CN113461489A - Method for preparing lanonol and wool acid by using lanolin as raw material - Google Patents

Method for preparing lanonol and wool acid by using lanolin as raw material Download PDF

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CN113461489A
CN113461489A CN202110685664.6A CN202110685664A CN113461489A CN 113461489 A CN113461489 A CN 113461489A CN 202110685664 A CN202110685664 A CN 202110685664A CN 113461489 A CN113461489 A CN 113461489A
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lanolin
raw material
preparing
lanolinic acid
material according
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龚行楚
丁丰
瞿海斌
程翼宇
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Zhejiang University ZJU
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Zhejiang University ZJU
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42Separation; Purification; Stabilisation; Use of additives
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/74Separation; Purification; Use of additives, e.g. for stabilisation
    • C07C29/76Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment
    • C07C29/86Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment by liquid-liquid treatment

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Abstract

本发明提供一种以羊毛脂为原料制备羊毛醇和羊毛酸的方法。本方法包含皂化反应,过滤,分液,调整水相pH值得到羊毛酸,蒸干溶剂得到羊毛醇等5个步骤。本方法的特点在于:1.选取的溶剂沸点均超过100摄氏度,使皂化反应能在较高温度下进行,有利于快速皂化;2.反应获得的羊毛酸钠处于水相中,简单分相即可与羊毛醇分开;3.通过调整pH获得羊毛酸,过程中不产生固体废渣。本发明的方法适合推广用于皂化羊毛脂得到羊毛醇和羊毛酸。The invention provides a method for preparing lanolin and lanolinic acid by using lanolin as raw material. The method comprises 5 steps of saponification reaction, filtration, liquid separation, adjusting the pH value of the aqueous phase to obtain lanolinic acid, and evaporating the solvent to dryness to obtain lanolin alcohol. The characteristics of this method are: 1. The boiling point of the selected solvent is all over 100 degrees Celsius, so that the saponification reaction can be carried out at a higher temperature, which is conducive to rapid saponification; 2. The sodium lanolin obtained by the reaction is in the water phase, and the simple phase separation can be done Separate from lanolin; 3. Obtain lanolin by adjusting pH, and no solid waste residue is produced in the process. The method of the invention is suitable to be used for saponifying lanolin to obtain lanolin and lanolinic acid.

Description

Method for preparing lanonol and wool acid by using lanolin as raw material
Technical Field
The invention belongs to a separation method in the field of medicines, and particularly relates to a method for preparing lanonol and wool acid by taking lanolin as a raw material.
Background
Lanolin, also known as anhydrous lanolin and wool wax, is yellow, translucent, oily, viscous, ointment-like, semisolid in appearance. Insoluble in water, soluble in chloroform-trichloroethane mixed solvent at ratio of 3:10, slightly soluble in carbon tetrachloride, diethyl ether, petroleum ether and xylene, and insoluble in cold ethanol. Can absorb 2 times of water by weight to form a paste. Lanolin is an ester composed mainly of higher fatty acids and alcohols such as sterol, fatty alcohol and triterpene alcohol (mainly lanosterol), and contains about 95% of lanolin, free alcohols, fatty acids and alkanes, wherein the content of cholesterol is 10% -15%. The main source of lanolin is wool washing wastewater from wool spinning industry. Pure lanolin is an excellent emollient and is widely used in cosmetics. Lanolin alcohol and lanolin acid can be obtained by saponification of lanolin.
Lanolin alcohol is also called lanolin alcohol, is one of saponification products obtained by saponifying lanolin with alkali and separating, is light yellow to brown waxy or pasty solid, and has a melting point of 60-70 ℃. Insoluble in water, slightly soluble in anhydrous ethanol and mineral oil, and soluble in chloroform, oleyl alcohol and castor oil. It mainly comprises higher fatty alcohol, sterol and triterpene alcohol. Because of containing a large amount of sterol substances (such as cholesterol), lanolin alcohol has excellent moisture retention and emulsion stability, so that it can be used as a nutritional agent or bioactive substance added into high-grade cosmetics, and has effects of moistening skin, retaining moisture, etc. Lanolin alcohol is also one of the very effective W/O type emulsifiers.
The solubility of cholesterol in lanolin alcohol is similar to that of fat, and the lanolin alcohol is insoluble in water and easily soluble in solvents such as ether and chloroform. Cholesterol is an essential substance indispensable to animal tissue cells, not only participates in the formation of cell membranes, but also is a raw material for the synthesis of bile acids, vitamin D and steroid hormones. The cholesterol can be metabolized and converted into bile acid, steroid hormone, and 7-dehydrocholesterol, wherein the 7-dehydrocholesterol can be converted into vitamin D3 by ultraviolet irradiation. Cholesterol has multiple industrial applications, and can be widely applied to various fields such as cosmetics, emulsifiers, medicine industry, liquid crystal industry and the like.
Wool acid is one of the most important products in lanolin derivatives, and is widely used in cosmetics; wool acid can promote the penetration of water vapor to skin fat, and thus plays an important role in skin care. Higher purity wool acid is the main raw material for the preparation of various lanolin derivatives. Lanolin has been shown to be rich in branched chain fatty acids, which include all the branched chain fatty acids detectable in vernix. The branched chain fatty acid has important effect on intestinal tracts of newborn and human health, but the content of natural sources is low, the artificial synthesis cost is high, and the content of the branched chain fatty acid in the lanolin is as high as more than 50%, so that the preparation of high-purity wool acid provides possibility for extracting and enriching the branched chain fatty acid.
Lanolin has abundant resources and wide application prospect, and particularly contains a large amount of products with high added values, such as lanolin alcohol, cholesterol, wool acid and the like, in a cracking product of the lanolin. The existing methods for treating lanolin in industrial production comprise the saponification of divalent metal oxides, the saponification of alkaline alcohol solution and the like, and have the problems of low reaction yield, long time, environmental pollution caused by heavy metal ions and the like. Therefore, there is still a need to develop a lanolin saponification method that is low in cost, solvent toxicity, equipment requirements, and environmental friendliness.
Disclosure of Invention
The invention aims to provide a method for preparing lanolin alcohol and lanolin acid by using lanolin as a raw material, aiming at the problems of incomplete saponification, complex treatment after saponification, high requirements of saponification reaction on equipment and the like in the conventional lanolin saponification process.
The invention provides a method for preparing lanonol and wool acid by using lanolin as a raw material, which comprises six steps:
firstly, weighing a certain mass of lanolin, and selecting an organic solvent;
secondly, adding a certain mass of sodium hydroxide, a certain volume of organic solvent and water into a reaction vessel;
thirdly, raising the temperature to carry out saponification reaction, and heating for a period of time;
fourthly, cooling the substances in the reaction system to room temperature, standing for phase splitting, and filtering;
fifthly, taking the lower aqueous phase, and adjusting the pH value to obtain wool acid;
and sixthly, taking the upper organic phase and the precipitated solid in the reaction, and evaporating the solvent to dryness under reduced pressure to obtain the lanonol.
The organic solvent mentioned in the method specifically refers to methyl isobutyl ketone or n-heptanol. The mass of sodium hydroxide and organic solvent and water mentioned in the method means that the mass ratio of the mass (g) of sodium hydroxide to the mass (g) of lanolin is 1: 1.5-1: 2.5; the ratio of lanolin mass (g) to organic solvent volume (mL) is 1: 4-1: 10; the ratio of lanolin mass (g) to water volume (mL) is 1: 4-1: 10. the saponification reaction temperature mentioned in the method is 80-110 ℃, and the saponification reaction time is 5-15 h. Adjusting the pH of the aqueous phase means adjusting the pH to less than 1.6-2.
The method comprises the steps of saponification, filtration, liquid separation, pH adjustment and the like. The method is characterized in that: 1. the selected solvents are higher boiling point solvents (the boiling point of methyl isobutyl ketone is 115.8 ℃ at normal pressure, the boiling point of n-heptanol is 175.8 ℃), so that the reaction can be carried out at higher temperature; 2. the sodium lanolate obtained by the reaction is in a water phase, and can be separated from the lanonol by simple phase separation; 3. the wool acid is obtained by adjusting the pH value, and no solid waste residue is generated in the process. The method of the invention is suitable for being popularized and used for saponifying lanolin to obtain lanolin alcohol and lanolin fatty acid. Compared with the prior art, the method for saponifying and cracking the lanolin has the advantages of lower cost, safer solvent, lower requirement on equipment and less environmental pollution, and is suitable for being popularized and applied to saponifying the lanolin on a large scale.
The invention has the advantages that the boiling points of the used water and organic solvent are higher, so that the saponification reaction can be carried out at higher temperature and the requirement on a pressure container is lower; the lanolin alcohol and the sodium lanolin are respectively separated in an organic phase and a water phase, so that subsequent treatment is facilitated; methyl isobutyl ketone and n-heptanol both belong to low-toxicity solvents, and are easy to regenerate. The organic solvent adopted by the invention can be repeatedly used for a plurality of times, thereby reducing the cost and increasing the yield. The application of the method can reduce energy consumption and requirements on equipment, reduce the subsequent steps of separating the lanolin alcohol and the lanolin fatty acid, reduce the toxicity of the solvent, improve the overall production efficiency and have good industrial prospect.
Drawings
FIG. 1 is a flow chart of the method of the present invention.
FIG. 2 shows cholesterol crystals isolated from lanolin alcohol obtained by saponification in example 1.
FIG. 3 shows cholesterol crystals isolated from lanolin alcohol obtained by saponification in example 2.
FIG. 4 shows cholesterol crystals isolated from lanolin alcohol obtained by saponification in example 3.
Detailed Description
The invention is further explained by the accompanying drawings and examples.
Example 1
Referring to FIG. 1, 15g of crude lanolin is weighed, 10g of sodium hydroxide solid, 150mL of deionized water and 60mL of methyl isobutyl ketone are added into a closed reaction vessel, the temperature is raised to 110 ℃ by heating in an oil bath, and heating is carried out for 5h from the time when the temperature is raised to the set temperature. After cooling to room temperature, the mixture was filtered, and the remaining liquid was allowed to stand for liquid separation. The solid and organic phases were combined and the solvent was evaporated down under reduced pressure to give 17.2g of lanonol, of which the mass of cholesterol was 1.34 g. Adjusting pH of the water phase to 1.853 with hydrochloric acid, standing, and separating phase to obtain upper oily lanolin acid (0.9 g in total). By subsequent separation and purification, needle-like white cholesterol crystals (FIG. 2) were obtained, which were analyzed by HPLC and had a purity of 93.5%.
Example 2
Referring to fig. 1, crude lanolin 15g is weighed, 6g sodium hydroxide solids, 60mL deionized water and 150mL methyl isobutyl ketone are added into a closed reaction vessel, heated to 80 ℃, and heated for 15h after timing from the temperature rise to the set temperature. After cooling to room temperature, the mixture was filtered, and the remaining liquid was allowed to stand for liquid separation. The solid and organic phases were combined and the solvent was evaporated down under reduced pressure to give 11.2g of lanonol, of which the mass of cholesterol was 1.07 g. Adjusting pH of the water phase to 1.988 with hydrochloric acid, standing, and separating phase to obtain upper oily wool acid (total amount of 3.0 g). By subsequent separation and purification, needle-like white cholesterol crystals (FIG. 3) were obtained, which were analyzed by HPLC and had a purity of 92.0%.
Example 3
Referring to fig. 1, crude lanolin 15g is weighed, 7.5g sodium hydroxide solids, 105mL deionized water and 80mL n-heptanol are added to the reaction in a closed container, heated to 95 ℃ and heated for 8h starting from the temperature rise to the set temperature. Cooling to room temperature, and standing for liquid separation. The upper organic phase was taken and the solvent was evaporated to dryness under reduced pressure to give 90.6g of lanonol, of which the mass of cholesterol was 1.83 g. Adjusting pH of the water phase to 1.624 with hydrochloric acid, standing, and separating phase to obtain upper oily lanolin acid (4.2 g in total). By subsequent separation and purification, needle-like white cholesterol crystals (FIG. 4) were obtained, which were analyzed by HPLC and had a purity of 89.3%.

Claims (8)

1.一种以羊毛脂为原料制备羊毛醇和羊毛酸的方法,其特征在于,通过以下步骤实现:1. a method for preparing lanolin and lanolinic acid with lanolin as raw material, is characterized in that, realizes through the following steps: (1)称取羊毛脂,选取有机溶剂;(1) take by weighing lanolin, choose organic solvent; (2)向反应容器中加入一定质量的氢氧化钠,一定体积的有机溶剂和水;(2) in the reaction vessel, add a certain quality of sodium hydroxide, a certain volume of organic solvent and water; (3)升高温度进行皂化反应,加热一段时间;(3) raising temperature to carry out saponification reaction, heating for a period of time; (4)待反应体系冷却,静置分相;(4) treat the reaction system to cool, stand for phase separation; (5)取下层水相,调整pH,得到羊毛酸;(5) take down the water phase of lower layer, adjust pH, obtain lanolinic acid; (6)取上层有机相和反应中的析出固体,减压蒸干溶剂,得到羊毛醇。(6) take the upper organic phase and the precipitated solid in the reaction, evaporate the solvent under reduced pressure to obtain lanolin. 2.根据权利要求书1所述的一种以羊毛脂为原料制备羊毛醇和羊毛酸的方法,其特征在于,所述的有机溶剂为甲基异丁基酮或正庚醇。2. a kind of method for preparing lanolin and lanolinic acid with lanolin as raw material according to claim 1, is characterized in that, described organic solvent is methyl isobutyl ketone or n-heptanol. 3.根据权利要求书1所述的一种以羊毛脂为原料制备羊毛醇和羊毛酸的方法,其特征在于,所述的氢氧化钠质量与羊毛脂的质量比为1:1.5-1:2.5。3. a kind of method for preparing lanolin and lanolinic acid with lanolin as raw material according to claim 1, is characterized in that, the mass ratio of described sodium hydroxide quality and lanolin is 1:1.5-1:2.5 . 4.根据权利要求书1所述的一种以羊毛脂为原料制备羊毛醇和羊毛酸的方法,其特征在于,所述有机溶剂的体积与羊毛脂质量比为4:1-10:1。4. A kind of method for preparing lanolin and lanolinic acid with lanolin as raw material according to claim 1, is characterized in that, the volume of described organic solvent and lanolin mass ratio are 4:1-10:1. 5.根据权利要求书1所述的一种以羊毛脂为原料制备羊毛醇和羊毛酸的方法,其特征在于,所述的加入水的体积与羊毛脂质量比为4:1-10:1。5. A method for preparing lanolin and lanolinic acid using lanolin as a raw material according to claim 1, wherein the volume of the added water and the lanolin mass ratio are 4:1-10:1. 6.根据权利要求书1所述的一种以羊毛脂为原料制备羊毛醇和羊毛酸的方法,其特征在于,所述的皂化反应温度为80℃-110℃。6. A kind of method for preparing lanolin and lanolinic acid with lanolin as raw material according to claim 1, is characterized in that, described saponification reaction temperature is 80 ℃-110 ℃. 7.根据权利要求书1所述的一种以羊毛脂为原料制备羊毛醇和羊毛酸的方法,其特征在于,所述的皂化反应时间为5h-15h。7. a kind of method for preparing lanolin and lanolinic acid with lanolin as raw material according to claim 1, is characterized in that, described saponification reaction time is 5h-15h. 8.根据权利要求书1所述的一种以羊毛脂为原料制备羊毛醇和羊毛酸的方法,其特征在于,所述的调整pH为1.6-2。8. a kind of method for preparing lanolin and lanolinic acid with lanolin as raw material according to claim 1, is characterized in that, described pH adjustment is 1.6-2.
CN202110685664.6A 2021-06-21 2021-06-21 Method for preparing lanonol and wool acid by using lanolin as raw material Pending CN113461489A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3983147A (en) * 1973-06-12 1976-09-28 Dai-Ichi Kogyo Seiyaku Co., Ltd. Separation of wool fatty acid
CN1911881A (en) * 2006-08-18 2007-02-14 浙江大学 Method of separating wool acid and lanonol from wool grease

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3983147A (en) * 1973-06-12 1976-09-28 Dai-Ichi Kogyo Seiyaku Co., Ltd. Separation of wool fatty acid
CN1911881A (en) * 2006-08-18 2007-02-14 浙江大学 Method of separating wool acid and lanonol from wool grease

Non-Patent Citations (8)

* Cited by examiner, † Cited by third party
Title
刘勇等: "从羊毛醇中提取胆甾醇方法的评述", 《日用化学工业》 *
张珏等: "羊毛脂皂化工艺的研究", 《中国油脂》 *
张珏等: "羊毛酸的提取", 《中国油脂》 *
李专成: "羊毛脂提取胆固醇的研究与工业开发", 《化学工程与装备》 *
许菲菲: "从羊毛脂中提取胆甾醇的工艺研究", 《中国优秀硕士学位论文全文数据库 工程科技Ⅰ辑》 *
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