CN113459629B - High-performance fiber composite material processing equipment capable of separating soft and hard fibers - Google Patents
High-performance fiber composite material processing equipment capable of separating soft and hard fibers Download PDFInfo
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- CN113459629B CN113459629B CN202111024907.8A CN202111024907A CN113459629B CN 113459629 B CN113459629 B CN 113459629B CN 202111024907 A CN202111024907 A CN 202111024907A CN 113459629 B CN113459629 B CN 113459629B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/0015—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid warp or curl
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C25/00—Treating selvedges or other edges, e.g. stiffening
Abstract
The invention relates to the field of fire fighting, in particular to high-performance fiber composite material processing equipment capable of separating soft and hard fibers. The technical problem is as follows: the disordered part of the edge of the soft fiber material is difficult to process and the attaching process of the fiber composite material is not smooth in the production process. The technical scheme of the invention is as follows: a high-performance fiber composite material processing device capable of separating soft and hard fibers comprises a carding unit, an edge finishing unit and a limiting unit; the middle left part and the middle right part of the carding unit are connected with the edge finishing unit. The invention realizes that the scattered fiber yarns at the edge of the soft fiber material are extruded into the edge after being straightened in the process of compounding the two fiber materials, and the wrinkled part is flattened in the process of jointing, thereby avoiding uneven sticking of the materials and effectively improving the production efficiency of the composite material.
Description
Technical Field
The invention relates to the field of fire fighting, in particular to high-performance fiber composite material processing equipment capable of separating soft and hard fibers.
Background
The fireproof material is a material with the performance of preventing or retarding the spread of flame, and when the fire-fighting equipment cannot be used, the fireproof material is reasonably used, so that the fireproof material can replace the fire-fighting equipment to protect the personal safety;
the fire-proof material mainly comprises a non-combustible material and a flame-retardant material, and the flame-retardant material is adopted in most occasions to reduce the load of fire and the spreading speed of the fire;
the fiber composite material adopted in the production of the composite flame-retardant material is two fiber materials with different hardness properties, and the two materials are simultaneously used as matrixes to be compounded and processed;
in the processing and compounding process, the edge of the hard fiber material is in a straight state, but the edge of the soft fiber is usually a scattered part of fiber yarn, so that the problem of fiber staggered extrusion occurs when two layers of fiber materials with different soft and hard properties are compounded, and the performance of a finished product after compounding is influenced; and because the fabric is formed by compounding two kinds of fibers with different soft and hard properties, the soft fiber material can be wrinkled during compounding, the two kinds of fiber materials are not uniformly attached, and can be easily ignited by flame in the using process, so that the use is seriously influenced.
Therefore, in order to solve the above problems, a high-performance fiber composite material processing device capable of separating soft and hard fibers needs to be developed to solve the above problems, and the processing device can process edge fiber yarns on soft fiber materials during production and processing, prevent two fibers with different properties from being extruded in a staggered manner during compounding, enable the fibers to form an obvious layered effect for compounding, avoid the influence on the disassembly during the use of finished products in the later period, and prevent the separation difficulty of the two fibers with different properties.
Disclosure of Invention
In order to solve the problem that in the process of compounding two fiber materials with different hardness properties, the edges of the soft fibers are provided with scattered partial fiber yarns, and the fibers are extruded in a staggered manner when the fiber materials are compounded, so that the performance of a finished product after the fiber materials are compounded is influenced; the invention provides a high-performance fiber composite material processing device which can finish the edges of soft fibers and separate the soft and hard fibers.
The technical scheme of the invention is as follows: a high-performance fiber composite material processing device capable of separating soft and hard fibers comprises a bottom frame, a first electric slide rail, a first electric slide block and a carrying plate; a first electric slide rail is arranged in the middle above the underframe; the first electric sliding rail is connected with a first electric sliding block in a sliding manner; an object carrying plate is fixedly connected above the first electric sliding block; the method is characterized in that: the carding machine also comprises a carding unit, an edge finishing unit and a limiting unit; the front part and the rear part of the right side above the underframe are respectively connected with a group of carding units, edge finishing units and limiting units; the middle left part and the middle right part of the carding unit are connected with the edge finishing unit.
Preferably, the carding unit comprises a first support, a second support, a bearing support, a first driving piece, a first rotating shaft, a first belt pulley, a second rotating shaft, a gear with missing teeth, a rotating disc with pins, a first rack, a first slideway, a first carding piece, a first limiting rod, a second rack, a second slideway, a second carding piece and a second limiting rod; a first bracket is fixedly connected to the right part above the underframe; a group of second brackets are fixedly connected above the underframe at the left side and the right side of the first bracket respectively; the right front part and the right rear part below the underframe are respectively fixedly connected with a bearing support; a first driving piece is fixedly connected below the underframe on the right side of the bearing support; the right part of the bearing support is rotatably connected with a first rotating shaft; the left ends of the output shafts of the first driving parts at two sides are fixedly connected with the first rotating shafts at two sides respectively; a first belt pulley is fixedly connected to the left part of the first rotating shaft; the middle part above the first bracket is rotatably connected with a second rotating shaft; a second belt pulley is fixedly connected to the right part of the outer ring surface of the second rotating shaft; the outer ring surfaces of the first belt pulley and the second belt pulley which are adjacent up and down are in transmission connection through a belt; a gear with missing teeth is fixedly connected to the middle part of the outer ring surface of the second rotating shaft; the left end and the right end of the second rotating shaft are fixedly connected with a group of turntables with pins respectively; the edge finishing unit is connected with two groups of turntables with pins; a first slideway is fixedly connected with the middle lower part above the first bracket; the first slideway is connected with a first rack in a sliding way through a sliding block; the first rack is positioned on the lower side of the gear with missing teeth; the first racks which are adjacent up and down are meshed with the gear with missing teeth; the insides of the first racks on the front side and the rear side are rotatably connected with first carding pieces through connecting rods; the left side and the right side of the first carding part are respectively and rotatably connected with two groups of first limiting rods through torsion springs; a second slideway is fixedly connected to the middle part above the first bracket; the second slide way is connected with a second rack in a sliding manner through a slide block; the second rack is positioned on the upper side of the gear without teeth; the second racks which are adjacent up and down are meshed with the gear with missing teeth; the inner parts of the second racks on the front side and the rear side are rotatably connected with second carding pieces through connecting rods; the left side and the right side of the second carding part are respectively connected with two groups of second limiting rods through torsion springs in a rotating mode.
Preferably, the first carding part and the second carding part are both comb-shaped with a plurality of groups of nail structures, and the plurality of groups of nail structures on the first carding part and the second carding part which are adjacent up and down are staggered.
Preferably, the inner end surfaces of the first carding element and the second carding element on the front side and the rear side are both arc surfaces.
Preferably, the edge finishing unit comprises a third bracket, a transmission part, a first special-shaped connecting plate, a first limiting part, a second special-shaped connecting plate, a second limiting part, a fixing plate and a wire finishing part; two groups of third supports are fixedly connected to the right front part and the right rear part above the underframe; the four groups of rotating discs with pins are respectively connected with one group of transmission parts in a transmission way; the middle upper parts of the four groups of third supports are respectively connected with the four groups of transmission members in a sliding way; a group of first special-shaped connecting plates are fixedly connected with the inner sides of the transmission parts at the front side and the rear side; a first limiting piece is fixedly connected between the middle upper parts of the two groups of the first special-shaped connecting plates which are adjacent left and right; a group of fixing plates are arranged at the top of the first special-shaped connecting plate; the top of the fixed plate is provided with a group of second special-shaped connecting plates; a second limiting piece is fixedly connected between the middle upper parts of the two groups of second special-shaped connecting plates which are adjacent left and right; and a thread arranging piece is fixedly connected between the left and right adjacent two groups of fixing plates.
Preferably, the wire arranging member is provided in a tapered shape.
Preferably, the limiting unit comprises a fourth bracket, a fifth bracket, a positioning piece, a first electric actuator, a third rack, a first gear, a bidirectional screw rod, a first extrusion piece and a second extrusion piece; a fourth bracket is fixedly connected to the right front part and the right rear part above the underframe; a fifth bracket is fixedly connected to the underframe on the right side of the fourth bracket; a first supporting part is arranged on the left side above the fourth support, and a first electric actuator is fixedly connected to the middle part of the left side of the first supporting part; a third rack is connected to the right side above the first supporting part in a sliding manner; a positioning piece is fixedly connected to the middle part above the fifth bracket; the telescopic end of the first electric actuator is fixedly connected with a third rack through a connecting block; a second supporting part is arranged on the right side above the fourth support, and a bidirectional screw rod is rotatably connected between the middle part above the fourth support on the front side and the rear side and the left side above the second supporting part on the front side and the rear side respectively; the lower part of the outer ring surface of the bidirectional screw rod is fixedly connected with a first gear; the adjacent third rack is meshed with the first gear; the middle lower part of the bidirectional screw rod is screwed with a first extrusion piece; the middle upper part of the bidirectional screw rod is screwed with a second extrusion piece; the right sides of the first extrusion pieces on the front side and the rear side are respectively connected with the positioning pieces on the front side and the rear side in a sliding manner; the right sides of the second extrusion pieces at the front side and the rear side are respectively connected with the positioning pieces at the front side and the rear side in a sliding way.
Preferably, the opposite positions of the first extrusion piece and the second extrusion piece which are adjacent up and down are provided with curved convex strips.
Preferably, the device also comprises a matching unit, wherein the matching unit comprises a sixth bracket, a material roller, a winding roller, a second driving piece, a third rotating shaft, a third belt pulley and a fourth belt pulley; a sixth bracket is fixedly connected to the middle part above the underframe; the middle part above the sixth bracket is movably connected with a material roller; a wind-up roll is movably connected to the upper part above the sixth bracket; a second driving piece is fixedly connected to the rear part above the sixth support; the outer ring surface at the rear of the wind-up roll is fixedly connected with a fourth belt pulley; a third rotating shaft is fixedly connected to the rear part of the outer ring surface of the output shaft of the second driving piece; the middle part of the outer ring surface of the third rotating shaft is fixedly connected with a third belt pulley; the outer ring surface of the third belt pulley is connected with the fourth belt pulley through belt transmission.
Preferably, the device also comprises a second electric slide rail, a third electric slide rail and a leveling unit, wherein the second electric slide rail is arranged at the left front part above the underframe; a third electric slide rail is arranged at the left rear part above the underframe; a leveling unit is connected between the upper part of the second electric slide rail and the upper part of the third electric slide rail in a sliding manner; the leveling unit comprises a second electric sliding block, a seventh support, an eighth support, a detector support frame, a detection piece, a second electric actuator, a U-shaped frame, a rolling piece, a third slide way, a sliding frame, an L-shaped plate, a fourth rack, a straightening piece, a second gear, a fourth rotating shaft and a third driving piece; a group of second electric sliding blocks are respectively connected to the left parts above the second electric sliding rail and the third electric sliding rail in a sliding manner; a seventh bracket is fixedly connected between the upper right sides of the two groups of second electric sliding blocks; an eighth bracket is fixedly connected between the left sides above the two groups of second electric sliding blocks; a detector support frame is fixedly connected below the middle part of the seventh bracket; a second electric actuator is fixedly connected below the middle part of the eighth bracket; a detection piece is fixedly connected to the right part below the detector support frame; a U-shaped frame is fixedly connected below the second electric actuator; the middle part below the U-shaped frame is rotationally connected with a rolling piece; a third slideway is fixedly connected between the seventh bracket and the eighth bracket; the front part and the rear part below the third slideway are respectively connected with a group of sliding frames in a sliding way; a group of L-shaped plates are fixedly connected below each group of sliding frames; a group of fourth racks is fixedly connected below the L-shaped plate; a group of straightening pieces are fixedly connected below the L-shaped plate; the straightening piece is positioned on the lower side of the fourth rack; a third driving piece is fixedly connected to the middle lower part of the left side of the seventh bracket; a fourth rotating shaft is rotatably connected between the middle lower parts of the seventh bracket and the eighth bracket which are adjacent left and right, and the left ends of the fourth rotating shafts on the front side and the rear side are fixedly connected with the right ends of the output shafts of the third driving pieces on the front side and the rear side respectively; a second gear is fixedly connected to the middle of the outer ring surface of the fourth rotating shaft; and the fourth racks which are adjacent up and down are meshed with the second gear.
The invention has the beneficial effects that:
1. carding the scattered fiber yarns at the edge part of the light fiber material in a flexible mode through a carding unit to realize the straightening of the scattered fiber yarns at the edge; extruding the straightened fiber yarns into the front and rear edges of the fiber material through an edge finishing unit, and flattening the bulged parts of the front and rear edges of the fiber material through a limiting unit; therefore, the extruded fiber yarns are prevented from popping up, and the production efficiency of the composite material is effectively improved.
2. Through the rolling of cooperation unit to releasing the type membrane, remove the in-process that levels the processing area territory of unit with hard fiber material in soft fiber material's left part, realize the automatic blowing to the soft fiber material of viscose.
3. The fiber material laminating process with different soft and hard properties is detected through the detection element in the leveling unit, when the position with unevenness is detected, the uneven part is lifted through the leveling unit and spread out, and then the spread-out part is pressed together through the leveling unit.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic perspective view of a second embodiment of the present invention;
FIG. 3 is a third perspective view of the present invention;
FIG. 4 is a perspective view of a carding unit of the invention;
FIG. 5 is a schematic perspective view of a portion of the carding unit of the present invention;
FIG. 6 is a schematic perspective view of an edge finishing unit according to the present invention;
FIG. 7 is a schematic perspective view of a portion of an edge finishing unit according to the present invention;
FIG. 8 is a right side view of the edge finishing unit of the present invention;
FIG. 9 is a schematic perspective view of a spacing unit according to the present invention;
FIG. 10 is a schematic perspective view of a portion of a spacing unit according to the present invention;
FIG. 11 is a right side view of the spacing unit of the present invention;
FIG. 12 is a schematic perspective view of a first embodiment of a mating unit according to the present invention;
FIG. 13 is a schematic perspective view of a second embodiment of the fitting unit of the present invention;
FIG. 14 is a schematic perspective view of a first embodiment of the leveling unit of the present invention;
FIG. 15 is a schematic view of a second three-dimensional structure of the leveling unit of the present invention;
FIG. 16 is a left side view of the leveling unit of the present invention;
fig. 17 is a schematic perspective view of a part of the leveling unit according to the present invention.
The figures include the following reference numerals: 1-a bottom frame, 2-a rack, 3-a movable support, 4-a first electric slide rail, 5-a first electric slide block, 6-a carrying plate, 7-a second electric slide rail and 8-a third electric slide rail; 101-a first support, 102-a second support, 103-a bearing support, 104-a first driving member, 105-a first rotating shaft, 106-a first belt pulley, 107-a second belt pulley, 108-a second rotating shaft, 109-a toothless gear, 1010-a pin rotating disc, 1011-a first rack, 1012-a first slideway, 1013-a first carding piece, 1014-a first limit rod, 1015-a second rack, 1016-a second slideway, 1017-a second carding piece, 1018-a second limit rod; 201-a third bracket, 202-a transmission piece, 203-a first special-shaped connecting plate, 204-a first limiting piece, 205-a second special-shaped connecting plate, 206-a second limiting piece, 207-a fixing plate and 208-a wire arranging piece; 301-a fourth bracket, 302-a fifth bracket, 303-a positioning member, 304-a first electric actuator, 305-a third rack, 306-a first gear, 307-a bidirectional screw rod, 308-a first extrusion member, 309-a second extrusion member; 401-sixth support, 402-material roller, 403-wind-up roller, 404-second driving member, 405-third rotating shaft, 406-third belt pulley, 407-fourth belt pulley; 501-a second electric sliding block, 502-a seventh support, 503-an eighth support, 504-a detector support frame, 505-a detection piece, 506-a second electric actuator, 507-a U-shaped frame, 508-a rolling piece, 509-a third slideway, 5010-a sliding frame, 5011-an L-shaped plate, 5012-a fourth rack, 5013-a smoothing piece, 5014-a second gear, 5015-a fourth rotating shaft and 5016-a third driving piece.
Detailed Description
The following description is only a preferred embodiment of the present invention, and does not limit the scope of the present invention.
Example 1
A high-performance fiber composite material processing device capable of separating soft and hard fibers is shown in figures 1-3 and comprises a bottom frame 1, a rack 2, a movable support 3, a first electric slide rail 4, a first electric slide block 5, an object carrying plate 6, a carding unit, an edge finishing unit and a limiting unit; a frame 2 is fixedly connected below the underframe 1; a plurality of groups of movable supports 3 are fixedly connected below the frame 2; a first electric slide rail 4 is arranged in the middle above the underframe 1; the first electric slide rail 4 is connected with a first electric slide block 5 in a sliding way; an object carrying plate 6 is fixedly connected above the first electric sliding block 5; the front part and the rear part of the right side above the underframe 1 are respectively connected with a group of carding units, edge finishing units and limiting units; the middle left part and the middle right part of the carding unit are connected with the edge finishing unit.
According to fig. 1 and 4-5, the carding unit comprises a first support 101, a second support 102, a bearing support 103, a first drive element 104, a first shaft 105, a first pulley 106, a second pulley 107, a second shaft 108, a cogged wheel 109, a pinned turntable 1010, a first rack 1011, a first slideway 1012, a first carding element 1013, a first stop bar 1014, a second rack 1015, a second slideway 1016, a second carding element 1017 and a second stop bar 1018; a first bracket 101 is fixedly connected to the right part above the underframe 1; a group of second brackets 102 are fixedly connected above the underframe 1 at the left side and the right side of the first bracket 101 respectively; a bearing support 103 is fixedly connected to the right front part and the right rear part below the underframe 1; a first driving piece 104 is fixedly connected below the underframe 1 on the right side of the bearing support 103, and the first driving piece 104 is a motor; a first rotating shaft 105 is rotatably connected to the right part of the bearing support 103; the left ends of the output shafts of the first driving parts 104 on the two sides are fixedly connected with the first rotating shafts 105 on the two sides respectively; a first belt pulley 106 is fixedly connected to the left part of the first rotating shaft 105; the middle part above the first bracket 101 is rotatably connected with a second rotating shaft 108; a second belt pulley 107 is fixedly connected to the middle right part of the outer annular surface of the second rotating shaft 108; the outer ring surfaces of the first belt pulley 106 and the second belt pulley 107 which are adjacent up and down are in transmission connection through a belt; a gear with missing teeth 109 is fixedly connected to the middle part of the outer ring surface of the second rotating shaft 108; the left end and the right end of the second rotating shaft 108 are fixedly connected with a group of turntables 1010 with pins respectively; the edge finishing unit is connected with two groups of turntables 1010 with pins; a first slideway 1012 is fixedly connected to the middle lower part of the upper part of the first bracket 101; the first slideway 1012 is connected with a first rack 1011 through a slider in a sliding way; the first rack 1011 is located on the lower side of the gear with missing teeth 109; the first racks 1011 adjacent up and down are meshed with the gear with missing teeth 109; the insides of the first racks 1011 at the front side and the rear side are rotatably connected with first carding pieces 1013 through connecting rods; the left side and the right side of the first carding part 1013 are respectively connected with two groups of first limiting rods 1014 through torsion springs in a rotating way; a second slideway 1016 is fixedly connected to the middle part above the first bracket 101; the second slideway 1016 is slidably connected with a second rack 1015 through a slider; the second rack 1015 is located on the upper side of the gear with missing teeth 109; the second racks 1015 adjacent up and down are meshed with the gear with missing teeth 109; the insides of the second racks 1015 at the front side and the rear side are rotatably connected with second carding pieces 1017 through connecting rods; the left side and the right side of the second carding element 1017 are respectively connected with two groups of second limiting rods 1018 through torsion springs in a rotating way, the first carding element 1013 and the second carding element 1017 are both comb-shaped with a plurality of groups of nail structures, and the vertically adjacent first carding element 1013 and the plurality of groups of nail structures on the second carding element 1017 are staggered; the inner end surfaces of the first carding element 1013 and the second carding element 1017 at the front and the rear sides are both arc surfaces.
According to fig. 1 and fig. 6-8, the edge finishing unit comprises a third support 201, a transmission member 202, a first profile connecting plate 203, a first limiting member 204, a second profile connecting plate 205, a second limiting member 206, a fixing plate 207 and a wire arranging member 208; two groups of third supports 201 are fixedly connected to the right front part and the right rear part above the underframe 1; the four groups of pin turntables 1010 are respectively connected with one group of transmission pieces 202 in a transmission way; the middle upper parts of the four groups of third brackets 201 are respectively connected with the four groups of transmission members 202 in a sliding manner; a group of first special-shaped connecting plates 203 are fixedly connected to the inner sides of the transmission parts 202 on the front side and the rear side; a first limiting piece 204 is fixedly connected between the middle upper parts of the two groups of left and right adjacent first special-shaped connecting plates 203; a group of fixing plates 207 are arranged at the top of the first special-shaped connecting plate 203; the top of the fixed plate 207 is provided with a group of second special-shaped connecting plates 205; a second limiting piece 206 is fixedly connected between the middle upper parts of the two groups of the second special-shaped connecting plates 205 which are adjacent left and right; a thread arranging piece 208 is fixedly connected between the two groups of fixing plates 207 which are adjacent to each other on the left and the right, and the thread arranging piece 208 is in a conical shape.
According to fig. 1 and fig. 9-11, the limiting unit comprises a fourth bracket 301, a fifth bracket 302, a positioning member 303, a first electric actuator 304, a third rack 305, a first gear 306, a bidirectional screw 307, a first extrusion 308 and a second extrusion 309; a fourth bracket 301 is fixedly connected to the right front part and the right rear part above the underframe 1; a fifth bracket 302 is fixedly connected to the chassis 1 at the right side of the fourth bracket 301; a first supporting part is arranged on the left side above the fourth support 301, a first electric actuator 304 is fixedly connected to the middle part of the left side of the first supporting part, and the first electric actuator 304 is an electric push rod; a third rack 305 is connected to the right side above the first supporting part in a sliding manner; a positioning part 303 is fixedly connected to the middle part above the fifth bracket 302; the telescopic end of the first electric actuator 304 is fixedly connected with a third rack 305 through a connecting block; a second supporting part is arranged on the right side above the fourth bracket 301, and a bidirectional screw rod 307 is rotatably connected between the middle part above the fourth bracket 301 on the front side and the rear side and the left side above the second supporting part on the front side and the rear side respectively; a first gear 306 is fixedly connected to the lower part of the outer ring surface of the bidirectional screw 307; the adjacent third rack 305 is meshed with the first gear 306; the middle lower part of the bidirectional screw 307 is screwed with a first extrusion piece 308; the middle upper part of the bidirectional screw 307 is screwed with a second extrusion piece 309; the right sides of the first extrusion pieces 308 at the front and the rear sides are respectively connected with the positioning pieces 303 at the front and the rear sides in a sliding way; the right sides of the second extrusion pieces 309 at the front and the rear sides are respectively connected with the positioning pieces 303 at the front and the rear sides in a sliding way; curved convex strips are arranged at the opposite positions of the first extrusion piece 308 and the second extrusion piece 309 which are adjacent up and down.
Before the high-performance fiber composite material is processed, the high-performance fiber composite material is transferred to a proper position through a movable support 3, then a fiber material is flatly placed on an object carrying plate 6, the object carrying plate 6 is driven by a first electric sliding block 5 to be transferred on a first electric sliding rail 4, when the fiber material is transferred to a processing area of a carding unit, the carding unit combs scattered fiber yarns at the front edge and the rear edge of the fiber material, then the edge finishing unit extrudes the straightened fiber yarns into the front edge and the rear edge of the fiber material, and meanwhile, the bulged parts of the front edge and the rear edge of the fiber material are flattened through a limiting unit; the invention realizes that the scattered fiber yarns at the edge of the soft fiber material are extruded into the edge after being straightened in the process of compounding the two fiber materials, and the wrinkled part is flattened in the process of jointing, thereby avoiding uneven sticking of the materials and effectively improving the production efficiency of the composite material.
When the soft fiber material is transferred between two groups of first carding parts 1013 and two groups of second carding parts 1017 on the carrying board 6, the first driving part 104 drives the first rotating shaft 105 to drive the first belt pulley 106 to rotate, the first belt pulley 106 drives the second belt pulley 107 to drive the second rotating shaft 108 to rotate, the second rotating shaft 108 simultaneously drives the gear with missing teeth 109 and two groups of rotating discs with pins 1010 to rotate, the two groups of rotating discs with pins 1010 simultaneously drive the edge finishing unit to operate, meanwhile, when the gear with missing teeth 109 is engaged with the first rack 1011, the gear with missing teeth 109 drives the first rack 1011 to move on the first slideway 1012, the first rack 1011 drives the first carding part 1013 to move through the connecting rod, the two groups of first carding parts 1013 move in the direction of approaching each other, the first limiting rod 1014 slides on the second bracket 102 along with the first carding part 1013, then, when the toothless gear 109 is meshed with the second rack 1015, the first rack 1011 begins to restore to the initial position, the first carding element 1013 returns to the horizontal position under the action of the torsion spring on the first limit rod 1014, meanwhile, the second rack 1015 moves on the second slideway 1016, the second rack 1015 drives the second carding element 1017 to move through the connecting shaft, the two groups of second carding elements 1017 move towards the direction of mutual approaching, the second limit rod 1018 slides on the second bracket 102 along with the second carding element 1017, and then, in cooperation with the edge finishing unit, the two groups of second carding elements 1017 are bent downwards, because the inner end surfaces of the first carding element 1013 and the second carding element 1017 at the front side and the rear side are both arc surface structures, so that the first carding element 1013 and the second carding element 1017 are matched with the edge finishing unit, the first carding part 1013 and the second carding part 1017 can deflect to finish carding the fiber filaments on the upper parts of the front and rear edges of the soft fiber material, and the nail structure is arranged at the staggered position of the first carding part 1013 and the second carding part 1017, so that the front and rear edges of the soft fiber material can be completely carded.
When first carding element 1013 and second carding element 1017 are finishing filaments at front and rear edges of soft fiber material, at this time, the two sets of turntables 1010 with pins respectively drive one set of transmission members 202 to move on the third bracket 201, the transmission members 202 simultaneously drive the first special-shaped connecting plate 203, the second special-shaped connecting plate 205 and the fixing plate 207 to move, the first special-shaped connecting plate 203 drives the first limiting member 204 to move, the second special-shaped connecting plate 205 drives the second limiting member 206 to move, when the first comb element 1013 touches the first stop element 204 and the second comb element 1017 touches the second stop element 206, the first comb element 1013 and the second comb element 1017 deflect inwards, carding the fiber filaments at the front and rear edges of the soft fiber material, after finishing carding the fiber filaments, the two groups of fixing plates 207 respectively drive the one group of yarn arranging pieces 208 to move, the two groups of yarn arranging pieces 208 are in a conical structure at opposite positions, and the yarns with the smooth front and rear edges are pricked into the front and rear side faces of the soft fiber material.
When the soft fiber material finishes pricking the scattered fiber yarns at the front edge and the rear edge into the front edge and the rear edge, the first electric actuator 304 on the fourth support 301 extends to control the third rack 305 to move through the connecting block, the third rack 305 drives the first gear 306 to drive the bidirectional screw rod 307 to rotate, the bidirectional screw rod 307 simultaneously drives the first extrusion piece 308 and the second extrusion piece 309, the front edge part and the rear edge part of the soft fiber material can be pressed through the curved raised lines, scratching with the yarn arranging piece 208 can also be avoided, the positioning pieces 303 on the fifth support 302 move in the directions close to each other in a matching manner, and the edge pricked with the fiber yarns is compacted.
Example 2
According to fig. 1 and fig. 12-13, the device further comprises a matching unit, wherein the matching unit comprises a sixth bracket 401, a material roller 402, a wind-up roller 403, a second driving member 404, a third rotating shaft 405, a third belt pulley 406 and a fourth belt pulley 407; a sixth bracket 401 is fixedly connected to the middle part above the underframe 1; a material roller 402 is movably connected to the middle part above the sixth bracket 401; a wind-up roll 403 is movably connected to the upper part of the sixth bracket 401; a second driving piece 404 is fixedly connected to a rear part above the sixth bracket 401, and the second driving piece 404 is a motor; the outer ring surface at the rear of the wind-up roller 403 is fixedly connected with a fourth belt pulley 407; a third rotating shaft 405 is fixedly connected to the rear part of the outer ring surface of the output shaft of the second driving piece 404; the middle part of the outer ring surface of the third rotating shaft 405 is fixedly connected with a third belt pulley 406; the outer circumferential surface of the third pulley 406 is connected to a fourth pulley 407 via a belt drive.
On the basis of embodiment 1, load the material roller 402 that the single face viscose and have the hard fiber material from the type membrane on sixth support 401, operating personnel tears the type membrane earlier, and manual book is at wind-up roll 403, the hard fiber material of viscose is attached on the soft fiber material who accomplishes the edge arrangement, and along with year thing board 6 and the motion of first electronic slider 5 on first electronic slide rail 4, at this moment, second driving piece 404 drives third pivot 405 transmission third belt pulley 406 and rotates, third belt pulley 406 drives fourth belt pulley 407 transmission wind-up roll 403 and rotates, the hard fiber material removes the regional in-process of the processing of leveling unit at the left part of soft fiber material, realize the automatic blowing to the soft fiber material of viscose.
Example 3
As shown in fig. 1 and fig. 14-17, the electric vehicle further comprises a second electric slide rail 7, a third electric slide rail 8 and a leveling unit, wherein the second electric slide rail 7 is mounted at the left front part above the underframe 1; a third electric slide rail 8 is arranged at the left rear part above the underframe 1; a leveling unit is fixedly connected between the upper part of the second electric slide rail 7 and the upper part of the third electric slide rail 8, and comprises a second electric slide block 501, a seventh support 502, an eighth support 503, a detector support frame 504, a detection piece 505, a second electric actuator 506, a U-shaped frame 507, a rolling piece 508, a third slide rail 509, a sliding frame 5010, an L-shaped plate 5011, a fourth rack 5012, a straightening piece 5013, a second gear 5014, a fourth rotating shaft 5015 and a third driving piece 5016; a group of second electric sliding blocks 501 are respectively connected to the left parts above the second electric sliding rail 7 and the third electric sliding rail 8 in a sliding manner; a seventh bracket 502 is fixedly connected between the upper right sides of the two groups of second electric sliding blocks 501; an eighth bracket 503 is fixedly connected between the left sides of the upper parts of the two groups of second electric sliding blocks 501; a detector support bracket 504 is fixedly connected to the lower part of the middle part of the seventh bracket 502; a second electric actuator 506 is fixedly connected to the lower part of the middle part of the eighth bracket 503, and the second electric actuator 506 is an electric push rod; a detector 505 is fixedly connected to the right part of the lower part of the detector support frame 504; a U-shaped frame 507 is fixedly connected below the second electric actuator 506; the middle part below the U-shaped frame 507 is rotationally connected with a rolling piece 508; a third slideway 509 is fixedly connected between the seventh bracket 502 and the eighth bracket 503; the front part and the rear part below the third slideway 509 are respectively connected with a group of sliding frames 5010 in a sliding way; a group of L-shaped plates 5011 are fixedly connected below each group of sliding frames 5010; a group of fourth racks 5012 is fixedly connected below the L-shaped plate 5011; a group of straightening pieces 5013 are fixedly connected below the L-shaped plate 5011; the fairing 5013 is located on the underside of the fourth rack 5012; a third driving piece 5016 is fixedly connected to the middle lower part of the left side of the seventh bracket 502, and the third driving piece 5016 is a motor; the fourth rotating shaft 5015 and the fourth rotating shafts 5015 on the front side and the rear side are rotatably connected between the middle lower parts of the seventh bracket 502 and the eighth bracket 503 adjacent to each other on the left and right sides.
On the basis of embodiment 2, when the attached soft and hard fiber materials on the carrying plate 6 move on the first electric slide rail 4 along with the first electric slide block 5 and reach the lower part of the rolling piece 508, the second electric actuator 506 extends, the second electric actuator 506 controls the U-shaped frame 507 to drive the rolling piece 508 to move downwards until the rolling piece 508 contacts the upper surface of the hard fiber materials, the movement stops, at this time, two groups of second electric slide blocks 501 respectively move on the second electric slide rail 7 and the third electric slide rail 8, when two groups of second electric slide blocks 501 drive the seventh bracket 502 and the eighth bracket 503 to move together, the seventh bracket 502 drives the detector support bracket 504 to drive the detection piece 505 to move, when the detection piece 505 detects that the surface of the attached material is uneven, at this time, two groups of third driving pieces 5016 respectively drive one group of fourth rotating shafts 5015 to drive the second gear 5014 to rotate, the second gear 5014 drives the fourth rack 5012 to drive the L5011 to move, the L-shaped plates 5011 drive the sliding frames 5010 to move in the third sliding rail 509, the two sliding frames 5010 move in the direction close to each other, meanwhile, the two L-shaped plates 5011 respectively drive the straightening pieces 5013 to move in the direction close to each other, the two straightening pieces 5013 are inserted into the middle of the wrinkled composite material, after the uneven parts are picked up through the two inserted straightening pieces 5013, the uneven parts are spread along with the movement of the second electric sliding block 501, and then the spread parts are pressed together through the rolling pieces 508.
The above description is only an example of the present invention and is not intended to limit the present invention. All equivalents which come within the spirit of the invention are therefore intended to be embraced therein. Details not described herein are well within the skill of those in the art.
Claims (9)
1. A high-performance fiber composite material processing device capable of separating soft and hard fibers comprises a base frame (1), a first electric slide rail (4), a first electric slide block (5) and a loading plate (6); a first electric slide rail (4) is arranged in the middle of the upper part of the underframe (1); the first electric slide rail (4) is connected with a first electric slide block (5) in a sliding way; an object carrying plate (6) is fixedly connected above the first electric sliding block (5); the method is characterized in that: the carding machine also comprises a carding unit, an edge finishing unit and a limiting unit; the front part and the rear part of the right side above the underframe (1) are respectively connected with a group of carding units, edge finishing units and limiting units; the middle left part and the middle right part of the carding unit are connected with an edge finishing unit;
the carding unit comprises a first support (101), a second support (102), a bearing support (103), a first driving piece (104), a first rotating shaft (105), a first belt pulley (106), a second belt pulley (107), a second rotating shaft (108), a gear with teeth (109), a pin rotating disc (1010), a first rack (1011), a first slideway (1012), a first carding piece (1013), a first limiting rod (1014), a second rack (1015), a second slideway (1016), a second carding piece (1017) and a second limiting rod (1018); a first bracket (101) is fixedly connected to the right part above the underframe (1); a group of second brackets (102) are fixedly connected above the underframe (1) at the left side and the right side of the first bracket (101) respectively; a bearing support (103) is fixedly connected to the right front part and the right rear part below the underframe (1) respectively; a first driving piece (104) is fixedly connected below the underframe (1) on the right side of the bearing support (103); the right part of the bearing support (103) is rotatably connected with a first rotating shaft (105); the left ends of the output shafts of the first driving parts (104) at the two sides are fixedly connected with first rotating shafts (105) at the two sides respectively; a first belt pulley (106) is fixedly connected to the left part of the first rotating shaft (105); the middle part above the first bracket (101) is rotatably connected with a second rotating shaft (108); a second belt pulley (107) is fixedly connected to the middle right part of the outer ring surface of the second rotating shaft (108); the outer ring surfaces of the first belt pulley (106) and the second belt pulley (107) which are adjacent up and down are in transmission connection through a belt; a gear with missing teeth (109) is fixedly connected to the middle part of the outer ring surface of the second rotating shaft (108); the left end and the right end of the second rotating shaft (108) are fixedly connected with a group of turntables (1010) with pins respectively; the edge finishing unit is connected with two groups of turntables (1010) with pins; a first slideway (1012) is fixedly connected to the middle lower part of the upper part of the first bracket (101); the first slideway (1012) is connected with a first rack (1011) in a sliding way through a sliding block; the first rack (1011) is positioned at the lower side of the gear with missing teeth (109); the first racks (1011) which are adjacent up and down are meshed with the gear (109) with missing teeth; the insides of the first racks (1011) at the front side and the rear side are rotatably connected with first carding pieces (1013) through connecting rods; the left side and the right side of the first carding part (1013) are respectively connected with two groups of first limiting rods (1014) in a rotating way through torsion springs; a second slideway (1016) is fixedly connected to the middle part above the first bracket (101); the second slideway (1016) is connected with a second rack (1015) in a sliding way through a sliding block; the second rack (1015) is positioned on the upper side of the gear with missing teeth (109); the second racks (1015) adjacent up and down are meshed with the gear (109) with missing teeth; the insides of the second racks (1015) on the front side and the rear side are rotatably connected with second carding pieces (1017) through connecting rods; the left side and the right side of the second carding part (1017) are respectively connected with two groups of second limiting rods (1018) in a rotating way through torsion springs.
2. The high-performance fiber composite material processing equipment capable of separating the soft and hard fibers as claimed in claim 1, wherein: the first carding element (1013) and the second carding element (1017) are both comb-shaped with a plurality of groups of nail structures, and the plurality of groups of nail structures on the first carding element (1013) and the second carding element (1017) which are adjacent up and down are staggered.
3. The high-performance fiber composite material processing equipment capable of separating the soft and hard fibers as claimed in claim 1, wherein: the inner end surfaces of the first carding element (1013) and the second carding element (1017) at the front side and the rear side are both arc surfaces.
4. The high-performance fiber composite material processing equipment capable of separating the soft and hard fibers as claimed in claim 1, wherein: the edge arrangement unit comprises a third bracket (201), a transmission piece (202), a first special-shaped connecting plate (203), a first limiting piece (204), a second special-shaped connecting plate (205), a second limiting piece (206), a fixing plate (207) and a wire arrangement piece (208); two groups of third supports (201) are fixedly connected to the right front part and the right rear part above the underframe (1); the four groups of pin-bearing turntables (1010) are respectively connected with one group of transmission pieces (202) in a transmission way; the middle upper parts of the four groups of third brackets (201) are respectively connected with the four groups of transmission members (202) in a sliding way; a group of first special-shaped connecting plates (203) are fixedly connected inside the transmission pieces (202) on the front side and the rear side; a first limiting piece (204) is fixedly connected between the middle upper parts of the two groups of left and right adjacent first special-shaped connecting plates (203); a group of fixing plates (207) are arranged at the top of the first special-shaped connecting plate (203); the top of the fixed plate (207) is provided with a group of second special-shaped connecting plates (205); a second limiting piece (206) is fixedly connected between the middle upper parts of the two groups of second special-shaped connecting plates (205) which are adjacent left and right; a thread arranging piece (208) is fixedly connected between the two groups of fixing plates (207) which are adjacent to each other on the left and the right.
5. The high-performance fiber composite material processing equipment capable of separating the soft and hard fibers as claimed in claim 4, wherein: the wire arranging piece (208) is arranged in a conical shape.
6. The high-performance fiber composite material processing equipment capable of separating the soft and hard fibers as claimed in claim 4, wherein: the limiting unit comprises a fourth bracket (301), a fifth bracket (302), a positioning piece (303), a first electric actuator (304), a third rack (305), a first gear (306), a bidirectional screw rod (307), a first extrusion piece (308) and a second extrusion piece (309); a fourth bracket (301) is fixedly connected to the right front part and the right rear part above the underframe (1); a fifth bracket (302) is fixedly connected to the chassis (1) at the right side of the fourth bracket (301); a first supporting part is arranged on the left side above the fourth support (301), and a first electric actuator (304) is fixedly connected to the middle part of the left side of the first supporting part; a third rack (305) is connected to the right side above the first supporting part in a sliding manner; a positioning piece (303) is fixedly connected to the middle part above the fifth bracket (302); the telescopic end of the first electric actuator (304) is fixedly connected with a third rack (305) through a connecting block; a second supporting part is arranged on the right side above the fourth support (301), and a bidirectional screw rod (307) is rotatably connected between the middle part above the fourth support (301) on the front side and the rear side and the left side above the second supporting part on the front side and the rear side respectively; a first gear (306) is fixedly connected to the lower part of the outer ring surface of the bidirectional screw rod (307); the adjacent third rack (305) is meshed with the first gear (306); the middle lower part of the bidirectional screw rod (307) is screwed with a first extrusion piece (308); the middle upper part of the bidirectional screw rod (307) is screwed with a second extrusion piece (309); the right sides of the first extrusion pieces (308) at the front side and the rear side are respectively connected with the positioning pieces (303) at the front side and the rear side in a sliding way; the right sides of the second extrusion pieces (309) at the front and the rear sides are respectively connected with the positioning pieces (303) at the front and the rear sides in a sliding way.
7. The high-performance fiber composite material processing equipment capable of separating the soft and hard fibers as claimed in claim 6, wherein: curved convex strips are arranged at the opposite positions of the first extrusion piece (308) and the second extrusion piece (309) which are adjacent up and down.
8. The high-performance fiber composite material processing equipment capable of separating the soft and hard fibers as claimed in claim 6, wherein: the belt conveyor further comprises a matching unit, wherein the matching unit comprises a sixth bracket (401), a material roller (402), a winding roller (403), a second driving piece (404), a third rotating shaft (405), a third belt pulley (406) and a fourth belt pulley (407); a sixth support (401) is fixedly connected to the middle part above the underframe (1); the middle part above the sixth bracket (401) is movably connected with a material roller (402); a winding roller (403) is movably connected to the upper part of the sixth bracket (401); a second driving piece (404) is fixedly connected to the rear part above the sixth bracket (401); the outer ring surface at the rear of the wind-up roller (403) is fixedly connected with a fourth belt pulley (407); a third rotating shaft (405) is fixedly connected to the rear part of the outer ring surface of the output shaft of the second driving piece (404); the middle part of the outer ring surface of the third rotating shaft (405) is fixedly connected with a third belt pulley (406); the outer ring surface of the third belt pulley (406) is connected with a fourth belt pulley (407) through belt transmission.
9. The high-performance fiber composite material processing equipment capable of separating the soft and hard fibers according to any one of claims 1 to 8, wherein: the electric vehicle chassis further comprises a second electric slide rail (7), a third electric slide rail (8) and a leveling unit, wherein the second electric slide rail (7) is arranged at the left front part above the chassis (1); a third electric slide rail (8) is arranged at the left rear part above the underframe (1); a leveling unit is connected between the upper part of the second electric slide rail (7) and the upper part of the third electric slide rail (8) in a sliding manner; the leveling unit comprises a second electric sliding block (501), a seventh support (502), an eighth support (503), a detector support frame (504), a detection piece (505), a second electric actuator (506), a U-shaped frame (507), a rolling piece (508), a third slide way (509), a slide frame (5010), an L-shaped plate (5011), a fourth rack (5012), a straightening piece (5013), a second gear (5014), a fourth rotating shaft (5015) and a third driving piece (5016); a group of second electric sliding blocks (501) are respectively connected to the left parts above the second electric sliding rail (7) and the third electric sliding rail (8) in a sliding manner; a seventh bracket (502) is fixedly connected between the right sides above the two groups of second electric sliding blocks (501); an eighth bracket (503) is fixedly connected between the left sides of the upper parts of the two groups of second electric sliding blocks (501); a detector support frame (504) is fixedly connected to the lower part of the middle part of the seventh bracket (502); a second electric actuator (506) is fixedly connected to the lower part of the middle part of the eighth bracket (503); a detection piece (505) is fixedly connected to the right part of the lower part of the detector support frame (504); a U-shaped frame (507) is fixedly connected below the second electric actuator (506); the middle part below the U-shaped frame (507) is rotationally connected with a rolling piece (508); a third slideway (509) is fixedly connected between the seventh bracket (502) and the eighth bracket (503); the front part and the rear part below the third slideway (509) are respectively connected with a group of sliding frames (5010) in a sliding way; a group of L-shaped plates (5011) are fixedly connected below each group of sliding frames (5010); a group of fourth racks (5012) is fixedly connected below the L-shaped plate (5011); a group of straightening pieces (5013) are fixedly connected below the L-shaped plate (5011); the straightening piece (5013) is positioned on the lower side of the fourth rack (5012); a third driving piece (5016) is fixedly connected to the middle lower part of the left side of the seventh bracket (502); a fourth rotating shaft (5015) is rotatably connected between the middle lower part of the seventh bracket (502) and the middle lower part of the eighth bracket (503) which are adjacent left and right, and the left ends of the fourth rotating shafts (5015) at the front side and the rear side are fixedly connected with the right ends of output shafts of third driving pieces (5016) at the front side and the rear side respectively; a second gear (5014) is fixedly connected to the middle of the outer ring surface of the fourth rotating shaft (5015); the fourth racks (5012) adjacent to each other up and down are meshed with the second gear (5014).
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2826984B1 (en) * | 2001-07-05 | 2005-04-01 | Truetzschler & Co | DEVICE FOR SEPARATING AND DISPOSING OF WASTE IN A CARD OR SIMILAR FOR TEXTILE MATERIAL |
| CN2739569Y (en) * | 2004-11-18 | 2005-11-09 | 韩清波 | Separable combined bulletproof garment |
| CN202490509U (en) * | 2012-03-06 | 2012-10-17 | 必达福环境技术(无锡)有限公司 | Polytetrafluoroethylene fiber high-temperature-resistant Teflon membrane needled filter felt |
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2021
- 2021-09-02 CN CN202111024907.8A patent/CN113459629B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2826984B1 (en) * | 2001-07-05 | 2005-04-01 | Truetzschler & Co | DEVICE FOR SEPARATING AND DISPOSING OF WASTE IN A CARD OR SIMILAR FOR TEXTILE MATERIAL |
| CN2739569Y (en) * | 2004-11-18 | 2005-11-09 | 韩清波 | Separable combined bulletproof garment |
| CN202490509U (en) * | 2012-03-06 | 2012-10-17 | 必达福环境技术(无锡)有限公司 | Polytetrafluoroethylene fiber high-temperature-resistant Teflon membrane needled filter felt |
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