Automatic tapping machine of high accuracy outer wall heated board
Technical Field
The invention relates to the technical field of external wall insulation boards, in particular to a high-precision automatic tapping machine for an external wall insulation board.
Background
The outer wall heat insulation board, also called the integrated board of the exterior wall decoration of the horizontal line building, it is compounded by materials such as polymer mortar, fiberglass mesh, fire-retardant type moulding polystyrene foam board (EPS) or extruded sheet (XPS), etc., the outer wall heat insulation board is produced by the factory, in the field bonding construction, it is the preferred material that satisfies the energy-conserving demand of the current building construction, improve industry and civil building exterior wall heat insulation level, and the outer wall heat insulation board is in the course of constructing, often need to drill on its surface, in order to install, but traditional tapping machine degree of automation is not high, basically hold and stand and carry out the trompil on the elevating platform by the manual, the manual mode of holding easily leads to the excursion of trompil route because of the tapping machine vibration, so born many automatic tapping machines of exterior wall, but most existing automatic tapping machines of exterior wall heat insulation board often can meet several following problems when carrying out the trompil:
1. in the tapping process, most tapping machines mechanically adjust the position of a drilling head, the mechanical adjustment of the position of the drilling head is easy to cause the condition of excessive adjustment, and the loosening condition is easy to occur after the adjustment, so that the accuracy of the tapping machine is reduced;
2. most of current external wall insulation board tapping machines are the snap-on the elevating platform, and be the integrative structure of not being convenient for to accomodate, and can't make correspondingly in time according to the size specification of elevating platform and to the tapping machine highly to be adjusted for this tapping machine only can adapt to the elevating platform of a specification and be under construction, has reduced the practicality of this tapping machine.
Disclosure of Invention
In order to solve the problems, the invention provides a high-precision automatic tapping machine for an external wall insulation board, which comprises an installation base, a guide device and a drilling device, wherein the installation base is fixedly installed on an existing lifting table, the guide device is arranged at the upper end of the installation base, and the drilling device is arranged at the upper end of the guide device.
The guide device comprises a guide rail groove, a sliding block, toothed bars, a gear, L-shaped racks, a shifting rod and a bolt, wherein the guide rail groove is formed in the upper end face of the installation base, the sliding block is symmetrically and slidably installed in the guide rail groove in a left-right mode, rectangular grooves are symmetrically formed in the front end and the rear end of the guide rail groove, the toothed bars are symmetrically installed at the front end and the rear end of the sliding block, the toothed bars are in sliding fit with the inner walls of the rectangular grooves, the gear is arranged at the leftmost end of the guide rail groove, the L-shaped racks are symmetrically meshed at the left end and the right end of the gear, the L-shaped racks are distributed in a front-back staggered mode, the horizontal ends of the L-shaped racks are formed by splicing a plurality of concave-convex matching racks, the horizontal ends of the L-shaped racks are in sliding fit with the inner walls of the lower ends of the rectangular grooves, the toothed bars are located between the horizontal ends of the two L-shaped racks, the shifting rod is installed on the upper end face of the gear, normal running fit between the lower extreme of driving lever and the bottom in guide rail groove, spacing hole has been seted up to the up end edge of gear, spacing downthehole interpolation has the bolt, the joint between the lower extreme of bolt and the bottom in guide rail groove, accessible manual mode removes the sliding block and changes drilling equipment's position, manual transformation drilling equipment's the relative mechanical movement in position changes more nimble accuracy, after the manual work removes the sliding block, the driving lever is stirred to the manual mode of accessible, make the gear rotatory, the gear drives two L type racks and is the opposite directions motion, move after the certain distance with the ratch intermeshing with L type rack, insert spacing downthehole with the bolt through manual mode this moment, thereby can realize carrying out the function of locking to the sliding block, in order to avoid the sliding block to take place to remove and lead to drilling failure at drilling equipment during operation.
Drilling equipment include the fixing base, the bracing piece, the fixed station, the cylinder, square board, motor and drilling head, the upper end at the sliding block is installed to the fixing base, the joint groove has been seted up at the upper end middle part of fixing base, the joint inslot joint has the bracing piece, the fixed station of L type structure is installed to the upper end of bracing piece, the cylinder is installed to the front end of the vertical end of fixed station, square board is installed to the front end of cylinder, sliding fit between the lower extreme of square board and the up end of fixed station, the motor is installed to the front end of square board, the drilling head is installed to the front end of motor, after the position of sliding block is adjusted manually and is locked, can make the motor drive the drilling head and carry out high-speed rotation, promote square board through the cylinder simultaneously, square board push motor, the motor promotes the drilling head, thereby can make the drilling head also can advance in high-speed rotation, in order to realize carrying out the function of automatic drilling to this external wall heated board, traditional manual work has been replaced and has held and has been drilled, can improve the trompil efficiency of this automatic tapping machine through setting up two drilling heads, thereby the practicality of this kind of automatic tapping machine has been improved.
As a preferred technical scheme of the invention, the mounting base comprises a horizontal bottom plate, an expansion plate, a flat plate and a vertical plate, wherein the horizontal bottom plate is contacted with the upper end face of the existing lifting platform, the left end and the right end of the horizontal bottom plate are symmetrically and rotatably connected with the expansion plate with a vertical structure through pin shafts, the upper end of the expansion plate is rotatably connected with the flat plate through the pin shafts, one end of the flat plate, far away from the expansion plate, is rotatably connected with the vertical plate through the pin shafts, bolt holes are formed in the side wall of the vertical plate and the side wall of the expansion plate, the mounting base can be conveniently stored through the movable connection mode among the horizontal bottom plate, the expansion plate and the vertical plate, workers can conveniently and timely adjust the height of the automatic tapping machine according to the height of the lifting platform before construction, and tapping work can be smoothly carried out.
As a preferred technical scheme of the invention, the horizontal bottom plate is composed of a plurality of splicing plates, grooves are matched with lugs between adjacent splicing plates, the grooves and the lugs are symmetrically distributed front and back, cross grooves are formed in the side walls of the lugs, T-shaped rods are clamped in the cross grooves, one ends, far away from the lugs, of the T-shaped rods penetrate through vertical grooves to the outer portions of the splicing plates, the vertical grooves are formed in the side walls of the splicing plates, the horizontal bottom plate is set to be a detachable splicing structure, workers can conveniently adjust the width of the mounting base according to the width of a lifting platform before construction, smooth mounting between the mounting base and the lifting platform is guaranteed, the application range of the tapping machine is expanded, the splicing plates can be rapidly spliced through matching of the grooves and the lugs, and the adjacent splicing plates can be rapidly locked through matching of the T-shaped rods and the cross grooves, so that the stability of the horizontal bottom plate is enhanced.
According to a preferred technical scheme, the supporting rod is of a telescopic structure, the outer wall of the supporting rod is in threaded fit with the locking sleeve, the lower end of the supporting rod is provided with a through hole, the locking bolt is installed between the through hole and the side wall of the fixing seat, the telescopic supporting rod can adjust the height position of the drilling head so as to ensure that the drilling head can still drill the outer wall insulation board after the height of the mounting base is adjusted, and the locking sleeve can achieve quick loosening and locking of the telescopic rod.
According to the preferable technical scheme, a support plate is mounted at the upper end of a flat plate through a screw, a clamping groove is formed in the inner side end of the support plate at the right end of a horizontal bottom plate, a concave groove is formed in the upper end of the support plate at the left end of the horizontal bottom plate, a scale rod is clamped in the clamping groove, an L plate is connected to the outer wall of the scale rod in a sliding mode in a bilateral symmetry mode, the lower end of the L plate is fixedly mounted on the side wall of a fixed table, the left end of the scale rod is located in the concave groove, a 21274block with a downward opening is clamped at the left end of the scale rod, the front end and the rear end of the 21274block are in sliding fit with the inner wall of the concave groove, the 21274block is fixedly connected with the support plate through a screw, the scale rod can guarantee that workers can accurately adjust the position of a drilling head according to the position needing to be drilled, the sliding fit between the L plate and the scale rod can avoid the influence of the scale rod on the moving process of a drilling device, the cooperation between the scale rod and the support plate can guarantee that the height position of the drilling device can be changed along with the height position change of a mounting base, and the movable connection mode between the scale rod and the support plate can be convenient to be conveniently mounted and quickly to avoid the mounting process of the base to be quickly.
According to the preferable technical scheme, the rectangular plates are symmetrically arranged at the upper end of the fixed table in the left-right direction, the guide plate is arranged between the two rectangular plates, the circular through hole is formed in the middle of the guide plate, the outer wall of the drilling head is in rotating fit with the circular through hole, the guide plate can limit the motion track of the drilling head, the situation that the drilling head is poor in drilling effect due to the fact that the track of the drilling head deviates in the drilling process is avoided, and the drilling accuracy of the drilling machine is further improved.
According to a preferable technical scheme of the invention, the upper end of the guide plate is provided with a rectangular through groove, the convex plate is clamped in the rectangular through groove, the lower end of the convex plate is provided with a brush, the lower end of the brush is in contact with the upper end of the drilling head, and the brush can timely remove dust adhered to the surface of the drilling head after drilling, so that the situation that the subsequent drilling process and the drilling effect are influenced due to the fact that the drilling head accumulates thicker dust on the surface after multiple times of drilling is avoided.
According to a preferred technical scheme, sliding grooves are symmetrically formed in the left end and the right end of the rectangular through groove, an inverted L-shaped rod is arranged in each sliding groove in a sliding mode, a return spring is arranged at one end, away from the rectangular through groove, of each inverted L-shaped rod, one end, away from each inverted L-shaped rod, of each return spring is connected with the inner wall of each sliding groove, after the convex plate is clamped with the rectangular through groove, each inverted L-shaped rod can be manually shifted, the inner wall of each inverted L-shaped rod is in contact with the upper end of the corresponding convex plate, the function that the corresponding inverted L-shaped rod limits the corresponding convex plate can be achieved, the condition that the brush cannot contact the surface of a drilling head due to the fact that the corresponding convex plate moves upwards is avoided, and the return springs can guarantee that the corresponding inverted L-shaped rods can smoothly reset.
In addition, the invention provides a hole opening method of a high-precision external wall insulation board automatic hole opening machine, which comprises the following steps:
the first step is as follows: installing a tapping machine: firstly, adjusting a telescopic plate according to the height of the existing lifting platform in a manual mode, and turning and loosening a locking sleeve at the same time to enable a drilling device and two ends of an installation base to be lifted to a proper height, then hanging and buckling a hook formed by a flat plate and a vertical plate on the installation base on a fence rod of the existing lifting platform, and finally locking two ends of the installation base through bolts;
the second step is that: transversely adjust drilling equipment: after the lifting platform drives the tapping machine to ascend, the sliding block is moved manually, so that the sliding block drives the fixing seat, the supporting rod and the fixing platform to do synchronous linear motion, the fixing platform drives the air cylinder, the motor and the drilling head to do synchronous linear motion, and the drilling head can be exactly positioned at a position needing tapping;
the third step: opening holes: after the position of the sliding block is manually adjusted and locked, a motor is started to drive the drilling head to rotate at a high speed, meanwhile, the square plate is pushed by the air cylinder, the motor is pushed by the square plate, the drilling head is pushed by the motor, the drilling head can also move forward while rotating at a high speed, and then the outer wall insulation board is perforated;
the fourth step: repeating the second step and the third step: and repeating the operations in the second step and the third step until the hole opening is finished.
The invention has the beneficial effects that:
1. the sliding block can be moved manually to change the position of the drilling device, the position of the drilling device is changed manually and is more flexible and accurate compared with the position of the drilling device moved mechanically, meanwhile, the L-shaped rack is driven by the gear to be meshed with the rack bar, and then the gear is locked by the bolt to realize the locking function of the sliding block, so that the sliding block is prevented from moving when the drilling device works to cause drilling failure;
2. the automatic tapping machine has the advantages that the tapping efficiency of the automatic tapping machine can be improved by arranging the two drilling heads, the telescopic plate can facilitate workers to correspondingly adjust the height of the automatic tapping machine in time according to the height of the lifting platform before construction, and the installation base can be conveniently accommodated in a movable connection mode among the horizontal bottom plate, the telescopic plate, the flat plate and the vertical plate;
3. according to the invention, the horizontal bottom plate is arranged into the detachable splicing structure, so that workers can correspondingly adjust the width of the mounting base according to the width of the lifting platform before construction, the mounting base can be smoothly mounted with the lifting platform, and meanwhile, the application range of the tapping machine is expanded;
4. the scale rod can ensure that a worker can accurately adjust the position of the drilling head according to the position of the hole to be drilled, and the guide plate can limit the movement track of the drilling head so as to prevent the drilling head from generating track deviation in the drilling process to cause poor drilling effect, thereby improving the drilling accuracy of the drilling machine;
5. the brush can timely remove dust adhered to the surface of the drilling head after drilling, so that the condition that the surface of the drilling head is accumulated with thick dust after multiple times of drilling to influence the subsequent drilling process and the drilling effect is avoided.
Drawings
The invention is further illustrated by the following examples in conjunction with the drawings.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a perspective view of a portion of the drilling apparatus of the present invention;
FIG. 4 is a top view of a partial structure of the slider of the present invention;
FIG. 5 is a partial sectional view of the guide plate and the like of the present invention;
FIG. 6 is a schematic illustration of the connection between the splice plate structures of the present invention;
FIG. 7 is a first cross-sectional view of a bump structure of the present invention;
fig. 8 is a second cross-sectional view of the bump structure of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in figures 1 to 8, the high-precision automatic hole drilling machine for the external wall insulation board comprises an installation base 1, a guide device 2 and a drilling device 3, wherein the installation base 1 is fixedly installed on an existing lifting platform, the installation base 1 is composed of a horizontal bottom plate 11, expansion plates 12, a flat plate 13 and vertical plates 14, the horizontal bottom plate 11 is in contact with the upper end face of the existing lifting platform, the horizontal bottom plate 11 is composed of a plurality of splicing plates 110, grooves 11a and lugs 11b are formed between every two adjacent splicing plates 110 and matched, the grooves 11a and the lugs 11b are symmetrically distributed front and back, cross grooves are formed in the side wall of each lug 11b, T-shaped rods 11c are clamped in the cross grooves, one ends, far away from the lugs 11b, of the T-shaped rods 11c penetrate through vertical grooves to the outer portions of the splicing plates 110, the vertical grooves are formed in the side walls of the splicing plates 110, the left ends and the right ends of the horizontal bottom plate 11 are rotationally connected with the expansion plates 12 with vertical structures through pin shafts symmetrically, the upper end of the telescopic plate 12 is rotatably connected with a flat plate 13 through a pin shaft, one end of the flat plate 13, which is far away from the telescopic plate 12, is rotatably connected with a vertical plate 14 through a pin shaft, bolt holes are formed in the side walls of the vertical plate 14 and the telescopic plate 12, a support plate 131 is mounted at the upper end of the flat plate 13 through a screw, a clamping groove is formed in the inner side end of the support plate 131 at the right end of the horizontal bottom plate 11, a concave groove is formed in the upper end of the support plate 131 at the left end of the horizontal bottom plate 11, a scale rod 132 is clamped in the clamping groove, the outer wall of the scale rod 132 is bilaterally and symmetrically connected with an L plate 133 in a sliding manner, the lower end of the L plate 133 is fixedly mounted on the side wall of the fixed table 32, the left end of the scale rod 132 is positioned in the concave groove, and the left end of the scale rod 132 is clamped with a 21274type groove with a downward opening, the front end and the rear end of the 21274type block 134 and the inner wall of the concave groove are fixedly connected through screws, the upper end of installation base 1 is provided with guider 2, the upper end of guider 2 is provided with drilling equipment 3, through bottom plate 11, expansion plate 12, swing joint mode between dull and stereotyped 13 and the vertical board 14 can be convenient for accomodate installation base 1, expansion plate 12 can be convenient for the workman make corresponding adjustment to the height of this kind of automatic tapping machine in time according to the height of elevating platform before the construction, in order to guarantee that the trompil work can go on smoothly, the bolt hole can be convenient for install the bolt, can be convenient for the workman make corresponding regulation to the width of installation base 1 according to the width of elevating platform before the construction through setting horizontal bottom plate 11 into detachable mosaic structure, in order to guarantee that installation base 1 can install smoothly with the elevating platform, the accommodation of this tapping machine has still been enlarged simultaneously, recess 11a can realize carrying out the concatenation fast with each splice plate 110 with the cooperation of lug 11b, T type pole 11c can realize locking fast between two adjacent splice plates 110 with the cooperation of cross slot, in order to strengthen horizontal bottom plate 11, can guarantee that the workman can avoid the influence the height of the change of the accurate linkage between the installation base 132 and the movable connection mode of the drill rod 132 and the change of the movable connection device 132 of the mounting base 132, the installation base 132 can be convenient for the change of the accurate drill hole head and the change of the installation base 132, the change of the connecting rod 132, the accurate splicing rod 132 can be avoided the installation base 132, the accurate connection device 132, the installation base 132 can be convenient for the change of the installation base 132, the installation base 132.
The guide device 2 comprises a guide rail groove 20, a sliding block 21, a rack bar 22, a gear 23, an L-shaped rack 24, a shift lever 25 and a bolt 26, the guide rail groove 20 is arranged on the upper end surface of the installation base 1, the sliding blocks 21 are arranged in the guide rail groove 20 in a bilateral symmetry sliding manner, rectangular grooves are symmetrically formed in the front end and the rear end of the guide rail groove 20, toothed bars 22 are symmetrically mounted at the front end and the rear end of the sliding block 21, the toothed bars 22 are in sliding fit with the inner wall of the rectangular grooves, a gear 23 is arranged at the leftmost end of the guide rail groove 20, L-shaped racks 24 are symmetrically meshed at the left end and the right end of the gear 23 and are distributed in a staggered mode from front to back, the horizontal end of each L-shaped rack 24 is formed by splicing a plurality of racks in a concave-convex fit mode, the horizontal ends of the L-shaped racks 24 are in sliding fit with the inner wall of the lower end of the rectangular groove, the toothed bar 22 is positioned between the horizontal ends of the two L-shaped racks 24, the upper end face of the gear 23 is provided with a shift lever 25, the lower end of the shift lever 25 is in rotating fit with the bottom of the guide rail groove 20, the edge of the upper end face of the gear 23 is provided with a limit hole, a bolt 26 is inserted in the limit hole, the lower end of the bolt 26 is clamped with the bottom of the guide rail groove 20, the position of the drilling device 3 can be changed by manually moving the sliding block 21, the position of the drilling device 3 can be changed manually more flexibly and accurately than the position of the drilling device 3 can be changed by mechanically moving, and after the sliding block 21 is manually moved, the shift lever 25 can be manually shifted to enable the gear 23 to rotate, the gear 23 drives the two L-shaped racks 24 to move oppositely, the L-shaped racks 24 move for a certain distance and then are meshed with the rack bar 22, at the moment, the bolt 26 is manually inserted into the limiting hole, therefore, the function of locking the sliding block 21 can be realized, so that the sliding block 21 is prevented from moving when the drilling device 3 works to cause drilling failure.
The drilling device 3 comprises a fixed seat 30, a supporting rod 31, a fixed table 32, a cylinder 33, a square plate 34, a motor 35 and a drilling head 36, wherein the fixed seat 30 is installed at the upper end of a sliding block 21, a clamping groove is formed in the middle of the upper end of the fixed seat 30, the supporting rod 31 is clamped in the clamping groove and is of a telescopic structure, a locking sleeve 310 is in threaded fit with the outer wall of the supporting rod 31, a through hole is formed in the lower end of the supporting rod 31, a locking bolt is installed between the through hole and the side wall of the fixed seat 30, the fixed table 32 of an L-shaped structure is installed at the upper end of the supporting rod 31, the cylinder 33 is installed at the front end of the vertical end of the fixed table 32, the square plate 34 is installed at the front end of the cylinder 33, the motor 35 is installed at the front end of the square plate 34 in sliding fit with the upper end face of the fixed table 32, the drilling head 36 is installed at the front end of the motor 35, the rectangular plate 321 is installed at the left and right of the upper end of the fixed table 32 in a symmetrical manner, a guide plate 322 is arranged between the two rectangular plates 321, a circular through hole is arranged in the middle of the guide plate 322, the outer wall of the drilling head 36 is in running fit with the circular through hole, a rectangular through groove 323 is arranged at the upper end of the guide plate 322, a convex plate 324 is clamped in the rectangular through groove 323, a brush 325 is arranged at the lower end of the convex plate 324, the lower end of the brush 325 is in contact with the upper end of the drilling head 36, sliding grooves 326 are symmetrically arranged at the left end and the right end of the rectangular through groove 323, an inverted-L-shaped rod 327 is slidably arranged in the sliding groove 326, a return spring 328 is arranged at one end of the inverted-L-shaped rod 327 far away from the rectangular through groove 323, one end of the return spring 328 far away from the inverted-L-shaped rod 327 is connected with the inner wall of the sliding groove 326, after the position of the sliding block 21 is manually adjusted and locked, the motor 35 can drive the drilling head 36 to rotate at a high speed, and meanwhile, the square plate 34 is pushed by the cylinder 33, the square plate 34 pushes the motor 35, the motor 35 pushes the drilling head 36, so that the drilling head 36 can also advance while rotating at a high speed to realize the function of automatically drilling the external wall insulation board, the traditional manual hand-held drilling machine is replaced for drilling, the drilling efficiency of the automatic drilling machine can be improved by arranging two drilling heads 36, so that the practicability of the automatic drilling machine is improved, the telescopic support rod 31 can adjust the height position of the drilling head 36 to ensure that the drilling head 36 can still drill the external wall insulation board after the height of the installation base 1 is adjusted, the locking sleeve 310 can realize the quick loosening and locking of the telescopic rod, the guide plate 322 can limit the movement track of the drilling head 36, when the convex plate 324 is clamped with the rectangular through groove 323, the inverted-L-shaped rod 327 can be manually shifted, so that the inner wall of the inverted-L-shaped rod 327 is contacted with the upper end of the convex plate 324, a limiting function of the inverted-L-shaped rod 327 on the convex plate 324 can be realized, the phenomenon that the brush 325 cannot contact the surface of the drilling head 36 due to upward movement of the convex plate 324 is avoided, and the reset spring 328 can ensure that the inverted-L-shaped rod 327 can be successfully reset.
In addition, the invention provides a hole opening method of a high-precision external wall insulation board automatic hole opening machine, which comprises the following steps:
the first step is as follows: installing a tapping machine: firstly, manually adjusting the telescopic plate 12 according to the height of the existing lifting platform, and simultaneously turning and loosening the locking sleeve 310 to enable the drilling device 3 and the two ends of the mounting base 1 to rise to proper height, then hanging and buckling a hook formed by the flat plate 13 and the vertical plate 14 on the mounting base 1 on a fence rail of the existing lifting platform, and finally locking the two ends of the mounting base 1 through bolts;
the second step is that: lateral adjustment drilling device 3: after the lifting platform drives the tapping machine to ascend, the sliding block 21 is moved manually, so that the sliding block 21 drives the fixed seat 30, the supporting rod 31 and the fixed platform 32 to do synchronous linear motion, the fixed platform 32 drives the air cylinder 33, the motor 35 and the drilling head 36 to do synchronous linear motion, and the drilling head 36 can be just positioned at a position needing tapping;
the third step: opening a hole: after the position of the sliding block 21 is manually adjusted and locked, the motor 35 is started to drive the drilling head 36 to rotate at a high speed, meanwhile, the square plate 34 is pushed through the cylinder 33, the square plate 34 pushes the motor 35, and the motor 35 pushes the drilling head 36, so that the drilling head 36 can also advance while rotating at a high speed, and then the external wall insulation board is perforated;
the fourth step: repeating the second step and the third step: and repeating the operations in the second step and the third step until the hole opening is finished.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.