CN113445214A - Compound mattress sewing equipment of graphite alkene - Google Patents

Compound mattress sewing equipment of graphite alkene Download PDF

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Publication number
CN113445214A
CN113445214A CN202110663033.4A CN202110663033A CN113445214A CN 113445214 A CN113445214 A CN 113445214A CN 202110663033 A CN202110663033 A CN 202110663033A CN 113445214 A CN113445214 A CN 113445214A
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CN
China
Prior art keywords
plate
cloth
fixed
mattress
shaped supporting
Prior art date
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Granted
Application number
CN202110663033.4A
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Chinese (zh)
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CN113445214B (en
Inventor
王宝林
王金泉
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Qingdao Yuwang Intelligent Technology Bed Co ltd
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Qingdao Yuwang Intelligent Technology Bed Co ltd
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Priority to CN202110663033.4A priority Critical patent/CN113445214B/en
Publication of CN113445214A publication Critical patent/CN113445214A/en
Application granted granted Critical
Publication of CN113445214B publication Critical patent/CN113445214B/en
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B11/00Machines for sewing quilts or mattresses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/02Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
    • B05C1/027Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles only at particular parts of the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • D05B35/06Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B37/00Devices incorporated in sewing machines for slitting, grooving, or cutting
    • D05B37/04Cutting devices

Abstract

The invention discloses graphene composite mattress sewing equipment, and particularly relates to the technical field of mattress processing, which comprises a rack, wherein a fixed table is fixedly arranged at the top of the rack, L-shaped supporting plates are respectively arranged above the edge positions of the front side and the rear side of the top end surface of the fixed table, stand columns are respectively fixedly arranged between the two ends of the bottom of each L-shaped supporting plate and the top end surface of the fixed table at the corresponding position, a driving mechanism is arranged at the bottom of the fixed table, a blanking mechanism is arranged at the top of each L-shaped supporting plate, a cloth placing mechanism is arranged at one side of each blanking mechanism, a cloth turning mechanism is arranged at one side of each cloth placing mechanism, a sewing mechanism is arranged at one side of each cloth turning mechanism, a cutting mechanism is arranged at one side of each sewing mechanism, and a plurality of turning assemblies which are arranged at equal intervals are arranged between the fixed table and the L-shaped supporting plates. The mattress feeding, gluing, covering, sewing and cutting process has high automation degree, does not need excessive manual intervention, and greatly improves the processing efficiency of the mattress.

Description

Compound mattress sewing equipment of graphite alkene
Technical Field
The invention relates to the technical field of mattress processing, in particular to graphene composite mattress sewing equipment.
Background
The mattress is an article between a human body and a bed, which is used for ensuring that consumers can obtain healthy and comfortable sleep, the mattress is made of various materials, and mattresses made of different materials can bring different sleep effects to people. During mattress production, the mattress is often not sewn apart because it mostly comprises a multilayer structure.
However, in the sewing process of the existing mattress, a plurality of surfaces of the mattress can not be sewn at one time, the automation degree of the whole sewing process is low, and the processing efficiency is greatly reduced.
The above information disclosed in this background section is only for enhancement of understanding of the background of the disclosure and therefore it may contain information that does not constitute prior art that is already known to a person of ordinary skill in the art.
Disclosure of Invention
In order to overcome the above defects in the prior art, an embodiment of the present invention provides a graphene composite mattress stitching apparatus, and the technical problems to be solved by the present invention are: how to sew up mattress in step of diversified, improve and sew up efficiency.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a compound mattress sewing machine of graphite alkene, which comprises a frame, the fixed station that is equipped with in frame top, the top of both sides border position all is provided with L type layer board around the fixed station top face, all fixes being equipped with the stand between the bottom both ends of two L type layer boards and the fixed station top face that corresponds the position, the fixed station bottom is provided with actuating mechanism, L type layer board top is provided with unloading mechanism, one side of unloading mechanism is provided with puts cloth mechanism, the one side of putting cloth mechanism is provided with turns over cloth mechanism, the one side of turning over cloth mechanism is provided with sewing mechanism, one side of sewing mechanism is provided with shutdown mechanism, be equipped with the upset subassembly that a plurality of equidistance set up between fixed station and the L type layer board.
Through adopting above-mentioned technical scheme, utilize actuating mechanism to drive the mattress marching type that the upset subassembly falls down unloading mechanism department and push forward, make it wrap through putting cloth mechanism and cloth overturning mechanism to the surface of mattress one by one, then carry out diversified synchronous sewing through sewing up the mechanism to final propelling movement is cut off to shutdown mechanism department, in order to obtain the mattress after sewing up.
In a preferred embodiment, a dovetail groove is horizontally arranged in the middle of the top of the fixed table in a penetrating mode, and a through groove is vertically arranged on the bottom end face of an inner cavity of the dovetail groove in a penetrating mode.
By adopting the technical scheme, the dovetail groove and the through groove are utilized to limit the top of part of the structure movement process of the driving mechanism.
In a preferred embodiment, the driving mechanism comprises a fixed plate fixedly connected with the bottom of one end of the fixed table and a movable plate positioned at the top of the fixed table, a dovetail block slidably connected inside the dovetail groove is fixedly arranged at the bottom of the movable plate, a motor is fixedly arranged at one side of the bottom end of the fixed plate, a swinging plate is arranged at the other end of the bottom end of the fixed plate, a push plate is arranged at one side of the swinging plate away from the fixed plate, two connecting rods are fixedly arranged at the opposite sides of the two ends of the swinging plate, one end of one of the two connecting rods, which is away from the swinging plate, movably penetrates through the fixed plate and is fixedly connected with the end part of an output shaft of the motor, one end of the other connecting rod, which is away from the swinging plate, is movably connected with one end of the push plate through a bearing, a first connecting rod is fixedly arranged at the two sides of the other end of the push plate, two opposite vertical plates are fixedly arranged at the bottom of the dovetail block, through grooves are formed at the bottoms of the two vertical plates, one ends of the push plate with the first connecting rods extend to the two vertical plates, and one ends of the two connecting rods which are back to back are movably connected with the vertical plate at the corresponding position through bearings.
Through adopting above-mentioned technical scheme, utilize the motor to drive the balance weight and do the circumference swing to drive the push pedal and promote the fly leaf and reciprocate about the direction of dovetail, realize treating the marching type of processing mattress and propelling movement forward.
In a preferred embodiment, the blanking mechanism comprises a material box fixedly arranged at the top between the two L-shaped supporting plates, and a notch is formed in the middle of one side of the material box, which is far away from the cloth placing mechanism.
Through adopting above-mentioned technical scheme, can place the mattress of waiting to sew up with inside the workbin to observe the inside surplus of waiting to process the mattress of workbin through the notch.
In a preferred embodiment, put cloth mechanism including being located the roof at L type layer board top, the roof both ends are all fixed and are equipped with the curb plate, and the one end that the roof was kept away from to two curb plates respectively with the L type layer board fixed connection that corresponds the position, and two L type layer board bottoms correspond the roof and are close to the one end of workbin and all fix and be equipped with straight board, all rotate through the bearing between two straight boards and between two curb plates are close to the workbin one end and be connected with the bull stick, two the cloth liner has all been convoluteed in the outer peripheral face middle part of bull stick, two wear the groove has all been seted up to the relative one end in L type layer board bottom, the roof bottom is fixed and is equipped with the guide block, the one end that the guide block is close to the bull stick sets up for the circular arc.
Through adopting above-mentioned technical scheme, the advance motion that utilizes the mattress of waiting to process drives the floorcloth of coiling on two bull sticks and unreels, realizes the cladding process to the mattress surface.
In a preferred embodiment, the cloth turning mechanism includes two cloth turning blocks correspondingly arranged, the two cloth turning blocks are respectively and fixedly embedded in the L-shaped cavities on the two L-shaped supporting plates, opposite sides of one ends, close to the cloth placing mechanism, of the two cloth turning blocks are respectively provided with a curved surface, the other ends of the two cloth turning blocks are respectively provided with a through hole in a penetrating manner, and the opposite ends of the two through holes respectively penetrate through the side walls of the L-shaped supporting plates at the corresponding positions.
By adopting the technical scheme, the convex part laying cloth on the front side and the rear side is guided to be turned upwards by utilizing the curved surface on the cloth turning block, so that the mattress is completely coated.
In a preferred embodiment, the suturing mechanism comprises two horizontal mounting plates and two vertical mounting plates, the two horizontal mounting plates are respectively and fixedly mounted at the top and the bottom between the two L-shaped supporting plates, the two vertical mounting plates are respectively and fixedly mounted at the positions of the through holes corresponding to the opposite sides of the two L-shaped supporting plates, grooves are respectively formed in the middle parts of the opposite sides of the two horizontal mounting plates, and a plurality of suturing heads are respectively and fixedly mounted at the positions of the end surfaces of the inner cavities of the two grooves and the positions of the through holes corresponding to the opposite sides of the two vertical mounting plates.
By adopting the technical scheme, the mattress coated with the laying cloth is sewn by the sewing machine head, and the multidirectional synchronous sewing process is completed.
In a preferred embodiment, shutdown mechanism including erect in the outside U type frame of fixed station and with riser fixed connection's cab apron of crossing, and two L type layer boards keep away from the one end of workbin and all run through the inboard of locating U type frame, the inboard bottom mounting of U type frame is provided with wedge one, the inboard top face middle part fixed mounting of U type frame has the cutter, the inboard top face four corners position department of U type frame all is provided with spring telescopic link, and spring telescopic link both ends respectively with U type frame and the L type layer board fixed connection who corresponds the position, cross the cab apron and keep away from the one end fixedly connected with wedge two of riser, be the slope setting between the opposite side of wedge one and wedge two.
By adopting the technical scheme, the cutter is driven to move downwards along with the U-shaped frame by utilizing the mutual extrusion between the first wedge-shaped block and the second wedge-shaped block, and the cutting of the two adjacent sewed mattresses is completed.
In a preferred embodiment, each overturning assembly comprises two lug plates which are arranged in an axial symmetry manner about the horizontal direction of the movable plate to the central axis, a shaft rod is fixedly arranged between the two lug plates which are correspondingly arranged, a sleeve is movably sleeved in the middle of the outer peripheral surface of the shaft rod through a bearing, the two ends of the sleeve are respectively provided with an arc plate with an opening facing the cutting mechanism, torsion springs are fixedly sleeved at the positions, corresponding to the arc plates, of the two ends of the outer peripheral surface of the shaft rod, the two ends of the torsion springs extend to the outside of the opening of the arc plate, two overturning plates are fixedly arranged on the outer peripheral surface of the sleeve, and an included angle formed between the two opposite sides of the overturning plates is 120 degrees.
Through adopting above-mentioned technical scheme, utilize the upset subassembly to move ahead and do not overturn and promote the mattress and impel forward, and the upset subassembly is retreated and is reset and do not promote the mattress of current position and take place the motion, realize the marching type of mattress and push forward.
In a preferred embodiment, the bin faces the bottom end of one side of the cutting mechanism and the top end of one side of one of the turnover plates on the turnover assembly far away from the cutting mechanism, the gluing assembly comprises two oppositely arranged fixed plates, and a gluing roller is rotatably connected between the two correspondingly arranged fixed plates through a bearing.
Through adopting above-mentioned technical scheme, utilize two glue spreader to carry out the rubber coating to the upper surface and the lower surface of mattress, with the floorcloth bonding when making it go ahead, prevent that mattress propelling movement in-process from taking place to separate and influencing the processing effect of target mattress with the floorcloth.
The invention has the technical effects and advantages that:
the invention uses the turnover component moving left and right reciprocally to push the mattress to be processed forward and glue coating, after contacting with the mattress cloth at the corresponding position, the mattress cloth at the corresponding position is bonded with the upper surface and the lower surface of the glued mattress, and the mattress cloth is driven to automatically unreel in the process of advancing, meanwhile, the coated mattress is pushed by the turnover component at the corresponding position, the mattress cloth at the lower surface is jacked up by the turnover plate to coat the left and right side surfaces of the mattress, the convex part on the mattress cloth at the upper surface is lapped on the front and back side surfaces of the mattress under the action of self gravity, the convex part on the mattress cloth at the lower surface is upturned under the action of the turnover block to be bonded with the front and back side surfaces of the mattress, thus realizing the overall coating of the mattress, then performing multi-station synchronous sewing, and finally cutting off to obtain the target processing mattress, the whole processing process is high in automation degree, excessive manual intervention is not needed, the processing efficiency of the mattress is greatly improved, and the processing method is convenient and fast.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural view of the wobble plate of the present invention.
FIG. 3 is a schematic diagram of the structure of the push plate of the present invention.
Figure 4 is a schematic view of the bin structure of the present invention.
Fig. 5 is an enlarged view of a portion a of fig. 1 according to the present invention.
Fig. 6 is a schematic diagram of the guide block structure of the present invention.
FIG. 7 is a schematic structural diagram of a cloth releasing mechanism of the present invention.
Fig. 8 is a schematic structural view of the cloth turning mechanism of the present invention.
Fig. 9 is a partial structural schematic diagram of the flip assembly of the present invention.
Fig. 10 is a partially developed schematic view of the cloth liner of the present invention.
Fig. 11 is a schematic view of the sewing of the cloth liner of the present invention to a mattress.
The reference signs are: 1 machine frame, 2 fixed table, 21 dovetail groove, 22 through groove, 3L type pallet, 4 upright post, 5 driving mechanism, 51 fixed plate, 52 motor, 53 swinging plate, 54 push plate, 55 connecting rod I, 56 vertical plate, 57 movable plate, 58 dovetail block, 59 connecting rod II, 6 blanking mechanism, 61 bin, 62 notch, 7 cloth placing mechanism, 71 top plate, 72 side plate, 73 straight plate, 74 rotating rod, 75 cloth liner, 76 through groove, 77 guide block, 8 cloth turning mechanism, 81 cloth turning block, 82 through hole, 9 sewing mechanism, 91 horizontal mounting plate, 92 vertical mounting plate, 93 groove, 94 sewing machine head, 10 cutting mechanism, 101U-shaped frame, 102 wedge block I, 103 cutter, 104 spring telescopic rod, 105 transition plate, 106 wedge block II, 11 turning component, 111 ear plate, 112 shaft rod, 113 sleeve, 114 arc plate, 115 torsion spring, 116 turning plate, 12 gluing component, 121 fixed plate and 122 glue coating roller.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many different forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and thus their repetitive description will be omitted.
Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more example embodiments. In the following description, numerous specific details are provided to give a thorough understanding of example embodiments of the disclosure. One skilled in the relevant art will recognize, however, that the subject matter of the present disclosure can be practiced without one or more of the specific details, or with other methods, components, steps, and so forth. In other instances, well-known structures, methods, implementations, or operations are not shown or described in detail to avoid obscuring aspects of the disclosure.
The invention provides graphene composite mattress sewing equipment which comprises a rack 1, wherein a fixed table 2 is fixedly arranged at the top of the rack 1, L-shaped supporting plates 3 are respectively arranged above the edge positions of the front side and the rear side of the top end face of the fixed table 2, stand columns 4 are respectively fixedly arranged between the two ends of the bottom of each L-shaped supporting plate 3 and the top end face of the fixed table 2 at the corresponding position, a driving mechanism 5 is arranged at the bottom of the fixed table 2, a blanking mechanism 6 is arranged at the top of each L-shaped supporting plate 3, a cloth placing mechanism 7 is arranged on one side of each blanking mechanism 6, a cloth turning mechanism 8 is arranged on one side of each cloth placing mechanism 7, a sewing mechanism 9 is arranged on one side of each cloth turning mechanism 8, a cutting mechanism 10 is arranged on one side of each sewing mechanism 9, and a plurality of turning assemblies 11 which are arranged at equal intervals are arranged between the fixed table 2 and the L-shaped supporting plates 3.
Furthermore, a dovetail groove 21 is horizontally arranged in the middle of the top of the fixed table 2 in a penetrating mode, and a through groove 22 is vertically formed in the bottom end face of an inner cavity of the dovetail groove 21 in a penetrating mode.
As shown in fig. 1-3 and 9, the driving mechanism 5 includes a fixed plate 51 fixedly connected to the bottom of one end of the fixed platform 2 and a movable plate 57 located at the top of the fixed platform 2, a dovetail block 58 slidably connected to the inside of the dovetail groove 21 is fixedly disposed at the bottom of the movable plate 57, a motor 52 is fixedly mounted on one side of the bottom end of the fixed plate 51, a swing plate 53 is disposed at the other end of the fixed plate 53, a push plate 54 is disposed on one side of the swing plate 53 away from the fixed plate 51, two connecting rods 59 are fixedly disposed on opposite sides of the two ends of the swing plate 53, one end of one of the two connecting rods 59 away from the swing plate 53 movably penetrates through the fixed plate 51 and is fixedly connected to the end of the output shaft of the motor 52, one end of the other connecting rod 59 away from the swing plate 53 is movably connected to one end of the push plate 54 through a bearing, two connecting rods 55 are fixedly disposed on two sides of the other end of the push plate 54, two opposite risers 56 are fixedly disposed at the bottom of the dovetail block 58, the bottom ends of the two vertical plates 56 penetrate through the through groove 22, one end of the push plate 54 with the first connecting rod 55 extends between the two vertical plates 56, and the opposite ends of the first connecting rod 55 are movably connected with the vertical plates 56 at the corresponding positions through bearings.
Further, unloading mechanism 6 is including the workbin 61 of fixed mounting in the top between two L type layer boards 3, notch 62 has been seted up in the middle part of one side that the cloth mechanism 7 was kept away from to workbin 61.
Further, each of the turning assemblies 11 includes two ear plates 111 that are axisymmetrically arranged about the horizontal direction central axis of the movable plate 57, a shaft rod 112 is fixedly disposed between the two ear plates 111 that are correspondingly arranged, a sleeve 113 is movably sleeved in the middle of the outer peripheral surface of the shaft rod 112 through a bearing, two ends of the sleeve 113 are provided with arc plates 114 with openings facing the cutting mechanism 10, torsion springs 115 are fixedly sleeved at positions of two ends of the outer peripheral surface of the shaft rod 112 corresponding to the arc plates 114, two ends of the torsion springs 115 extend to the outside of the openings of the arc plates 114, two turning plates 116 are fixedly disposed on the outer peripheral surface of the sleeve 113, and an included angle formed between the opposite sides of the two turning plates 116 is 120 °.
The implementation mode adopting the technical scheme specifically comprises the following steps: in the actual use process, the motor 52 is started to drive the swing plate 53 to make a circular swing, and the swing plate 53 is movably connected with the vertical plate 56 and the swing plate 53 at the corresponding positions, so that the swing plate 53 pushes the movable plate 57 to reciprocate left and right along the direction of the dovetail groove 21 under the limiting action of the dovetail block 58 and the dovetail groove 21 in the circular swing process, when the movable plate 57 moves left, the overturning assembly 11 moves left synchronously, because one of the overturning plates 116 is abutted against the upper surface (refer to the attached figure 1 in the specification) of the movable plate 57 at this time, the overturning cannot occur, so that in the left moving process of the overturning assembly 11, the overturning plate 116 far away from the movable plate 57 pushes the mattress at the current position forward to advance to a station, so that the next mattress in the bin 61 continuously falls into the supporting cavity formed between the two L-shaped supporting plates 3, when the overturning assembly 11 moves right synchronously with the movable plate 57, the mattress will extrude the turnover plate 116 which pushes the mattress to move, the turnover plate 116 turns synchronously along with the sleeve 113 by taking the shaft rod 112 as a central axis, the torsion spring 115 is extruded by the arc plate 114 in the turning process, the two turnover plates 116 deflect synchronously by a certain angle, the mattress of which the turning component 11 crosses the current position is reset, the mattress is pushed in the next period, and the stepping forward pushing of the mattress is realized.
Specifically, as shown in fig. 1 and fig. 4 to 7, the cloth placing mechanism 7 includes a top plate 71 located at the top of the L-shaped supporting plate 3, two ends of the top plate 71 are both fixedly provided with side plates 72, one end of each of the two side plates 72, which is far away from the top plate 71, is respectively fixedly connected with the L-shaped supporting plate 3 at the corresponding position, one end, which is close to the bin 61, of each of the two bottom portions of the L-shaped supporting plate 3, which is corresponding to the top plate 71, is respectively fixedly provided with a straight plate 73, each of the two straight plates 73 and one end, which is close to the bin 61, of each of the two side plates 72, are both rotatably connected with a rotating rod 74 through a bearing, a cloth liner 75 is wound around the middle portion of the outer peripheral surface of each of the two rotating rods 74, a through groove 76 is formed in the opposite end of the bottom portions of the two L-shaped supporting plates 3, a guide block 77 is fixedly arranged at the bottom portion of the top plate 71, and one end, which is close to the rotating rod 74, is arranged in an arc shape.
Further, the top end of one side of one of them returning face plate 116 all is provided with rubber coating subassembly 12 on workbin 61 one side bottom towards cutting mechanism 10 and the upset subassembly 11 of keeping away from cutting mechanism 10, rubber coating subassembly 12 is including two fixed plates 121 that set up relatively, and it is connected with glue spreader 122 to rotate through the bearing between two fixed plates 121 that correspond the setting.
The implementation mode adopting the technical scheme specifically comprises the following steps: in the actual use process, when the mattress is pushed out from the bottom of the material box 61 under the pushing of the turning component 11, the upper surface of the mattress passes through the gluing component 12 arranged on the material box 61, at this time, the mattress can be contacted with the glue spreader 122 at the position in the advancing process, the glue is spread on the upper surface of the mattress by the glue spreader 122, the turning component 11 is reset and pushes the mattress again, the glue spreader 122 arranged on the turning plate 116 is contacted with the lower surface of the mattress to realize the gluing on the lower surface of the mattress, the glued mattress can be contacted with the pre-unreeled cloth liner 75 on the rotating rod 74 at the corresponding position in the forward pushing process, so that the cloth liner 75 at the corresponding position is bonded with the upper surface and the lower surface of the glued mattress, and the cloth liner 75 is driven to automatically unreel in the forward continuing pushing process to ensure that the subsequent glued mattress can be precisely bonded with the cloth liner 75, when the next glued mattress is pushed to the cloth placing mechanism 7 for covering, the previously covered mattress is pushed by the turning component 11 at the corresponding position, the turning plate 116 is used for jacking up the cloth liner 75 at the lower surface to cover the left side and the right side of the mattress (refer to the attached drawings 10-11 in the specification), and the convex part on the cloth liner 75 at the upper surface is lapped on the front side surface and the rear side surface of the mattress under the action of self gravity, so that the mattress can be completely covered.
Specifically, as shown in fig. 1 and 8, the cloth turning mechanism 8 includes two cloth turning blocks 81 correspondingly disposed, the two cloth turning blocks 81 are respectively and fixedly embedded in the L-shaped cavities of the two L-shaped supporting plates 3, opposite sides of one ends of the two cloth turning blocks 81 close to the cloth placing mechanism 7 are both provided with curved surfaces, the other ends of the two cloth turning blocks 81 are both provided with through holes 82 in a penetrating manner, and opposite ends of the two through holes 82 respectively penetrate through side walls of the L-shaped supporting plates 3 at corresponding positions.
The implementation mode adopting the technical scheme specifically comprises the following steps: in the actual use process, when the covered mattress is pushed to the cloth turning mechanism 8, the convex part of the cloth liner 75 on the lower surface is guided by the curved surface of the cloth turning block 81 to be turned upwards to be attached to the front and rear side surfaces of the mattress, and when the curved surface area is crossed, the opposite sides of the two cloth turning blocks 81 pre-press the cloth liner attached to the front and rear side surfaces of the mattress, and then the covered mattress is pushed to the sewing station under the action of the turning assemblies 11 at the corresponding positions.
Specifically, as shown in fig. 1, the suturing mechanism 9 includes two horizontal mounting plates 91 and two vertical mounting plates 92, the two horizontal mounting plates 91 are respectively and fixedly mounted at the top and the bottom between the two L-shaped supporting plates 3, the two vertical mounting plates 92 are respectively and fixedly mounted at the positions of the through holes 82 corresponding to the opposite sides of the two L-shaped supporting plates 3, grooves 93 are respectively formed in the middle portions of the opposite sides of the two horizontal mounting plates 91, and a plurality of suturing heads 94 are respectively and fixedly mounted at the positions of the end faces of the inner cavities of the two grooves 93 and the positions of the opposite sides of the two vertical mounting plates 92 corresponding to the through holes 82.
The implementation mode adopting the technical scheme specifically comprises the following steps: in the actual use process, after the mattress after being completely wrapped is pushed to the sewing mechanism 9 under the action of the corresponding position overturning component 11, the sewing machine heads 94 (in the prior art) arranged on the opposite sides of the two horizontal mounting plates 91 and the two vertical mounting plates 92 synchronously sew the upper surface, the lower surface, the front side and the rear side of the mattress, and meanwhile, the joint between the upper-layer cloth liner 75 and the lower-layer cloth liner 75 between the two adjacent mattresses is sewed, so that the cloth liners 75 on the opposite sides of the two adjacent mattresses are prevented from being scattered when being cut off after the two adjacent mattresses are sewed.
As shown in fig. 1, the cutting mechanism 10 includes a U-shaped frame 101 erected outside the fixing table 2 and a transition plate 105 fixedly connected to the vertical plate 56, and one ends of the two L-shaped support plates 3 far from the material box 61 are all penetrated through the inner side of the U-shaped frame 101, a first wedge block 102 is fixedly disposed at the bottom end of the inner side of the U-shaped frame 101, a cutter 103 is fixedly disposed at the middle of the top end face of the inner side of the U-shaped frame 101, four corners of the top end face of the inner side of the U-shaped frame 101 are provided with telescopic spring rods 104, two ends of each telescopic spring rod 104 are fixedly connected to the U-shaped frame 101 and the corresponding L-shaped support plate 3, a second wedge block 106 is fixedly connected to one end of the transition plate 105 far from the vertical plate 56, and two opposite sides of the first wedge block 102 and the second wedge block 106 are both arranged in an inclined manner.
The implementation mode adopting the technical scheme specifically comprises the following steps: in the actual use process, when the sewed mattress is pushed to the cutting mechanism 10, the transition plate 105 moves to the right synchronously with the forward pushing of the subsequent mattress, so as to push the wedge block two 106 to move towards the wedge block one 102, and when the transition plate 105 moves to the left continuously after the wedge block two 106 contacts with the wedge block one 102, the wedge block two 106 can downwards press the wedge block one 102 and drive the U-shaped frame 101 to downwards move to press the telescopic spring rod 104 (in the prior art), so that the cutter 103 is driven to downwards move to cut off the two adjacent sewed mattresses, and the target machined mattress can be obtained.
The working principle of the invention is as follows:
when in use, the sewing device is firstly communicated with an external power supply, a mattress to be processed is placed in the material box 61, two coiled cloth liners 75 are pre-uncoiled, then the motor 52 is started to work to drive the swinging plate 53 to do circumferential swing, so as to drive the push plate 54 to push the movable plate 57 to reciprocate left and right along the direction of the dovetail groove 21, the stepping forward pushing of the mattress to be processed through the overturning assembly 11 is realized, when the mattress is pushed out from the bottom of the material box 61 under the pushing of the overturning assembly 11 in the pushing and processing process of the mattress to be processed, the gluing assembly 12 on the material box 61 is utilized to glue the upper surface of the mattress, and the gluing assembly 12 on the pushing assembly 11 can glue the lower surface of the mattress in the resetting process, and then the mattress is contacted with the cloth liner 75 at the corresponding position after the gluing, so that the cloth liner 75 at the corresponding position is bonded with the upper surface and the lower surface of the mattress after the gluing, and the padding cloth 75 is driven to automatically unreel in the process of continuously advancing forwards, in the process, the pre-wrapped mattress is pushed by the overturning assembly 11 at the corresponding position, the lower padding cloth 75 is jacked up by the overturning plate 116 to wrap the left side surface and the right side surface of the mattress, the convex part on the upper padding cloth 75 is lapped on the front side surface and the rear side surface of the mattress under the action of the self gravity, the mattress can be fully wrapped, the convex part on the lower padding cloth 75 is upturned upwards under the action of the cloth overturning block 81 to be attached to the front side surface and the rear side surface of the mattress, then the mattress is pushed to the sewing mechanism 9 to be synchronously sewn in a multi-station manner, finally, the cutter 103 is driven to move downwards along with the U-shaped frame 101 by the mutual extrusion between the wedge block I102 and the wedge block II 106, the adjacent sewn mattresses are cut off, and the automation degree of the whole processing process is high, excessive manual intervention is not needed, the processing efficiency of the mattress is greatly improved, and the mattress is convenient and quick.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.

Claims (10)

1. The utility model provides a compound mattress of graphite alkene sewing machine, includes frame (1), its characterized in that: a fixed table (2) is fixedly arranged at the top of the machine frame (1), L-shaped supporting plates (3) are respectively arranged above the edge positions of the front side and the rear side of the top end surface of the fixed table (2), upright posts (4) are respectively fixedly arranged between the two ends of the bottom of the two L-shaped supporting plates (3) and the top end surface of the fixed table (2) at the corresponding positions, a driving mechanism (5) is arranged at the bottom of the fixed table (2), a blanking mechanism (6) is arranged at the top of the L-shaped supporting plate (3), a cloth placing mechanism (7) is arranged at one side of the blanking mechanism (6), a cloth turning mechanism (8) is arranged at one side of the cloth placing mechanism (7), one side of the cloth turning mechanism (8) is provided with a sewing mechanism (9), one side of the sewing mechanism (9) is provided with a cutting mechanism (10), a plurality of turning assemblies (11) arranged at equal intervals are arranged between the fixed table (2) and the L-shaped supporting plate (3).
2. The graphene composite mattress stitching device according to claim 1, wherein: the middle of the top of the fixed table (2) is horizontally provided with a dovetail groove (21) in a penetrating mode, and the bottom end face of the inner cavity of the dovetail groove (21) is vertically provided with a through groove (22) in a penetrating mode.
3. The graphene composite mattress stitching device according to claim 2, wherein: the driving mechanism (5) comprises a fixed plate (51) fixedly connected with the bottom of one end of the fixed table (2) and a movable plate (57) positioned at the top of the fixed table (2), a dovetail block (58) connected with the inside of the dovetail groove (21) in a sliding manner is fixedly arranged at the bottom of the movable plate (57), a motor (52) is fixedly installed on one side of the bottom end of the fixed plate (51) and a swinging plate (53) is arranged at the other end of the fixed plate, a push plate (54) is arranged on one side, away from the fixed plate (51), of the swinging plate (53), two connecting rods (59) are fixedly arranged on one side, opposite to the two ends of the swinging plate (53), one end, away from the swinging plate (53), of one connecting rod (59) movably penetrates through the fixed plate (51) and is fixedly connected with the end part of an output shaft of the motor (52), and one end, away from the swinging plate (53), of the other connecting rod (59) is movably connected with one end of the push plate (54) through a bearing, push pedal (54) other end both sides all are fixed and are equipped with connecting rod (55), fixed riser (56) that are equipped with two relative settings in dovetail block (58) bottom, logical groove (22) are run through to two riser (56) bottoms, push pedal (54) one end that has connecting rod (55) extends to between two riser (56), and the riser (56) swing joint of bearing and corresponding position is all passed through to the one end that two connecting rod (55) carried on the back mutually.
4. The graphene composite mattress stitching device according to claim 3, wherein: unloading mechanism (6) are including workbin (61) of fixed mounting in the top between two L type layer boards (3), notch (62) have been seted up in one side middle part that cloth mechanism (7) were kept away from in workbin (61).
5. The graphene composite mattress stitching device according to claim 4, wherein: the cloth placing mechanism (7) comprises a top plate (71) positioned at the top of the L-shaped supporting plate (3), the two ends of the top plate (71) are fixedly provided with side plates (72), one end of each side plate (72), far away from the top plate (71), is fixedly connected with the L-shaped supporting plate (3) at the corresponding position, the bottom of each L-shaped supporting plate (3) is fixedly provided with a straight plate (73) corresponding to one end, close to the material box (61), of the top plate (71), a rotating rod (74) is rotatably connected between the two straight plates (73) and one end, close to the material box (61), of each side plate (72) through a bearing, the middle parts of the outer peripheral surfaces of the two rotating rods (74) are wound with padding cloth (75), one end, opposite to the bottom of each L-shaped supporting plate (3), is provided with a through groove (76), the bottom of the top plate (71) is fixedly provided with a guide block (77), and one end, close to the rotating rod (74), of the guide block (77) is arranged in a circular arc mode.
6. The graphene composite mattress stitching device according to claim 5, wherein: the cloth turning mechanism (8) comprises two cloth turning blocks (81) which are correspondingly arranged, the two cloth turning blocks (81) are fixedly embedded in L cavities on the two L-shaped supporting plates (3) respectively, opposite sides of one ends, close to the cloth placing mechanism (7), of the two cloth turning blocks (81) are arranged to be curved surfaces, the other ends of the two cloth turning blocks (81) are provided with through holes (82) in a penetrating mode, and one ends, back to the back, of the two through holes (82) penetrate through the side walls of the L-shaped supporting plates (3) in the corresponding positions respectively.
7. The graphene composite mattress stitching device according to claim 6, wherein: stitching mechanism (9) is including two horizontal mounting board (91) and two vertical mounting board (92), top and bottom between two L type layer board (3) are fixed mounting respectively in two horizontal mounting board (91), two vertical mounting board (92) are fixed mounting respectively in two L type layer board (3) one side of the back of the body corresponding through-hole (82) position department, the opposite side middle part of two horizontal mounting board (91) all sets up fluted (93), two equal fixed mounting in the inner chamber terminal surface position department of recess (93) and the position department that two vertical mounting board (92) opposite side correspond through-hole (82) has a plurality of sewing machine heads (94).
8. The graphene composite mattress stitching device according to claim 7, wherein: the cutting mechanism (10) comprises a U-shaped frame (101) erected outside the fixed platform (2) and a transition plate (105) fixedly connected with a vertical plate (56), and one ends of the two L-shaped supporting plates (3) far away from the material box (61) are both arranged on the inner side of the U-shaped frame (101) in a penetrating way, a first wedge block (102) is fixedly arranged at the bottom end of the inner side of the U-shaped frame (101), a cutter (103) is fixedly arranged in the middle of the top end surface of the inner side of the U-shaped frame (101), four corners of the top end surface of the inner side of the U-shaped frame (101) are provided with spring telescopic rods (104), and two ends of the spring telescopic rod (104) are respectively fixedly connected with the U-shaped frame (101) and the L-shaped supporting plate (3) at corresponding positions, one end of the transition plate (105) far away from the vertical plate (56) is fixedly connected with a second wedge-shaped block (106), the opposite sides of the first wedge-shaped block (102) and the second wedge-shaped block (106) are obliquely arranged.
9. The graphene composite mattress stitching device according to claim 8, wherein: every upset subassembly (11) all includes that two are ear plate (111) that the level about fly leaf (57) is axisymmetric setting to the central axis, and fixed being equipped with axostylus axostyle (112) between two ear plate (111) that correspond the setting, axostylus axostyle (112) outer peripheral face middle part is equipped with sleeve (113) through bearing activity cover, the both ends of sleeve (113) all are provided with arc (114) of opening towards shutdown mechanism (10), the position department that axostylus axostyle (112) outer peripheral face both ends correspond arc (114) all fixes the cover and is equipped with torsional spring (115), and torsional spring (115) both ends all extend to the opening outside of arc (114), sleeve (113) outer peripheral face is fixed and is equipped with two returning face plates (116), and the contained angle that forms between two returning face plates (116) opposite side is 120.
10. The graphene composite mattress stitching device according to claim 9, wherein: workbin (61) are towards one side bottom of shutdown mechanism (10) and keep away from turnover assembly (11) of shutdown mechanism (10) on one side top of one of them returning face plate (116) all be provided with rubber coating subassembly (12), rubber coating subassembly (12) are including two fixed plates (121) of relative setting, and it is connected with glue spreader (122) to rotate through the bearing between two fixed plates (121) that correspond the setting.
CN202110663033.4A 2021-06-15 2021-06-15 Compound mattress sewing equipment of graphite alkene Active CN113445214B (en)

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CN207552633U (en) * 2017-12-14 2018-06-29 青岛冠锐碳纤维科技有限公司 A kind of production laborsaving towing frame of graphene heating mattress
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