CN113428045B - Equipment and method for replacing new energy automobile battery - Google Patents
Equipment and method for replacing new energy automobile battery Download PDFInfo
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- CN113428045B CN113428045B CN202110784520.6A CN202110784520A CN113428045B CN 113428045 B CN113428045 B CN 113428045B CN 202110784520 A CN202110784520 A CN 202110784520A CN 113428045 B CN113428045 B CN 113428045B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/80—Exchanging energy storage elements, e.g. removable batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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- Power Engineering (AREA)
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- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
Abstract
The invention provides equipment and a method for replacing a new energy automobile battery, which are characterized in that the position of a battery bin of a specific automobile type is matched by sensing the weight of the automobile to execute preliminary rough alignment, so that a battery transfer tray is moved to the approximate position of a battery box, and then accurate alignment operation is executed to finish the taking and placing of the battery, thereby overcoming the defect that the existing battery replacing equipment is only suitable for a single automobile type, improving the universality, and simultaneously avoiding the damage of battery replacing facilities, battery terminals and the like caused by the misalignment of the battery taking and placing process. Actuating mechanism provides manual fine setting function, transports tray displacement through the battery of record manual adjustment, and compensation battery transports tray displacement when weight changes to specific motorcycle type, establishes the matching relation between coarse alignment and car weight, battery box type, battery compartment position etc. to the new motorcycle type that trades the electricity to expanded the suitability of equipment to the motorcycle type greatly, and need not to carry out more transformation to existing equipment, be favorable to practicing thrift the implementation cost.
Description
Technical Field
The invention relates to the technical field of new energy automobile battery replacement, in particular to a robot for replacing a new energy automobile battery.
Background
At present, due to the fact that the existing quantity of new energy automobiles and the quantity of corresponding charging facilities are obviously unbalanced, and meanwhile, compared with the fuel filling process of a traditional fuel oil vehicle, the charging process has certain disadvantages in time, mileage anxiety of a user on the new energy automobiles is difficult to solve for a long time, and popularization of the new energy automobiles is hindered. The new energy supplement mode of battery replacement can avoid the situations of insufficient charging facilities, charging waiting and the like, thereby providing a new idea for solving the problems of long charging time consumption, easy congestion of the charging facilities and the like. Although some prior arts provide an automatic battery replacement scheme, the battery replacement method itself still has specific defects, such as large differences in battery types, structures, shapes and the like adopted by different vehicle models, and compared with a charging interface, it is more difficult to unify standards and specifications, so that the existing battery replacement equipment has a significant deficiency in versatility of batteries with different specifications, and is only suitable for a single vehicle model. In some common application scenarios, such as power exchanging facilities for operating vehicles such as public transportation and freight transportation, different purposes and performance requirements of the vehicles make the weight difference of the batteries larger, the loads of the battery transfer mechanisms are different when the power exchanging facilities work, and the batteries and the vehicle-mounted wiring terminals are damaged due to alignment errors. Therefore, how to provide a battery replacement method with wide applicability to different vehicle types, high battery taking and placing accuracy and low cost in the battery replacement device is a technical problem to be solved urgently in the field.
Disclosure of Invention
In view of the above technical problems in the prior art, the present invention provides an apparatus for replacing a battery of a new energy vehicle, including:
the device comprises a battery transferring tray, a driving mechanism, a weight sensing module, a data processing module and an alignment module;
the battery transferring tray is connected with the driving mechanism and used for moving horizontally or vertically along with the driving mechanism and taking down the battery box from the vehicle or putting the battery box into a vehicle battery compartment;
the weight sensing module is used for sensing the weight of the vehicle and sending a sensing result to the data processing module;
the data processing module is matched with pre-stored corresponding vehicle types, battery box types and battery bin position data according to the sensing result of the vehicle weight, and sends a control signal to the driving mechanism;
the driving mechanism is used for driving the battery transfer tray to move from the preparation position to the position near the position of the vehicle battery compartment according to the control signal;
the alignment module is arranged on the battery transfer tray and used for judging the position of the battery box, the data processing module is in real-time communication, and the driving mechanism drives the battery transfer tray to move to an accurate position corresponding to the battery box based on the control signal of the data processing module so as to finish the taking and placing of the battery box.
Further, the drive mechanism includes a manual adjustment mechanism for moving the battery transfer tray to a position proximate to where the vehicle battery compartment is located.
Further, the data processing module collects displacement of the battery transfer tray containing direction information during manual adjustment, distinguishes different vehicle types based on vehicle identification marks, and establishes a mapping table of the displacement and vehicle weight for different vehicle types, so that when the battery transfer tray moves to a position near a vehicle battery compartment, the battery box cannot be sensed by the alignment module, the displacement of the battery transfer tray is compensated, or the matching relation between the weight and the vehicle type, the type of the battery box and the position data of the battery compartment is established for a specific vehicle type.
Further, the data processing module provides the battery box size data to the alignment module according to the matched battery box type data for calculating the accurate position of the battery transfer tray when the battery box is taken and placed.
Further, the apparatus includes a battery storage mechanism for receiving a low-powered battery box removed from the vehicle by the battery transfer tray and for providing a full-powered battery box to the battery transfer tray.
Furthermore, the data processing module enables the battery storage mechanism to provide corresponding charging power according to the charging current and the charging voltage index of the insufficient battery box according to the type matching result of the battery box.
Furthermore, be equipped with the location sign on the battery box, aim at the module including the sensing location sensing module of location sign, data processing module based on to the sensing result of location sign to actuating mechanism sends control signal, drive battery transportation tray remove to get the accurate position when putting the battery box.
Furthermore, the positioning mark adopts an image mark or a distance mark, the positioning sensing module adopts an image acquisition device or a distance measurement device, and correspondingly, the data processing module realizes the accurate alignment through an image processing or distance measurement mode.
Correspondingly, the invention also provides a method for replacing the new energy automobile battery by using the equipment, which comprises the following steps:
s1, the weight sensing module senses the weight of the vehicle to be charged, and the data processing module matches the weight sensing result with the pre-stored data of the corresponding vehicle type, the type of the battery box and the position of the battery compartment;
s2, the data processing module sends a control signal to the driving mechanism according to the matching result, so that the driving mechanism drives the battery transfer tray to move from the preparation position to the position near the position of the battery compartment on the vehicle;
s3, the alignment module judges the position of the battery box and communicates with the data processing module in real time, so that the driving mechanism drives the battery transfer tray to move to an accurate position corresponding to the battery box based on the control signal of the data processing module, and the battery box with insufficient voltage is taken down from the battery bin;
s4, the battery transfer tray carries the insufficient-power battery box to return to a preparation position, and then carries the full-power battery box to move from the preparation position to the position near the battery compartment on the vehicle;
and S4, the alignment module judges the position of the battery box and communicates with the data processing module in real time, so that the driving mechanism drives the battery transfer tray to move to the accurate position corresponding to the battery box based on the control signal of the data processing module, and the fully charged battery box is installed to the battery bin.
According to the equipment and the method provided by the invention, the battery bin position of a specific vehicle type is matched by sensing the weight of the vehicle to execute the preliminary rough alignment, so that the battery transfer tray is moved to the approximate position of the battery box, and then the accurate alignment operation is executed to finish the taking and placing of the battery, thereby overcoming the defect that the existing battery replacing equipment is only suitable for a single vehicle type, providing higher universality, and simultaneously avoiding the damage of battery replacing facilities, battery terminals and the like caused by the misalignment of the battery taking and placing process. Actuating mechanism provides manual fine setting function, transports tray displacement through the battery of record manual adjustment, compensates battery when weight changes and transports tray displacement to specific motorcycle type, establishes the matching relation between thick alignment and car weight, battery box type, battery compartment position etc. to the new motorcycle type that trades the electricity to the suitability of equipment to the motorcycle type has been expanded greatly, and need not to carry out more transformation to current equipment, is favorable to practicing thrift the implementation cost.
Drawings
Fig. 1 is a schematic structural diagram of the apparatus provided in the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The present invention provides an apparatus 1 for replacing a battery of a new energy automobile, as shown in fig. 1, comprising:
a battery transfer tray 6, a drive mechanism 7, a weight sensing module, a data processing module, and an alignment module 5;
the battery transfer tray 6 is connected with the driving mechanism and used for moving horizontally or vertically along with the driving mechanism and taking the battery box 4 off the vehicle 2 or putting the battery box into a battery compartment of the vehicle 2; specific forms of the battery transfer tray include, but are not limited to, a cart as shown in fig. 1(a), which can move in a two-dimensional plane below the vehicle and can raise or lower the battery box above the cart, or a structure as shown in fig. 1(b), which is composed of a mechanical arm, a lead screw, and a motor and can drive the battery box to move in three dimensions.
The weight sensing module can be arranged at a position where a vehicle passes near a battery replacing station or battery replacing equipment and is used for sensing the weight of the vehicle and sending a sensing result to the data processing module;
the weight sensing module can be arranged on a vehicle lifting device or at a position near the battery replacement equipment where a vehicle passes, for example, the weight sensing module can be improved on the basis of a wagon balance without redesigning the structural layout of the existing battery replacement equipment.
The data processing module is matched with pre-stored corresponding vehicle types, battery box types and battery bin position data according to the sensing result of the vehicle weight, and sends a control signal to the driving mechanism; the weight sensing precision does not need to be very high, a large range can be set for each type of vehicle, and therefore the vehicle weight sensing device can adapt to the load change of the vehicle and guarantee that the corresponding vehicle type can be matched.
The driving mechanism is used for driving the battery transfer tray to move to the position near the position of the vehicle battery bin from the preparation position according to the control signal, so that the rough alignment of the battery transfer tray and the battery box can be completed only when the vehicle to be switched moves to the battery switching station based on the ground, the peripheral reference mark or other positioning modes, and the battery box is enabled to be sensed by the alignment module on the premise of not setting too many sensors and executing a complex positioning strategy.
For the condition that the number of vehicle types adapted to the battery replacement facility arranged for the operating vehicle is small, for example, the battery replacement vehicle type comprises the scenes of large-sized, medium-sized and small-sized passenger vehicles, the weight difference among different vehicle types is obviously beneficial to distinguishing different vehicle types through the weight, and therefore after the vehicle types and the information such as the types and the positions of corresponding battery boxes are matched, the battery transfer tray can execute corresponding actions to move to the position near the battery bin. In the process, the driving mechanism only needs to execute a preset action program, and complex operations such as accurate identification, distance measurement, battery box positioning and the like are not needed.
The alignment module is arranged on the battery transfer tray, and when the battery box can be sensed near the battery bin when the battery box is moved, the alignment module is used for judging the position of the battery box to carry out accurate alignment, and the alignment module is in real-time communication with the data processing module, so that the driving mechanism drives the battery transfer tray to move to an accurate position corresponding to the battery box based on a control signal of the data processing module, and the battery box is taken and placed. Since the battery transfer tray and the battery box are located relatively close together prior to this precision alignment process, the measurement and calculation work required for precision alignment is greatly simplified and requires a smaller number of sensors or a suitable precision specification.
In the actual use process of a new energy vehicle, due to the influence of various factors such as upgrading and renewing of batteries, change of models of vehicles and the like, the conditions that the layout, the structure and the size of a battery compartment and the like are changed may occur, or the actual position of the battery compartment is changed due to the difference of suspension strokes under different loads of the same vehicle, or the total weight of a small vehicle and an unloaded large vehicle is close to each other when the small vehicle is loaded, and the like, the situation that the position of a battery transfer tray and the battery compartment still have large deviation after corresponding actions are matched by a driving mechanism according to the weight can be caused, and the rough alignment cannot be well completed so that an alignment module can sense the battery compartment. In a preferred embodiment of the invention, the drive mechanism therefore comprises a manual adjustment mechanism for moving the battery transfer tray to the vicinity of the location of the vehicle battery compartment in the event that coarse alignment is not performed on the basis of the weight data.
In order to ensure that the battery replacement equipment can better adapt to the change of a specific vehicle type for a long time, the self-adaptive condition is realized on the coarse alignment process by manually adjusting the moving distance and the direction data of the battery transfer tray each time. In a preferred embodiment of the present invention, the data processing module collects displacement amounts of the battery transportation tray during manual adjustment, which include direction information, distinguishes different vehicle types based on the vehicle identification, for example, through identification manners such as existing identification of corresponding bits in the vehicle identification code VIN, scanning of a vehicle identification two-dimensional code, and the like, and establishes a mapping table of displacement amounts and vehicle weights for different vehicle types, so as to compensate for displacement of the battery transportation tray when the battery transportation tray moves to a position near the vehicle battery compartment and the alignment module does not sense the battery compartment, or to establish a matching relationship between newly built weight and vehicle type, battery compartment type, and battery compartment position data for a vehicle type that has not been subjected to battery replacement operation in the battery replacement facility before and lacks corresponding pre-stored information.
In the alignment process of the alignment module based on the positioning identification, the data processing module provides the battery box size data for the alignment module according to the matched battery box type data for calculating the accurate position of the battery transfer tray when the battery box is taken and placed.
The apparatus includes a battery storage mechanism 3 for receiving a low-voltage battery box removed from the vehicle by the battery transfer tray and providing a full-voltage battery box to the battery transfer tray.
And for different battery replacement vehicle types, the data processing module enables the battery storage mechanism to provide corresponding charging power according to the charging current and charging voltage indexes of the insufficient battery box according to the type matching result of the battery box. Specifically, how to provide a battery storage mode, charging power of a corresponding index, an interface protocol, an interface structure, and the like is easily implemented by those skilled in the art based on the prior art.
In a preferred embodiment of the present invention, the battery box is provided with a positioning mark, the alignment module includes a positioning sensing module for sensing the positioning mark, and the data processing module sends a control signal to the driving mechanism based on a sensing result of the positioning mark to drive the battery transfer tray to move to an accurate position when the battery box is taken or placed.
Specifically, the positioning mark may adopt an image mark or a distance mark such as a visual mark, a device or a sensor reflecting or responding to a positioning signal, the positioning sensing module adopts an image acquisition device or a distance measurement device such as a camera, a laser radar, an ultrasonic range finder, etc., and accordingly the data processing module realizes the precise alignment through an image processing or ranging manner.
Correspondingly, the invention also provides a method for replacing the new energy automobile battery by using the equipment, which comprises the following steps:
s1, the weight sensing module senses the weight of the vehicle to be charged, and the data processing module matches the weight sensing result with the pre-stored data of the corresponding vehicle type, the type of the battery box and the position of the battery compartment;
s2, the data processing module sends a control signal to the driving mechanism according to the matching result, so that the driving mechanism drives the battery transfer tray to move from the preparation position to the position near the position of the battery compartment on the vehicle;
s3, the alignment module judges the position of the battery box and communicates with the data processing module in real time, so that the driving mechanism drives the battery transfer tray to move to an accurate position corresponding to the battery box based on the control signal of the data processing module, and the battery box with insufficient voltage is taken down from the battery bin;
s4, the battery transfer tray carries the insufficient-power battery box to return to a preparation position, and then carries the full-power battery box to move from the preparation position to the position near the battery compartment on the vehicle;
and S4, the alignment module judges the position of the battery box and communicates with the data processing module in real time, so that the driving mechanism drives the battery transfer tray to move to the accurate position corresponding to the battery box based on the control signal of the data processing module, and the fully charged battery box is installed to the battery bin.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an equipment for changing new energy automobile battery which characterized in that:
the method comprises the following steps: the device comprises a battery transferring tray, a driving mechanism, a weight sensing module, a data processing module and an alignment module;
the battery transferring tray is connected with the driving mechanism and used for moving horizontally or vertically along with the driving mechanism and taking the battery box off the vehicle or putting the battery box into a vehicle battery compartment;
the weight sensing module is used for sensing the weight of the vehicle and sending a sensing result to the data processing module;
the data processing module is matched with pre-stored corresponding vehicle types, battery box types and battery bin position data according to the sensing result of the vehicle weight, and sends a control signal to the driving mechanism;
the driving mechanism is used for executing preliminary coarse alignment according to the control signal and driving the battery transfer tray to move from the preparation position to the approximate position of the vehicle battery compartment;
the alignment module is arranged on the battery transfer tray and used for judging the position of the battery box and communicating with the data processing module in real time, so that the driving mechanism drives the battery transfer tray to move to an accurate position corresponding to the battery box based on a control signal of the data processing module to finish the taking and placing of the battery box;
the driving mechanism further comprises a manual adjusting mechanism used for moving the battery transfer tray to the approximate position of the vehicle battery compartment; the data processing module collects displacement of the battery transfer tray containing direction information during manual adjustment, distinguishes different vehicle types based on vehicle identity marks, and establishes a mapping table of the displacement and vehicle weight for different vehicle types, so that when the battery transfer tray moves to a position near a vehicle battery compartment and the battery box cannot be sensed by the alignment module, the displacement of the battery transfer tray is compensated; or the method is used for establishing the matching relation between the weight and the vehicle model, the battery box type and the battery bin position data of the vehicle model which is not subjected to the battery replacement operation in the battery replacement facility before when corresponding pre-stored information is lacked.
2. The apparatus of claim 1, wherein: the data processing module provides the battery box size data for the alignment module according to the matched battery box type data, and the battery box size data are used for calculating the accurate position of the battery transfer tray when the battery box is taken and placed.
3. The apparatus of claim 1, wherein: the apparatus includes a battery storage mechanism for receiving a low-voltage battery compartment removed from the vehicle by the battery transfer tray and providing a full-voltage battery compartment to the battery transfer tray.
4. The apparatus of claim 3, wherein: and the data processing module enables the battery storage mechanism to provide corresponding charging power according to the charging current and charging voltage indexes of the insufficient battery box according to the type matching result of the battery box.
5. The apparatus of claim 1, wherein: the battery box is provided with a positioning mark, the alignment module comprises a sensing module for sensing the positioning mark, the data processing module sends a control signal to the driving mechanism based on a sensing result of the positioning mark, and the battery transfer tray is driven to move to an accurate position when the battery box is taken and placed.
6. The apparatus of claim 5, wherein: the positioning mark adopts an image mark or a distance mark, the positioning sensing module adopts an image acquisition device or a distance measurement device, and correspondingly, the data processing module realizes accurate alignment in an image processing or distance measurement mode.
7. A method for replacing a new energy automobile battery is characterized in that: use of the device according to any of claims 1-6,
the method specifically comprises the following steps:
s1, the weight sensing module senses the weight of the vehicle to be charged, and the data processing module matches the weight sensing result with the pre-stored data of the corresponding vehicle type, the type of the battery box and the position of the battery compartment;
s2, the data processing module sends a control signal to the driving mechanism according to the matching result, so that the driving mechanism drives to execute preliminary coarse alignment, and the battery transfer tray is moved to the approximate position of the battery compartment on the vehicle from the preparation position;
s3, the alignment module judges the position of the battery box and communicates with the data processing module in real time, so that the driving mechanism drives the battery transfer tray to move to an accurate position corresponding to the battery box based on the control signal of the data processing module, and the battery box with insufficient voltage is taken down from the battery bin;
s4, the battery transfer tray carries the insufficient-power battery box to return to a preparation position, and then carries the full-power battery box to move from the preparation position to the approximate position of the battery compartment on the vehicle;
and S5, the alignment module judges the position of the battery box and communicates with the data processing module in real time, so that the driving mechanism drives the battery transfer tray to move to the accurate position corresponding to the battery box based on the control signal of the data processing module, and the fully charged battery box is installed to the battery bin.
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CN102267437B (en) * | 2011-04-28 | 2013-04-03 | 北京邮电大学 | Fast power transformation station of battery box of electric automobile and replacement method of battery box |
CN104828028B (en) * | 2014-02-12 | 2019-02-26 | 韩磊 | The batteries of electric automobile group of the multiple robot compositions of computer internet replaces system |
KR102244636B1 (en) * | 2017-12-19 | 2021-04-26 | 이영조 | System for replacing battery of electric vehicle having energy saving system and driving method thereof |
CN111137166B (en) * | 2018-11-05 | 2022-04-05 | 重庆峘能电动车科技有限公司 | Battery replacement system and battery replacement method |
CN111469705B (en) * | 2020-04-30 | 2021-09-10 | 博众精工科技股份有限公司 | Battery replacement station and battery replacement method |
CN111688535B (en) * | 2020-07-10 | 2022-04-01 | 博众精工科技股份有限公司 | Vehicle battery replacing equipment and battery replacing method |
CN112078422A (en) * | 2020-09-30 | 2020-12-15 | 北京长峰天通科技有限公司 | Battery replacement system, multifunctional battery replacement station and battery replacement method |
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