CN113428877A - Method for recycling solid waste containing heavy metal, sodium salt and ammonium salt - Google Patents

Method for recycling solid waste containing heavy metal, sodium salt and ammonium salt Download PDF

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CN113428877A
CN113428877A CN202110696867.5A CN202110696867A CN113428877A CN 113428877 A CN113428877 A CN 113428877A CN 202110696867 A CN202110696867 A CN 202110696867A CN 113428877 A CN113428877 A CN 113428877A
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solid waste
heavy metals
sodium
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ammonium
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陈曦
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Panzhihua Yafeng Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01CAMMONIA; CYANOGEN; COMPOUNDS THEREOF
    • C01C1/00Ammonia; Compounds thereof
    • C01C1/24Sulfates of ammonium
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D5/00Sulfates or sulfites of sodium, potassium or alkali metals in general
    • C01D5/04Preparation of sulfates with the aid of sulfurous acid or sulfites, e.g. Hargreaves process
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The invention discloses a method for recycling solid waste containing heavy metals, sodium salts and ammonium salts, and belongs to the technical field of metallurgical and chemical engineering. The method for recycling the solid waste containing heavy metals, sodium salts and ammonium salts comprises the following steps: a. crushing, ball milling, dissolving, and removing impurities by using a reducing agent; b. reducing, adding alkali for neutralization, and recovering heavy metal and nonmetal substances; c. cooling for crystallization, filtering, dissolving for crystallization, cooling for secondary crystallization to obtain high-purity Na2SO4·10H2And O. The method has simple process, recycles and recovers energy and substances in the operation process, efficiently recycles the solid wastes containing heavy metals, sodium salts and ammonium salts by adopting lower cost, and recovers the Na2SO4·10H2The purity of O is more than or equal to 98 percent, and the problem of the prior art on recycling is effectively solvedThe problem of low quality of recovered articles of solid wastes containing heavy metals, sodium salts and ammonium salts is solved.

Description

Method for recycling solid waste containing heavy metal, sodium salt and ammonium salt
Technical Field
The invention belongs to the technical field of metallurgical chemical industry, and particularly relates to a method for recycling solid waste containing heavy metals, sodium salts and ammonium salts.
Background
The waste water produced in the production process of most metallurgy industries not only contains ions such as chromium and vanadium, but also contains more salts such as sodium sulfate and ammonium sulfate, heavy metals chromium and vanadium belong to toxic substances and have great influence on the environment and human health, and the waste water contains the salts such as sodium sulfate and ammonium sulfate and can also cause the pollution of water, for example, the vanadium precipitation solid waste in the production of the vanadium metallurgy industries.
At present, the treatment process of 'reduction neutralization-evaporation concentration' is mostly adopted for vanadium precipitation wastewater generated in the vanadium chemical industry vanadium precipitation process, various components of a concentrated crystallization mixture are complex, the components with the largest content are sodium salts and ammonium salts, and a small amount of heavy metal and other nonmetal mixed crystals are accompanied, so that great difficulty is brought to subsequent treatment and utilization.
At present, the method for treating the mixed crystallization solid waste containing heavy metals, sodium salts and ammonium salts mainly comprises the following steps:
1. preparing solid waste materials → calcining in a converter → dissolving alkali and precipitating → washing slag → precipitating → evaporating and concentrating → tabletting and packaging to prepare the industrial sodium sulfide. The method has the advantages of high cost, more pollution discharge nodes, serious secondary environmental pollution, poor finished product quality, complex equipment and poor benefit.
2. Mechanical impurity removal → crystallization treatment is carried out on the solid waste, although the method separates sodium salt and ammonium salt, the components are separated thoroughly, and the solid waste also contains a small amount of impurities of heavy metal and nonmetal components, which brings influence to the improvement of the quality of finished products.
3. And (4) drying the solid waste → spraying dust removal → carrying out crystallization → separation on the solution obtained after spraying → generating ammonium sulfate. Although the method can filter harmful gases generated by solid wastes and generate industrial ammonium sulfate, the method has the advantages of more input equipment, long operation flow and higher operation cost, cannot bring certain economic benefit and is not beneficial to popularization and development.
Therefore, the method for recycling the solid waste containing the heavy metals, the sodium salts and the ammonium salts, which is simple in process, low in operation cost and high in product quality, is developed, and the method for recycling the solid waste has important significance in recycling the solid waste.
Disclosure of Invention
The invention aims to solve the technical problem that the quality of recovered articles for recovering and treating solid wastes containing heavy metals, sodium salts and ammonium salts is low in the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows: the method for recycling the solid waste containing heavy metals, sodium salts and ammonium salts comprises the following steps:
a. mechanically crushing solid waste containing heavy metals, sodium salts and ammonium salts, then ball-milling, adding a solvent, heating to 60-80 ℃ and dissolving to obtain waste liquid;
b. adjusting the pH of the waste liquid to 2.5-3, adding a reducing agent for full reaction, adjusting the pH to 6.5-7.2, and performing solid-liquid separation after precipitation to obtain a solution and precipitates of heavy metals and nonmetal;
c. b, sending the solution obtained in the step b into a cooling crystallization system, cooling to 5-8 ℃ for crystallization, and filtering to obtain sodium sulfate crystals and an ammonium sulfate solution;
d. c, adding water into the sodium sulfate crystals obtained in the step c, heating to 60-70 ℃ for dissolving, then sending into a cooling crystallization system, cooling to 5-8 ℃ for secondary crystallization, and filtering to obtain ammonium sulfate filtrate and high-purity Na2SO4·10H2O。
The solid waste containing heavy metal, sodium salt and ammonium salt mainly refers to vanadium precipitation solid waste, and also comprises other industrial production wastes containing heavy metal, sodium salt and ammonium salt.
In the step a, the solvent is at least one of water, the ammonium sulfate solution obtained in the step c and the ammonium sulfate filtrate obtained in the step d; the mass ratio of the solvent to the solid waste is controlled to be 1.2-2: 1.
Further, when the method is adopted for the first time, water is used as a solvent, and the mass ratio of the added water to the solid waste is 1.2-1.5: 1; in the subsequent production process, if the ammonium sulfate solution is used as a solvent, the mass ratio of the added ammonium sulfate solution to the solid waste is 1.5-2: 1; if the ammonium sulfate filtrate is used as the solvent, the mass ratio of the added ammonium sulfate filtrate to the solid waste is 1.2-1.4: 1.
In the step a, wet ball milling is adopted for ball milling.
When the concentration of the ammonium sulfate solution reaches 38-42 DEG Be, the (NH) is obtained by concentration and evaporation4)2SO4And (4) crystallizing.
In step b above, the pH is adjusted using sulfuric acid and NaOH.
In the step b, the mol ratio of the reducing agent to the heavy metal in the waste liquid is 0.7-0.9: 1.
The reducing agent is any one of sodium sulfite, sodium bisulfite and sodium thiosulfate.
Further, the reducing agent is sodium sulfite.
In the step d, the mass ratio of the added water to the sodium sulfate crystals is 1.0-1.4: 1.
In the step c, the solution obtained in the step b is cooled to 20-25 ℃ through a heat conduction system, and then enters a cooling crystallization system.
In the step d, the dissolved solution is cooled to 20-25 ℃ through a heat conduction system and then enters a cooling crystallization system.
Further, the heat obtained in the heat conduction system is returned to the temperature rise in the step a for use.
In the above steps c and d, the crystallization process is performed under stirring.
The heavy metal and nonmetal precipitates obtained in the step b can be used as raw materials of metal products.
(NH) obtained as described above4)2SO4The crystal can be used as an agricultural fertilizer material or for precipitating vanadium in the vanadium production industry.
The obtained high-purity Na2SO4·10H2The purity of O is more than or equal to 98 percent.
The invention has the beneficial effects that: the invention provides a method for recycling solid waste containing heavy metals, sodium salts and ammonium salts, which comprises the steps of completely dissolving the solid waste with a solvent at 60-80 ℃, adjusting the pH value of the solid waste, reducing the waste liquid with a reducing agent when the pH value is 2.5-3, ensuring that the reduction reaction is more complete, namely, the waste liquid can be reduced more completely, and then adjusting the pH value to 6.5-7.2, so that the heavy metals and partial non-metals in the solid waste can be completely precipitated.
Meanwhile, the method of the invention is adopted to reasonably classify the solid wastes (the mixture crystal containing heavy metal, sodium salt and ammonium salt), and the purity of the sodium sulfate crystal obtained by primary crystallization is not high, so that the purity of the sodium sulfate crystal is highOnly about 90 percent of ammonium salt is contained, and about 10 percent of ammonium salt is also contained, so in order to improve the purity and the quality of the sodium sulfate, the low-purity sodium sulfate crystal is dissolved, and the ammonium sulfate needs to be concentrated and evaporated at high temperature for crystallization, so that the ammonium salt in the solution can not be crystallized during secondary low-temperature crystallization, and the ammonium salt and Na can be well mixed2SO4·10H2Separating O to obtain Na with purity up to 98%2SO4·10H2And (4) O products. In order to control the production cost and reduce the energy loss, the temperature of the solution is reduced to 20-25 ℃ in advance through a heat conduction system before low-temperature crystallization, and the redundant heat obtained by cooling can be returned to a production line for use while the subsequent low-temperature crystallization energy consumption is reduced, so that the cost is further controlled.
The invention fully utilizes the circular conduction of energy, recycles heat, water and solvent, reduces energy consumption and lowers operation cost. In the process of recycling the ammonium sulfate solution, the concentration of the ammonium sulfate is gradually increased, and the ammonium sulfate is concentrated, evaporated and recovered (NH) after enrichment4)2SO4The crystal reaches the national industrial quality II-class standard, can be used as an agricultural fertilizer material or for precipitating vanadium in the vanadium production industry, and simultaneously, the invention also recycles heavy metals in solid wastes and can be used as raw materials of metal products. The method of the invention does not produce waste residue, waste water and smoke dust, does not produce secondary pollution, has simple process and low operation cost, and can obtain high-quality Na2SO4·10H2O,(NH4)2SO4Crystallization and heavy metals, and effectively resource utilization of solid wastes containing heavy metals, sodium salts and ammonium salts.
Drawings
FIG. 1 is a process flow diagram of the method for recycling solid waste containing heavy metals, sodium salts and ammonium salts.
Detailed Description
The technical solution of the present invention can be specifically implemented as follows.
The method for recycling the solid waste containing heavy metals, sodium salts and ammonium salts comprises the following steps:
a. mechanically crushing solid waste containing heavy metals, sodium salts and ammonium salts, then ball-milling, adding a solvent, heating to 60-80 ℃ and dissolving to obtain waste liquid;
b. adjusting the pH of the waste liquid to 2.5-3, adding a reducing agent for full reaction, adjusting the pH to 6.5-7.2, and performing solid-liquid separation after precipitation to obtain a solution and precipitates of heavy metals and nonmetal;
c. b, sending the solution obtained in the step b into a cooling crystallization system, cooling to 5-8 ℃ for crystallization, and filtering to obtain sodium sulfate crystals and an ammonium sulfate solution;
d. c, adding water into the sodium sulfate crystals obtained in the step c, heating to 60-70 ℃ for dissolving, then sending into a cooling crystallization system, cooling to 5-8 ℃ for secondary crystallization, and filtering to obtain ammonium sulfate filtrate and high-purity Na2SO4·10H2O。
In order to control the production cost and maximally utilize the solid waste as resources, it is preferable that the solvent in step a is at least one of water, the ammonium sulfate solution obtained in step c and the ammonium sulfate filtrate obtained in step d; the mass ratio of the solvent to the solid waste is controlled to be 1.2-2: 1. More preferably, when the method of the present invention is adopted for the first time, water is used as a solvent, and the mass ratio of the added water to the solid waste is 1.2-1.5: 1; in the subsequent production process, if the ammonium sulfate solution is used as a solvent, the mass ratio of the added ammonium sulfate solution to the solid waste is 1.5-2: 1; if the ammonium sulfate filtrate is used as a solvent, the mass ratio of the added ammonium sulfate filtrate to the solid waste is 1.2-1.4: 1; when the concentration of the ammonium sulfate solution reaches 38-42 DEG Be, the (NH) is obtained by concentration and evaporation4)2SO4And (4) crystallizing.
In order to fully react the solid wastes, it is preferable that the ball milling in the step a is wet ball milling.
In order to reduce the entry of foreign materials, it is therefore preferred that, in step b above, the pH is adjusted using sulfuric acid and NaOH.
In order to achieve better treatment effect, it is preferable that in the step b, the molar ratio of the reducing agent to the heavy metal in the waste liquid is 0.7-0.9: 1; the reducing agent is any one of sodium sulfite, sodium bisulfite and sodium thiosulfate; more preferably, the reducing agent is sodium sulfite.
In order to control the production cost, it is preferable that the mass ratio of the added water to the sodium sulfate crystals in the step d is 1.0-1.4: 1.
In order to reduce the production cost and reduce the energy consumption, it is preferable that in the step c, the solution obtained in the step b is cooled to 20-25 ℃ through a heat conduction system, and then enters a cooling crystallization system; in the step d, the dissolved solution is cooled to 20-25 ℃ through a heat conduction system and then enters a cooling crystallization system; more preferably, the heat obtained in the heat conduction system is returned to the step a for heating.
In order to achieve better crystallization effect, it is therefore preferable that the crystallization process is performed under stirring in the above-mentioned steps c and d.
In order to make better use of the solid waste as resources, it is preferable that the obtained heavy metal and non-metal precipitates can be used as raw materials of metal products; (NH) obtained as described above4)2SO4The crystal can be used as an agricultural fertilizer material or used for precipitating vanadium in the vanadium production industry; the obtained high-purity Na2SO4·10H2The purity of O is more than or equal to 98 percent and can be recycled.
The technical solution and effects of the present invention will be further described below by way of practical examples.
Examples
The invention selects vanadium precipitation solid waste (solid waste containing heavy metal, sodium salt and ammonium salt) as a treatment object, provides two groups of embodiments for treating vanadium precipitation solid waste by adopting the method, and comprises the following specific steps:
a. the main components of the vanadium precipitation solid waste mixed crystal are shown in table 1, the vanadium precipitation solid waste is mechanically crushed and then subjected to wet ball milling, water is added according to the ratio of solid waste to water of 1: 1.4, the temperature of example 1 is raised to 75 ℃, the temperature of example 2 is raised to 72 ℃, and the waste liquid 1 (example 1) and the waste liquid 2 (example 2) are obtained by dissolution;
table 1 main components (%) -of vanadium precipitation solid waste mixed crystals
Na2SO4 (NH40)2SO4 H2O SiO2 NH4Cl CaO K2O Fe2O3 Cr2O3 V2O5
Example 1 63 22 10 1.1 1.2 0.2 0.3 0.15 0.2 0.4
Example 2 62.5 23 8 9 1.2 1.4 0.4 0.16 0.4 0.5
b. Adjusting the pH of the waste liquid 1 to 2.7 and the pH of the waste liquid 2 to 2.6 by using sulfuric acid, adding a reducing agent sodium sulfite, stirring to fully react, then adjusting the pH of the waste liquid 1 to 7 by using NaOH and the pH of the waste liquid 2 to 7.2, and carrying out solid-liquid separation after precipitation to obtain a solution 1 (example 1) and a solution 2 (example 2), a filter cake 1 (example 1) and a filter cake 2 (example 2), wherein the filter cake is a precipitate of heavy metals and non-metals which can be used as a raw material of a metal product, and the main components of the precipitate are shown in Table 2;
TABLE 2 major components (%)
Cr2O3 V2O5 Na2SO4 (NH4)2SO4 H2O SiO2 NH4Cl CaO K2O Fe2O3
Example 1 34.5 5.6 5.2 1.2 12 13 2 11 3 6
Example 2 36.5 6.7 5.8 1.4 13 12 1.8 12 3.1 6.5
c. Cooling the solution 1 obtained in the step b to 23 ℃ through a heat conduction system, cooling the solution 2 to 21 ℃ through the heat conduction system, returning the heat obtained by cooling in the system to the step a for heating, then cooling to 6 ℃ through a cooling crystallization system, stirring once every 30 minutes, crystallizing, filtering to obtain low-purity sodium sulfate crystals and an ammonium sulfate solution, and returning the ammonium sulfate solution to the step a for use as a solvent;
d. adding water into the sodium sulfate crystals obtained in the step c according to the ratio of crystals to water of 1: 1.4, heating the temperature of the sodium sulfate crystals to 63 ℃ in the example 1, heating the temperature of the sodium sulfate crystals to 68 ℃ in the example 2, dissolving the sodium sulfate crystals, cooling the sodium sulfate crystals to 20 ℃ in the example 1 through a heat conduction system, cooling the sodium sulfate crystals to 21 ℃ in the example 2 through a heat conduction system, returning the redundant heat in the system to the step a for heating use, sending the dissolved solution into a cooling crystallization system, cooling the sodium sulfate crystals to 5.5 ℃ for secondary crystallization in the example 1, cooling the sodium sulfate crystals to 5.3 ℃ for secondary crystallization in the example 2, and filtering to obtain ammonium sulfate filtrate and high-purity Na2SO4·10H2O, ammonium sulfate filtrate is returned to the step a to be used as a solvent, and the obtained high-purity Na2SO4·10H2The main components of O are shown in Table 3.
TABLE 3 Na2SO4·10H2O main component (%)
Name (R) Na2SO4 (NH4)2SO4 H2O SiO2 NH4Cl CaO K2O Fe2O3 Cr2O3 V2O5
Example 1 98 0.31 1.5 0.2 0.15 0.09 0.1 0.15 0.015 0.012
Example 2 98.2 0.28 1.2 0.12 0.1 0.07 0.12 0.13 0.018 0.015
e. Measuring to obtain ammonium sulfate solution and filtrate with concentration of 40 ° Be, concentrating in a concentration tank, concentrating, and evaporating to obtain (NH)4)2SO4Crystallization, technical quality standards for Fertilizer grade ammonium sulfate "national people's republic of China GB/T535-2020" (NH)4)2SO4The crystal quality is shown in Table 4.
TABLE 4 (NH4)2SO4 Crystal quality
Figure BDA0003128829060000051
Figure BDA0003128829060000061
From examples 1 and 2, it can be seen that Na recovered in the present invention2SO4·10H2O purity is more than or equal to 98 percent, and recovered (NH)4)2SO4The crystallization meets the national II-class standard, the process is simple, the energy and substances in the operation process are recycled, and the vanadium precipitation solid waste is efficiently recycled at lower cost.

Claims (10)

1. The method for recycling the solid waste containing heavy metals, sodium salts and ammonium salts is characterized by comprising the following steps:
a. mechanically crushing solid waste containing heavy metals, sodium salts and ammonium salts, then ball-milling, adding a solvent, heating to 60-80 ℃ and dissolving to obtain waste liquid;
b. adjusting the pH of the waste liquid to 2.5-3, adding a reducing agent for full reaction, adjusting the pH to 6.5-7.2, and performing solid-liquid separation after precipitation to obtain a solution and precipitates of heavy metals and nonmetal;
c. b, sending the solution obtained in the step b into a cooling crystallization system, cooling to 5-8 ℃ for crystallization, and filtering to obtain sodium sulfate crystals and an ammonium sulfate solution;
d. c, adding water into the sodium sulfate crystals obtained in the step c, heating to 60-70 ℃ for dissolving, then sending into a cooling crystallization system, cooling to 5-8 ℃ for secondary crystallization, and filtering to obtain ammonium sulfate filtrate and high-purity Na2SO4·10H2O。
2. The method for recycling solid waste containing heavy metals, sodium salts and ammonium salts according to claim 1, which is characterized in that: in the step a, the solvent is at least one of water, the ammonium sulfate solution obtained in the step c and the ammonium sulfate filtrate obtained in the step d; the mass ratio of the solvent to the solid waste is controlled to be 1.2-2: 1.
3. The method for recycling solid waste containing heavy metals, sodium salts and ammonium salts according to claim 2, which is characterized in that: when the concentration of the ammonium sulfate solution reaches 38-42 DEG Be, the ammonium sulfate solution is concentrated and evaporated to obtain (NH)4)2SO4And (4) crystallizing.
4. The method for recycling solid waste containing heavy metals, sodium salts and ammonium salts according to claim 1, which is characterized in that: in the step b, the mol ratio of the reducing agent to the heavy metal in the waste liquid is 0.7-0.9: 1.
5. The method for recycling solid waste containing heavy metals, sodium salts and ammonium salts according to claim 1, which is characterized in that: the reducing agent is any one of sodium sulfite, sodium bisulfite and sodium thiosulfate.
6. The method for recycling solid waste containing heavy metals, sodium salts and ammonium salts according to claim 1, which is characterized in that: in the step d, the mass ratio of the added water to the sodium sulfate crystals is 1.0-1.4: 1.
7. The method for recycling solid waste containing heavy metals, sodium salts and ammonium salts according to claim 1, which is characterized in that: in the step c, the solution obtained in the step b is cooled to 20-25 ℃ through a heat conduction system, and then enters a cooling crystallization system.
8. The method for recycling solid waste containing heavy metals, sodium salts and ammonium salts according to claim 1, which is characterized in that: in the step d, the dissolved solution is cooled to 20-25 ℃ through a heat conduction system and then enters a cooling crystallization system.
9. The method for recycling solid waste containing heavy metals, sodium salts and ammonium salts according to claim 7 or 8, which is characterized in that: and (c) returning the heat obtained in the heat conduction system to the step (a) for increasing the temperature for use.
10. The method for recycling solid waste containing heavy metals, sodium salts and ammonium salts according to claim 1, which is characterized in that: in steps c and d, the crystallization process is carried out under stirring.
CN202110696867.5A 2021-06-23 2021-06-23 Method for recycling solid waste containing heavy metal, sodium salt and ammonium salt Pending CN113428877A (en)

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CN101948211A (en) * 2010-09-20 2011-01-19 攀钢集团钢铁钒钛股份有限公司 Method for treating vanadium oxide production wastewater
CN102531222A (en) * 2010-12-09 2012-07-04 攀钢集团钢铁钒钛股份有限公司 Treatment method for vanadium precipitating waste water
CN104671577A (en) * 2015-03-06 2015-06-03 张春雨 Treatment and resource recycling method for wastewater with precipitated vanadium
CN107640778A (en) * 2017-09-04 2018-01-30 超威电源有限公司 A kind of method of the low cost recovery sodium sulphate from leaded desulfurization waste liquor
CN112794344A (en) * 2020-12-14 2021-05-14 伊犁川宁生物技术股份有限公司 Method for purifying sodium sulfate from antibiotic wastewater

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Application publication date: 20210924