CN113430854A - Environment-friendly and energy-saving device for manufacturing paper pulp by straws and using method thereof - Google Patents

Environment-friendly and energy-saving device for manufacturing paper pulp by straws and using method thereof Download PDF

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Publication number
CN113430854A
CN113430854A CN202110809933.5A CN202110809933A CN113430854A CN 113430854 A CN113430854 A CN 113430854A CN 202110809933 A CN202110809933 A CN 202110809933A CN 113430854 A CN113430854 A CN 113430854A
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pipe
steam
box
double
straws
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CN202110809933.5A
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Chinese (zh)
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CN113430854B (en
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任丽
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Dongguan Gold Medal Package Material Co ltd
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Individual
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C7/00Digesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/16Cleaning-out devices, e.g. for removing the cake from the filter casing or for evacuating the last remnants of liquid
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/02Pretreatment of the raw materials by chemical or physical means
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C1/00Pretreatment of the finely-divided materials before digesting
    • D21C1/02Pretreatment of the finely-divided materials before digesting with water or steam
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C3/00Pulping cellulose-containing materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D15/00Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
    • F01D15/10Adaptations for driving, or combinations with, electric generators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/64Paper recycling

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Paper (AREA)

Abstract

The invention relates to the technical field of paper pulp manufacturing, in particular to an environment-friendly and energy-saving device for manufacturing paper pulp by straws and a using method thereof. The invention aims to solve the technical problems that crushing and screening cannot be carried out, a pipeline is easy to block, the feeding rate is influenced, the cooking time is longer, the pulping efficiency is influenced, the power generation by steam is difficult, the power consumption cannot be reduced, the high-temperature wastewater cannot be cooled, the filtering effect is influenced, and the service life is shortened. In order to solve the technical problems, the invention provides an environment-friendly and energy-saving straw pulp manufacturing device which comprises a crushing and filtering mechanism, a steam utilizing mechanism and a cooling and circulating mechanism, can crush and screen straws, avoid blocking pipelines, improve the feeding rate, fully mix with a solution, reduce the cooking time, improve the pulping efficiency, generate electricity through steam, reduce the electric energy consumption, effectively cool waste water, ensure the filtering effect and prolong the service life.

Description

Environment-friendly and energy-saving device for manufacturing paper pulp by straws and using method thereof
Technical Field
The invention relates to an environment-friendly and energy-saving straw pulp manufacturing device, in particular to an environment-friendly and energy-saving straw pulp manufacturing device and a using method thereof, and belongs to the technical field of pulp manufacturing.
Background
The paper pulp is a fibrous substance prepared by using plant fibers as raw materials through different processing methods and can be divided into mechanical paper pulp, chemical paper pulp and chemical mechanical paper pulp according to the processing methods; the pulp can be divided into wood pulp, straw pulp, hemp pulp, reed pulp, cane pulp, bamboo pulp, rag pulp and the like according to the used fiber raw materials, and can be divided into refined pulp, bleached pulp, unbleached pulp, high-yield pulp, semi-chemical pulp and the like according to different purities, and the pulp is generally widely used for manufacturing paper and paperboards, and the refined pulp is used for manufacturing special paper, is also often used as a raw material for manufacturing cellulose derivatives such as cellulose ester, cellulose ether and the like, and is also used in the fields of artificial fiber, plastics, coatings, films, gunpowder and the like.
The prior patent (publication number: CN109355962A) discloses an environment-friendly energy-saving device for manufacturing paper pulp by straws, which relates to the technical field of paper making machinery. Including smashing the case, the top fixedly connected with of smashing the case washs the case. The invention can make three kinds of preparation together through the insulating board, reduce the waste that the raw materials shift on the apparatus back and forth, filter the water after washing through the filter box and reuse and achieve the energy-conserving effect, pull open the insulating board after finishing washing and make the straw drop to the inside of the crushing box after washing, restart the heating block and cook, while cooking go on, cook, pulverize mixing mechanism, cook, improve cooking efficiency its straw evenly, cook, pulverize after finishing, solve the problem that raw materials waste seriously, cooking efficiency is low and does not have effects of environmental protection and energy saving in the existing paper pulp preparation machinery production process, this apparatus of paper pulp of making of straw of environmental protection and energy saving, it is high to possess raw materials to save, cook high efficiency and environmental protection and energy saving advantage, reduce the production cost, has accelerated the cooking speed and improved the effects of environmental protection and energy saving. The inventor finds that the following problems in the prior art are not solved well in the process of realizing the scheme: 1. the device can not crush and screen the straws before cooking the straws, complete straws are added into the solution and then crushed, so that the crushing difficulty is high, long or bonded straws easily block the pipeline to influence the feeding rate, and the straws which are not crushed are not easy to mix with the solution after entering a cooking box, so that the time for cooking is long to influence the efficiency of manufacturing paper pulp; 2. the device is provided with the cooking device, but steam generated in the cooking process cannot be reasonably utilized, electricity generation through the steam is difficult, the consumption of the device on electric energy cannot be reduced, the electric energy is difficult to be effectively saved, and water generated by the steam cannot be fully recycled; 3. the device is handling the back production of cooking, can not carry out effectual cooling to the waste water of high temperature, destroys filter equipment very easily, influences the filter effect, still can lead to subassembly such as water pump to receive the harm, shortens its life to be difficult to store and recycle the waste water after purifying.
Disclosure of Invention
The invention aims to solve the problems and provide an environment-friendly and energy-saving straw pulp manufacturing device and a use method thereof.
The invention realizes the purpose through the following technical scheme, and the environment-friendly and energy-saving straw pulp manufacturing device comprises a bottom plate, a crushing and filtering mechanism, a steam utilizing mechanism and a cooling and circulating mechanism, wherein a treatment chamber is fixedly arranged on the top end surface of the bottom plate, a cooking box is arranged on the bottom end surface of the inner wall of the treatment chamber, a pretreatment box is fixedly arranged on the top end surface of the treatment chamber, a discharging pipe penetrates through and is fixedly arranged on the bottom end surface of the inner wall of the pretreatment box, penetrates through the top of the treatment chamber and extends into the treatment chamber, a first steam electromagnetic valve is arranged at the bottom of the discharging pipe, a connecting pipe is fixedly sleeved at the bottom of the first steam electromagnetic valve, the bottom end of the connecting pipe penetrates through the top end surface of the cooking box, a single chip microcomputer is arranged on the top end surface of the bottom plate, and the single chip microcomputer is electrically connected with the first steam electromagnetic valve.
The crushing and filtering mechanism comprises a first rotating shaft, a material receiving hopper, a first motor, a first transmission belt and a second transmission belt, two side plates of the pretreatment box are fixedly provided with two first fixed bearings in a penetrating way, inner rings of the corresponding two first fixed bearings are fixedly sleeved with the first rotating shaft, the outer walls of two ends of the two first rotating shafts are fixedly sleeved with a first double-groove belt pulley, the outer walls of the two first rotating shafts are fixedly sleeved with crushing blades, two side plates of the bottom of the pretreatment box are fixedly provided with two second fixed bearings in a penetrating way, the inner rings of the four second fixed bearings are fixedly sleeved with first shaft levers, one ends of the four first shaft levers are fixedly provided with single-groove belt pulleys, the other ends of the four first shaft levers are fixedly provided with eccentric shafts in a penetrating way, the bottom ends of the eccentric shafts are fixedly provided with second shaft levers in a penetrating way, and filtering nets are embedded in the bottom of the material receiving hopper, connect the equal fixed mounting in four corners department of hopper bottom face to have the buckle, the bottom of buckle is rotated and is connected with the support and connects the pole, the bottom that the support connects the pole runs through fixed mounting and has the third fixing bearing, the inner circle of third fixing bearing cup joints with the outer wall of second axostylus axostyle is fixed, corresponds two first double flute belt pulley passes through first drive belt and corresponds two single flute belt pulley connections, first motor is installed to one side outer wall of preliminary treatment case, the fixed cover of output of first motor has connect the second double flute belt pulley, the second double flute belt pulley passes through the second drive belt and the first double flute belt pulley connection that corresponds.
The steam utilization mechanism comprises cavity square pipes, a generator and a turbofan, two breather pipes are symmetrically installed on the top end face of the cooking box, the top parts of the two breather pipes are fixedly sleeved with the cavity square pipes, the middle parts of the two cavity square pipes are rotatably installed with a second rotating shaft, the outer wall of the second rotating shaft is correspondingly fixedly sleeved with the two turbofan, one end of the second rotating shaft is rotatably connected with a connecting shaft, one side plate of the treatment chamber is provided with a rotating bearing in a penetrating way, the outer wall of one end of the connecting shaft is fixedly sleeved with the inner ring of the rotating bearing, the generator is installed on the outer wall of one side of the treatment chamber, the output end of the generator is rotatably installed with one end of the connecting shaft, the top parts of the two cavity square pipes are fixedly sleeved with air guide pipes, one ends of the two air guide pipes are penetrated with the top part of the treatment chamber and extend to the outside of the treatment chamber, and one ends of the two air guide pipes are fixedly sleeved with condensing pipes, the bottom of two condenser pipes runs through fixed cover and is connected with the storage water tank.
The cooling circulation mechanism comprises semiconductor refrigeration sheets, a heat dissipation plate, a storage battery and an inverter, wherein a filter box and a storage battery are fixedly mounted on the top end face of the bottom plate, the inverter is mounted at the top of the storage battery, the rear side of the bottom of the cooking box penetrates through a discharge pipe fixedly mounted on the rear side of the bottom of the cooking box and penetrates through the rear side of the treatment chamber and extends to the outside of the treatment chamber, a second steam electromagnetic valve is mounted at one end of the discharge pipe, an input pipe is fixedly sleeved at one end of the second steam electromagnetic valve, a plurality of semiconductor refrigeration sheets are mounted on the outer wall of the input pipe, the heat dissipation plate is mounted at one ends of the semiconductor refrigeration sheets, one end of the input pipe penetrates through the bottom of the filter box, a water suction pump is mounted on the top end face of the filter box, the input end of the water suction pump penetrates through the top of the filter box, and a liquid outlet pipe is fixedly sleeved at the output end of the water suction pump, the utility model discloses a steam boiler, including the treatment chamber, storage water tank, drain pipe, immersible pump, raceway, steam solenoid valve, immersible pump, the storage water tank is installed to the rear side of treatment chamber, the one end of drain pipe runs through with the curb plate of storage water tank, the immersible pump is installed to the bottom of storage water tank inner wall, the raceway has been cup jointed to the output of immersible pump, the one end of raceway runs through with the treatment chamber and extends to the inside of treatment chamber and runs through fixed mounting with the cooking box, singlechip and second steam solenoid valve and immersible pump electric connection.
Preferably, two fixing clamping sleeves are installed on the outer walls of the two sides of the processing chamber, and the inner walls corresponding to the two fixing clamping sleeves are fixedly sleeved with the outer walls of the corresponding air guide tubes.
Preferably, the top end face of the pretreatment box is provided with a feeding bin in a penetrating mode, and a first one-way valve is arranged on one side plate of the cooking box.
Preferably, the other side plate of the processing chamber is hinged with a sealing door, and a handle is installed on the sealing door.
Preferably, the liquid outlet pipe is an L-shaped metal pipe, and the two air guide pipes are L-shaped hard plastic pipes.
Preferably, the two turbofan are symmetrically arranged with a central line of the second rotating shaft, and the two first rotating shafts are symmetrically arranged with a horizontal central line of the pretreatment tank.
Preferably, the diameter of the second double-grooved pulley is equal to the diameter of the first double-grooved pulley, and the diameter of the single-grooved pulley is one half of the diameter of the first double-grooved pulley.
Preferably, the groove pitch of the single-groove pulley is equal to both the groove pitch of the first double-groove pulley and the groove pitch of the second double-groove pulley, the diameter of the first fixed bearing is four times that of the second fixed bearing, and the diameters of the two turbofan are equal.
Preferably, the number of the buckles is four and equal in size, and the number of the first double-groove pulleys is four and equal in diameter.
An application method of an environment-friendly and energy-saving straw pulp manufacturing device comprises the following steps:
first step, during the use, add the straw in the preliminary treatment incasement through the feeding storehouse, then start first motor, rotate the second double flute belt pulley that first motor output cup jointed, drive the rotation of the first double flute belt pulley that corresponds through the second drive belt, rotation through first double flute belt pulley, thereby make the first pivot that corresponds rotate, because two first double flute belt pulleys that correspond pass through first drive belt and two single flute belt pulley connections that correspond, when a first pivot that corresponds rotates, can drive two first pivots and rotate together, the crushing blade through two first pivot outer wall installations carries out the abundant crushing to the straw of adding.
Second step, the straw after smashing drops to connect on the hopper, because two single groove belt pulleys that correspond follow simultaneously and rotate, thereby make the primary shaft pole that corresponds rotate through second fixing bearing, rotation through primary shaft pole, it uses primary shaft pole as the center to carry out the circumference and rotates to drive the eccentric shaft, thereby connect the pole rotation to be connected with the support through the secondary shaft pole, make and connect the hopper to carry out even shake, filter the screening to the straw after smashing, avoid longer straw when getting into the cooking box, block up the pipeline and when cooking, the fibre overlength influences the paper pulp quality.
And thirdly, the crushed straws enter a blanking pipe after being filtered by a filter screen arranged in a receiving hopper, then the singlechip controls a first steam electromagnetic valve to be opened, so that the crushed straws enter a cooking box, and after all the straws enter the cooking box, the singlechip controls the first steam electromagnetic valve to be closed, and the straws are cooked after being added with a medicament and water.
The fourth step, when cooking in the cooking box, produce a large amount of steam, steam is because the reason of atmospheric pressure, two breather pipes through the cooking box top are intraductal to pass through at a high speed in two cavity sides, the turbofan to two cavity side intraductal settings produces the effort, make two turbofan carry out the high-speed rotation through the second pivot, thereby rotate the connecting axle that second pivot one end is connected, the connecting axle passes through rolling bearing and rotates the output of generator, make the generator produce the electric current, and store the electric current that produces in the battery, steam passes through cavity side pipe and spreads into in the air duct, the condensation of the condenser pipe through air duct one end installation, it stores in the storage water tank to trun into liquid.
And fifthly, after the straws are fully cooked, the second steam electromagnetic valve is opened under the control of the single chip microcomputer, high-temperature slurry enters the input pipe through the discharging pipe and the second steam electromagnetic valve, then electric energy stored in the storage battery is converted through the inverter and then supplied to the plurality of semiconductor refrigeration pieces to be started, the plurality of semiconductor refrigeration pieces are started and used for cooling the inner pulp of the input pipe under the action of the heating panel, the pulp is filtered through the filter box after being cooled, moisture in the pulp is separated out, then the water suction pump is started to suck filtered water in the filter box into the water storage tank through the liquid outlet pipe for storage, and when the water storage tank is required to be used, the water is pumped out through the submersible pump in the water storage tank and is conveyed to the cooking box through the water conveying pipe for recycling.
The invention has the beneficial effects that:
1. the straw pulp making machine comprises a crushing and filtering mechanism, and under the mutual connection and matching of structures such as a first rotating shaft, a first motor, a first transmission belt and a second transmission belt, straws can be effectively crushed and filtered before cooking, pipelines are prevented from being blocked, the feeding rate is increased, the straws can be fully mixed with a solution, the cooking time is reduced, the paper pulp making efficiency is improved, and the problems that the straws cannot be crushed and filtered before cooking, the complete straws are added into the solution and then crushed, the crushing difficulty is high, the pipelines are easily blocked by long or bonded straws, the feeding rate is influenced, the straws which are not crushed are not easily mixed with the solution after entering a cooking box, the time required to be cooked is long, and the paper pulp making efficiency is influenced are solved;
2. the steam boiler comprises a steam utilization mechanism, and steam generated in the cooking process can be reasonably and fully utilized under the action of structures such as a cavity square tube, a generator, a turbofan and the like, so that power can be generated through the steam, the consumption of electric energy is reduced, the electric energy is effectively saved, water generated by the steam can be fully recycled, and the problems that the steam generated in the cooking process cannot be reasonably utilized, the power generation through the steam is difficult, the consumption of the device on the electric energy cannot be reduced, the electric energy is difficult to effectively save, and the water generated by the steam cannot be fully recycled are solved;
3. the high-temperature waste water treatment device is ingenious in structure, the cooling circulation mechanism is arranged, high-temperature waste water can be effectively cooled through the mutual matching of the semiconductor refrigerating sheet, the heat dissipation plate, the inverter and other structures, the damage to components such as a filtering device and a water pump is avoided, the filtering effect is ensured, the service life of components is prolonged, the purified waste water can be reasonably stored and recycled, and the problems that the high-temperature waste water cannot be effectively cooled, the filtering component is easily damaged, the filtering effect is influenced, the components such as the water pump are damaged, the service life of the components is shortened, and the purified waste water is difficult to store and recycle are solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic sectional front view of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a schematic top cross-sectional view of the present invention;
FIG. 4 is an enlarged schematic view of FIG. 1 at A according to the present invention;
FIG. 5 is an enlarged view of the structure of FIG. 1 at B according to the present invention;
FIG. 6 is an enlarged view of the structure of FIG. 2 at C;
fig. 7 is an enlarged view of the structure shown at D in fig. 2 according to the present invention.
In the figure: 1. a base plate; 2. a processing chamber; 201. a sealing door; 2011. a handle; 202. fixing the clamping sleeve; 203. a rotating bearing; 3. a cooking box; 301. a first check valve; 302. a breather pipe; 4. a pretreatment tank; 401. a feeding bin; 402. a first fixed bearing; 403. a second fixed bearing; 5. a first rotating shaft; 501. a crushing blade; 502. a first double grooved pulley; 6. a receiving hopper; 601. a filter screen; 602. buckling; 7. a hollow square tube; 701. an air duct; 702. a condenser tube; 8. a first motor; 801. a second double grooved pulley; 9. a first drive belt; 10. a second belt; 11. an eccentric shaft; 1101. a first shaft lever; 1102. a second shaft lever; 1103. a single-groove belt pulley; 12. a support connecting rod; 1201. a third fixed bearing; 13. a generator; 1301. a connecting shaft; 14. a turbofan; 15. a second rotating shaft; 16. a discharging pipe; 1601. a first steam solenoid valve; 17. a filter box; 18. a water pump; 1801. a liquid outlet pipe; 19. a water storage tank; 20. a discharge pipe; 21. a second steam solenoid valve; 22. an input tube; 23. a semiconductor refrigeration sheet; 24. a heat dissipation plate; 25. a storage battery; 26. an inverter; 27. a single chip microcomputer; 28. a submersible pump; 2801. a water delivery pipe.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the embodiments described below are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1-7, an environment-friendly and energy-saving straw pulping device comprises a bottom plate 1, a crushing and filtering mechanism, a steam utilizing mechanism and a cooling and circulating mechanism, a processing chamber 2 is fixedly arranged on the top end surface of the bottom plate 1, a cooking box 3 is arranged on the bottom end surface of the inner wall of the processing chamber 2, the top end surface of the processing chamber 2 is fixedly provided with a pretreatment box 4, the bottom end surface of the inner wall of the pretreatment box 4 is fixedly provided with a blanking pipe 16 in a penetrating way and penetrates with the top of the processing chamber 2 and extends to the inside of the processing chamber 2, a first steam electromagnetic valve 1601 is installed at the bottom of the blanking pipe 16, a connecting pipe is fixedly sleeved at the bottom of the first steam electromagnetic valve 1601, the bottom of connecting pipe runs through with the top face of cooking box 3, singlechip 27 is installed to the top face of bottom plate 1, singlechip 27 and first steam solenoid valve 1601 electric connection.
The crushing and filtering mechanism comprises a first rotating shaft 5, a material receiving hopper 6, a first motor 8, a first transmission belt 9 and a second transmission belt 10, wherein two side plates of the pretreatment box 4 are fixedly provided with two first fixed bearings 402 in a penetrating manner, inner rings of the corresponding two first fixed bearings 402 are fixedly sleeved with the first rotating shaft 5, two outer walls of two ends of the first rotating shaft 5 are fixedly sleeved with a first double-groove belt pulley 502, two outer walls of the first rotating shaft 5 are fixedly sleeved with a crushing blade 501, two side plates of the bottom of the pretreatment box 4 are fixedly provided with two second fixed bearings 403 in a penetrating manner, four inner rings of the second fixed bearings 403 are fixedly sleeved with a first shaft lever 1101, one end of each of the four first shaft levers 1101 is fixedly provided with a single-groove belt pulley, the other end of each of the four first shaft levers 1103 is fixedly provided with an eccentric shaft 11 in a penetrating manner, the bottom end of the eccentric shaft 11 is fixedly provided with a second shaft lever 1102 in a penetrating manner, connect the embedded filter screen 601 that has in bottom of hopper 6, the equal fixed mounting in four corners department of the bottom face of hopper 6 has buckle 602, the bottom of buckle 602 is rotated and is connected with the support and connects pole 12, the support is run through fixed mounting and is had third fixing bearing 1201 in the bottom of connecting pole 12, the inner circle of third fixing bearing 1201 cup joints with the outer wall of second axle pole 1102 fixedly, corresponds two first double flute belt pulley 502 is connected with two single flute belt pulleys 1103 that correspond through first drive belt 9, first motor 8 is installed to one side outer wall of preliminary treatment case 4, the fixed cover of output of first motor 8 has connected second double flute belt pulley 801, second double flute belt pulley 801 is connected with first double flute belt pulley 502 that corresponds through second drive belt 10.
The steam utilizes the mechanism to include cavity side pipe 7, generator 13 and turbofan 14, two breather pipes 302 are installed to the top face symmetry of cooking box 3, two the top of breather pipe 302 is all fixed to have cup jointed cavity side pipe 7, and two the middle part department of cavity side pipe 7 rotates and installs second pivot 15, the outer wall of second pivot 15 corresponds fixed cover and has connect two turbofan 14, the one end of second pivot 15 is rotated and is connected with connecting axle 1301, a curb plate of treatment chamber 2 runs through and installs rolling bearing 203, the one end outer wall of connecting axle 1301 and the inner circle fixed cup joint of rolling bearing 203, generator 13 is installed to one side outer wall of treatment chamber 2, the output of generator 13 rotates the installation with the one end of connecting axle 1301, and two the top of cavity side pipe 7 is all fixed the cup joint has the air duct 701, two the one end of air duct 701 runs through and extends to the outside of treatment chamber 2 with treatment chamber 2 top, one end of each of the two air guide pipes 701 is fixedly sleeved with a condensation pipe 702, and the bottom end of each of the two condensation pipes 702 is fixedly sleeved with a water storage tank 19 in a penetrating manner.
The cooling circulation mechanism comprises semiconductor refrigeration sheets 23, a heat dissipation plate 24, a storage battery 25 and an inverter 26, the top end face fixed mounting of the bottom plate 1 is provided with a filter box 17 and a storage battery 25, the inverter 26 is installed at the top of the storage battery 25, the rear side of the bottom of the cooking box 3 is penetrated through a discharge pipe 20 which is fixedly installed and is penetrated through the rear side of the processing chamber 2 and extends to the outside of the processing chamber 2, a second steam electromagnetic valve 21 is installed at one end of the discharge pipe 20, an input pipe 22 is fixedly sleeved at one end of the second steam electromagnetic valve 21, a plurality of semiconductor refrigeration sheets 23 and a plurality of semiconductor refrigeration sheets 23 are installed on the outer wall of the input pipe 22, the heat dissipation plate 24 is installed at one end of each semiconductor refrigeration sheet 23, one end of the input pipe 22 is penetrated through the bottom of the filter box 17, a water suction pump 18 is installed at the top end face of the filter box 17, the input end of the water suction pump 18 is penetrated through the top of the filter box 17, the output end of suction pump 18 is fixed to have cup jointed drain pipe 1801, storage water tank 19 is installed to the rear side of treatment chamber 2, drain pipe 1801's one end runs through with storage water tank 19's a curb plate, immersible pump 28 is installed to the bottom of storage water tank 19 inner wall, raceway 2801 has been cup jointed to immersible pump 28's output, raceway 2801's one end runs through with treatment chamber 2 and extends to the inside of treatment chamber 2 and boiling box 3 and runs through fixed mounting, singlechip 27 and second steam solenoid valve 21 and immersible pump 28 electric connection.
Two fixing clamping sleeves 202 are mounted on the outer walls of two sides of the processing chamber 2, the inner walls corresponding to the two fixing clamping sleeves 202 are fixedly sleeved with the outer walls of the corresponding air guide pipes 701, and a fixing effect can be achieved.
The top end face of the pretreatment box 4 is provided with a feeding bin 401 in a penetrating mode, and a first one-way valve 301 is arranged on one side plate of the cooking box 3.
The other side plate of process chamber 2 articulates there is sealing door 201, install handle 2011 on the sealing door 201, be convenient for maintain and use.
The liquid outlet pipe 1801 is an L-shaped metal pipe, and the two gas guide pipes 701 are L-shaped hard plastic pipes.
The two turbofan 14 are symmetrically arranged with the central line of the second rotating shaft 15, and the two first rotating shafts 5 are symmetrically arranged with the horizontal central line of the pretreatment tank 4.
The diameter of the second double grooved pulley 801 is equal to the diameter of the first double grooved pulley 502, and the diameter of the single grooved pulley 1103 is one-half of the diameter of the first double grooved pulley 502.
The groove pitch of the single-groove pulley 1103 is equal to both the groove pitch of the first double-groove pulley 502 and the groove pitch of the second double-groove pulley 801, the diameter of the first fixed bearing 402 is four times the diameter of the second fixed bearing 403, and the diameters of the two turbofan 14 are equal.
The number of the fasteners 602 is four and the same, and the number of the first double-grooved pulleys 502 is four and the same in diameter.
An application method of an environment-friendly and energy-saving straw pulp manufacturing device comprises the following steps:
first step, during the use, add the straw in the preliminary treatment case 4 through feeding storehouse 401, then start first motor 8, rotate the second double flute belt pulley 801 that the 8 output of first motor cup jointed, drive the rotation of corresponding first double flute belt pulley 502 through second drive belt 10, rotation through first double flute belt pulley 502, thereby make corresponding first pivot 5 rotate, because two first double flute belt pulleys 502 that correspond are connected with two single flute belt pulleys 1103 that correspond through first drive belt 9, when corresponding first pivot 5 rotates, can drive two first pivots 5 and rotate together, smash blade 501 through the installation of two first pivot 5 outer walls and carry out the abundant crushing to the straw of adding.
Second step, the straw after smashing drops to receiving on the hopper 6, because two single groove belt pulleys 1103 that correspond follow simultaneously and rotate, thereby make corresponding first axostylus axostyle 1101 rotate through second fixing bearing 403, rotation through first axostylus axostyle 1101, it uses first axostylus axostyle 1101 to carry out the circumferential rotation as the center to drive eccentric shaft 11, thereby connect pole 12 rotation to be connected through second axostylus axostyle 1102 and support, make and receive hopper 6 and carry out even shake, filter the screening to the straw after smashing, when avoiding longer straw when getting into cooking box 3, block up the pipeline and when cooking, the fibre overlength influences the paper pulp quality.
Thirdly, the crushed straws enter the discharging pipe 16 after being filtered by the filter screen 601 arranged in the receiving hopper 6, then the single chip microcomputer 27 controls the first steam electromagnetic valve 1601 to be opened, so that the crushed straws enter the cooking box 3, and after all the straws enter the cooking box 3, the single chip microcomputer 27 controls the first steam electromagnetic valve 1601 to be closed, and the straws are cooked after being added with the medicament and water.
Fourthly, when the steam is cooked in the cooking box 3, a large amount of steam is generated, the steam passes through the two vent pipes 302 at the top of the cooking box 3 in the two cavity square pipes 7 at a high speed due to air pressure, acting force is generated on the turbofan 14 arranged in the two cavity square pipes 7, the two turbofan 14 rotates rapidly through the second rotating shaft 15, the connecting shaft 1301 connected with one end of the second rotating shaft 15 rotates through the rotation of the second rotating shaft 15, the connecting shaft 1301 rotates the output end of the generator 13 through the rotating bearing 203, the generator 13 generates current, the generated current is stored in the storage battery 25, the steam is transmitted into the air guide pipe 701 through the cavity square pipes 7, and the steam is converted into liquid to be conveyed into the water storage tank 19 for storage through condensation of the condensation pipe 702 arranged at one end of the air guide pipe 701.
Fifthly, after the straws are fully cooked, the second steam electromagnetic valve 21 is opened under the control of the single chip microcomputer 27, high-temperature slurry enters the input pipe 22 through the discharge pipe 20 and the second steam electromagnetic valve 21, then electric energy stored in the storage battery 25 is converted by the inverter 26 and then supplied to the plurality of semiconductor refrigerating sheets 23 to be started, the plurality of semiconductor refrigerating sheets 23 are started and used for cooling the inner slurry of the input pipe 22 under the action of the heat dissipation plate 24, the cooled paper pulp is filtered by the filter box 17 to separate out moisture in the paper pulp, then the water pump 18 is started to pump the filtered water in the filter box 17 into the water storage tank 19 through the liquid outlet pipe 1801 for storage, and when the water is required to be used, the water is pumped out through the submersible pump 28 in the water storage tank 19 and is conveyed into the cooking box 3 through the water conveying pipe 2801 for recycling.
The electrical components appearing in the present application document are all externally connected to a power supply and a control switch when in use, and the related circuits, electronic components and control modules are all in the prior art, and can be completely realized by those skilled in the art without needless to say, the protection content of the present invention does not relate to the improvement of software and methods.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (10)

1. The utility model provides an environmental protection and energy saving straw makes paper pulp device which characterized in that: comprises a bottom plate (1), a crushing and filtering mechanism, a steam utilizing mechanism and a cooling and circulating mechanism, a processing chamber (2) is fixedly arranged on the top end surface of the bottom plate (1), a cooking box (3) is arranged on the bottom end surface of the inner wall of the processing chamber (2), the top end surface of the processing chamber (2) is fixedly provided with a pretreatment box (4), the bottom end surface of the inner wall of the pretreatment box (4) is fixedly provided with a blanking pipe (16) in a penetrating way and penetrates with the top of the processing chamber (2) and extends to the inside of the processing chamber (2), a first steam electromagnetic valve (1601) is arranged at the bottom of the blanking pipe (16), the bottom of the first steam electromagnetic valve (1601) is fixedly sleeved with a connecting pipe, the bottom end of the connecting pipe is penetrated through the top end surface of the cooking box (3), the top end face of the bottom plate (1) is provided with a single chip microcomputer (27), and the single chip microcomputer (27) is electrically connected with the first steam electromagnetic valve (1601);
the crushing and filtering mechanism comprises a first rotating shaft (5), a material receiving hopper (6), a first motor (8), a first transmission belt (9) and a second transmission belt (10), two side plates of the pretreatment tank (4) are respectively and fixedly provided with two first fixed bearings (402) in a penetrating manner, inner rings corresponding to the two first fixed bearings (402) are fixedly sleeved with the first rotating shaft (5), outer walls of two ends of the two first rotating shafts (5) are respectively and fixedly sleeved with a first double-groove belt pulley (502), outer walls of the two first rotating shafts (5) are respectively and fixedly sleeved with crushing blades (501), two side plates of the bottom of the pretreatment tank (4) are respectively and fixedly provided with two second fixed bearings (403), inner rings of the four second fixed bearings (403) are respectively and fixedly sleeved with a first shaft lever (1101), one ends of the four first shaft levers (1101) are respectively and fixedly provided with a single-groove belt pulley (1103), the other ends of the four first shaft levers (1101) are fixedly provided with eccentric shafts (11) in a penetrating way, the bottom ends of the eccentric shafts (11) are fixedly provided with second shaft levers (1102) in a penetrating way, a filter screen (601) is embedded in the bottom of the receiving hopper (6), buckles (602) are fixedly arranged at the four corners of the bottom end face of the receiving hopper (6), the bottoms of the buckles (602) are rotatably connected with supporting connecting rods (12), third fixed bearings (1201) are fixedly arranged at the bottoms of the supporting connecting rods (12) in a penetrating way, the inner rings of the third fixed bearings (1201) are fixedly sleeved with the outer wall of the second shaft lever (1102), corresponding two first double-groove belt pulleys (502) are connected with corresponding two single-groove belt pulleys (1103) through first transmission belts (9), a first motor (8) is arranged on the outer wall of one side of the pretreatment tank (4), and a second double-groove belt pulley (801) is fixedly sleeved at the output end of the first motor (8), the second double-grooved pulley (801) is connected with the corresponding first double-grooved pulley (502) through a second transmission belt (10);
the steam utilizes the mechanism to include cavity side pipe (7), generator (13) and turbofan (14), two breather pipes (302) are installed to the top face symmetry of cooking box (3), the top of two breather pipes (302) is all fixed the cavity side pipe (7) of having cup jointed, the middle part department of two cavity side pipe (7) is rotated and is installed second pivot (15), the outer wall of second pivot (15) corresponds fixed two turbofan (14) of having cup jointed, the one end of second pivot (15) is rotated and is connected with connecting axle (1301), the curb plate of process chamber (2) runs through and installs rolling bearing (203), the one end outer wall of connecting axle (1301) and the inner circle fixed of rolling bearing (203) are cup jointed, generator (13) are installed to one side outer wall of process chamber (2), the output of generator (13) and the one end rotation installation of connecting axle (1301), the top parts of the two cavity square tubes (7) are fixedly sleeved with air guide tubes (701), one ends of the two air guide tubes (701) penetrate through the top part of the treatment chamber (2) and extend to the outside of the treatment chamber (2), one ends of the two air guide tubes (701) are fixedly sleeved with condensation tubes (702), and the bottom ends of the two condensation tubes (702) penetrate through and are fixedly sleeved with a water storage tank (19);
the cooling circulation mechanism comprises semiconductor refrigeration sheets (23), a heat dissipation plate (24), a storage battery (25) and an inverter (26), the top end face of the bottom plate (1) is fixedly provided with a filter box (17) and the storage battery (25), the inverter (26) is installed at the top of the storage battery (25), the rear side of the bottom of the cooking box (3) penetrates through a discharge pipe (20) fixedly installed on the outer wall of the input pipe (22), penetrates through the rear side of the processing chamber (2) and extends to the outside of the processing chamber (2), a second steam electromagnetic valve (21) is installed at one end of the discharge pipe (20), an input pipe (22) is fixedly sleeved at one end of the second steam electromagnetic valve (21), a plurality of semiconductor refrigeration sheets (23) are installed on the outer wall of the input pipe (22), the heat dissipation plate (24) is installed at one end of each semiconductor refrigeration sheet (23), one end of the input pipe (22) penetrates through the bottom of the filter box (17), suction pump (18) are installed to the top face of rose box (17), the input of suction pump (18) runs through with the top of rose box (17), the fixed cup joint of output of suction pump (18) has drain pipe (1801), storage water tank (19) are installed to the rear side of treatment chamber (2), the one end of drain pipe (1801) runs through with the curb plate of storage water tank (19), immersible pump (28) are installed to the bottom of storage water tank (19) inner wall, raceway (2801) have been cup jointed to the output of immersible pump (28), the one end of raceway (2801) runs through with treatment chamber (2) and extends to the inside of treatment chamber (2) and boiling box (3) and run through fixed mounting, singlechip (27) and second steam solenoid valve (21) and immersible pump (28) electric connection.
2. The environment-friendly and energy-saving straw pulp manufacturing device according to claim 1, characterized in that: two fixing clamping sleeves (202) are installed on the outer walls of the two sides of the processing chamber (2), and the inner walls corresponding to the two fixing clamping sleeves (202) are fixedly sleeved with the outer walls of the corresponding air guide pipes (701).
3. The environment-friendly and energy-saving straw pulp manufacturing device according to claim 1, characterized in that: the top end face of the pretreatment box (4) is provided with a feeding bin (401) in a penetrating mode, and a side plate of the cooking box (3) is provided with a first one-way valve (301).
4. The environment-friendly and energy-saving straw pulp manufacturing device according to claim 1, characterized in that: the other side plate of processing chamber (2) is articulated to have sealing door (201), install handle (2011) on sealing door (201).
5. The environment-friendly and energy-saving straw pulp manufacturing device according to claim 1, characterized in that: the liquid outlet pipe (1801) is an L-shaped metal pipe, and the two gas guide pipes (701) are L-shaped hard plastic pipes.
6. The environment-friendly and energy-saving straw pulp manufacturing device according to claim 1, characterized in that: two turbofan (14) set up with the central line symmetry of second pivot (15), two first pivot (5) set up with the horizontal central line symmetry of preliminary treatment case (4).
7. The environment-friendly and energy-saving straw pulp manufacturing device according to claim 1, characterized in that: the diameter of the second double-groove pulley (801) is equal to that of the first double-groove pulley (502), and the diameter of the single-groove pulley (1103) is half of that of the first double-groove pulley (502).
8. The environment-friendly and energy-saving straw pulp manufacturing device according to claim 1, characterized in that: the groove pitch of the single-groove pulley (1103) is equal to the groove pitch of the first double-groove pulley (502) and the groove pitch of the second double-groove pulley (801), the diameter of the first fixed bearing (402) is four times that of the second fixed bearing (403), and the diameters of the two turbofan (14) are equal.
9. The environment-friendly and energy-saving straw pulp manufacturing device according to claim 1, characterized in that: the number of the buckles (602) is four and the size is equal, and the number of the first double-groove belt pulleys (502) is four and the diameter is equal.
10. The use method of the environment-friendly and energy-saving straw pulp manufacturing device according to any one of claims 1 to 9 is characterized in that: the using method comprises the following steps:
the straw pre-treatment device comprises a first step, during use, straws are added into a pre-treatment box (4) through a feeding bin (401), then a first motor (8) is started, a second double-groove belt pulley (801) sleeved at the output end of the first motor (8) is rotated, a corresponding first double-groove belt pulley (502) is driven to rotate through a second transmission belt (10), and a corresponding first rotating shaft (5) is driven to rotate through the rotation of the first double-groove belt pulley (502), because the two corresponding first double-groove belt pulleys (502) are connected with two corresponding single-groove belt pulleys (1103) through a first transmission belt (9), when one corresponding first rotating shaft (5) rotates, the two first rotating shafts (5) can be driven to rotate together, and the added straws are fully crushed through crushing blades (501) arranged on the outer walls of the two first rotating shafts (5);
secondly, the crushed straws drop onto the receiving hopper (6), and the two corresponding single-groove belt pulleys (1103) rotate along with the first shaft lever (1101) through the second fixing bearing (403), so that the corresponding first shaft lever (1101) rotates, the eccentric shaft (11) is driven to rotate circumferentially by taking the first shaft lever (1101) as the center through the rotation of the first shaft lever (1101), the second shaft lever (1102) is rotatably connected with the supporting connecting rod (12), the receiving hopper (6) uniformly shakes, the crushed straws are filtered and screened, and the influence on the pulp quality due to overlong fibers when the longer straws enter the cooking box (3) and block pipelines and are cooked is avoided;
thirdly, the crushed straws are filtered by a filter screen (601) arranged in a receiving hopper (6) and then enter a discharging pipe (16), then a single chip microcomputer (27) controls a first steam electromagnetic valve (1601) to be opened, so that the crushed straws enter a cooking box (3), after all the straws enter the cooking box (3), the single chip microcomputer (27) controls the first steam electromagnetic valve (1601) to be closed, and after a medicament and water are added, the straws are cooked;
fourthly, when the steam is cooked in the cooking box (3), a large amount of steam is generated, the steam passes through the two vent pipes (302) at the top of the cooking box (3) in the two cavity square pipes (7) at a high speed due to air pressure, acting force is generated on the turbofan (14) arranged in the two cavity square pipes (7), the two turbofan (14) rotates rapidly through the second rotating shaft (15), the connecting shaft (1301) connected with one end of the second rotating shaft (15) rotates through the rotation of the second rotating shaft (15), the connecting shaft (1301) rotates the output end of the generator (13) through the rotating bearing (203), the generator (13) generates current, the generated current is stored in the storage battery (25), the steam is transmitted into the air guide pipe (701) through the cavity square pipe (7) and is condensed through the condensing pipe (702) arranged at one end of the air guide pipe (701), converting the steam into liquid and conveying the liquid into a water storage tank (19) for storage;
fifthly, after the straws are fully cooked, the second steam electromagnetic valve (21) is opened under the control of the singlechip (27), high-temperature slurry enters the input pipe (22) through the discharge pipe (20) and the second steam electromagnetic valve (21), then electric energy stored in the storage battery (25) is converted by the inverter (26) and supplied to the plurality of semiconductor refrigerating sheets (23) to be started, the plurality of semiconductor refrigerating sheets (23) are started and cool the inner pulp of the input pipe (22) under the action of the heat dissipation plate (24), the pulp after being cooled is filtered by the filter box (17) to separate out moisture in the pulp, then the water pump (18) is started to pump the filtered water in the filter box (17) into the water storage tank (19) through the discharge pipe (1801) for storage, and when the straw is required to be used, the filtered water is pumped out through the submersible pump (28) in the water storage tank (19), is conveyed into the cooking box (3) through a water conveying pipe (2801) for recycling.
CN202110809933.5A 2021-07-17 2021-07-17 Environment-friendly and energy-saving device for manufacturing paper pulp from straw and application method thereof Active CN113430854B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115075034A (en) * 2022-06-14 2022-09-20 杭州萧山南阳造纸有限公司 Multi-stage squeezer and paper tube paper preparation method using same

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US5716497A (en) * 1993-12-29 1998-02-10 Kvaerner Pulping Ab Method and device for the continuous cooking of pulp
CN109355962A (en) * 2018-12-06 2019-02-19 喻丽芬 A kind of environmental protection and energy saving stalk manufacture paper pulp device
CN211645769U (en) * 2019-11-29 2020-10-09 杭州瑞奋电子商务有限公司 Raw material cooking device for papermaking
CN111979816A (en) * 2020-09-01 2020-11-24 孙长兵 Fiber crushing, washing and pulping device for papermaking machinery
CN213142631U (en) * 2020-06-15 2021-05-07 尹琼 Size mixing device for paperboard principle production

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5716497A (en) * 1993-12-29 1998-02-10 Kvaerner Pulping Ab Method and device for the continuous cooking of pulp
CN109355962A (en) * 2018-12-06 2019-02-19 喻丽芬 A kind of environmental protection and energy saving stalk manufacture paper pulp device
CN211645769U (en) * 2019-11-29 2020-10-09 杭州瑞奋电子商务有限公司 Raw material cooking device for papermaking
CN213142631U (en) * 2020-06-15 2021-05-07 尹琼 Size mixing device for paperboard principle production
CN111979816A (en) * 2020-09-01 2020-11-24 孙长兵 Fiber crushing, washing and pulping device for papermaking machinery

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115075034A (en) * 2022-06-14 2022-09-20 杭州萧山南阳造纸有限公司 Multi-stage squeezer and paper tube paper preparation method using same
CN115075034B (en) * 2022-06-14 2023-08-15 杭州萧山南阳造纸有限公司 Multistage squeezer and paper tube paper preparation method using same

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