CN113445193A - Ultra-dense needle plate structure of computerized flat knitting machine - Google Patents
Ultra-dense needle plate structure of computerized flat knitting machine Download PDFInfo
- Publication number
- CN113445193A CN113445193A CN202110877239.7A CN202110877239A CN113445193A CN 113445193 A CN113445193 A CN 113445193A CN 202110877239 A CN202110877239 A CN 202110877239A CN 113445193 A CN113445193 A CN 113445193A
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- Prior art keywords
- inserted sheet
- needle
- needle plate
- piece
- pieces
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- 238000009940 knitting Methods 0.000 title claims abstract description 62
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910001315 Tool steel Inorganic materials 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000004744 fabric Substances 0.000 abstract description 15
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 10
- 230000007246 mechanism Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000003801 milling Methods 0.000 description 5
- 238000005192 partition Methods 0.000 description 4
- 238000004904 shortening Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/10—Needle beds
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
Abstract
The utility model provides a computerized flat knitting machine needle board structure that surpasses closely, including faller, knitting needle and inserted sheet all have a plurality of, the inserted sheet comprises inserted sheet I and inserted sheet II, inserted sheet I and II equal vertical settings of inserted sheet, and along the crisscross distribution of length direction of faller, set up on the faller and supply I male inserted sheet groove I of inserted sheet, II unsettled of inserted sheet, and be located the intermediate position between two adjacent inserted sheets I, form the needle groove that supplies the knitting needle to pack into between I of inserted sheet and the inserted sheet II, a plurality of horizontal through-holes have all been seted up along self length direction on I of inserted sheet and the inserted sheet II, wear to be equipped with the steel wire in the horizontal through-hole, thereby with II cluster of a plurality of inserted sheets I and inserted sheet together. The invention can double the number of the arranged knitting needles on the needle plate per inch under the condition of meeting the actual production and processing, thereby utilizing the transverse space of the needle plate to the maximum extent, enabling the computerized flat knitting machine to weave knitted fabrics with higher tightness, fully meeting the requirements of people at present and having higher market popularization value and economic benefit.
Description
Technical Field
The invention relates to the technical field of computerized flat knitting machines, in particular to an ultra-dense needle plate structure of a computerized flat knitting machine.
Background
The computerized flat knitting machine is known as a double-needle-plate latch needle weft knitting machine, and the knitting working process is as follows: the knitting needle arranged in the needle groove on the needle plate is driven to move up and down along the needle groove by the machine head and a triangular mechanism, namely a triangular system, arranged on a triangular bottom plate of the machine head in the reciprocating motion process of the machine head along a guide rail (also called a machine head guide rail) of a machine frame, and the knitting of the fabric is finished under the matching of the triangular mechanism and a drawing and cloth rolling mechanism.
The cam mechanism is similar to a group of plane cams, the stitch of the knitting needle can enter the cam, namely the groove of the cam, the cam is moved, the knitting needle is forced to do regular lifting motion (extend out of or retract into the needle groove) in the needle groove of the needle plate, and the yarn is knitted into the fabric through the actions of the needle hook and the needle latch. In the process of ascending (extending out of the needle groove) of the knitting needle, the coil gradually withdraws from the needle hook, opens the latch and withdraws from the latch to be hung on the needle rod; during the descending (retracting) process of the knitting needle, the needle hook catches the newly laid yarn and draws and bends the newly laid yarn into a loop, meanwhile, the original loop hung on the needle rod is separated from the needle hook, and the new loop passes through the old loop and is connected with the old loop in series. Thus, the loop strings knitted by the plurality of knitting needles are connected to each other to form the knitted fabric.
It is obvious that the needle plate with the knitting needles is a key component in a knitting mechanism system, and the distance (needle pitch) between adjacent knitting needles arranged along the length direction (transverse direction) of the needle plate generally directly influences the knitting density of the fabric, in other words, the larger the needle pitch is, the longer the arc line between the loops is, so that the tightness of the knitted fabric is poor, namely, the fabric is sparse; on the contrary, the smaller the needle pitch, the denser the woven fabric texture.
Of course, in general knitted fabrics, the denser the fabric is, the better the fabric is. For this reason, some manufacturers have started to improve the knitting mechanism, as shown in fig. 1 and 2, by increasing the number of insert grooves 101 per inch along the length direction (transverse direction) of the needle board 100 to reduce the distance between two adjacent inserts, thereby achieving the purpose of reducing the needle pitch, however, this method is limited by practical production processes, and cannot infinitely reduce the needle pitch, and the maximum limit can only be set with 16 knitting needles per inch of the needle board length, because the size of the needle pitch is determined by the distance between two adjacent insert grooves 101, and the approach of the adjacent insert grooves 101 will inevitably cause the partition board 102 between two adjacent insert grooves 101 to be thinned, and when the partition board 102 is thin to a certain extent, the partition board 102 will deform during the process of milling the insert grooves 101, and even "milling and striking" phenomenon will occur. In addition, a method can shorten the needle pitch, namely, two symmetrical extra needle grooves are milled on two side walls of the inserting sheet, and only one knitting needle can be placed in one original needle groove, so that two knitting needles can be installed to increase the number of knitting needles per inch, so as to achieve the purpose of shortening the needle pitch. Therefore, how to shorten the needle pitch as much as possible, increase the number of knitting needles per inch and improve the tightness of the knitted fabric becomes a technical problem which needs to be solved urgently.
Disclosure of Invention
The technical problem to be solved by the invention is to provide an ultra-dense needle plate structure of a computerized flat knitting machine, which can double the number of arranged needles in the length direction of each inch of a needle plate under the condition of meeting the requirement of actual production and processing, thereby utilizing the transverse space of the needle plate to the maximum extent and enabling the computerized flat knitting machine to knit knitted fabrics with higher compactness.
The technical scheme includes that the super-dense needle plate structure of the computerized flat knitting machine comprises a needle plate, a plurality of knitting needles and a plurality of inserting pieces, wherein the plurality of knitting needles and the plurality of inserting pieces are arranged, the inserting pieces comprise inserting pieces I and inserting pieces II, the inserting pieces I and the inserting pieces II are vertically arranged and are distributed in a staggered mode along the length direction of the needle plate, inserting piece grooves I for the inserting pieces I to be inserted are formed in the needle plate, the inserting pieces II are suspended and located in the middle position between every two adjacent inserting pieces I, needle grooves for the knitting needles to be inserted are formed between the inserting pieces I and the inserting pieces II, a plurality of transverse through holes are formed in the inserting pieces I and the inserting pieces II along the length direction of the inserting pieces I and the inserting pieces II, and steel wires penetrate through the transverse through holes, so that the inserting pieces I and the inserting pieces II are connected in series.
The invention relates to a super-dense needle plate structure of a computerized flat knitting machine, wherein the top of an inserting piece I is provided with an extending section, a settling tank for inserting a sinker is formed between two adjacent extending sections, the sinker is provided with splayed arc-shaped grooves which are symmetrical up and down, the part, corresponding to the splayed arc-shaped groove, of each extending section is provided with a transverse limiting through hole, a limiting steel wire penetrates through the transverse limiting through hole, and the limiting steel wire is positioned in the splayed arc-shaped grooves, so that the sinker can swing up and down by taking an installation shaft of a tooth mouth piece as a center.
The invention relates to a super-dense needle plate structure of a computerized flat knitting machine, wherein an inserting piece I and an inserting piece II are made of carbon tool steel.
After the structure is adopted, compared with the prior art, the ultra-dense needle plate structure of the computerized flat knitting machine has the following advantages: the invention overturns the current thinking of shortening the needle pitch, the inserting sheet is designed into a structure consisting of an inserting sheet I and an inserting sheet II, the inserting sheet I and the inserting sheet II are vertically arranged and are distributed along the length direction of a needle plate in a staggered manner, an inserting sheet groove I for inserting the inserting sheet I is formed in the needle plate, the inserting sheet II is suspended and is positioned in the middle position between two adjacent inserting sheets I, a needle groove for a knitting needle to be arranged is formed between the inserting sheet I and the inserting sheet II, a plurality of transverse through holes are formed in the inserting sheet I and the inserting sheet II along the length direction of the inserting sheet I and the inserting sheet II, and steel wires are penetrated in the transverse through holes, so that the inserting sheets I and the inserting sheets II are connected in series, through the structure, the arrangement number of the knitting needles in the length direction of each inch is doubled under the condition of meeting the actual production and processing, namely, under the condition that a partition plate between two adjacent inserting sheet grooves is deformed and a milling cutter is generated when the milling of the inserting sheet groove is avoided, the original knitting needles which can be arranged at most in the length direction of a needle plate per inch are expanded to 32 knitting needles, so that the transverse space of the needle plate is utilized to the maximum extent, the knitted fabric tissue is more compact, the requirements of people at present are fully met, and the novel needle plate has higher market popularization value and economic benefit.
Drawings
FIG. 1 is a schematic perspective view of a conventional needle board;
FIG. 2 is an enlarged schematic view of "I" in FIG. 1;
FIG. 3 is a partial perspective view of the ultra-dense needle plate structure of the computerized flat knitting machine according to the present invention;
FIG. 4 is an enlarged view of a portion of the structure of FIG. 3;
FIG. 5 is a schematic view of the exploded structure of the knitting needle of FIG. 3 between the tuck-in piece I and the tuck-in piece II;
FIG. 6 is a schematic perspective view of the insert I in FIG. 3;
fig. 7 is a schematic perspective view of the insert sheet ii in fig. 3.
Detailed Description
The ultra-dense needle plate structure of the computerized flat knitting machine is further described in detail with reference to the accompanying drawings and the specific implementation mode:
in normal use, the top of the patterns shown in fig. 1 and 3 is the top of the needle board, and the bottom of the patterns is the bottom of the needle board.
As shown in fig. 3 and 4, in the present embodiment, the ultra-dense needle plate structure of the computerized flat knitting machine of the invention comprises a needle plate 5, a knitting needle 8 and an insertion sheet 7, wherein a plurality of knitting needles 8 and insertion sheets 7 are provided. The inserting pieces 7 comprise inserting pieces I71 and inserting pieces II 72, wherein the inserting pieces I71 and the inserting pieces II 72 are vertically arranged and are distributed in a staggered manner along the length direction (transverse direction) of the needle plate 5; the needle plate 5 is provided with an inserting piece groove I51 for inserting an inserting piece I71; the inserting pieces II 72 are suspended and are positioned in the middle between two adjacent inserting pieces I71; a needle groove 9 for a knitting needle 8 to be inserted is formed between the inserting piece I71 and the inserting piece II 72; with reference to fig. 5, 6 and 7, the insert piece i 71 and the insert piece ii 72 are respectively provided with a plurality of transverse through holes 713 and 723 along the length direction thereof; the steel wire 6 penetrates through the transverse through holes 713 and 723, so that the inserting pieces I71 and the inserting pieces II 72 are connected in series.
With reference to fig. 5 and 6, the top of the inserting piece i 71 is provided with an extending section 711, and a settling tank 2 for inserting the settling piece 1 is formed between two adjacent extending sections 711; the sinker 1 is provided with splayed arc-shaped grooves 11 which are symmetrical up and down, and the parts of each extension section 711 corresponding to the splayed arc-shaped grooves 11 are provided with transverse limiting through holes 712; the horizontal limiting through hole 712 is internally provided with a limiting steel wire in a penetrating way, and the limiting steel wire is positioned in the splayed arc-shaped groove 11, so that the sinker 1 can swing up and down by taking the mounting shaft 4 of the tooth mouth piece 3 as the center. Through the matching structure, the movement track of the line pressing effect can be improved, a more stable and reliable triangular sliding hinge structure is realized, the triangular sliding hinge structure is prevented from loosening in the long-time sliding process, and the service life of the invention is further ensured.
The inserting pieces I71 and the inserting pieces II 72 are made of carbon tool steel, and the strength and the wear resistance of the inserting pieces can be greatly enhanced.
At the beginning of the development of the invention, the applicant also adopts the existing design idea of shortening the needle pitch, and no matter whether the milling tool is replaced or different processing techniques are tried, the method cannot expand the knitting needles in the length direction of a needle plate per inch to 32, and 8-10 knitting needles are added on the basis of 16 original knitting needles per inch, so that the limit is reached, and then the inserting grooves on the needle plate cannot be processed due to too close distance. The applicant has made the present invention for this purpose through a great deal of conception and experimental studies, and by means of the improved structure, the present invention can mount 30 needles, 32 needles and 34 needles per inch of the length of the faller bar. According to various parameters of the existing computerized flat knitting machine, 34 knitting needles are arranged on each inch of needle plate, but even the number of the knitting needles is far more than 16 knitting needles arranged on each inch of needle plate, so that the transverse space of the needle plate is utilized to the maximum extent, the knitted fabric tissue is more compact, the requirements of people at present are fully met, and the computerized flat knitting machine has higher market popularization value and economic benefit.
The above-mentioned embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention by those skilled in the art should fall within the protection scope of the present invention without departing from the design spirit of the present invention.
Claims (3)
1. The utility model provides a computerized flat knitting machine ultra-dense needle plate structure, includes faller (5), knitting needle (8) and inserted sheet (7) all have a plurality of, its characterized in that:
the inserting pieces (7) are composed of inserting pieces I (71) and inserting pieces II (72), the inserting pieces I (71) and the inserting pieces II (72) are vertically arranged and are distributed along the length direction of the needle plate (5) in a staggered mode;
an inserting piece groove I (51) for inserting an inserting piece I (71) is formed in the needle plate (5), an inserting piece II (72) is suspended and is located in the middle position between every two adjacent inserting pieces I (71), and a needle groove (9) for a knitting needle (8) to be inserted is formed between each inserting piece I (71) and each inserting piece II (72);
a plurality of transverse through holes (713, 723) are formed in the inserting pieces I (71) and the inserting pieces II (72) along the length direction of the inserting pieces II, and steel wires (6) penetrate through the transverse through holes (713, 723), so that the inserting pieces I (71) and the inserting pieces II (72) are connected in series.
2. The ultra-dense needle plate structure of the computerized flat knitting machine according to claim 1, characterized in that: the top of the inserting piece I (71) is provided with an extending section (711), and a settling tank (2) for inserting the settling piece (1) is formed between every two adjacent extending sections (711);
the sinker (1) is provided with splayed arc-shaped grooves (11) which are symmetrical up and down, and the parts of the extension sections (711) corresponding to the splayed arc-shaped grooves (11) are provided with transverse limiting through holes (712);
the horizontal limiting through hole (712) is internally provided with a limiting steel wire in a penetrating way, and the limiting steel wire is positioned in the splayed arc-shaped groove, so that the sinker (1) can swing up and down by taking the mounting shaft (4) of the tooth mouth piece (3) as the center.
3. The ultra-dense needle plate structure of the computerized flat knitting machine according to claim 1 or 2, characterized in that: the inserting piece I (71) and the inserting piece II (72) are made of carbon tool steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110877239.7A CN113445193A (en) | 2021-07-31 | 2021-07-31 | Ultra-dense needle plate structure of computerized flat knitting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110877239.7A CN113445193A (en) | 2021-07-31 | 2021-07-31 | Ultra-dense needle plate structure of computerized flat knitting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113445193A true CN113445193A (en) | 2021-09-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110877239.7A Pending CN113445193A (en) | 2021-07-31 | 2021-07-31 | Ultra-dense needle plate structure of computerized flat knitting machine |
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| Country | Link |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101435132A (en) * | 2008-12-25 | 2009-05-20 | 绍兴市强生精机制造有限公司 | Needle bed inlaid piece and method of processing the same |
| CN203229724U (en) * | 2013-04-18 | 2013-10-09 | 绍兴市越发机械制造有限公司 | Computerized flat knitting machine needle plate mechanism |
| CN103898671A (en) * | 2013-05-22 | 2014-07-02 | 王圣之 | Flat knitting machine |
| CN112281291A (en) * | 2020-10-13 | 2021-01-29 | 孙荣飞 | Double-knitting-needle combined mechanism of flat knitting machine |
| CN112481791A (en) * | 2020-12-01 | 2021-03-12 | 陈亚江 | Knitting mechanism of flat knitting machine |
| CN215560989U (en) * | 2021-07-31 | 2022-01-18 | 高铭伟 | Ultra-dense needle plate structure of computerized flat knitting machine |
-
2021
- 2021-07-31 CN CN202110877239.7A patent/CN113445193A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101435132A (en) * | 2008-12-25 | 2009-05-20 | 绍兴市强生精机制造有限公司 | Needle bed inlaid piece and method of processing the same |
| CN203229724U (en) * | 2013-04-18 | 2013-10-09 | 绍兴市越发机械制造有限公司 | Computerized flat knitting machine needle plate mechanism |
| CN103898671A (en) * | 2013-05-22 | 2014-07-02 | 王圣之 | Flat knitting machine |
| CN112281291A (en) * | 2020-10-13 | 2021-01-29 | 孙荣飞 | Double-knitting-needle combined mechanism of flat knitting machine |
| CN112481791A (en) * | 2020-12-01 | 2021-03-12 | 陈亚江 | Knitting mechanism of flat knitting machine |
| CN215560989U (en) * | 2021-07-31 | 2022-01-18 | 高铭伟 | Ultra-dense needle plate structure of computerized flat knitting machine |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20221008 Address after: 314000 No. 2, Wujing bridge, Jingqiao village, Honghe Town, Xiuzhou District, Jiaxing City, Zhejiang Province Applicant after: Gao Mingwei Applicant after: Shen Zhoubao Address before: 314000 No. 2, Wujing bridge, Jingqiao village, Honghe Town, Xiuzhou District, Jiaxing City, Zhejiang Province Applicant before: Gao Mingwei Applicant before: Chen Yajiang |
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210928 |