CN113457378A - Heat-repelling type automatic spraying system - Google Patents
Heat-repelling type automatic spraying system Download PDFInfo
- Publication number
- CN113457378A CN113457378A CN202111035752.8A CN202111035752A CN113457378A CN 113457378 A CN113457378 A CN 113457378A CN 202111035752 A CN202111035752 A CN 202111035752A CN 113457378 A CN113457378 A CN 113457378A
- Authority
- CN
- China
- Prior art keywords
- heat
- repelling
- layer
- adsorption
- ball
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/06—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds
- B01D53/10—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds with dispersed adsorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0027—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
- B01D46/0036—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions by adsorption or absorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/30—Particle separators, e.g. dust precipitators, using loose filtering material
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Treating Waste Gases (AREA)
Abstract
The invention discloses a heat-repelling automatic spraying system, belonging to the spraying field, which is characterized in that a deformable double-layer adsorption drawer at the bottom of an active carbon adsorption device is arranged, after waste gas is treated, longitudinal-deforming repelling balls are longitudinally expanded to be close to the heat-repelling balls by heating at intervals, under the action of a longitudinal limiting rope, under the action of repulsion force, thermal deformation layers are pushed to protrude upwards at intervals, the thermal deformation layers are in a wavy structure, then heating is stopped, the thermal deformation layers are restored to deform, in the process of repeating, a certain turning effect is generated on active carbon particles placed on the surfaces of the thermal deformation layers, the positions of the active carbon particles are effectively loosened and changed, and the active carbon particles below a part of the thermal deformation layers can be changed to be above, so that the thermal deformation layers are more fully contacted with the waste gas, compared with the prior art, the adsorption efficiency of impurities in the waste gas and the adsorption rate of the impurities in the waste gas are obviously improved, the waste of materials is reduced.
Description
Technical Field
The invention relates to the field of spraying, in particular to a heat-repelling type automatic spraying system.
Background
The automatic spraying system is a control system which automatically covers a protective layer or a decorative layer on the surfaces of metal and nonmetal, replaces manual labor operation with intelligent operation, has large working range, high speed and high precision, is particularly suitable for spraying medium and small parts such as materials of metal, plastic, wood and the like, and generally comprises integrated operation of auxiliary equipment such as a rotary table, a sliding table conveying chain and the like. The automatic spraying system has the following characteristics:
(1) when coating, many parts which can not be separated from the solvent need to resist the solvent;
(2) the coating is an inflammable and explosive article, and many parts of spraying equipment in an automatic spraying system need to be subjected to flame-retardant and explosion-proof treatment;
(3) the coating process has fine requirements and the equipment precision has high requirements;
(4) the spraying equipment in the automatic spraying system is generally low in load, and few heavy equipment exists;
(5) the coating equipment is easy to plan the production mode of the production line, and labor is saved.
When spraying the work piece, often can produce a large amount of waste gases, in the exhaust emission in-process, generally spray, then carry out activated carbon adsorption, thereby detach the impurity in the waste gas, make it reach emission standard, but activated carbon particle is when adsorbing, generally be in static state, the adsorption effect, adsorption efficiency and the utilization ratio etc. of activated carbon particle to waste gas near the surface are relatively higher, but activated carbon particle near the downside is because the activated carbon particle that is above gets sheltered from, lead to its adsorption efficiency lower, and when the activated carbon particle adsorption approaches saturation above, its adsorption efficiency is lower, nevertheless adsorption efficiency at this moment is also low, lead to when changing new activated carbon particle, the granule that the part adsorption efficiency is low is changed equally, lead to the waste of material.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a heat-rejection type automatic spraying system, which is characterized in that a deformable double-layer adsorption drawer at the bottom of an active carbon adsorption device is arranged, after waste gas is treated, longitudinal deformation repulsion balls are longitudinally expanded to be close to the heat-rejection balls by heating at intervals, under the action of a longitudinal limiting rope, a heat change layer is pushed to protrude upwards at intervals under the action of repulsion force, the heat change layer is in a wavy structure, then heating is stopped, the heat change layer is deformed in a recovery manner, active carbon particles placed on the surface of the heat change layer are turned over to a certain degree in the secondary process, the position of the active carbon particles is effectively loosened and changed, the active carbon particles below part of the heat change layer can be changed to the upper part, the heat change layer is in contact with the waste gas more fully, and compared with the prior art, the adsorption efficiency of the heat change layer on impurities in the waste gas and the adsorption rate of the impurities in the waste gas are obviously improved, the waste of materials is reduced.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A heat-repelling automatic spraying system comprises a spraying robot system, a rail conveying system, a spraying room system, a waste gas treatment system and a control system, wherein the spraying robot system, the rail conveying system, the spraying room system and the waste gas treatment system can be independently switched into the control system or switched into the control system through a field bus protocol by a PLC (programmable logic controller), a dry type treatment mode is adopted for paint mist treatment in a spraying room, and the spraying room system has the characteristics of simple equipment, small occupied area, easiness in use and the like, the control system is connected with a visual billboard terminal, the spraying robot system comprises a spraying robot, a robot control cabinet and a process control cabinet, the rail conveying system comprises a conveying rail, an indoor hoisting mechanism and a trolley mechanism matched with the conveying rail, the waste gas treatment system sequentially comprises a spraying tower and an activated carbon adsorption device which are communicated through a pipeline, the activated carbon adsorption device comprises a device body, the equipment body side sliding connection has multiunit evenly distributed's absorption steamer tray, activated carbon particles have been laid to absorption steamer tray bottom, the board is repelled with the heat that multiunit absorption steamer tray corresponds respectively to a plurality of fixedly connected with in the equipment body inside, it mutually contacts with the board upper end to adsorb steamer tray bottom and heat, spraying room installs at the top and send exhaust system, spraying room inner top is connected with the filter plate, the filter plate is located under the supply-air outlet that sends exhaust system, the filter plate includes two adsorbed layer and connects the oily intermediate layer between two adsorbed layers, through the setting of the deformable double-deck absorption steamer tray in active carbon adsorption equipment bottom, after exhaust-gas treatment, every period, through the heating, the ball longitudinal expansion that is repelled to indulging is close to the ball that repels heat, cooperates the effect of restricting rope indulging, under the repulsion effect, intermittent promotion heat altered layer upwards is prominent, make the heat altered layer be in the wavy structure of fluctuation, later stop heating, make the heat altered layer resume deformation, the in-process once more, produce certain effect of stirring to the active carbon particle that its surface was placed, effectively become flexible and change the position of active carbon particle, make the active carbon particle of part below can change to the top, and then make its and waste gas more abundant contact, compare in prior art, show and improve its adsorption efficiency and its adsorption efficiency to impurity in the waste gas, reduce the waste of material.
Furthermore, the air supply and exhaust system adopts an upper air supply and lower air exhaust mode or an upper air supply and side air exhaust mode, and an air exhaust opening of the air supply and exhaust system is positioned below the filter plate, namely positioned at the bottom or the side wall of the spraying chamber.
Furthermore, the adsorption layer is made of glass fiber paint mist filter cotton, and the filter cotton has a loose structure and has the characteristic of small resistance increase after paint mist is adhered; and the filter cotton is thick in a free state, so that high filtering efficiency can be effectively ensured, liquid oil is uniformly adsorbed on the oily interlayer, the middle oily interlayer has high adhesive force, the air cleanliness can be ensured to reach that the dust amount is not more than 1.5mg/m3, and the maximum dust particle is not more than 4 mu m.
Furthermore, the upper half part of the side end of the adsorption drawer is of a multi-through hole structure, the lower half part of the side end of the adsorption drawer is of a solid structure, the height of the multi-through hole structure and the solid structure is 2-3:1, the left side plate and the right side plate of the adsorption drawer are perpendicular to the flowing direction of the waste gas and are arranged in a penetrating mode, the side plates of the adsorption drawer are not prone to affecting the contact of the waste gas and the active carbon particles, and therefore the adsorption effect of impurities in the waste gas is better.
Further, adsorb steamer tray bottom is bilayer structure, and bilayer bottom is including the design layer that is located the below and the heat altered layer of connection in design layer upper end, the heat that a plurality of evenly distributed of tip fixedly connected with repel the ball under the heat altered layer, a plurality of mutual interval distribution repel the ball tip fixedly connected with indulge spacing rope under the ball, indulge spacing rope and be used for the constraint to pull its corresponding heat and repel the ball, after exhaust-gas treatment, at interval, heat repel board or this internal heating of equipment, make the heat repel the board and be heated, at this moment its inside indulge when repelling the ball inflation is close to the heat and repel the ball, partial heat repel the ball under repulsion force heat altered effect, can upwards protruding, make the change layer protruding, and pull down at indulge spacing rope, partial heat repel the ball and be difficult for rising along with the change layer is protruding, and then effectively guarantee that the heat altered layer can be in the wavy structure of fluctuation, later stop heating, make the heat altered layer resume deformation, and then produce certain effect of stirring to the active carbon granule that its surface was placed, effectively not hard up and change the position of active carbon granule, make the active carbon granule of part below can change to the top, and then make its and waste gas more abundant contact, show the adsorption efficiency and its adsorption efficiency of improvement active carbon granule to impurity in the waste gas, reduce the waste of material.
Further, the heat that does not connect and indulge spacing rope repels the ball includes the outer convex layer of power change layer and parcel at power change layer upper end, the outer convex in situ is filled with carbon dioxide gas, power change layer upper end fixedly connected with ejector pin, when receiving the repulsive force effect of indulging the ball of turning to repel, the power change layer upwards produces the extrusion force to outer convex layer, makes the ejector pin outwards protruding, and then produces comparatively obvious local thrust to the heat change layer, and the effect that the ball formed to the wavy state of fluctuation of heat change layer is repelled to the heat to the messenger heat is more obvious.
Further, the design layer is the straight structure of stereoplasm, makes the absorption steamer tray have certain bearing capacity to the active carbon granule, makes it when holding the active carbon granule, and stability is higher, is convenient for its push-and-pull on the equipment body, makes the operation of changing the active carbon granule more convenient, the thermal transition layer is flexible material and makes the change that can take place the form when making its atress.
Furthermore, the heat repelling plate is of a hard hollow heat conducting structure, so that when the heat repelling plate is heated, the heat repelling plate can be rapidly heated to enable the longitudinal repelling balls to be heated and expanded, the wavy formation of a heat change layer is accelerated, a plurality of uniformly distributed longitudinal repelling balls are fixedly connected to the inner bottom end of the heat repelling plate, high heat conducting gas is filled in the longitudinal repelling balls, the top of each longitudinal repelling ball is fixedly embedded with a heat repelling block, a heat conducting rod is arranged below each heat repelling block, the lower end of each heat conducting rod fixedly penetrates through the longitudinal repelling balls and extends to the bottom of the heat repelling plate, the heat repelling blocks are matched with the force change layer, the heat repelling blocks and the force change layer are made of magnetic materials, and the magnetic poles of the ends, close to each other, of the heat repelling blocks and the force change layer are the same, so that a mutual repulsion force exists between the heat repelling blocks and the force change layer.
Further, adjacent two indulge to become to repel the ball and contact each other, when making to be heated, indulge to become to repel the ball inflation, two indulge to become to repel the ball and can offset pressure each other in horizontal, restrain its inflation in horizontal each other, effectively guarantee that its inflation direction concentrates on vertically, make the heat rise to repel the piece and be close to the heat and repel the ball fast, make the fluctuation effect on heat change layer better, and indulge to become to repel the ball and make for elastic material, the heat conduction pole outer end with indulge to become to be connected with a plurality of evenly distributed's horizontal spacing rope between repelling the ball inner wall, horizontal spacing rope can further restrain to indulge to become to repel the horizontal inflation of ball.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) this scheme passes through the setting of the deformable double-deck absorption steamer tray in bottom among the active carbon adsorption equipment, after exhaust-gas treatment, every interval period, through the heating, the messenger indulges to become to repel the ball longitudinal expansion and is close to the heat and repel the ball, the effect of spacing rope is indulged in the cooperation, under the repulsion effect, intermittent promotion heat altered layer upwards is protruding, make the heat altered layer be in the wavy structure of fluctuation, the back stops heating, make the heat altered layer resume deformation, the secondary process, produce certain effect of stirring to the active carbon granule of its surface placement, effectively become flexible and change the position of active carbon granule, make the active carbon granule of part below can change to the top, and then make its and the more abundant contact of waste gas, compare in prior art, show and improve its adsorption efficiency and its adsorption rate to impurity in the waste gas, reduce the waste of material.
(2) The adsorption layer is made of glass fiber paint mist filter cotton, and the filter cotton has a loose structure and has the characteristic of small resistance increase after paint mist is adhered; and the filter cotton is thick in a free state, so that high filtering efficiency can be effectively ensured, liquid oil is uniformly adsorbed on the oily interlayer, the middle oily interlayer has high adhesion, the air cleanliness can be ensured to reach the dust amount not more than 1.5mg/m3, and the maximum dust particle is not more than 4 mu m.
(3) The upper half part of the side end of the adsorption drawer is of a multi-way through hole structure, the lower half part of the side end of the adsorption drawer is of a solid structure, the height of the multi-way through hole structure and the solid structure is 2-3:1, the left side plate and the right side plate of the adsorption drawer are perpendicular to the flowing direction of waste gas and are arranged in a penetrating mode, the side plates of the adsorption drawer are not prone to affecting contact of the waste gas and active carbon particles, and therefore the adsorption effect of impurities in the waste gas is better.
(4) The bottom of the adsorption drawer is of a double-layer structure, the double-layer bottom comprises a shaping layer positioned below and a heat change layer connected to the upper end of the shaping layer, the lower end of the heat change layer is fixedly connected with a plurality of heat repelling balls which are uniformly distributed, the lower ends of the heat repelling balls which are mutually distributed at intervals are fixedly connected with longitudinal limiting ropes, the longitudinal limiting ropes are used for restricting and pulling the corresponding heat repelling balls, after waste gas treatment, the heat repelling plate or the equipment body is heated at intervals, the heat repelling plate is heated, when the longitudinal change repelling balls inside the heat repelling plate expand to be close to the heat repelling balls, part of the heat repelling balls can protrude upwards under the action of the repulsive force, so that the heat change layer protrudes, and when the longitudinal limiting ropes are pulled, part of the heat repelling balls are not easy to rise along with the protrusion of the heat change layer, so that the heat change layer can be effectively ensured to be in a wavy structure, heating is stopped, the heat change layer is restored and deformed, and active carbon particles placed on the surface of the heat change layer can be turned to a certain degree, effectively not hard up and change the position of active carbon particle, make the active carbon particle of part below can change to the top, and then make its and waste gas more abundant contact, show the adsorption efficiency and its adsorption efficiency that improve the active carbon particle to impurity in the waste gas, reduce the waste of material.
(5) The heat that does not connect and indulge spacing rope repels the ball includes the outer convex layer of power change layer and parcel at power change layer upper end, and the outer convex layer intussuseption is filled with carbon dioxide gas, power change layer upper end fixedly connected with ejector pin, when receiving the repulsive force effect of indulging the ball of turning over, the power change layer upwards produces the extrusion force to outer convex layer, makes the ejector pin outwards protruding, and then produces comparatively obvious local thrust to the heat change layer, and the effect that the ball formed to the wavy state of fluctuation on heat change layer is repelled to the messenger heat is more obvious.
(6) The design layer is the straight structure of stereoplasm, makes to adsorb the steamer tray and has certain bearing capacity to the active carbon granule, makes it when holding the active carbon granule, and stability is higher, and its push-and-pull on the equipment body of being convenient for makes the operation of changing the active carbon granule more convenient, and the thermal transition layer is flexible material and makes, can take place the change of form when making its atress.
(7) The heat repelling plate is of a hard hollow heat conducting structure, when the heat repelling plate is heated, the heat repelling plate can be heated quickly, longitudinal repelling balls are heated to expand, the formation of the fluctuation shape of a heat changing layer is accelerated, a plurality of uniformly distributed longitudinal repelling balls are fixedly connected to the inner bottom end of the heat repelling plate, high heat conducting gas is filled in the longitudinal repelling balls, a heat rising repelling block is fixedly embedded at the top of each longitudinal repelling ball, a heat conducting rod is arranged below each heat rising repelling block, the lower end of each heat conducting rod fixedly penetrates through the longitudinal repelling balls and extends to the bottom of the heat repelling plate, the heat rising repelling block is matched with the force changing layer, the heat rising repelling block and the force changing layer are made of magnetic materials, one end magnetic poles, close to each other, of the heat rising repelling block and the force changing layer are identical, and repelling forces exist between the heat rising repelling block and the force changing layer.
(8) Adjacent two are indulged and are repelled the ball and contact each other, when making to be heated, indulge and become repelled the ball inflation, two are indulged and are repelled the ball and can be supported each other transversely, restrain its inflation in horizontal each other, it is vertical effectively to guarantee that its direction of expansion concentrates on, make the heat rise to repel the piece and be close to the heat and repel the ball fast, make the fluctuation effect on heat change layer better, and indulge and become repelled the ball and make for elastic material, the heat conduction pole outer end with indulge and become to be connected with a plurality of evenly distributed's horizontal spacing rope between the repelled ball inner wall, horizontal spacing rope can further restrain and indulge and become the horizontal inflation of repelled the ball.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a schematic plan view of the system of the present invention;
FIG. 3 is a schematic perspective view of the system of the present invention;
FIG. 4 is a schematic perspective view of a spray booth of the present invention;
FIG. 5 is a schematic view of the main flow structure in the exhaust gas treatment of the present invention;
fig. 6 is a schematic structural view of the filter plate of the present invention;
FIG. 7 is a schematic perspective view of an activated carbon adsorption apparatus according to the present invention;
FIG. 8 is a schematic structural view of a cross section of an activated carbon adsorption apparatus of the present invention;
FIG. 9 is a structural schematic view of a cross-section of a heat-repelling plate portion of the present invention;
FIG. 10 is a schematic view of a partial cross-section of a thermally responsive layer of the present invention heated to a temperature sufficient to cause the thermally responsive layer to assume an undulating state;
FIG. 11 is a schematic structural view of a longitudinal-to-longitudinal repulsive ball according to the present invention;
FIG. 12 is a schematic view of the structure of the heat-repelling ball of the present invention;
the reference numbers in the figures illustrate:
the device comprises a device body 1, an adsorption drawer 2, a shaping layer 21, a thermal transformation layer 22, a thermal repulsion plate 3, a longitudinal-transformation repulsion ball 4, a heat conduction rod 5, a thermal-repulsion block 6, a thermal-repulsion ball 7, a force transformation layer 71, an outer convex layer 72, a longitudinal limiting rope 8, a transverse limiting rope 9, a top rod 10, an adsorption layer 11 and an oily interlayer 12.
Detailed Description
The drawings in the embodiments of the invention will be combined; the technical scheme in the embodiment of the invention is clearly and completely described; obviously; the described embodiments are only some of the embodiments of the invention; but not all embodiments, are based on the embodiments of the invention; all other embodiments obtained by a person skilled in the art without making any inventive step; all fall within the scope of protection of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1-2, a heat-repelling automatic spraying system comprises a spraying robot system, a rail conveying system, a spraying room system, a waste gas treatment system and a control system, wherein the spraying robot system, the rail conveying system, the spraying room system and the waste gas treatment system can be connected into the control system independently or through a field bus protocol industrial ethernet switch by a PLC (programmable logic controller), the control system is connected with a visual signboard terminal, the spraying robot system comprises a spraying robot, a robot control cabinet and a process control cabinet, and the spraying robot system is mainly responsible for supplying spraying paint, automatically spraying and the like.
Referring to fig. 3-4, an air supply and exhaust system is installed at the top of the spraying room, a filter plate is connected to the top end in the spraying room and is located right below an air supply outlet of the air supply and exhaust system, referring to fig. 6, the filter plate comprises two adsorption layers 11 and an oily interlayer 12 connected between the two adsorption layers 11, the adsorption layers 11 are made of glass fiber paint mist filter cotton materials, and the filter cotton has a loose structure and has the characteristic of small resistance increase after the paint mist is adhered; moreover, the filter cotton is thicker in a free state, which can effectively ensure higher filtering efficiency, the oily interlayer 12 is uniformly adsorbed with liquid oil, so that the middle oily interlayer 12 has extremely high adhesive force, can ensure that the air cleanliness reaches that the dust amount is not more than 1.5mg/m3 and the maximum dust particle is not more than 4 mu m, the air supply and exhaust system adopts an upper air supply and lower air exhaust or upper air supply side air exhaust mode, the air exhaust port of the air supply and exhaust system is positioned below the filter plate, the spray painting room is located at the bottom or the side wall of the spray painting room, the paint mist treatment in the spray painting room adopts a dry treatment mode, the spray painting room has the characteristics of simple equipment, small occupied area, easiness in use and the like, air is supplied from the top, air is exhausted from the bottom or the side surface, and air flow in the spray painting room vertically flows from top to bottom in a laminar flow mode, so that a sprayed workpiece is ensured to be always in fresh clean air, and the paint mist and solvent steam generated in the spray painting operation can be rapidly exhausted.
In addition, the spraying assembly (explosion-proof function module) is arranged on the upper part of the standard spraying robot control cabinet, the common robot control cabinet is modified into a special control cabinet suitable for spraying, the height of the control cabinet is reduced by about 25 percent compared with the existing machine type, and the teaching programmer can be selected to be a standard type or an explosion-proof type which can be used in a dangerous area.
Referring to fig. 4, the rail conveying system comprises an indoor hoisting mechanism, a conveying rail and a trolley mechanism matched with the conveying rail, so that the auxiliary effect of manual feeding can be realized, the workpiece is automatically conveyed to a spraying station and automatically turned over in the spraying process, a set of electric translation door is arranged at the inlet end of the conveying rail, the workpiece can be automatically opened when entering and exiting, and the rail conveying system is convenient and flexible.
Referring to fig. 5, the waste gas treatment system comprises a spray tower and an activated carbon adsorption device which are communicated by a pipeline in sequence, waste gas generated by automatic spraying in the spraying room is converged by an air supply and exhaust pipeline in the spraying room and then uniformly enters the spraying and washing device for water washing, the waste gas is pumped into an adsorption gas system device for adsorption treatment by an exhaust fan after being treated by a spraying and filling section, finally, the purified gas reaching the standard is discharged into the atmosphere by a 15m high-altitude chimney, and the exhaust fan and the spraying and washing device are controlled by an electric control unit.
Referring to fig. 7-8, the activated carbon adsorption device includes a device body 1, a plurality of groups of evenly distributed adsorption drawers 2 are slidably connected to the side surface of the device body 1, activated carbon particles are laid on the bottom of the adsorption drawers 2, a plurality of heat-repelling plates 3 respectively corresponding to the groups of adsorption drawers 2 are fixedly connected to the inside of the device body 1, the bottom of the adsorption drawers 2 are in contact with the upper ends of the heat-repelling plates 3, the upper half of the side end of the adsorption drawers 2 is of a multi-pass through hole structure, the lower half of the side end of the adsorption drawers 2 is of a solid structure, the height of the multi-pass through hole structure and the height of the solid structure are 2-3:1, the left and right side plates of the adsorption drawers 2 are perpendicular to the flowing direction of waste gas, and the through arrangement of the adsorption drawers is used to prevent the side plates of the adsorption drawers 2 from affecting the contact between the waste gas and the activated carbon particles, so that the adsorption effect of impurities in the waste gas is better.
Referring to fig. 9, the bottom of the adsorption drawer 2 is of a double-layer structure, and the double-layer bottom includes a shaping layer 21 located below and a thermal change layer 22 connected to the upper end of the shaping layer 21, the shaping layer 21 is of a hard straight structure, so that the adsorption drawer 2 has a certain bearing capacity for the activated carbon particles, so that when the adsorption drawer contains the activated carbon particles, the stability is high, the adsorption drawer is convenient to push and pull on the device body 1, the operation of replacing the activated carbon particles is more convenient, the thermal change layer 22 is made of a flexible material, so that the thermal change layer can change in shape when being stressed, the lower end of the thermal change layer 22 is fixedly connected with a plurality of thermal repulsion balls 7 which are uniformly distributed, the lower ends of the plurality of thermal repulsion balls 7 which are distributed at intervals are fixedly connected with longitudinal limiting ropes 8, the longitudinal limiting ropes 8 are used for limiting and pulling the corresponding thermal repulsion balls 7, referring to fig. 10, after the waste gas treatment, the thermal repulsion plates 3 or the interior of the device body 1 are heated at intervals, the heat repelling plate 3 is heated, when the longitudinal change repelling ball 4 inside the heat repelling plate is expanded to be close to the heat repelling ball 7, part of the heat repelling ball 7 can protrude upwards under the action of a repelling force, so that the heat change layer 22 protrudes, the longitudinal limiting rope 8 is pulled down, part of the heat repelling ball 7 is not easy to rise along with the protrusion of the heat change layer 22, the heat change layer 22 can be effectively ensured to be in a fluctuant wavy structure, heating is stopped later, the heat change layer 22 is deformed again, active carbon particles placed on the surface of the heat change layer can be turned over to a certain degree, the positions of the active carbon particles are effectively loosened and changed, part of the active carbon particles below the heat change layer can be changed to the upper side, the heat change layer is in contact with waste gas more fully, the adsorption efficiency of the active carbon particles on impurities in the waste gas and the adsorption rate of the active carbon particles are obviously improved, and the waste of materials is reduced.
Referring to fig. 12, the heat repelling ball 7 not connected to the longitudinal limiting rope 8 includes a force varying layer 71 and an outer convex layer 72 wrapped on an upper end portion of the force varying layer 71, the outer convex layer 72 is filled with carbon dioxide gas, an ejector rod 10 is fixedly connected to an upper end portion of the force varying layer 71, and when the heat repelling ball 4 is subjected to a repulsive force, the force varying layer 71 upwardly generates an extrusion force on the outer convex layer 72, so that the ejector rod 10 protrudes outwardly, and a relatively obvious local thrust force is generated on the heat varying layer 22, so that the heat repelling ball 7 has a more obvious effect on the wavy state of the heat varying layer 22.
The heat repelling plate 3 is a hard hollow heat conducting structure, so that when being heated, the heat repelling plate can be heated rapidly, the longitudinal repelling balls 4 are heated to expand, and the formation of the undulation of the heat changing layer 22 is accelerated, please refer to fig. 11, the inner bottom end of the heat repelling plate 3 is fixedly connected with a plurality of uniformly distributed longitudinal repelling balls 4, the longitudinal repelling balls 4 are filled with high heat conducting gas, the top of the longitudinal repelling balls 4 is fixedly embedded with a heat repelling block 6, a heat conducting rod 5 is arranged below the heat repelling block 6, the lower end of the heat conducting rod 5 fixedly penetrates through the longitudinal repelling balls 4 and extends to the bottom of the heat repelling plate 3, the heat repelling block 6 is matched with the force changing layer 71, the heat repelling block 6 and the force changing layer 71 are made of magnetic materials, the magnetic poles at the ends of the heat repelling block 6 and the force changing layer 71, which are close to each other, two adjacent longitudinal repelling balls 4 are in contact with each other, when the longitudinal repelling balls 4 expand, inhibit its in horizontal inflation each other, effectively guarantee that its direction of expansion concentrates on vertically, make heat rise to repel piece 6 and be close to heat fast and repel ball 7, make the fluctuation effect on heat variable layer 22 better, and indulge to become to repel ball 4 and be made for elastic material, the heat conduction pole 5 outer end with indulge to become to be connected with a plurality of evenly distributed violently spacing ropes 9 between repelling the ball 4 inner wall, violently spacing rope 9 can further restrain and indulge to become to repel the horizontal inflation of ball 4.
Through the setting of the deformable double-deck absorption steamer tray in bottom among the active carbon adsorption equipment, after exhaust-gas treatment, at intervals, through the heating, make and indulge to become to repel the ball 4 longitudinal expansion and be close to hot repellent ball 7, the cooperation is indulged the effect of spacing rope 8, under the repulsion effect, intermittent promotion thermal change layer 22 is upwards protruding, make thermal change layer 22 be in the wavy structure of fluctuation, the back stops heating, make thermal change layer 22 resume deformation, the second time in-process, produce certain effect of stirring to the active carbon granule of its surface placement, effectively become flexible and change the position of active carbon granule, make the active carbon granule of part below can change to the top, and then make its and exhaust gas more abundant contact, compare in prior art, show and improve its adsorption efficiency and its adsorption rate to impurity in the exhaust gas, reduce the waste of material.
The above; but are merely preferred embodiments of the invention; the scope of the invention is not limited thereto; any person skilled in the art is within the technical scope of the present disclosure; the technical scheme and the improved concept of the invention are equally replaced or changed; are intended to be covered by the scope of the present invention.
Claims (8)
1. The utility model provides a type automatic spraying system is repelled to heat, includes spraying robot system, track conveying system, spraying room system, exhaust-gas treatment system and control system, spraying robot system, track conveying system, spraying room system, exhaust-gas treatment system all can be alone or pass through the field bus agreement by equipment PLC and switch in control system, control system is connected with visual billboard terminal, its characterized in that: the spraying robot system comprises a spraying robot, a robot control cabinet and a process control cabinet, the track conveying system comprises a conveying track, an indoor hoisting mechanism and a trolley mechanism matched with the conveying track, the waste gas treatment system comprises a spray tower and an active carbon adsorption device which are communicated by a pipeline in sequence, the activated carbon adsorption equipment comprises an equipment body (1), a plurality of groups of adsorption drawers (2) which are uniformly distributed are connected to the side surface of the equipment body (1) in a sliding manner, activated carbon particles are laid at the bottom of the adsorption drawer (2), a plurality of heat repelling plates (3) respectively corresponding to the adsorption drawers (2) are fixedly connected inside the equipment body (1), an air supply and exhaust system is installed at the top of the spraying room, a filter plate is connected at the top end in the spraying room, the filter plate is positioned right below an air supply outlet of the air supply and exhaust system, and comprises two adsorption layers (11) and an oily interlayer (12) connected between the two adsorption layers (11);
adsorb steamer tray (2) bottom and be bilayer structure, and bilayer bottom including the design layer (21) that is located the below and connect heat altered layer (22) at design layer (21) upper end, a plurality of evenly distributed's heat repels ball (7) under heat altered layer (22) tip fixedly connected with, a plurality of mutual interval distribution heat repels limit rope (8) are indulged to end fixedly connected with under ball (7), and the heat that does not connect and indulge limit rope (8) repels ball (7) and includes outer convex layer (72) of power change layer (71) upper end and parcel in power change layer (71), outer convex layer (72) intussuseption is filled with carbon dioxide gas, power change layer (71) upper end fixedly connected with ejector pin (10).
2. The heat-repelling automatic spray system of claim 1, wherein: the air supply and exhaust system adopts an upper air supply and lower air exhaust mode or an upper air supply and side air exhaust mode, and an air exhaust opening of the air supply and exhaust system is positioned below the filter plate.
3. The heat-repelling automatic spray system of claim 1, wherein: the adsorption layer (11) is made of glass fiber paint mist filter cotton, and liquid oil is uniformly adsorbed on the oily interlayer (12).
4. The heat-repelling automatic spray system of claim 1, wherein: the upper half part of the side end of the adsorption drawer (2) is of a multi-through hole structure, the lower half part of the side end of the adsorption drawer (2) is of a solid structure, and the height of the multi-through hole structure and the solid structure is 2-3: 1.
5. The heat-repelling automatic spray system of claim 1, wherein: the shaping layer (21) is of a hard straight structure, and the thermal deformation layer (22) is made of a flexible material.
6. The heat-repelling automatic spray system of claim 1, wherein: hot board (3) of repelling is the hollow heat conduction structure of stereoplasm, hot board (3) inner bottom end fixedly connected with a plurality of evenly distributed indulge and become to repel ball (4), it has high heat-conducting gas to indulge to become to repel the same packing in ball (4), indulge to become to repel ball (4) top fixed inlay and have hot to rise and repel piece (6), hot rising is equipped with heat conduction pole (5) below repelling piece (6), the fixed portion of going through of tip is indulged to become to repel ball (4) and extend to hot board (3) bottom of repelling under heat conduction pole (5), and hot rising is repelled piece (6) and power change layer (71) matching.
7. The heat-repelling automatic spray system of claim 6, wherein: the heat-repelling block (6) and the force variable layer (71) are both made of magnetic materials, and the magnetic poles at the ends, close to each other, of the heat-repelling block (6) and the force variable layer (71) are the same.
8. The heat-repelling automatic spray system of claim 7, wherein: two adjacent indulge and become to repel ball (4) mutual contact, and indulge and become to repel ball (4) and make for elastic material, be connected with a plurality of evenly distributed violently spacing ropes (9) between heat conduction pole (5) outer end and the indulge and become to repel ball (4) inner wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111035752.8A CN113457378A (en) | 2021-09-06 | 2021-09-06 | Heat-repelling type automatic spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111035752.8A CN113457378A (en) | 2021-09-06 | 2021-09-06 | Heat-repelling type automatic spraying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113457378A true CN113457378A (en) | 2021-10-01 |
Family
ID=77867500
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111035752.8A Withdrawn CN113457378A (en) | 2021-09-06 | 2021-09-06 | Heat-repelling type automatic spraying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113457378A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107574720A (en) * | 2017-10-17 | 2018-01-12 | 成都新柯力化工科技有限公司 | A kind of preparation method for the air filter paper for purifying air |
| CN209771749U (en) * | 2018-12-17 | 2019-12-13 | 苏州无量纲环保科技有限公司 | activated carbon adsorption device |
| CN210522177U (en) * | 2019-05-03 | 2020-05-15 | 苏州纽泰净化系统工程有限公司 | Organic waste gas administers device subassembly |
| CN213221552U (en) * | 2020-09-05 | 2021-05-18 | 广东绿致环境科技有限公司 | Activated carbon adsorption purifier |
| CN113304937A (en) * | 2021-07-01 | 2021-08-27 | 深圳市科旭业机器人自动化设备有限公司 | Full-automatic spraying production line of robot |
-
2021
- 2021-09-06 CN CN202111035752.8A patent/CN113457378A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107574720A (en) * | 2017-10-17 | 2018-01-12 | 成都新柯力化工科技有限公司 | A kind of preparation method for the air filter paper for purifying air |
| CN209771749U (en) * | 2018-12-17 | 2019-12-13 | 苏州无量纲环保科技有限公司 | activated carbon adsorption device |
| CN210522177U (en) * | 2019-05-03 | 2020-05-15 | 苏州纽泰净化系统工程有限公司 | Organic waste gas administers device subassembly |
| CN213221552U (en) * | 2020-09-05 | 2021-05-18 | 广东绿致环境科技有限公司 | Activated carbon adsorption purifier |
| CN113304937A (en) * | 2021-07-01 | 2021-08-27 | 深圳市科旭业机器人自动化设备有限公司 | Full-automatic spraying production line of robot |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201366390Y (en) | Water curtain venturi-type spray-painting booth | |
| CN202316213U (en) | Mobile passing-type polishing and painting device | |
| CN113457378A (en) | Heat-repelling type automatic spraying system | |
| CN104676808B (en) | A kind of rear-mounted balanced ventilation device of blowing and drawing ventilation system blower | |
| CN211823557U (en) | Cylindrical battery steel shell dry hot air recycling device | |
| CN203245735U (en) | Polishing dust-removing equipment | |
| CN209138271U (en) | A kind of waste gas treatment equipment being provided with spray column | |
| CN201340034Y (en) | Dehumidification system | |
| CN213886859U (en) | Electrostatic powder spraying production line | |
| CN206566655U (en) | A kind of industrial dedusting equipment | |
| CN215141312U (en) | Integrative system of stoving sprays paint | |
| CN206356157U (en) | A kind of spraying electrostatic powder device of aluminium alloy door | |
| CN201187848Y (en) | High-efficiency cooling and humidifying apparatus | |
| CN107158847A (en) | Water curtain wall air purifier | |
| CN207329839U (en) | Cement car loading operation ventilating dust-arrester | |
| CN207325166U (en) | Partition type paint spray booth | |
| CN201337853Y (en) | Drainage type pulse blast cleaning device with velocity difference jet | |
| CN207572264U (en) | A kind of two-sided metal spraying unit of six rifles for inner core of capacitor | |
| CN205797613U (en) | A kind of integrated kitchen range range hood auto spray painting device | |
| CN217569956U (en) | All-round clean wind leaching rooms of goods | |
| CN215141318U (en) | Dust treatment adsorption equipment for spray painting and baking finish house | |
| CN218944672U (en) | Dust removing device | |
| CN213886976U (en) | Electrostatic powder spraying curing chamber | |
| CN220836264U (en) | Multistage purifying mechanism of baking finish house | |
| CN202478737U (en) | Stepping type negative pressure chamber dividing dust catcher with pulse dust removal and back suction dust removal |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20211001 |