CN1134385C - Alkylarylhydrocarbon dehydrogenating catalyst and its preparing process - Google Patents

Alkylarylhydrocarbon dehydrogenating catalyst and its preparing process Download PDF

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CN1134385C
CN1134385C CNB001318136A CN00131813A CN1134385C CN 1134385 C CN1134385 C CN 1134385C CN B001318136 A CNB001318136 A CN B001318136A CN 00131813 A CN00131813 A CN 00131813A CN 1134385 C CN1134385 C CN 1134385C
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CN1298856A (en
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S・I・霍梅尔托夫特
颉伟
辛国萍
黄立本
王继龙
黄德华
王福善
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Lanzhou Petrochemical Institute Of China Petrochemical Corp
Petrochina Lanzhou Petrochemical Co
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Abstract

The present invention relates to a catalyst. Fe-K-Ce-Mo-Mg is used as a main system; when trace composite systems are added and a four-stage pulse temperature control activation technology is adopted, the prepared catalyst has the advantages of good performance, high reactivity selectivity at a low water rate and high self regeneration capacity. The catalyst preparation process of the present invention has the advantages of simplicity and high operating flexibility.

Description

Alkylarylhydrocarbondehydrogenating dehydrogenating catalyst and preparation method thereof
The present invention relates to a kind of alkyl aromatics dehydrogenation and produce alkyl alkenyl arene catalyst system therefor and preparation method thereof, be specially adapted to ethylbenzene, diethylbenzene or ethyltoluene dehydrogenation and generate vinylbenzene, divinylbenzene, perhaps the dehydrogenating technology process of vinyl toluene.
For many years, the production of alkenyl arene is mainly undertaken by alkyl aromatics dehydrogenation, and one of key of this production technology is exactly a dehydrogenation catalyst.Dehydrogenation catalyst is by early stage Fe 2O 3System and ZnO are two big classes, differentiation through Fe-K-Cr and Fe-K-Ce-Mo system, developed into Fe-K-Ce-Mo-Mg be main body system the 4th generation catalyzer, as: CN1062678, US4758543 etc. are characterized in potassium compound content height in the catalyzer, generally 10~30%, belong to high potassium type catalyzer, easily cause potassium lost in the use, influence catalyst life, existing in addition catalyzer adopts the single hop activating technology more, and the catalyzer principal crystalline phase is with α-Fe 2O 3Be main, general transformation efficiency is lower than 75%, and selectivity is lower than 94%, and the water ratio of use is 2.0, and use temperature is 620 ℃.WO9710898 etc. also provide the two stage activation technology, with the ferrite that obtains different potassium as catalyzer, as K 2Fe 22O 34The object of the present invention is to provide a kind of Alkylarylhydrocarbondehydrogenating dehydrogenating catalyst and preparation method thereof that is used for, not only the preparation method is simple, and catalyzer has very high activity, selectivity and stability.
For achieving the above object, contain active constituent in the composition of Alkylarylhydrocarbondehydrogenating dehydrogenating catalyst of the present invention: (in the oxide compound of reactive metal, weight percent): Fe 2O 330~75%, be preferably 55~65%, K 2O 5~25%, are preferably 5~15%, Ce 2O 35~30%, be preferably 10~20%, MgO 0.01~10%, is preferably 0.5~10%, MoO 30.1~6%, be preferably 0.5~5%.Pore-creating agent 1~5%, specific surface are 2.0~3.5g/ml, and pore volume is 160~210 , and the principal crystalline phase of catalyzer is with K 2Fe 2O 4Be main, as shown in Figure 1.
Fig. 1 is the crystalline phase figure of the catalyzer implementing the present invention and obtain.
The principal crystalline phase that Fig. 2 obtains for Comparative Examples 1 is with Fe 2O 3Be the crystalline phase figure of master's catalyzer.
Preferably also contain in the metal in micro-IB~VIIIB, IIIA~VA family one or more in the composition of Alkylarylhydrocarbondehydrogenating dehydrogenating catalyst of the present invention as auxiliary agent, as Rb, Sr, Ti, V, W, Mn, Co, Ni, Cu, Zn, Sn, Pb, its consumption is 0~1wt%, and form that can its metal oxide adds.
The reactivity worth of catalyzer mainly is subjected to the influence of potassium content in the catalyzer, potassium and iron are formed the activity of such catalysts center jointly, but the existence of potassium in catalyzer is unsettled often, because the strong heat absorptivity of dehydrogenation reaction, part potassium is moved to the center by the granules of catalyst surface, and, cause catalyst activity reduction and reaction bed resistance drop to increase the work-ing life of having reduced catalyzer by of the migration of reactor inlet high-temperature zone to cold zone.In addition, vapor partial pressure also is an important factor that influences potassium lost, therefore it is assurance catalyzer work-ing life, the content of potassium oxide generally all is not less than 10wt% in the catalyzer, even bring up to more than the 30wt%, high potassium type catalyzer exists potassium lost and causes the active fast shortcoming that descends when using.
Catalyzer among the present invention is because principal crystalline phase is K 2Fe 2O 4, the active centre demonstrates extremely strong activity, and has pind down the migration of K, avoided the loss of K, therefore use the potassium amount very low, under the condition of suitable specific surface, pore volume, pore size distribution, can demonstrate high activity, the catalyzer life cycle is long, active, selectivity is stablized, for cooperating the characteristics of low potassium type, when selecting Ce, its content is higher relatively, to satisfy the needs to catalyst performance.
Also can further improve selectivity of catalyst and stability as containing trace assistant in the catalyzer of the present invention.
Preparation is during catalyzer, and the adding of active ingredient can be the oxide compound of metal, also can be the salt etc. of metal monomer, metal, is the compound that finally obtains metal oxide by certain approach in a word, as Fe 2O 3Can form that roasting makes after the precipitation of hydroxide from molysite and basic solution effect, also can decompose and obtain, can also use Fe by molysite such as vitriol, nitrate, oxalate roasting 2O 3H 2O, Fe 3O 4The adding of K can be KOH, K 2CO 3, Potassium ethanoate; Used cerium can add with vitriol, nitrate, oxalate form; Molybdenum can add with molybdate or its double salt form; Magnesium can add or the like with oxide compound, oxyhydroxide, magnesium salts form.
Pore-creating agent of the present invention can use conventional polystyrene microsphere, graphite, carboxymethyl cellulose; Caking agent can be known cement.
The present invention also provides a kind of method for preparing this catalyzer, has adopted the fairly simple co-precipitation extrusion process of technology.
Preparation of catalysts method of the present invention is:
To add in the container respectively by active ingredient, trace assistant, cement, pore-creating agent, the deionized water of proportioning weighing and stir, extrusion molding, dry in room temperature or drying baker, dried mixture activates in stoving oven, and reactivation process is that four sections pulse temperature controls activate continuously:
One section: 50~100 ℃ of 0.5~2h
Two sections: 100~300 ℃ of 0.5~2h
Three sections: 300~700 ℃ of 3~7h
Four sections: after 700~900 ℃ of 0.5~1h reactivation processs are finished, promptly get catalyzer of the present invention.
Alkylarylhydrocarbondehydrogenating dehydrogenating catalyst of the present invention and preparation method thereof, not only the preparation method is simple, and catalyzer has very high activity, selectivity and stability.When using catalyzer of the present invention to be used for ethyl benzene dehydrogenation preparation of styrene, normal pressure, isothermal, 620 ℃, under the condition of water hydrocarbon than (water/ethylbenzene) 2.0,1.0 liters of ethylbenzene of liquid air speed/rise catalyzer hour, conversion of ethylbenzene is the highest can be up to more than 80%, selectivity of styrene is greater than 95%, and the life cycle of catalyzer is 2 years.Conversion of ethylbenzene and selectivity of styrene calculate as follows:
Figure C0013181300061
The invention is further illustrated by the following examples, and activity rating of catalyst carries out in the isotherm formula fixed bed, and its evaluation procedure is summarized as follows:
After the deionized water of volume pump output and ethylbenzene enter preheater and carry out preheating and mix, be gaseous state and enter reactor, reactor adopts the nichrome wire heating, temperature control is to preset temperature, reactor is the stainless steel tube of Φ 32mm, apparatus with catalyst inside 100ml, the product after the dehydrogenation use its composition of gas chromatographic analysis after condensation separation.Further describe the present invention with embodiment below.
Embodiment 1:
With ferric oxide 298g, Sodium orthomolybdate 13g, magnesium hydroxide 25g, cement 40g, 100g K 2CO 3, the cerous nitrate of 120g and micro-combined system 2.3g be (by TiO 20.5g, V 2O 50.2g, CoO 0.3g, NiO 0.2g, MnO 20.1g, CuO 0.8g, SnO 0.2g form), deionized water is added in the kneader respectively and stirs, add polystyrene microsphere 5g again and add kneader stirring 0.5 hour, take out the particle that the extrusion pelletizing becomes the long 7~10mm of Φ 3mm, place activation furnace by 850 ℃ of 0.5h of 580 ℃ of 6h of 180 ℃ of 1h of 80 ℃ of 1h, program animation, the finished catalyst specific surface is 2.6~3.4g/ml, and pore volume is 160~210 , and the principal crystalline phase of catalyzer is with K 2Fe 2O 4Be main, as shown in Figure 1.With the 100ml catalyzer isothermal evaluating apparatus of packing into, appreciation condition is: reaction pressure is a normal pressure, 1.0 liters of ethylbenzene of liquid air speed/rise catalyzer hour, 620 ℃ of temperature of reaction, water is than (water/ethylbenzene) 2.0 (weight ratio), evaluation result: conversion of ethylbenzene 80.2%, selectivity of styrene 95.4%.
Embodiment 2
With ferric oxide 310g, Sodium orthomolybdate 20g, magnesium oxide 15g, cement 35g, 85gK 2CO 3, the Sedemesis of 120g, and minor component system 2.1g is (by ZnO 0.6g, PbO 20.2g, TiO 20.4g, V 2O 50.5g, MnO 20.2, CoO 0.2g forms), deionized water adds kneader respectively and mixes and stir fully, adds pore-creating agent Graphite Powder 99 6g again, back extrusion pelletizing activates with following condition: 90 ° of 1h → 180 ℃ 0.5h → 600 ℃ of 5h → 800 ° 1h.Obtain finished catalyst, specific surface is 2.7~3.5g/ml, and pore volume is 160~210 , and the principal crystalline phase of catalyzer is with K 2Fe 2O 4Be main, estimate evaluation result by embodiment 1 method again: conversion of ethylbenzene 80.85%, selectivity of styrene 95.7%.
Embodiment 3
With ferric oxide 285g, ammonium molybdate 15g, magnesium hydroxide 20g, cement 30g, micro-combined system 2.4g is (by V 2O 50.5g, CoO 0.6g, WO 30.4g, PbO 20.4g, NiO 0.1g, SnO 20.4g form), K 2CO 3110g, 135 cerous nitrate, deionized water add kneader respectively and mix stirring fully, stir fully behind the adding carboxymethyl cellulose 10g, and back extrusion pelletizing activates with following condition: 60 ℃ of 2h → 200 ℃ 2h → 700 ℃ of 4h → 900 ° 0.5h.Obtain finished catalyst, specific surface is 2.2~3.5g/ml, and pore volume is 160~210 , and the principal crystalline phase of catalyzer is with K 2Fe 2O 4Be main.Estimate under the normal pressure isothermal condition, 620 ℃ of temperature of reaction, water is than (water/ethylbenzene) 1.3 o'clock, 1.0 liters of ethylbenzene of liquid air speed/rise catalyzer, and conversion of ethylbenzene can reach 76.6%, and selectivity of styrene is 95.4%.
Embodiment 4
With 305g ferric oxide, ammonium molybdate 18g, magnesium hydroxide 10g, cement 35g, micro-combined system 2.2g (0.4%) is (by CoO 0.3g, Li 2O 0.2g, Rb 2O 0.3g, SrO 0.4g, MnO 20.6g, V 2O 50.4g form), K 2CO 3100g, the cerous nitrate of 132g, pore-creating agent carboxymethyl cellulose 88g makes catalyzer by embodiment 1 method, estimates conversion of ethylbenzene 80.65%, selectivity 95.7% by the appreciation condition of embodiment 1.Reduce the water ratio to 1.3 (weight ratios), then conversion of ethylbenzene 76.6%, selectivity 95.9%.According to the appreciation condition of embodiment 1, the steam of cutting off the water continues logical ethylbenzene again, continues water flowing steam after 30 minutes and reacts.Evaluation result: conversion of ethylbenzene 80.15%, selectivity 95.6% illustrates that catalyzer of the present invention is strong from regeneration power.
Embodiment 5
With 340g ferric oxide, ammonium molybdate 22g, magnesium hydroxide 15g, cement 35g, micro-combined system 2.2g (0.4%) is (by CoO 0.3g, Li 2O 0.2g, Rb 2O 0.3g, SrO 0.4g, MnO 20.6g, V 2O 50.4g form), K 2CO 360g, the cerous nitrate of 132g, pore-creating agent Graphite Powder 99 10g makes catalyzer by embodiment 1 method, estimates evaluation result by the appreciation condition of embodiment 1: conversion of ethylbenzene 79.36%, selectivity of styrene 95.25%.
Embodiment 6
With ferric oxide 300g, Sodium orthomolybdate 10g, magnesium hydroxide 25g, cement 35g, 140gK 2CO 3, the cerous nitrate of 100g behind the 150g deionized water dissolving, adds to mix in the kneader and stirred 2 hours, and the 15g Graphite Powder 99 is added, and makes catalyzer, uses the appreciation condition of embodiment 1, evaluation result: conversion of ethylbenzene 76.48%, selectivity 95.7%.
Embodiment 7
Press embodiment 6 prescription, other adds minor component is CoO 1g, makes catalyzer by the method for embodiment 1, estimates evaluation result by the appreciation condition of embodiment 1: conversion of ethylbenzene 76.8%, selectivity 95.4%.
Embodiment 8
Press embodiment 1 prescription, minor component is become 1.5g (by CoO 0.5g, V 2O 50.5g, MnO 20.5g form), make catalyzer by the method for embodiment 1, estimate evaluation result by the appreciation condition of embodiment 1: conversion of ethylbenzene 77.26%, selectivity 95.41%.
Embodiment 9
Press embodiment 1 prescription, minor component is become 1.9g (by Li 2O 0.3g, Rb 2O 0.4g, V 2O 50.5g, SrO 20.7g form), make catalyzer by the method for embodiment 1, estimate evaluation result by the appreciation condition of embodiment 1; Conversion of ethylbenzene 77.82%, selectivity 95.6%.Comparative Examples 1
Behind the shaping of catalyst that makes by embodiment 1 prescription, activate by 580 ℃, the condition of 6h, the catalyzer principal crystalline phase that makes is with Fe 2O 3Be main, as shown in Figure 2.Estimate evaluation result again by the appreciation condition of embodiment 1: conversion of ethylbenzene 70.5%, selectivity 95.1%.

Claims (3)

1. Alkylarylhydrocarbondehydrogenating dehydrogenating catalyst is characterized in that containing in the composition of catalyzer: Fe 2O 330~75wt%, K 2O 5~25wt%, Ce 2O 35~30wt%, MgO 0.01~10wt%, MoO 30.1~6wt%, as auxiliary agent, its consumption is 0~1wt%, pore-creating agent 1~5% with among Rb, Sr, Ti, V, W, Mn, Co, Ni, Cu, Zn, Sn, the Pb one or more; Specific surface is 2.0~3.5g/ml, and pore volume is 160~210 , and the principal crystalline phase of catalyzer is K 2Fe 2O 4
2. catalyzer according to claim 1 is characterized in that containing Fe in the composition of catalyzer 2O 355~65wt%, K 2O 5~15wt%, Ce 2O 310~20wt%, MgO 0.5~10wt%, MoO 30.5~5wt%, as auxiliary agent, its consumption is 0~1wt%, pore-creating agent 1~5% with among Rb, Sr, Ti, V, W, Mn, Co, Ni, Cu, Zn, Sn, the Pb one or more; Specific surface is 2.0~3.5g/ml, and pore volume is 160~210 , and the principal crystalline phase of catalyzer is K 2Fe 2O 4
3. claim 1 or 2 described Preparation of catalysts methods, it is characterized in that to add in the container respectively by active ingredient, trace assistant, cement, pore-creating agent, caking agent, the deionized water of proportioning weighing and stir, extrusion molding, dry in room temperature or drying baker, dried mixture activates in stoving oven, and reactivation process is that four sections pulse temperature controls activate continuously:
One section: 50~100 ℃ of 0.5~2h
Two sections: 100~300 ℃ of 0.5~2h
Three sections: 300~700 ℃ of 3~7h
Four sections: 700~900 ℃ of 0.5~1h
After reactivation process was finished, the principal crystalline phase of catalyzer was K 2Fe 2O 4, promptly get catalyzer of the present invention.
CNB001318136A 2000-10-18 2000-10-18 Alkylarylhydrocarbon dehydrogenating catalyst and its preparing process Expired - Fee Related CN1134385C (en)

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Publication number Priority date Publication date Assignee Title
CN102728371A (en) * 2011-04-15 2012-10-17 廖仕杰 High cerium content alkylaromatic dehydrogenation catalyst and preparation method thereof
CN102909011A (en) * 2011-08-01 2013-02-06 中国石油化工股份有限公司 Activation and sulfurization method for dehydrogenation catalyst
CN102909013B (en) * 2011-08-01 2014-08-20 中国石油化工股份有限公司 Preparation method for dehydrogenation catalyst with steam dechlorination and reduction performed simultaneously
CN102909017B (en) * 2011-08-01 2014-07-23 中国石油化工股份有限公司 Method for stepwise activating dehydrogenation catalyst by using synthesis gas and CO-containing gas
CN103372452B (en) * 2012-04-24 2015-08-19 中国石油天然气股份有限公司 Catalyst for preparing styrene by ethylbenzene dehydrogenation and preparation method thereof
CN105749934B (en) * 2014-12-15 2018-12-28 中国石油天然气股份有限公司 Catalyst for preparing styrene by ethylbenzene dehydrogenation with low water ratio and preparation method thereof
CN105777480B (en) * 2014-12-15 2018-10-16 中国石油天然气股份有限公司 Method for preparing styrene by ethylbenzene dehydrogenation
CN112237919A (en) * 2019-07-19 2021-01-19 中国石油化工股份有限公司 Dehydrogenation catalyst for preparing styrene
CN114425359B (en) * 2020-10-14 2023-08-04 中国石油化工股份有限公司 Dehydrogenation catalyst for preparing styrene, preparation method and application thereof and ethylbenzene dehydrogenation method
CN115487833B (en) * 2021-06-18 2024-03-26 中国石油化工股份有限公司 Catalyst for dehydrogenation in low water ratio environment, preparation method and application thereof and ethylbenzene dehydrogenation method

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