CN113429779A - Reinforced and toughened blending modified PA6/MXD6 composite material and preparation method thereof - Google Patents

Reinforced and toughened blending modified PA6/MXD6 composite material and preparation method thereof Download PDF

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CN113429779A
CN113429779A CN202110785645.0A CN202110785645A CN113429779A CN 113429779 A CN113429779 A CN 113429779A CN 202110785645 A CN202110785645 A CN 202110785645A CN 113429779 A CN113429779 A CN 113429779A
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mxd6
reinforced
toughened
composite material
resin
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颜菲
金英
陆龙威
屈梦闪
方佳宇
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Hengdian Group Debang Engineering Plastic Co ltd
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Hengdian Group Debang Engineering Plastic Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • C08J5/043Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2377/00Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
    • C08J2377/02Polyamides derived from omega-amino carboxylic acids or from lactams thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2433/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2433/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2477/00Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2477/00Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
    • C08J2477/06Polyamides derived from polyamines and polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass

Abstract

The invention belongs to the field of processing of high polymer materials, and discloses a reinforced and toughened blending modified PA6/MXD6 composite material and a preparation method thereof. The reinforced and toughened blending modified PA6/MXD6 composite material comprises, by weight, 28-35 parts of PA6 resin, 20-25 parts of MXD6 resin, 0-7 parts of a toughening agent, 40-45 parts of a reinforcing agent, 0.2-0.5 part of an antioxidant and 0.2-0.5 part of a lubricant. The material is characterized in that the material is prepared by taking PA6 and MXD6 resins as base materials, selecting Continuous Basalt Fiber (CBF) as a reinforcing agent and a thermoplastic vulcanized elastomer (PA/ACMTPV) as a toughening agent for blending modification aiming at the mechanical property characteristics of the PA6 material and combining the characteristics of high rigidity, high modulus and excellent barrier property of the MXD6 material, increasing the barrier property and reducing the water absorption rate of the PA6 material while improving the mechanical property of the PA6 material, and aiming at the characteristic of insufficient toughness of the PA6 material.

Description

Reinforced and toughened blending modified PA6/MXD6 composite material and preparation method thereof
Technical Field
The invention relates to the field of processing of high polymer materials, in particular to a reinforced and toughened blending modified PA6/MXD6 composite material and a preparation method thereof.
Background
Polyamide is widely used worldwide as the first general-purpose thermoplastic engineering plastic to realize industrialization. The demand of polyamide is still high among five kinds of engineering plastics until now because of its excellent properties such as toughness, abrasion resistance, impact resistance, and fatigue resistance.
The PA6 is an important variety in polyamide materials, has the characteristics of toughness, wear resistance, self lubrication, wide use temperature range and the like, has good market and technical basis for PA6 products in the tool market, and has larger development space although the overall market share is lower. MXD6 (poly m-xylylene adipamide) is a crystalline semi-aromatic special nylon resin, which can keep the performance characteristics of high strength and high rigidity in a wide temperature range, has low water absorption in nylon materials, small dimensional change after water absorption, less reduction of mechanical strength, and excellent barrier property for gases such as oxygen, carbon dioxide and the like, and the excellent characteristics determine the wide application prospect, so that more intensive research can be carried out.
The glass fiber reinforced polyamide PA6 material has long-term application in various tool shells due to excellent performances such as high strength, high toughness and the like, but the strength of the material also has an upper limit. The prior patent application CN110951249A discloses an MXD6 resin alloy engineering material with high rigidity and high toughness, which is characterized in that the hardness of MXD6 resin is synergistically enhanced by mutual crosslinking of modified metal fibers and chopped glass fibers, so that the potential safety hazard is eliminated by adding various additives in the modification process of MXD6 resin, but the tensile strength of the material is improved to a limited extent, and the impact performance cannot be considered at the same time.
Disclosure of Invention
The invention aims to overcome the defects of the background technology and provides a reinforced and toughened blending modified PA6/MXD6 composite material and a preparation method thereof. According to the invention, aiming at the characteristics of mechanical properties of the PA6 material, the characteristics of high rigidity, high modulus and excellent barrier property of the MXD6 material are combined, the mechanical properties of the PA6 material are improved, the barrier property is increased, the water absorption is reduced, the characteristic of insufficient toughness is further researched, the PA6 and MXD6 resins are used as base materials, the continuous basalt fiber CBF is used as a reinforcing agent, the thermoplastic vulcanized elastomer PA/ACM TPV is used as a toughening agent for blending modification, and the obtained composite material has excellent rigidity and impact resistance.
In order to achieve the purpose of the invention, the reinforced and toughened blending modified PA6/MXD6 composite material comprises, by weight, 28-35 parts of PA6 resin, 20-25 parts of MXD6 resin, 0-7 parts of a toughening agent, 40-45 parts of a reinforcing agent, 0.2-0.5 part of an antioxidant and 0.2-0.5 part of a lubricant.
Preferably, in some embodiments of the invention, the reinforced and toughened blending modified PA6/MXD6 composite material comprises, by weight, 28-35 parts of PA6 resin, 20-25 parts of MXD6 resin, 5-7 parts of a toughening agent, 40-45 parts of a reinforcing agent, 0.2-0.5 part of an antioxidant and 0.2-0.5 part of a lubricant.
Further, in some embodiments of the present invention, the PA6 resin has a viscosity of 1.9 to 2.0.
Further, in some embodiments of the present invention, the MXD6 resin is a crystalline semi-aromatic nylon, a nylon material formed by polycondensation of m-xylylenediamine and adipic acid.
Further, in some embodiments of the invention, the reinforcing agent is a Continuous Basalt Fiber (CBF) having a fiber tensile strength of 3000 and 4840 MPa.
Preferably, in some embodiments of the invention, the continuous basalt fibers are added in the PA6/MXD6 composite in a mass fraction of 38-45%.
Further, in some embodiments of the present invention, the toughening agent is a thermoplastic vulcanizate PA/ACM TPV, which is prepared from a polyamide, an acrylate rubber (ACM), as a matrix resin, using a dynamic vulcanization process.
Preferably, in some embodiments of the present invention, the toughening agent is added in a mass fraction of 5 to 8%.
Further, in some embodiments of the present invention, the antioxidant is a hindered phenol and phosphite built system.
Preferably, in some embodiments of the present invention, the ratio of the hindered phenol antioxidant to the phosphite antioxidant in the antioxidants is 1: 1-3.
Further, in some embodiments of the present invention, the lubricant is ethylene bis stearamide.
In another aspect, the invention also provides a preparation method of the reinforced and toughened blending modified PA6/MXD6 composite material, which comprises the following steps:
(1) weighing the needed PA6 resin, MXD6 resin, toughening agent, reinforcing agent, antioxidant and lubricant for later use;
(2) adding the PA6 resin and the MXD6 resin into a stirrer after dehumidifying and drying in a drying oven at 120-130 ℃ for 3-4 hours, and uniformly stirring with a toughening agent, an antioxidant and a lubricant;
(3) and (3) placing the mixed material obtained in the step (2) into a co-rotating double-screw extruder, and carrying out melt plasticizing, extrusion, cooling and grain cutting to obtain the reinforced and toughened blending modified PA6/MXD6 composite material, wherein the reinforcing agent is added in a side feeding manner in the extrusion section process.
Further, in some embodiments of the present invention, the co-rotating twin screw extruder has a screw diameter of 40 to 65mm, a screw length to diameter ratio of 40: 1, setting the melting and plasticizing temperatures after blending as follows:
temperature in the first zone: 245 ℃ to 250 ℃, temperature in zone two: 250 ℃ to 260 ℃, three zone temperature: 255 ℃ to 260 ℃, four zone temperature: 250 ℃ to 255 ℃, five zone temperatures: 245 ℃ to 250 ℃, six zone temperature: 245 ℃ to 250 ℃, temperature in seven zones: 245 ℃ to 250 ℃, eight zone temperature: 245 ℃ to 250 ℃, nine zone temperature: 250 ℃ to 255 ℃, ten zone temperature: 250 ℃ to 255 ℃, melt temperature: 250-255 ℃, head temperature: 255-260 ℃.
Compared with the prior art, the invention has the following advantages:
(1) the MXD6 (poly m-xylylene adipamide) is a crystalline semi-aromatic special nylon resin which can keep the performance characteristics of high strength and high rigidity in a wide temperature range;
(2) the MXD6 resin is selected to be blended and modified with PA6 resin, the PA6 resin is combined with a reinforcing agent continuous basalt fiber in a composite system, and a toughening agent thermoplastic vulcanized elastomer PA/ACM TPV with a certain proportion is compounded, so that the composite material has better physical rigidity and impact resistance.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention. It is to be understood that the following description is only illustrative of the present invention and is not to be construed as limiting the present invention.
The terms "comprises," "comprising," "includes," "including," "has," "having," "contains," "containing," or any other variation thereof, as used herein, are intended to cover a non-exclusive inclusion. For example, a composition, process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, process, method, article, or apparatus.
When an amount, concentration, or other value or parameter is expressed as a range, preferred range, or as a range of upper preferable values and lower preferable values, this is to be understood as specifically disclosing all ranges formed from any pair of any upper range limit or preferred value and any lower range limit or preferred value, regardless of whether ranges are separately disclosed. For example, when a range of "1 to 5" is disclosed, the described range should be interpreted to include the ranges "1 to 4", "1 to 3", "1 to 2 and 4 to 5", "1 to 3 and 5", and the like. When a range of values is described herein, unless otherwise stated, the range is intended to include the endpoints thereof and all integers and fractions within the range.
The indefinite articles "a" and "an" preceding an element or component of the invention are not intended to limit the number requirement (i.e., the number of occurrences) of the element or component. Thus, "a" or "an" should be read to include one or at least one, and the singular form of an element or component also includes the plural unless the number clearly indicates the singular.
Furthermore, the description below of the terms "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily for the same embodiment or example. Further, the technical features of the embodiments of the present invention may be combined with each other as long as they do not conflict with each other.
Example 1
The reinforced and toughened blending modified PA6/MXD6 composite material comprises the following components in parts by weight (see Table 1 specifically):
Figure BDA0003158638720000051
wherein the PA6 resin is one of a number of grades having a viscosity between 1.9 and 2.0; the MXD6 resin is a crystalline semi-aromatic nylon, and is a special nylon material prepared by polycondensation of m-xylylenediamine and adipic acid; the reinforcing agent is a Continuous Basalt Fiber (CBF), and the tensile strength of the fiber is 3000-4840 MPa; the toughening agent is polyamide, acrylate rubber (ACM) is matrix resin, and a thermoplastic vulcanized elastomer PA/ACM TPV is prepared by adopting a dynamic vulcanization process; the antioxidant is compounded by hindered phenol and phosphite ester, wherein the mass fraction ratio of the hindered phenol antioxidant to the phosphite ester antioxidant is 1: 2; the lubricant is ethylene bis stearamide.
Specifically, the components and their contents in examples 1 to 4 and comparative examples 1 to 3 are shown in Table 1.
TABLE 1 specific formulations (in kilograms) of materials for examples 1-3 and comparative examples 1-3
Figure BDA0003158638720000052
Figure BDA0003158638720000061
The materials of examples 1-4 and comparative examples 1-3 were prepared as follows:
(1) adding PA6 resin and MXD6 resin into a stirrer after dehumidifying and drying in a drying oven at 125 ℃ for 3.5 hours, and uniformly stirring with the components such as a flexibilizer, an antioxidant, a lubricant and the like (the specifically added materials and the weight parts thereof are based on Table 1);
(2) placing the mixed materials in a co-rotating double-screw extruder, adding continuous basalt fiber reinforced filler in an extrusion section process in a side feeding mode, and performing melt plasticizing, extrusion, cooling and grain cutting to obtain the reinforced and toughened blending modified PA6/MXD6 composite material, wherein the diameter of a screw of the used double-screw extruder is 40-65mm, and the length-diameter ratio of the screw is 40: 1, the melting point of the special nylon polyhexamethylene meta-xylylenediamine MXD6 is 10-20 ℃ higher than that of PA6, and the melting and plasticizing temperatures after blending are set as follows:
temperature in the first zone: 245 ℃ to 250 ℃, temperature in zone two: 250 ℃ to 260 ℃, three zone temperature: 255 ℃ to 260 ℃, four zone temperature: 250 ℃ to 255 ℃, five zone temperatures: 245 ℃ to 250 ℃, six zone temperature: 245 ℃ to 250 ℃, temperature in seven zones: 245 ℃ to 250 ℃, eight zone temperature: 245 ℃ to 250 ℃, nine zone temperature: 250 ℃ to 255 ℃, ten zone temperature: 250 ℃ to 255 ℃, melt temperature: 250-255 ℃, head temperature: 255-260 ℃.
The PA6/MXD6 composite materials obtained in the examples and the comparative examples were subjected to injection molding after being dried in an oven at 120 ℃ to obtain sample pieces, and the injection molding temperature was as follows:
a blanking section: 250 ℃; and a second stage: 255 ℃; a third stage: 255 ℃; a nozzle: 260 ℃;
and finally, placing the injection molding sample wafer in a dryer for state adjustment: adjusting the temperature to 23 ℃, and adjusting the time: and (5) 24 h.
The results of the performance tests on the materials of the examples and comparative examples are shown in table 2 below.
Table 2 results of property test of materials of examples and comparative examples
Figure BDA0003158638720000062
As can be seen from the test results of examples 1-4: in a composite system added with continuous basalt fibers, the addition amount of the CBF reinforcing agent is different, the rigidity and the impact strength are different, the content of the CBF reinforcing agent is increased, the rigidity strength is improved, and the rigidity reduction range is low even if the addition amount of the toughening agent is increased. Considering the balance between the rigidity and the impact strength of the material, the mass fraction of the CBF reinforcing agent in the PA6/MXD6 composite material of the present invention is preferably around 40%, for example 38-45%, and as a further example 38-42%.
As can be seen from the test results of example 3 and comparative example 3, the addition of the same reinforcing agent, toughening agent content and MXD6 can greatly improve the rigidity and the strength of the material. As can be seen from the test results of example 1 and example 2, the impact strength of the thermoplastic vulcanizate PA/ACM TPV is significantly increased after the addition. As can be seen from the test results of the example 3 and the comparative example 2, compared with the common glass fiber, the PA6/MXD6 composite system added with the CBF reinforcing agent has more obvious advantages in comprehensive physical properties, better stability of the material properties and wider market application range.
It will be understood by those skilled in the art that the foregoing is only exemplary of the present invention, and is not intended to limit the invention, which is intended to cover any variations, equivalents, or improvements therein, which fall within the spirit and scope of the invention.

Claims (10)

1. The reinforced and toughened blending modified PA6/MXD6 composite material is characterized by comprising, by weight, 28-35 parts of PA6 resin, 20-25 parts of MXD6 resin, 0-7 parts of a toughening agent, 40-45 parts of a reinforcing agent, 0.2-0.5 part of an antioxidant and 0.2-0.5 part of a lubricant.
2. The reinforced and toughened blending modified PA6/MXD6 composite material as claimed in claim 1, wherein the reinforced and toughened blending modified PA6/MXD6 composite material comprises, by weight, 28-35 parts of PA6 resin, 20-25 parts of MXD6 resin, 5-7 parts of toughening agent, 40-45 parts of reinforcing agent, 0.2-0.5 part of antioxidant and 0.2-0.5 part of lubricant.
3. The reinforced toughened blended modified PA6/MXD6 composite material as claimed in claim 1 or 2, wherein the PA6 resin has a viscosity of 1.9-2.0.
4. The reinforced and toughened blend modified PA6/MXD6 composite material as claimed in claim 1 or claim 2, wherein the MXD6 resin is a crystalline semi-aromatic nylon, a nylon material prepared by polycondensation of m-xylylenediamine and adipic acid.
5. The reinforced and toughened blending modified PA6/MXD6 composite material as claimed in claim 1 or 2, wherein the reinforcing agent is a continuous basalt fiber with a fiber tensile strength of 3000-4840 MPa; preferably, the continuous basalt fiber is added into the PA6/MXD6 composite material in a mass fraction of 38-45%.
6. The reinforced toughened blended modified PA6/MXD6 composite material as claimed in claim 1 or 2, wherein the toughening agent is thermoplastic vulcanizate PA/ACM TPV.
7. The reinforced and toughened blending modified PA6/MXD6 composite material as claimed in claim 1 or 2, wherein the antioxidant is a hindered phenol and phosphite ester compounding system; preferably, the mass fraction ratio of the hindered phenol antioxidant to the phosphite antioxidant in the antioxidants is 1: 1-3.
8. The reinforced toughened, blended and modified PA6/MXD6 composite material according to claim 1 or 2, wherein the lubricant is ethylene bis stearamide.
9. The preparation method of the reinforced and toughened PA6/MXD6 composite material as claimed in any one of claims 1-8, wherein the preparation method comprises the following steps:
(1) weighing the needed PA6 resin, MXD6 resin, toughening agent, reinforcing agent, antioxidant and lubricant for later use;
(2) adding the PA6 resin and the MXD6 resin into a stirrer after dehumidifying and drying in a drying oven at 120-130 ℃ for 3-4 hours, and uniformly stirring with a toughening agent, an antioxidant and a lubricant;
(3) and (3) placing the mixed material obtained in the step (2) into a co-rotating double-screw extruder, and carrying out melt plasticizing, extrusion, cooling and grain cutting to obtain the reinforced and toughened blending modified PA6/MXD6 composite material, wherein the reinforcing agent is added in a side feeding manner in the extrusion section process.
10. The preparation method of the reinforced and toughened blending modified PA6/MXD6 composite material as claimed in claim 9, wherein the diameter of the screw of the co-rotating twin-screw extruder is 40-65mm, the length-diameter ratio of the screw is 40: 1, setting the melting and plasticizing temperatures after blending as follows:
temperature in the first zone: 245 ℃ to 250 ℃, temperature in zone two: 250 ℃ to 260 ℃, three zone temperature: 255 ℃ to 260 ℃, four zone temperature: 250 ℃ to 255 ℃, five zone temperatures: 245 ℃ to 250 ℃, six zone temperature: 245 ℃ to 250 ℃, temperature in seven zones: 245 ℃ to 250 ℃, eight zone temperature: 245 ℃ to 250 ℃, nine zone temperature: 250 ℃ to 255 ℃, ten zone temperature: 250 ℃ to 255 ℃, melt temperature: 250-255 ℃, head temperature: 255-260 ℃.
CN202110785645.0A 2021-07-12 2021-07-12 Reinforced and toughened blending modified PA6/MXD6 composite material and preparation method thereof Pending CN113429779A (en)

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