CN113477446A - Intelligent spraying device - Google Patents

Intelligent spraying device Download PDF

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Publication number
CN113477446A
CN113477446A CN202110879571.7A CN202110879571A CN113477446A CN 113477446 A CN113477446 A CN 113477446A CN 202110879571 A CN202110879571 A CN 202110879571A CN 113477446 A CN113477446 A CN 113477446A
Authority
CN
China
Prior art keywords
spraying device
spraying
worm wheel
brush
intelligent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110879571.7A
Other languages
Chinese (zh)
Inventor
宗泽
邱小云
王琛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Polytechnic Institute
Original Assignee
Nanjing Polytechnic Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing Polytechnic Institute filed Critical Nanjing Polytechnic Institute
Priority to CN202110879571.7A priority Critical patent/CN113477446A/en
Publication of CN113477446A publication Critical patent/CN113477446A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0431Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278Arrangement or mounting of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/65Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits
    • B05B15/656Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits whereby the flow conduit length is changeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/70Arrangements for moving spray heads automatically to or from the working position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • B05B9/0409Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material the pumps being driven by a hydraulic or a pneumatic fluid

Abstract

The invention discloses an intelligent spraying device, which comprises a spraying device, a connecting device, a pressure supply device and a storage device, wherein the center of the head part of the spraying device is provided with a positioning sensor, two layers of brushes are arranged on the periphery of the head part, an inner layer of brush is arranged at a spacing position of an outer layer of brush, a spraying hole is formed in the inner side of the brush, a boss is arranged in the middle position of the head part of the spraying device, a corrugated pipe is arranged at the tail part of the spraying device and is arranged in the connecting device, the tail part of the spraying device is matched with the connecting device, fixing frames are arranged at the lower parts of the connecting device and the spraying device, the spraying device is clamped above the fixing frames and is limited by the fixing frames, the corrugated pipe is arranged at the tail part of the spraying device and is arranged in the connecting device, so that the corrugated pipe can be pulled out to meet the spraying operation at a corner part and can also be fixed by the fixing frames, simple structure, and can satisfy the spraying demand under the multi-environment.

Description

Intelligent spraying device
Technical Field
The invention belongs to the technical field of spraying equipment, and particularly relates to an intelligent spraying device.
Background
The ship industry comprises ship manufacturing, maintenance, matching, sale, consumption, auxiliary industry, basic service and the like, wherein in the ship manufacturing and maintenance process of the ship industry, a metal plate or alloy is usually adopted, in the thermal spraying process of the metal plate or alloy, the position with a corner is usually not easy to spray, and the ship runs in water and has special characteristics, so that whether the corner of the metal plate or alloy is processed in place or not is of great importance.
In the patent with the publication number of CN112191389A, an intelligent spraying device is disclosed, which comprises a self-positioning spraying device, a connecting device, a pressure supply device and a storage container, wherein a positioning sensor is arranged at the center of the head of the self-positioning spraying device and used for positioning a working position, two layers of brushes are arranged on the periphery of the head, the inner layer of brush is just positioned at the interval position of the outer layer of brush, the two layers of brushes rotate to uniformly coat the coating at the working position, and a chuck structure is arranged at the tail of the self-positioning spraying device and tightly connected with the connecting device and stably transmits torque.
Disclosure of Invention
In view of the above problems, the present invention is directed to an intelligent spraying device, which solves the problem of inconvenient operation at a corner in the spraying process by the arrangement of a retractable spraying device.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an intelligent spraying device, includes spraying device, connecting device, pressure feed device, storage device, spraying device's head center set up to positioning sensor, the head periphery sets up two-layer brush, the nexine brush sets up the interval position at outer brush, the inboard of brush sets up the spraying hole, spraying device's head intermediate position set up the boss.
The tail of the spraying device is provided with a corrugated pipe, the corrugated pipe is arranged in the connecting device, the tail of the spraying device is matched with the connecting device, the lower parts of the connecting device and the spraying device are provided with fixing frames, and the spraying device is clamped above the fixing frames and is limited through the fixing frames.
As a further description of the invention, the tail part of the connecting device is provided with a transmission shaft, the rear side of the transmission shaft is connected with a base, the base internally comprises a motor, a worm wheel and a worm, the worm is connected to the motor, the worm wheel is meshed with the worm, and the transmission shaft is connected to the worm wheel and is driven by the worm wheel to carry out transmission.
As a further description of the invention, the mechanical arm is arranged behind the worm wheel, the worm wheel is connected with the mechanical arm through a rigid pipe, and the mechanical arm is connected to the pressure supply device through a hose.
As further description of the invention, one end of the fixing frame is provided with a bearing, the bearing is sleeved on the periphery of the transmission shaft, the other end of the fixing frame is provided with a buckle, the inner side of the buckle is provided with a soft rubber pad, and the spraying device is clamped inside the buckle and is matched and tightly attached to the soft rubber pad.
As a further description of the invention, the pressure supply device is provided with a feeding pipe, a discharging pipe, a pressure cavity and a hydraulic pump, the feeding pipe and the discharging pipe are provided with switches near the pressure supply device, the hydraulic pump is arranged in the pressure cavity, and the pressure cavity is internally provided with the coating.
As a further description of the invention, the bottom of the storage device is provided with a 160-degree conical surface, and the top of the storage device is provided with a feeding hole with a chamfer.
Compared with the prior art, the invention has the technical effects that:
the invention provides an intelligent spraying device, which is characterized in that a corrugated pipe is arranged at the tail part of the spraying device, the corrugated pipe is arranged in a connecting device, the corrugated pipe can be pulled out, the spraying device can be fixed through a fixing frame, the treatment of the corner in the spraying process is met, the structure is simple, and the spraying requirement under multiple environments can be met.
Drawings
FIG. 1 is an overall structural view of the present invention;
FIG. 2 is a structural view of the spray coating device of the present invention in use;
FIG. 3 is a structural view of the fixing frame of the present invention;
FIG. 4 is a structural view of the spray coating device of the present invention;
FIG. 5 is a cross-sectional view of a boss configuration of the spray coating device of the present invention;
FIG. 6 is a sectional view showing the structure of the pressure supplying apparatus according to the present invention;
fig. 7 is a structural sectional view of the magazine according to the present invention.
In the figure, 1, a spraying device, 11, a positioning sensor, 12, a brush, 13, a spraying hole, 14, a boss, 2, a connecting device, 21, a transmission shaft, 3, a pressure supply device, 31, a feeding pipe, 32, a discharging pipe, 33, a pressure cavity, 34, a hydraulic pump, 4, a storage device, 41, a feeding hole, 5, a corrugated pipe, 6, a fixing frame, 61, a bearing, 62, a buckle, 63, a soft rubber pad, 7, a base, 71, a motor, 72, a worm wheel, 73, a worm, 8, a mechanical arm and 81, a rigid pipeline.
Detailed Description
The invention is described in detail below with reference to the attached drawing figures:
an intelligent spraying device is shown in reference figures 1-7 and comprises a spraying device 1, a connecting device 2, a pressure supply device 3 and a storage device 4, wherein the center of the head of the spraying device 1 is provided with a positioning sensor 11, two layers of brushes 12 are arranged on the periphery of the head, the inner layer of brushes 12 are arranged at intervals of the outer layer of brushes 12, spraying holes 13 are formed in the inner sides of the brushes, and a boss 14 is arranged in the middle of the head of the spraying device 1.
The invention discloses technical schemes and characteristics in the prior art, aims to improve the tail part and the support of a spraying device 1, aims to realize the taking down and the extension of the spraying device 1 and meet the spraying requirement of corners, and concretely discloses the following implementation schemes:
the tail of the spraying device 1 is provided with a corrugated pipe 5, the corrugated pipe 5 is arranged inside the connecting device 2, the tail of the spraying device 1 is matched with the connecting device 2, the lower parts of the connecting device 2 and the spraying device 1 are provided with a fixing frame 6, and the spraying device 1 is clamped above the fixing frame 6 and is limited through the fixing frame 6.
The tail of the connecting device 2 is provided with a transmission shaft 21, the rear side of the transmission shaft 21 is connected with the base 7, one end of the fixing frame 6 is provided with a bearing 61, the bearing 61 is sleeved on the periphery of the transmission shaft 21, the other end of the fixing frame 6 is provided with a buckle 62, the inner side of the buckle 62 is provided with a soft rubber pad 63, and the spraying device 1 is clamped inside the buckle 62 and is matched with and tightly attached to the soft rubber pad 63.
The above interior discloses the main technical points of the invention, the spraying device 1 is fixed and supported by the fixing frame 6, and the spraying device 1 can be taken down from the fixing frame 6.
The base 7 internally comprises a motor 71, a worm wheel 72 and a worm 73, the worm 73 is connected to the motor 71, the worm wheel 72 is meshed with the worm 73, and the transmission shaft 21 is connected to the worm wheel 72 and driven by the worm wheel 72 for transmission.
The mechanical arm 8 is arranged behind the worm wheel 72, the worm wheel 72 is connected with the mechanical arm 8 through a rigid pipe 81, and the mechanical arm 8 is connected to the pressure supply device 3 through a hose.
The technical characteristics included in the base 7 and the specific transmission mode of the transmission shaft 21 are disclosed, and the structure is simple and practical.
The pressure supply device 3 is provided with a feed pipe 31, a discharge pipe 32, a pressure cavity 33 and a hydraulic pump 34, the feed pipe 31 and the discharge pipe 32 are provided with switches near the pressure supply device 3, the hydraulic pump 34 is arranged inside the pressure cavity 33, and coating is arranged in the pressure cavity 33.
The pressure chamber 33 is used to store the paint for a short time, and the hydraulic pump 34 is used to provide a pressing (suction) force to push (suck) the paint out of the pressure chamber 33.
The bottom of the storage device 4 is set to be a conical surface of 160 degrees, so that paint is conveniently sucked into the pressure cavity 33 through the feed pipe 31, the top of the storage device 4 is provided with the feed port 41 with a chamfer, the feed can be fed through the feed port 41 at any time, the downtime of the spraying device 1 is reduced, the top is convenient to disassemble and clean, and the residual paint can be prevented from being blocked due to the fact that the residual paint is adhered to the wall of the container of the storage device 4.
The invention provides an intelligent spraying device, wherein a corrugated pipe 5 is arranged at the tail part of a spraying device 1, the corrugated pipe 5 is arranged in a connecting device 2, the corrugated pipe 5 can be pulled out, the spraying device 1 can also be fixed through a fixing frame 6, the treatment on a corner in the spraying process is met, the structure is simple, and the spraying requirement under multiple environments can be met.
The working principle of the invention is as follows: in the operation process of the intelligent spraying device, firstly, coating is added into the storage device, the liquid level is higher than the lower port of the feeding pipe, a switch of the mechanical arm is turned on, the mechanical arm rapidly and accurately sends the whole spraying device to a working position according to information sent back by a positioning sensor arranged on the spraying sensor, a switch of the motor is turned on, torque is transmitted to the spraying device through the worm, the worm wheel and the transmission shaft, the brush rotates at a constant speed, the switch on the discharging pipe is turned off, the switch on the feeding pipe is turned on, when the switch of the pressure supply device is opened, the hydraulic pump moves upwards, the coating material is sucked into the pressure cavity through the feed pipe, then, a switch on the feeding pipe is closed, a switch on the discharging pipe is opened, the hydraulic pump moves downwards, the coating is conveyed to the spraying device through the discharging pipe, the hose and the rigid pipe, and then the coating is quickly coated on the whole working surface at a constant speed.
When the working surface finishes spraying, a positioning sensor on the spraying device transmits a feedback signal back to the pressure supply device and the mechanical arm respectively, the pressure supply device stops the movement of the hydraulic pump according to the feedback signal, the mechanical arm sends the whole spraying device to another working surface according to the feedback signal, and the hydraulic pump on the pressure supply device starts to move after the working position is reached.
When the coating in the pressure cavity is used up, the switch on the discharging pipe is closed, the switch on the feeding pipe is opened, the hydraulic pump moves upwards, the coating is sucked into the pressure cavity through the feeding pipe, then the switch on the feeding pipe is closed, the switch on the discharging pipe is opened, the hydraulic pump moves downwards, the supplement of the coating is realized, after the spraying is completed, the positioning sensor feeds the coating back to the pressure supply device and the mechanical arm respectively, the hydraulic pump moves upwards, the coating in the pipeline is sucked back into the pressure cavity, the mechanical arm moves to enable the whole spraying device to be far away from a working position, the spraying device moves to a safe position, the switch on the discharging pipe is closed, the switch on the feeding pipe is opened, the hydraulic pump moves downwards, the coating is fed back to the storage device, and the coating is poured out again to prevent solidification.
And finally, adding some cleaning liquid into the storage device, cleaning the whole spraying device through the pressure supply device, discharging the cleaning liquid after cleaning is finished, and turning off the switches of the motor, the mechanical arm and the pressure supply device.
In addition, it should be noted that the whole operation process of the device also includes the situation that the spraying device is pulled out from the connecting device for active operation.
The above embodiments are only for illustrating the technical solutions of the present invention and are not limited, and other modifications or equivalent substitutions made by the technical solutions of the present invention by the ordinary skilled person in the art are included in the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (6)

1. The utility model provides an intelligent spraying device, includes spraying device, connecting device, pressure feed device, storage device, spraying device's head center set up to positioning sensor, the head periphery sets up two-layer brush, the nexine brush sets up the interval position at outer brush, the inboard of brush sets up the spraying hole, spraying device's head intermediate position set up boss, its characterized in that: the tail of the spraying device is provided with a corrugated pipe, the corrugated pipe is arranged in the connecting device, the tail of the spraying device is matched with the connecting device, the lower parts of the connecting device and the spraying device are provided with fixing frames, and the spraying device is clamped above the fixing frames and is limited through the fixing frames.
2. The intelligent spraying device of claim 1, wherein: the tail of the connecting device is provided with a transmission shaft, the rear side of the transmission shaft is connected with the base, the base comprises an electric motor, a worm wheel and a worm, the worm is connected to the electric motor, the worm wheel is meshed with the worm, and the transmission shaft is connected to the worm wheel and is driven to transmit through the worm wheel.
3. The intelligent spraying device of claim 2, wherein: and a mechanical arm is arranged behind the worm wheel, the worm wheel is connected with the mechanical arm through a rigid pipeline, and the mechanical arm is connected to a pressure supply device through a hose.
4. The intelligent spraying device of claim 2, wherein: one end of the fixing frame is provided with a bearing, the bearing sleeve is arranged on the periphery of the transmission shaft, the other end of the fixing frame is provided with a buckle, the inner side of the buckle is provided with a soft rubber pad, and the spraying device is clamped inside the buckle and is matched with and tightly attached to the soft rubber pad.
5. The intelligent spraying device of claim 1, wherein: the pressure feeding device is provided with a feeding pipe, a discharging pipe, a pressure cavity and a hydraulic pump, a switch is arranged on the feeding pipe and the discharging pipe close to the pressure feeding device, the hydraulic pump is arranged inside the pressure cavity, and coating is arranged in the pressure cavity.
6. The intelligent spraying device of claim 1, wherein: the bottom of the material storage device is provided with a conical surface of 160 degrees, and the top of the material storage device is provided with a feeding hole with a chamfer.
CN202110879571.7A 2021-08-02 2021-08-02 Intelligent spraying device Pending CN113477446A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110879571.7A CN113477446A (en) 2021-08-02 2021-08-02 Intelligent spraying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110879571.7A CN113477446A (en) 2021-08-02 2021-08-02 Intelligent spraying device

Publications (1)

Publication Number Publication Date
CN113477446A true CN113477446A (en) 2021-10-08

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110879571.7A Pending CN113477446A (en) 2021-08-02 2021-08-02 Intelligent spraying device

Country Status (1)

Country Link
CN (1) CN113477446A (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160228931A1 (en) * 2015-02-06 2016-08-11 Juergen BURKHARD Spraying device
CN108014954A (en) * 2018-01-19 2018-05-11 湖州三立涂装有限公司 A kind of multi-functional coating equipment
CN110665755A (en) * 2019-10-31 2020-01-10 杭州卫然机械有限公司 Hand-held electric sprayer with rotatable spray rod
CN210333073U (en) * 2019-08-01 2020-04-17 天津天管防腐工程有限公司 Liquid epoxy paint spraying device convenient for feeding
CN210729965U (en) * 2019-08-12 2020-06-12 甘肃佰阁丽家具有限公司 Furniture spraying machine component
CN112191389A (en) * 2020-10-26 2021-01-08 太原科技大学 Intelligent spraying device
CN112844893A (en) * 2020-12-31 2021-05-28 浙江润达包装科技有限公司 Chargeable liquid spray bottle
CN213377311U (en) * 2020-08-31 2021-06-08 浙江牧心创新科技有限公司 Portable telescopic spray head for high-pressure cleaning machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160228931A1 (en) * 2015-02-06 2016-08-11 Juergen BURKHARD Spraying device
CN108014954A (en) * 2018-01-19 2018-05-11 湖州三立涂装有限公司 A kind of multi-functional coating equipment
CN210333073U (en) * 2019-08-01 2020-04-17 天津天管防腐工程有限公司 Liquid epoxy paint spraying device convenient for feeding
CN210729965U (en) * 2019-08-12 2020-06-12 甘肃佰阁丽家具有限公司 Furniture spraying machine component
CN110665755A (en) * 2019-10-31 2020-01-10 杭州卫然机械有限公司 Hand-held electric sprayer with rotatable spray rod
CN213377311U (en) * 2020-08-31 2021-06-08 浙江牧心创新科技有限公司 Portable telescopic spray head for high-pressure cleaning machine
CN112191389A (en) * 2020-10-26 2021-01-08 太原科技大学 Intelligent spraying device
CN112844893A (en) * 2020-12-31 2021-05-28 浙江润达包装科技有限公司 Chargeable liquid spray bottle

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
(英)克莱尔斯蒂尔著,王尔笙译: "《DK家装设计全书》", 30 May 2019, 北京联合出版公司 *

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Application publication date: 20211008

RJ01 Rejection of invention patent application after publication