马氏体组织结构的前提下,使组织拉长变形,最终形成纤维状的异质结构。同时Zr固溶体的可以引起固溶强化和细晶强化,纤维状的异质结构也可以阻碍热变形过程中的晶粒长大,提高材料的强度与塑性。The key to the technical solution of the present invention is that a special microstructure is obtained under the synergistic effect of powder metallurgy and subsequent thermal deformation methods. Using powder metallurgy methods, specifically spark plasma sintering, hot pressing sintering or cold isostatic pressing plus subsequent vacuum sintering, can make the material quickly dense and Zr can be fully diffused at high temperature. Using the segregation of Zr during α' martensitic transformation, streaks with Zr-rich regions are formed during the transformation into Widmandelsteiner structure. Afterwards, through medium-temperature thermal deformation, the structure is elongated and deformed without destroying the α' martensite structure, and finally a fibrous heterostructure is formed. At the same time, the Zr solid solution can cause solid solution strengthening and fine-grain strengthening, and the fibrous heterostructure can also hinder the grain growth during thermal deformation and improve the strength and plasticity of the material.
由此,本发明技术方案基于粉末冶金方法制备的高强度高塑性的齿科医用Ti-Zr合金,在优选的方案中,可达到室温极限抗拉强度为733.4MPa~1129.7MPa,屈服强度为712.2MPa~1086.9MPa,总延伸率为14.9%~26.7%。与现有技术中类似的制备工艺相比,具有以下明显优势:Therefore, the technical solution of the present invention is based on the high-strength and high-plastic dental Ti-Zr alloy prepared by the powder metallurgy method. In the preferred solution, the ultimate tensile strength at room temperature is 733.4MPa~1129.7MPa, and the yield strength is 712.2 MPa~1086.9MPa, total elongation is 14.9%~26.7%. Compared with the similar preparation process in the prior art, it has the following obvious advantages:
(1)工艺步骤较为简单,能耗较低,原材料利用率高。(1) The process steps are relatively simple, the energy consumption is low, and the utilization rate of raw materials is high.
(2)采用粉末冶金方法烧结,相对传统工艺方法,可更加准确控制材料烧结的温度和压制的压强,达到材料的快速致密化和均匀化。(2) The powder metallurgy method is used for sintering. Compared with the traditional process method, the sintering temperature and pressing pressure of the material can be more accurately controlled to achieve rapid densification and homogenization of the material.
(3)粉末冶金方法形成的α'马氏体相魏氏组织可以引起Zr元素偏析,是形成异质结构的原因。用粉末冶金方法得到的特殊组织经过热变形可以形成纤维状异质结构,提高材料的强度和塑性。(3) The α' martensite phase Widmandarin structure formed by the powder metallurgy method can cause the segregation of Zr element, which is the reason for the formation of the heterostructure. The special structure obtained by powder metallurgy can form a fibrous heterostructure after thermal deformation, which improves the strength and plasticity of the material.
附图说明Description of drawings
图1是本发明实例1、2和3的制备Ti-Zr合金的XRD图。1 is the XRD patterns of the prepared Ti-Zr alloys of Examples 1, 2 and 3 of the present invention.
图2是本发明实例1、2和3的制备Ti-Zr合金的SEM图。2 is a SEM image of the prepared Ti-Zr alloys of Examples 1, 2 and 3 of the present invention.
图3是本发明实例1、2和3的制备Ti-Zr合金的室温拉伸曲线图。3 is a graph of room temperature tensile curves of the prepared Ti-Zr alloys of Examples 1, 2 and 3 of the present invention.
具体实施方式Detailed ways
为了便于理解本发明,下文将结合说明书附图和较佳的实施例对本发明内容作更全面、细致地描述,但本发明的保护范围并不限于以下具体的实施例。In order to facilitate understanding of the present invention, the content of the present invention will be described more comprehensively and in detail below with reference to the accompanying drawings and preferred embodiments of the specification, but the protection scope of the present invention is not limited to the following specific embodiments.
除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解的含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不是旨在限制本发明的保护范围。Unless otherwise defined, all technical terms used hereinafter have the same meaning as commonly understood by those skilled in the art. The technical terms used herein are only for the purpose of describing specific embodiments, and are not intended to limit the protection scope of the present invention.
除非另有特别说明,本发明中用到的各种原材料、试剂、仪器和设备等均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or can be prepared by existing methods.
实施例1:Example 1:
本发明提供了一种高强度高塑性的齿科医用Ti-Zr合金的粉末冶金制备方法,包括以下步骤:The invention provides a powder metallurgy preparation method of high-strength and high-plastic dental Ti-Zr alloy, comprising the following steps:
(1)以高纯氢化脱氢钛粉(≤45μm)和氢化脱氢锆粉(≤75μm)为原料,合金元素粉中除少量不可避免的杂质氧元素外不含其它杂质,原料中不含除钛、锆以外的其他元素成分;将钛粉、锆粉按95:5的质量比称取,将称取的原料粉末采用V型混料机混合均匀,混合时间为360min,封装和混合的全过程采用氩气进行保护。(1) Using high-purity hydrogenated titanium powder (≤45μm) and hydrogenated zirconium powder (≤75μm) as raw materials, the alloy element powder does not contain other impurities except a small amount of unavoidable impurity oxygen element, and the raw material does not contain any other impurities. Other elements except titanium and zirconium; weigh titanium powder and zirconium powder in a mass ratio of 95:5, and mix the weighed raw material powder with a V-type mixer. The mixing time is 360min. The whole process is protected by argon gas.
(2)将步骤(1)充分混合后的粉末进行放电等离子烧结,烧结处理时的压强控制为30MPa,升温过程采用两段升温法,950℃以下采用100℃/min,950℃以上采用60℃/min,烧结温度控制为1200℃,保温时间控制为10min,真空度为1×10-3Pa,得到烧结坯体。(2) Spark plasma sintering is performed on the powder fully mixed in step (1), the pressure during the sintering treatment is controlled to be 30 MPa, and a two-stage heating method is used in the heating process. /min, the sintering temperature is controlled to be 1200° C., the holding time is controlled to be 10 minutes, and the vacuum degree is 1×10 -3 Pa to obtain a sintered green body.
(3)将步骤(2)制得的烧结坯体进行中温热轧制加工,热轧制的温度控制为750℃,保温时间为30min,道次变形量为5%,道次间回火温度为750℃,道次间回火时间为2min,轧制总变形量为75%得到粉末冶金Ti-5Zr合金中温轧制板材。(3) The sintered body obtained in step (2) is subjected to medium-temperature hot rolling, the temperature of hot rolling is controlled to be 750° C., the holding time is 30 minutes, the amount of deformation in each pass is 5%, and the tempering between passes is carried out. The temperature is 750°C, the tempering time between passes is 2min, and the total rolling deformation is 75% to obtain a powder metallurgy Ti-5Zr alloy medium-temperature rolled sheet.
(4)通过组织观察法对本实施例产品进行测试,本实施例制备的粉末冶金Ti-Zr合金的XRD图和SEM照片分别如图1、图2(a)所示,物相为hcp单相,组织为变形过后的魏氏组织。(4) The product of this example is tested by the microstructure observation method. The XRD pattern and SEM photograph of the powder metallurgy Ti-Zr alloy prepared in this example are shown in Figure 1 and Figure 2(a) respectively, and the phase is hcp single phase , the tissue is the deformed Widmandelweiss tissue.
(5)在用引伸计条件下进行室温拉伸试验,经过检测,本材料的抗拉强度为733.4MPa,屈服强度为712.2MPa,延伸率26.7%,弹性模量为110.0GPa,拉伸曲线如图3所示。(5) The room temperature tensile test was carried out under the condition of using an extensometer. After testing, the tensile strength of this material was 733.4MPa, the yield strength was 712.2MPa, the elongation was 26.7%, and the elastic modulus was 110.0GPa. The tensile curve is as follows shown in Figure 3.
实施例2:Example 2:
一种钛锆基复合材料棒材的制备方法,其他条件均与实施例1相同,仅是钛粉、锆粉按90:10的质量比称取混合,最终得到Ti-10Zr合金。A method for preparing a titanium-zirconium-based composite material bar, other conditions are the same as in Example 1, except that titanium powder and zirconium powder are weighed and mixed in a mass ratio of 90:10, and finally a Ti-10Zr alloy is obtained.
通过组织观察法对本实施例产品进行测试,本实施例制备的粉末冶金Ti-Zr合金的XRD图和SEM照片分别如图1、图2(b)所示,物相为hcp单相,组织为变形过后的魏氏组织。The product of this example is tested by the microstructure observation method. The XRD pattern and SEM photograph of the powder metallurgy Ti-Zr alloy prepared in this example are shown in Figure 1 and Figure 2(b) respectively. The phase is hcp single phase, and the microstructure is The deformed Widman's tissue.
在用引伸计条件下进行室温拉伸试验,经过检测,本材料的抗拉强度为853.1MPa,屈服强度为810.2MPa,延伸率25.2%,弹性模量为104.0GPa,拉伸曲线如图3所示。The room temperature tensile test was carried out under the condition of using an extensometer. After testing, the tensile strength of this material was 853.1MPa, the yield strength was 810.2MPa, the elongation was 25.2%, and the elastic modulus was 104.0GPa. The tensile curve is shown in Figure 3. Show.
实施例3:Example 3:
一种钛锆基复合材料棒材的制备方法,其他条件均与实施例1相同,仅是将钛粉、锆粉按85:15的质量比称取混合,最终得到Ti-15Zr合金。A method for preparing a titanium-zirconium-based composite material bar, other conditions are the same as in Example 1, except that titanium powder and zirconium powder are weighed and mixed at a mass ratio of 85:15 to finally obtain a Ti-15Zr alloy.
通过组织观察法对本实施例产品进行测试,本实施例制备的粉末冶金Ti-Zr合金的XRD图和SEM照片分别如图1、图2(b)所示,物相为hcp单相,组织为变形过后的魏氏组织。The product of this example is tested by the microstructure observation method. The XRD pattern and SEM photograph of the powder metallurgy Ti-Zr alloy prepared in this example are shown in Figure 1 and Figure 2(b) respectively. The phase is hcp single phase, and the microstructure is The deformed Widman's tissue.
在用引伸计条件下进行室温拉伸试验,经过检测,本材料的抗拉强度为947.7MPa,屈服强度为927.8MPa,延伸率23.9%,弹性模量为99.9GPa,拉伸曲线如图3所示。The room temperature tensile test was carried out under the condition of using an extensometer. After testing, the tensile strength of this material was 947.7MPa, the yield strength was 927.8MPa, the elongation was 23.9%, and the elastic modulus was 99.9GPa. The tensile curve is shown in Figure 3. Show.
对比例1:Comparative Example 1:
一种钛锆基复合材料棒材的制备方法,其他条件均与实施例1相同,仅是将钛粉、锆粉按70:30的质量比称取混合,最终得到Ti-30Zr合金。A method for preparing a titanium-zirconium-based composite material bar, other conditions are the same as in Example 1, except that titanium powder and zirconium powder are weighed and mixed at a mass ratio of 70:30, and finally a Ti-30Zr alloy is obtained.
但在室温拉伸试验中,最终脆性断裂,抗拉强度为612MPa,延伸率为2.9%。原因是Zr粉的氧含量高,导致整体的氧含量较高,超过了α-Ti合金的的韧脆转变点,出现脆性断裂。But in the room temperature tensile test, the final brittle fracture, the tensile strength is 612MPa, and the elongation is 2.9%. The reason is that the oxygen content of Zr powder is high, resulting in a high overall oxygen content, which exceeds the ductile-brittle transition point of α-Ti alloy, and brittle fracture occurs.
实施例4:Example 4:
本发明提供了一种高强度高塑性的齿科医用Ti-Zr合金的粉末冶金制备方法,包括以下步骤:The invention provides a powder metallurgy preparation method of high-strength and high-plastic dental Ti-Zr alloy, comprising the following steps:
(1)以高纯氢化脱氢钛粉(≤45μm)和氢化脱氢锆粉(≤75μm)为原料,合金元素粉中除少量不可避免的杂质氧元素外不含其它杂质,原料中不含除钛、锆以外的其他元素成分;将钛粉、锆粉按85:15的质量比称取,将称取的原料粉末采用V型混料机混合均匀,混合时间为360min,封装和混合的全过程采用氩气进行保护。(1) Using high-purity hydrogenated titanium powder (≤45μm) and hydrogenated zirconium powder (≤75μm) as raw materials, the alloy element powder does not contain other impurities except a small amount of unavoidable impurity oxygen element, and the raw material does not contain any other impurities. Other elements except titanium and zirconium; Weigh the titanium powder and zirconium powder in a mass ratio of 85:15, and mix the weighed raw material powder with a V-type mixer. The mixing time is 360min. The whole process is protected by argon gas.
(2)将步骤(1)充分混合后的粉末进行热压烧结,烧结处理时的压强控制为30MPa,烧结温度控制为1200℃,保温时间控制为60min,真空度为1×10-3Pa,得到烧结坯体。(2) hot-press sintering the powder fully mixed in step (1), the pressure during the sintering treatment is controlled to be 30MPa, the sintering temperature is controlled to be 1200°C, the holding time is controlled to be 60min, and the vacuum degree is controlled to be 1×10 -3 Pa, A sintered body is obtained.
(3)将步骤(2)制得的烧结坯体进行中温热轧制加工,热轧制的温度控制为750℃,保温时间为30min,道次变形量为5%,道次间回火温度为750℃,道次间回火时间为2min,轧制总变形量为75%得到粉末冶金Ti-15Zr合金中温轧制板材。(3) The sintered body obtained in step (2) is subjected to medium-temperature hot rolling, the temperature of hot rolling is controlled to be 750° C., the holding time is 30 minutes, the amount of deformation in each pass is 5%, and the tempering between passes is carried out. The temperature is 750°C, the tempering time between passes is 2min, and the total rolling deformation is 75% to obtain a powder metallurgy Ti-15Zr alloy medium-temperature rolled sheet.
(4)在用引伸计条件下进行室温拉伸试验,经过检测,本材料的抗拉强度为925.7MPa,屈服强度为904.3MPa,延伸率22.5%,弹性模量为98.7GPa。(4) The room temperature tensile test was carried out under the condition of using an extensometer. After testing, the tensile strength of the material was 925.7MPa, the yield strength was 904.3MPa, the elongation was 22.5%, and the elastic modulus was 98.7GPa.
实施例5:Example 5:
本发明提供了一种高强度高塑性的齿科医用Ti-Zr合金的粉末冶金制备方法,包括以下步骤:The invention provides a powder metallurgy preparation method of high-strength and high-plastic dental Ti-Zr alloy, comprising the following steps:
(1)以高纯氢化脱氢钛粉(≤45μm)和氢化脱氢锆粉(≤75μm)为原料,合金元素粉中除少量不可避免的杂质氧元素外不含其它杂质,原料中不含除钛、锆以外的其他元素成分;将钛粉、锆粉按85:15的质量比称取,将称取的原料粉末采用V型混料机混合均匀,混合时间为360min,封装和混合的全过程采用氩气进行保护。(1) Using high-purity hydrogenated titanium powder (≤45μm) and hydrogenated zirconium powder (≤75μm) as raw materials, the alloy element powder does not contain other impurities except a small amount of unavoidable impurity oxygen element, and the raw material does not contain any other impurities. Other elements except titanium and zirconium; Weigh the titanium powder and zirconium powder in a mass ratio of 85:15, and mix the weighed raw material powder with a V-type mixer. The mixing time is 360min. The whole process is protected by argon gas.
(2)将步骤(1)充分混合后的粉末进行冷等静压,压强为180MPa,压制时间为2min。(2) Cold isostatic pressing is performed on the fully mixed powder in step (1), the pressure is 180 MPa, and the pressing time is 2 min.
(3)将步骤(2)所得压坯在真空烧结炉中进行真空烧结,烧结温度为1300℃,保温时间为480min,真空度为1×10-3Pa,得到烧结坯体。(3) vacuum sintering the compact obtained in step (2) in a vacuum sintering furnace, the sintering temperature is 1300° C., the holding time is 480 min, and the vacuum degree is 1×10 −3 Pa to obtain a sintered green body.
(4)将步骤(3)制得的烧结坯体进行中温热轧制加工,热轧制的温度控制为750℃,保温时间为30min,道次变形量为5%,道次间回火温度为750℃,道次间回火时间为2min,轧制总变形量为75%得到粉末冶金Ti-15Zr合金中温轧制板材。(4) The sintered body obtained in step (3) is subjected to medium-temperature hot rolling, and the temperature of hot rolling is controlled to be 750° C., the holding time is 30 minutes, the amount of deformation in each pass is 5%, and the tempering between passes is carried out. The temperature is 750°C, the tempering time between passes is 2min, and the total rolling deformation is 75% to obtain a powder metallurgy Ti-15Zr alloy medium-temperature rolled sheet.
(4)在用引伸计条件下进行室温拉伸试验,经过检测,本材料的抗拉强度为951.2MPa,屈服强度为932.7MPa,延伸率20.8%,弹性模量为102.8GPa。(4) The room temperature tensile test was carried out under the condition of using an extensometer. After testing, the tensile strength of the material was 951.2MPa, the yield strength was 932.7MPa, the elongation was 20.8%, and the elastic modulus was 102.8GPa.
实施例6:Example 6:
本发明提供了一种高强度高塑性的齿科医用Ti-Zr合金的粉末冶金制备方法,包括以下步骤:The invention provides a powder metallurgy preparation method of high-strength and high-plastic dental Ti-Zr alloy, comprising the following steps:
(1)以高纯氢化脱氢钛粉(≤45μm)和氢化脱氢锆粉(≤75μm)为原料,合金元素粉中除少量不可避免的杂质氧元素外不含其它杂质,原料中不含除钛、锆以外的其他元素成分;将钛粉、锆粉按85:15的质量比称取,将称取的原料粉末采用V型混料机混合均匀,混合时间为360min,封装和混合的全过程采用氩气进行保护。(1) Using high-purity hydrogenated titanium powder (≤45μm) and hydrogenated zirconium powder (≤75μm) as raw materials, the alloy element powder does not contain other impurities except a small amount of unavoidable impurity oxygen element, and the raw material does not contain any other impurities. Other elements except titanium and zirconium; Weigh the titanium powder and zirconium powder in a mass ratio of 85:15, and mix the weighed raw material powder with a V-type mixer. The mixing time is 360min. The whole process is protected by argon gas.
(2)将步骤(1)充分混合后的粉末进行放电等离子烧结,烧结处理时的压强控制为30MPa,升温过程采用两段升温法,950℃以下采用100℃/min,950℃以上采用60℃/min,烧结温度控制为1200℃,保温时间控制为10min,真空度为1×10-3Pa,得到烧结坯体。(2) Spark plasma sintering is performed on the powder fully mixed in step (1), the pressure during the sintering treatment is controlled to be 30 MPa, and a two-stage heating method is used in the heating process. /min, the sintering temperature is controlled to be 1200° C., the holding time is controlled to be 10 minutes, and the vacuum degree is 1×10 -3 Pa to obtain a sintered green body.
(3)将步骤(2)制得的烧结坯体进行中温热挤压加工,挤压温度为950℃,保温时间为120min,挤压比为6:1,得到粉末冶金Ti-15Zr合金中温挤压棒材。(3) subjecting the sintered body obtained in step (2) to medium-temperature hot extrusion processing, the extrusion temperature is 950° C., the holding time is 120 min, and the extrusion ratio is 6:1 to obtain a powder metallurgy Ti-15Zr alloy at medium temperature Extruded bar.
(4)在用引伸计条件下进行室温拉伸试验,经过检测,本材料的抗拉强度为932.6MPa,屈服强度为914.5MPa,延伸率23.6%,弹性模量为102.1GPa。(4) The room temperature tensile test was carried out under the condition of using an extensometer. After testing, the tensile strength of the material was 932.6MPa, the yield strength was 914.5MPa, the elongation was 23.6%, and the elastic modulus was 102.1GPa.
实施例7:Example 7:
本发明提供了一种高强度高塑性的齿科医用Ti-Zr合金的粉末冶金制备方法,包括以下步骤:The invention provides a powder metallurgy preparation method of high-strength and high-plastic dental Ti-Zr alloy, comprising the following steps:
(1)以高纯氢化脱氢钛粉(≤45μm)和氢化脱氢锆粉(≤75μm)为原料,合金元素粉中除少量不可避免的杂质氧元素外不含其它杂质,原料中不含除钛、锆以外的其他元素成分;将钛粉、锆粉按85:15的质量比称取,将称取的原料粉末采用V型混料机混合均匀,混合时间为360min,封装和混合的全过程采用氩气进行保护。(1) Using high-purity hydrogenated titanium powder (≤45μm) and hydrogenated zirconium powder (≤75μm) as raw materials, the alloy element powder does not contain other impurities except a small amount of unavoidable impurity oxygen element, and the raw material does not contain any other impurities. Other elements except titanium and zirconium; Weigh the titanium powder and zirconium powder in a mass ratio of 85:15, and mix the weighed raw material powder with a V-type mixer. The mixing time is 360min. The whole process is protected by argon gas.
(2)将步骤(1)充分混合后的粉末进行放电等离子烧结,烧结处理时的压强控制为30MPa,升温过程采用两段升温法,950℃以下采用100℃/min,950℃以上采用60℃/min,烧结温度控制为1200℃,保温时间控制为10min,真空度为1×10-3Pa,得到烧结坯体。(2) Spark plasma sintering is performed on the powder fully mixed in step (1), the pressure during the sintering treatment is controlled to 30MPa, and the heating process adopts a two-stage heating method. /min, the sintering temperature was controlled to be 1200° C., the holding time was controlled to be 10 minutes, and the vacuum degree was 1×10 -3 Pa to obtain a sintered green body.
(3)将步骤(2)制得的烧结坯体进行中温热挤压加工,挤压温度为950℃,保温时间为120min,挤压比为6:1,得到粉末冶金Ti-15Zr合金中温挤压棒材。(3) subjecting the sintered body obtained in step (2) to medium-temperature hot extrusion processing, the extrusion temperature is 950° C., the holding time is 120 min, and the extrusion ratio is 6:1 to obtain a powder metallurgy Ti-15Zr alloy at medium temperature Extruded bar.
(4)将步骤(3)所得中温挤压棒材进行中温热旋锻加工,旋锻温度为950℃,保温时间为90min,旋锻总变形量为80%。(4) The medium-temperature extruded bar obtained in step (3) is subjected to medium-temperature hot swaging processing, the swaging temperature is 950° C., the holding time is 90 min, and the total deformation of the swaging is 80%.
(5)在用引伸计条件下进行室温拉伸试验,经过检测,本材料的抗拉强度为1129.7MPa,屈服强度为1086.9MPa,延伸率14.9%,弹性模量为104.1GPa。(5) The room temperature tensile test was carried out under the condition of using an extensometer. After testing, the tensile strength of this material was 1129.7MPa, the yield strength was 1086.9MPa, the elongation was 14.9%, and the elastic modulus was 104.1GPa.
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