CN113478192B - Rail feeding method, rail feeding system and computer storage medium - Google Patents
Rail feeding method, rail feeding system and computer storage medium Download PDFInfo
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- CN113478192B CN113478192B CN202110736476.1A CN202110736476A CN113478192B CN 113478192 B CN113478192 B CN 113478192B CN 202110736476 A CN202110736476 A CN 202110736476A CN 113478192 B CN113478192 B CN 113478192B
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- plate
- track
- assembling
- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
- B23P19/102—Aligning parts to be fitted together using remote centre compliance devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the technical field of industrial production, in particular to a track feeding method, a track feeding system and a computer storage medium, which are used for executing the following steps: A. the rail self-checking whether an assembly plate exists or not, if so, processing is carried out according to an instruction of an upper computer, and if not, the assembly plate is fed to the rail by a feeding mechanism; B. the rail transmits the assembly plate to an assembly position, and the detection device detects the assembly plate and then sends a signal to an upper computer; C. assembling the assembling plate on the assembling position by the upper computer control device; D. the assembling plate is conveyed to the plate discharging area by the rail; E. the board outlet area detects whether the assembly board is successfully assembled or not, if so, the step F is executed, and if not, the step G is executed; F. waiting for a board output command, then transmitting the assembled board to a leaving track, and then executing the step H; G. removing the assembly plate, and then executing the step H; H. repeating the steps A-G. According to the invention, the self-checking of the rail is realized, so that the manual intervention is reduced, and the efficiency is improved.
Description
Technical Field
The present invention relates to the field of industrial production technologies, and in particular, to a rail feeding method, a rail feeding system, and a computer storage medium.
Background
During industrial production, the transportation of materials is usually realized by adopting a rail, so that the flow production is realized, and the production efficiency is improved. However, in the existing track transmission, manual monitoring is generally adopted, that is, when the track is opened again after being stopped, whether the track has materials which are not transmitted is checked manually, and the materials can continue to act after being taken out manually, so that the transmission is not flexible enough.
Disclosure of Invention
The invention provides a track feeding method, a track feeding system and a computer storage medium aiming at the problems in the prior art, and can reduce manual intervention to realize a transmission effect.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention provides a rail feeding method which comprises the following steps
A. The rail self-checking whether an assembly plate exists or not, if so, processing is carried out according to an instruction of an upper computer, and if not, the assembly plate is fed to the rail by a feeding mechanism;
B. the rail transmits the assembly plate to an assembly position, and the detection device sends a signal to an upper computer after detecting the assembly plate;
C. the upper computer control device is used for assembling parts of the assembling plate on the assembling position;
D. the assembling plate is conveyed to the plate discharging area by the rail;
E. the board outlet area detects whether the assembly board is successfully assembled or not, if so, the step F is executed, and if not, the step G is executed;
F. waiting for a board outlet command, then transmitting the assembled board to a leaving track, and then executing the step H;
G. removing the assembly plate, and then executing the step H;
H. repeating the steps A-G.
Further, in the step a, the method specifically includes:
A1. starting the track, and carrying out motor transportation to check whether an assembly plate is arranged on the track;
A2. if the assembling plate is not arranged, sending a plate solving signal to an upper computer, and arranging the assembling plate to be fed to the track by the upper computer;
if the assembling plate exists, judging whether the assembling plate needs to be cleaned or not, and if so, executing the step A3; if not, directly transmitting the assembly plate and executing the step B;
A3. the assembly panel on the track is removed from the track and the new assembly panel is then transported and step B is performed.
Further, in step A1, the motor transportation inspection method specifically includes: the motor drives the track to act, so that the moving length of the track is the distance from the loading position of the assembling plate to the assembling position, and if the assembling plate is arranged on the track, the electric eye detects the assembling plate in the moving process of the track; if the track is not provided with the assembling plate, the electric eye cannot detect the assembling plate after the track is moved.
Further, the detection device is an electric eye which is used for detecting whether the assembling plate reaches the assembling position or not and photographing the assembling plate when the assembling plate is assembled;
when not taking a picture, the electric eye performs the following actions:
after the electric eye presses the shutter, a signal S1 is sent to an upper computer;
when the electric eye does not receive the photographing instruction after S seconds, sending a signal S2 to an upper computer;
and the electric eye sends a signal S3 to the upper computer, and if the upper computer does not respond, the electric eye controls the adapter ring to close the lens communication peripheral equipment to enter a power saving mode.
Furthermore, the adapter ring has a firmware upgrading function, and the specific steps include:
the X1. adapter ring is connected with a computer;
x2. computer drags the firmware into the adapter ring, and then waits for the adapter ring to be enumerated again by the computer;
x3. if the adapter ring is enumerated again, the firmware is upgraded successfully, the adapter ring can be disconnected from the computer and reinstalled to the camera, and the upper computer sends a command to the camera to check the adapter ring;
and if the adapter ring is not enumerated successfully, repeating X1-X2 until X3 is executed after the adapter ring is enumerated successfully.
Further, in step F, the board-out command includes one of the following:
the upper computer directly sends out a board command to the track;
and after the next station action is completed, sending a plate-solving instruction to the track.
The invention also provides a track feeding system, which comprises
The track control module is used for driving the track to start and stop so as to transmit the assembling plate;
the detection module is used for detecting whether the assembling plate is placed on the track and whether the assembling plate is assembled to be failed;
and the plate cleaning module is used for driving the plate cleaning mechanism to clean the assembled plate which is not successfully assembled or needs to be cleaned.
Further, the detection module comprises
The shooting module is used for controlling the electric eye to shoot;
the adjusting module is used for controlling the electric eye to adjust the aperture and the focal length of the adapter ring;
and the dormancy module is used for sending a signal to an upper computer according to the action of the shooting module, and when the shooting module does not shoot at an interval of S seconds, the dormancy module performs signal interaction with the upper computer and then controls the dormancy of the electric eye.
The invention also provides a computer storage medium having a computer program stored thereon, which when executed by a processor, performs the steps of the method of the claims.
The invention has the beneficial effects that: the invention adopts a track self-checking mode, firstly checks whether an assembly plate exists after the track is started, and processes the assembly plate according to a command and then carries out subsequent actions; after the assembly is completed, the assembly plate can be detected whether the assembly is successful or not, and the plate discharging or cleaning action is carried out according to the result, so that the effects of automatic self-inspection and defective product removal are achieved, and the efficiency is improved.
Drawings
FIG. 1 is a flow chart of the present invention.
FIG. 2 is a detailed step diagram of step A of the present invention.
Fig. 3 is a diagram of the electric eye dormancy action of the present invention.
Fig. 4 is a functional step diagram of firmware upgrade of the patch ring according to the present invention.
Fig. 5 is a schematic structural diagram of the present invention.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention. The present invention is described in detail below with reference to the attached drawings.
Example 1
As shown in fig. 1 to 4, the present embodiment provides a track feeding method, which includes the following steps
A. The rail self-checking whether an assembly plate exists or not, if so, processing is carried out according to an instruction of an upper computer, and if not, the assembly plate is fed to the rail by a feeding mechanism; after the self-checking is finished, executing the step B;
B. the rail transmits the assembly plate to an assembly position, and the detection device sends a signal to an upper computer after detecting the assembly plate;
C. the upper computer control device carries out component assembly on the assembly plate on the assembly position;
D. the assembling plate is conveyed to the plate discharging area by the rail;
E. the board outlet area detects whether the assembly board is successfully assembled or not, if so, the step F is executed, and if not, the step G is executed;
F. waiting for a board outlet command, then transmitting the assembled board to a leaving track, and then executing the step H;
G. removing the assembly plate, and then executing the step H;
H. repeating steps A-G.
When the assembly board is actually used, the assembly board is a flexible circuit board, namely after the flexible circuit board is assembled with corresponding electronic components, a detection device detects whether all the electronic components are assembled as required or not, and if not, the assembly board is judged to be a defective product and is subjected to board cleaning; if the assembly is successful, the subsequent plate discharging action is carried out, and the next assembly plate is fed to the rail for transmission after the plate discharging.
Compared with the prior art, the invention has the advantages that the self-checking step is arranged, the self-checking can be firstly carried out to judge whether the assembling plate exists or not when the computer is started, the assembling of the assembling plate is automatically checked whether the assembling is successful or not after the assembling is finished, and then the follow-up action is carried out according to the checking result, so that the whole process is automatic, the manual intervention is not needed, and the working efficiency is improved.
In this embodiment, step a specifically includes:
A1. the track starts, and whether there is the equipment board on the motor transportation inspection track, and this motor transportation inspection mode specifically includes: the motor drives the track to act, so that the moving length of the track is the distance from the loading position of the assembling plate to the assembling position, and if the assembling plate is arranged on the track, the electric eye detects the assembling plate in the moving process of the track; if the track is not provided with the assembling plate, the electric eye cannot detect the assembling plate after the track moves;
A2. if the assembling plate does not exist, sending a plate solving signal to an upper computer, and arranging the assembling plate to be fed to the track by the upper computer;
if the assembling plate exists, judging whether the assembling plate needs to be cleaned, and if so, executing the step A3; if not, directly transmitting the assembly plate and executing the step B;
A3. the assembly panel on the track is removed from the track and the new assembly panel is then transported and step B is performed.
After the assembling plate is checked, the track is driven by the motor to move, and the distance from the loading position to the assembling position is moved; if the assembling plate is sensed at the assembling position in the moving process, the fact that the assembling plate is arranged on the rail when the rail is started is proved, at the moment, whether the assembling plate is assembled successfully or not is judged by detecting the structure on the assembling plate through the assembling position, and then the assembling plate is cleaned (unqualified) or is continuously assembled according to the judgment result, so that the self-checking effect is guaranteed.
In this embodiment, the detecting device is an electric eye, which is used to detect whether the assembly board reaches the assembly position, and photograph the assembly board when the assembly board is assembled;
when not taking a picture, in order to reduce power consumption, the electric eye performs the following actions:
after the electric eye presses the shutter, a signal S1 is sent to an upper computer;
when the electric eye does not receive the photographing instruction after S seconds, sending a signal S2 to an upper computer;
and the electric eye sends a signal S3 to the upper computer, and if the upper computer does not respond, the electric eye controls the adapter ring to close the lens communication peripheral equipment to enter a power saving mode.
The electric eye sends signals to the upper computer three times separately, the first time is to inform the upper computer of finishing the action, and the second time is to inform the upper computer when the action is not needed to be executed for a long time, and the upper computer records the action; the third time is the final determined instruction, if the upper computer receives the third instruction and does not have an executed command to send to the electric eye, the electric eye defaults to enter a power saving mode, and the transfer ring communication peripheral is closed and is in a dormant state, so that the power saving effect is achieved.
Specifically, the adapter ring has a firmware upgrading function, and the specific steps include:
x1. the adapter ring is connected with a computer, and the computer can display a USB flash disk icon which is an icon of the adapter ring;
x2. computer drags the firmware into the adapter ring, and then waits for the adapter ring to be enumerated again by the computer;
x3. if the adapter ring is enumerated again, the firmware is upgraded successfully, the adapter ring can be disconnected from the computer and reinstalled to the camera, and the upper computer sends a command to the camera to check the adapter ring;
and if the adapter ring is not enumerated successfully, repeating X1-X2 until X3 is executed after the adapter ring is enumerated successfully.
The interface of the adapter ring can be a common USB interface, so that the adapter ring can be connected with upgraded firmware in a computer, the adapter ring can be matched with accessories such as various lenses, and the effect of real-time updating is achieved.
In this embodiment, in step F, the board-out command includes one of the following:
the upper computer directly sends out a board command to the track;
and after the next station action is completed, sending a plate-solving instruction to the track.
When receiving the command of one of the two, the track will act to output the assembly plate, so that the next assembly plate can enter and carry out the related assembly action.
Example 2
As shown in FIG. 5, the present embodiment provides a track feeding system comprising
The track control module is used for driving the track to start and stop so as to transmit the assembling plate;
the detection module is used for detecting whether the assembling plate is placed on the track or not and detecting whether the assembling plate is assembled to be failed or not;
and the plate cleaning module is used for driving the plate cleaning mechanism to clean the assembled plate which is not successfully assembled or needs to be cleaned.
Specifically, the detection module comprises
The shooting module is used for controlling the electric eye to shoot;
the adjusting module is used for controlling the electric eye to adjust the aperture and the focal length of the adapter ring;
and the dormancy module is used for sending a signal to the upper computer according to the action of the shooting module, and when the shooting module does not shoot at an interval of S seconds, the dormancy module controls the electric eye dormancy after signal interaction with the upper computer.
That is, in this embodiment, by executing the method described in embodiment 1, self-inspection of the track is achieved, and whether the assembled plate is qualified is determined according to the self-inspection result, so that the upper computer can automatically determine the next action to be executed, thereby reducing manual intervention and facilitating efficiency improvement.
Example 3
The present embodiment provides a computer storage medium, which stores a computer program, wherein the computer program is executed by a processor to implement the steps of the method of embodiment 1, which are described above, but the present invention is not limited to the preferred embodiment, and although the present invention is disclosed by the preferred embodiment, the present invention is not limited to the preferred embodiment, and those skilled in the art can make modifications or variations equivalent to the embodiments without departing from the scope of the present invention, and all simple modifications, equivalent variations and modifications made by the above-mentioned embodiments according to the present invention are within the scope of the present invention.
Claims (7)
1. A rail feeding method, characterized by: comprises the following steps
A. The rail self-checking whether an assembly plate exists or not, if so, processing is carried out according to an instruction of an upper computer, and if not, the assembly plate is fed to the rail by a feeding mechanism;
B. the rail transmits the assembly plate to an assembly position, and the detection device sends a signal to an upper computer after detecting the assembly plate;
C. the upper computer control device carries out component assembly on the assembly plate on the assembly position;
D. the assembling plate is conveyed to the plate discharging area by the rail;
E. the board outlet area detects whether the assembly board is successfully assembled or not, if so, the step F is executed, and if not, the step G is executed;
F. waiting for a board output command, then transmitting the assembled board to a leaving track, and then executing the step H;
G. removing the assembly plate, and then executing the step H;
H. repeating the steps A-G;
in the step a, the method specifically comprises:
A1. starting the track, and carrying out motor transportation to check whether an assembly plate is arranged on the track;
A2. if the assembling plate is not arranged, sending a plate solving signal to an upper computer, and arranging the assembling plate to be fed to the track by the upper computer;
if the assembling plate exists, judging whether the assembling plate needs to be cleaned or not, and if so, executing the step A3; if not, directly transmitting the assembly plate and executing the step B;
A3. taking the assembling plate on the track away from the track, then transmitting a new assembling plate and executing the step B;
in step A1, the motor transportation inspection method specifically includes: the motor drives the track to act, so that the moving length of the track is the distance from the loading position of the assembling plate to the assembling position, and if the assembling plate is arranged on the track, the electric eye detects the assembling plate in the moving process of the track; if the track is not provided with the assembling plate, the electric eye cannot detect the assembling plate after the track is moved.
2. The track feeding method of claim 1, characterized in that: the detection device is an electric eye which is used for detecting whether the assembling plate reaches the assembling position or not and photographing the assembling plate during assembling;
when not taking a picture, the electric eye performs the following actions:
after the electric eye presses the shutter, a signal S1 is sent to an upper computer;
when the electric eye does not receive the photographing instruction after S seconds, sending a signal S2 to an upper computer;
and the electric eye sends a signal S3 to the upper computer, and if the upper computer does not respond, the electric eye controls the adapter ring to close the lens communication peripheral equipment to enter a power saving mode.
3. A rail feeding method according to claim 2, characterized in that: the adapter ring has a firmware upgrading function, and the specific steps comprise:
x1. the adapter ring is connected to the computer;
x2. computer drags the firmware into the adapter ring, and then waits for the adapter ring to be enumerated again by the computer;
x3. if the adapter ring is enumerated again, the firmware is upgraded successfully, the adapter ring is disconnected from the computer and is installed to the camera again, and the upper computer sends a command to the camera to check the adapter ring;
and if the adapter ring is not enumerated successfully, repeating X1-X2 until X3 is executed after the adapter ring is enumerated successfully.
4. A method of rail-feeding according to claim 1, characterized in that: in step F, the board-out command includes one of the following:
the upper computer directly sends out a board command to the track;
and after the next station action is completed, sending a plate-solving instruction to the track.
5. A track feeding system, characterized by: comprises that
The track control module is used for driving the track to start and stop so as to transmit the assembling plate;
the detection module is used for detecting whether the assembling plate is placed on the track and whether the assembling plate is assembled to be failed;
and the plate cleaning module is used for driving the plate cleaning mechanism to clean the assembled plate which is not successfully assembled or needs to be cleaned.
6. The track feeding system of claim 5, wherein: the detection module comprises
The shooting module is used for controlling the electric eye to shoot;
the adjusting module is used for controlling the electric eye to adjust the aperture and the focal length of the adapter ring;
and the dormancy module is used for sending a signal to the upper computer according to the action of the shooting module, and when the shooting module does not shoot at an interval of S seconds, the dormancy module controls the electric eye dormancy after signal interaction with the upper computer.
7. A computer storage medium having a computer program stored thereon, characterized in that: the computer program, when executed by a processor, implementing the steps of the method of any one of claims 1 to 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110736476.1A CN113478192B (en) | 2021-06-30 | 2021-06-30 | Rail feeding method, rail feeding system and computer storage medium |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110736476.1A CN113478192B (en) | 2021-06-30 | 2021-06-30 | Rail feeding method, rail feeding system and computer storage medium |
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| Publication Number | Publication Date |
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| CN113478192A CN113478192A (en) | 2021-10-08 |
| CN113478192B true CN113478192B (en) | 2023-02-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110736476.1A Active CN113478192B (en) | 2021-06-30 | 2021-06-30 | Rail feeding method, rail feeding system and computer storage medium |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107775301A (en) * | 2017-10-24 | 2018-03-09 | 深圳市闻耀电子科技有限公司 | A kind of mobile terminal parts automatic assembling apparatus and method |
| CN109176005A (en) * | 2018-10-31 | 2019-01-11 | 浙江理工大学瓯海研究院有限公司 | A kind of automatic assembly method of handle lock |
| CN111571176A (en) * | 2020-04-23 | 2020-08-25 | 北京航空航天大学 | Automatic press-fitting control system and control method for shaft hole matching parts |
| CN112621216A (en) * | 2020-12-31 | 2021-04-09 | 宁波友谊铜业有限公司 | Automatic assembling and detecting equipment for pipe connecting piece sealing ring and assembling and detecting method thereof |
| CN112917149A (en) * | 2021-03-22 | 2021-06-08 | 东莞市钜业机械有限公司 | Nail assembling machine and nail assembling method for capacitor rubber cover |
-
2021
- 2021-06-30 CN CN202110736476.1A patent/CN113478192B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107775301A (en) * | 2017-10-24 | 2018-03-09 | 深圳市闻耀电子科技有限公司 | A kind of mobile terminal parts automatic assembling apparatus and method |
| CN109176005A (en) * | 2018-10-31 | 2019-01-11 | 浙江理工大学瓯海研究院有限公司 | A kind of automatic assembly method of handle lock |
| CN111571176A (en) * | 2020-04-23 | 2020-08-25 | 北京航空航天大学 | Automatic press-fitting control system and control method for shaft hole matching parts |
| CN112621216A (en) * | 2020-12-31 | 2021-04-09 | 宁波友谊铜业有限公司 | Automatic assembling and detecting equipment for pipe connecting piece sealing ring and assembling and detecting method thereof |
| CN112917149A (en) * | 2021-03-22 | 2021-06-08 | 东莞市钜业机械有限公司 | Nail assembling machine and nail assembling method for capacitor rubber cover |
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| CN113478192A (en) | 2021-10-08 |
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