CN113425903A - Prosthesis and artificial ear - Google Patents

Prosthesis and artificial ear Download PDF

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Publication number
CN113425903A
CN113425903A CN202110780124.6A CN202110780124A CN113425903A CN 113425903 A CN113425903 A CN 113425903A CN 202110780124 A CN202110780124 A CN 202110780124A CN 113425903 A CN113425903 A CN 113425903A
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CN
China
Prior art keywords
prosthesis
coating
artificial ear
color
blank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110780124.6A
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Chinese (zh)
Inventor
王凯
王雪彤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Erzhi Medical Technology Co ltd
Original Assignee
Shanghai Erzhi Medical Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Erzhi Medical Technology Co ltd filed Critical Shanghai Erzhi Medical Technology Co ltd
Publication of CN113425903A publication Critical patent/CN113425903A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/28Materials for coating prostheses
    • A61L27/34Macromolecular materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/50Prostheses not implantable in the body
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/02Inorganic materials
    • A61L27/025Other specific inorganic materials not covered by A61L27/04 - A61L27/12
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/50Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2430/00Materials or treatment for tissue regeneration
    • A61L2430/02Materials or treatment for tissue regeneration for reconstruction of bones; weight-bearing implants
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2430/00Materials or treatment for tissue regeneration
    • A61L2430/04Materials or treatment for tissue regeneration for mammary reconstruction
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2430/00Materials or treatment for tissue regeneration
    • A61L2430/14Materials or treatment for tissue regeneration for ear reconstruction or ear implants, e.g. implantable hearing aids
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2430/00Materials or treatment for tissue regeneration
    • A61L2430/16Materials or treatment for tissue regeneration for reconstruction of eye parts, e.g. intraocular lens, cornea

Abstract

The invention relates to a prosthesis and an artificial ear. The prosthesis comprises a blank body and a coating, wherein the coating is coated on the surface of the blank body. The prosthesis and the artificial ear have the following effects: 1. by mixing colors of the flexible photosensitive material and multi-layer covering type photocuring, the natural transition of the color of the prosthesis can be realized, and the simulation effect is achieved. 2. The prosthesis in the invention does not need a mould when being manufactured, thereby accelerating the process and saving the cost. 3. The color difference can be continuously adjusted in the layered photocuring process, and the defective rate is eliminated. 4. The production cycle required only 3 days and each adjustment required only 2 minutes. 5. The photosensitive material has a low density and an optional fill factor in initial printing further reduces weight.

Description

Prosthesis and artificial ear
Technical Field
The invention relates to a prosthesis and an artificial ear.
Background
The prosthesis is a common treatment method for patients with organ deficiency or unhealthy patients, such as using artificial limbs to compensate amputees or limbs with incomplete limb defects, and using artificial ears to treat auricular deformities.
Auricular deformity refers to abnormal morphology or structure of the exposed part of the ear, and usually includes congenital auricular deformity and postnatal auricular deformity. Not only can the auricular deformity cause the cosmetic defect, but also the auricular deformity can have negative influence on the human psychology. Common treatment methods for auricular deformity include ear reconstruction surgery, artificial ear wearing, and the like.
Wherein, the ear reconstruction operation is to carve the costal cartilage of the patient into a fine ear support to be planted at the position of the deformed ear and carry out the repair work of wound grafting and the like. The auricle made by this method cannot fully show the fine structure of the ear, such as the auricular boat, the cavity of the ear clip, etc. And pleural injury may be caused in the process of taking costal cartilage, and serious consequences such as incapability of spontaneous breathing of a patient and the like are finally caused due to hemopneumothorax. In addition, complications such as deformity of the chest and scar hyperplasia may occur. This method is gradually replaced by wearing artificial ears, which requires high physical condition and age of the patient and has a high risk of operation.
The common artificial ear wearing method at present is firstly to punch a titanium alloy fixing frame on bones around ears of a patient, and then the titanium alloy fixing frame is completed through the complex steps of multiple times of reverse molding, stone mold manufacturing, silica gel artificial ear manufacturing and the like. Compared with the ear reconstruction surgery, the method has small wound, can replace the artificial ear according to the needs, has the defects that the bracket is still required to be implanted in the surgery, the manufacturing process is complex, the plaster mold is not easy to store, the artificial ear is difficult to copy, the artificial ear can be taken down through the surgery, and is very inconvenient; meanwhile, the existing artificial ear has single function and low acceptance of patients.
In addition, the commonly used artificial ear has difficulty in achieving highly simulated color matching and color transition. So that the existing artificial ear can only be respectively toned through different parts of human silica gel and is formed by manual or 3D printing die-casting. Although the human body silica gel prosthesis is vivid, the efficiency is low, the manufacturing period is long, and the rejection rate is high. 3 weeks are needed from the mode taking and color matching to the completion of the manufacturing, 1-3 weeks are needed for the correction and adjustment of the mold, and 2-3 days are needed even if only the color is adjusted. Therefore, the artificial ear has a long manufacturing period and is very inconvenient for the patient to go to the outside. And the die casting and the artificial ear in the manufacturing process have large weight and are difficult to reduce the weight.
For a patient wearing the prosthesis, the closer the color of the prosthesis is to other parts of the body, the less easily the prosthesis can be seen as the prosthesis, which is particularly important for reducing the discrimination of other people and enhancing the confidence of the patient.
For a real body, the surface skin color of each person is different. Moreover, for each person, the skin color of the adjacent parts also has color difference and is gradually changed; the color of the human body is gradually changed from inside to outside, and blood vessels and the like can be seen through the skin at some parts. Therefore, how the color of the surface of the prosthesis is closer to the real color of the human body and the effect of color gradual change is achieved, which is an important factor for measuring the quality of the prosthesis.
Disclosure of Invention
One of the objectives of the present invention is to overcome the deficiencies in the prior art and to provide a prosthesis and an artificial ear.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
a prosthesis, comprising:
a blank body;
a coating layer coated on the surface of the blank body.
According to one embodiment of the invention, the blank is of the same or different material as the coating.
According to one embodiment of the invention, the embryo body is silica gel or human silica gel.
According to one embodiment of the invention, the coating is a photosensitive resin.
According to one embodiment of the present invention, the photosensitive resin is a photosensitive acrylated epoxy resin, a photosensitive unsaturated polyester, a photosensitive polyurethane, and a photosensitive polythiol/polyene photocurable resin.
According to one embodiment of the invention, the embryo body is silica gel and the coating is human silica gel; or the blank body is silica gel, and the coating is photosensitive resin; or the blank body is human silica gel, and the coating is photosensitive resin.
According to one embodiment of the invention, a pigment is added to the coating.
According to one embodiment of the invention, the coating is one, two or more layers, and the pigments in the two or more layers are the same or different in color.
According to one embodiment of the invention said coating is applied on all outer surfaces or selected parts of the surfaces of said blank.
According to one embodiment of the invention, the prosthesis comprises a prosthesis of an ear, hand, foot, arm, leg, breast, eye or nose.
An artificial ear, comprising:
an artificial ear body;
a coating applied to a surface of the artificial ear body.
According to one embodiment of the invention, the artificial ear body and the coating material are the same or different.
According to one embodiment of the invention, the artificial ear body is silica gel or human silica gel.
According to one embodiment of the invention, the coating is a photosensitive resin.
According to one embodiment of the present invention, the photosensitive resin is a thermoplastic polyurethane elastomer rubber.
According to one embodiment of the invention, the artificial ear body is silica gel, and the coating is human silica gel; or the artificial ear main body is silica gel, and the coating is photosensitive resin; or the artificial ear main body is human silica gel, and the coating is photosensitive resin.
According to one embodiment of the invention, a pigment is added to the coating.
According to one embodiment of the invention, the coating is one, two or more layers, and the pigments in the two or more layers are the same or different in color.
According to one embodiment of the invention, the coating is applied to all or selected portions of the outer surface of the artificial ear body.
The prosthesis and the artificial ear in the invention, the prosthesis embryo body is made into the outline of the main human organ, and the coating is used for adjusting the color, so that the color is close to the real state of the user. The invention uses multilayer coatings, which can not only conveniently match the desired color effect of the prosthesis, but also cover the color of one of the coatings by using other coatings when the color of the coating is adjusted incorrectly, thereby avoiding scrapping caused by the incorrect color adjustment. The prosthesis blank body is made of silica gel or human body silica gel, necessary strength can be provided for the prosthesis, and the prosthesis blank body can be manufactured through a die or 3D printing, so that the prosthesis blank body is convenient to manufacture. The coating material adopts photosensitive resin, can be cured and formed under ultraviolet light, and is convenient to manufacture.
The prosthesis and the artificial ear have the following effects: 1. by mixing colors of the flexible photosensitive material and multi-layer covering type photocuring, the natural transition of the color of the prosthesis can be realized, and the simulation effect is achieved. 2. The prosthesis in the invention does not need a mould when being manufactured, thereby accelerating the process and saving the cost. 3. The color difference can be continuously adjusted in the layered photocuring process, and the defective rate is eliminated. 4. The production cycle required only 3 days and each adjustment required only 2 minutes. 5. The photosensitive material has a low density and an optional fill factor in initial printing further reduces weight.
Drawings
FIG. 1 is a schematic view of an artificial ear structure according to the present invention.
Fig. 2 is a schematic cross-sectional view of the structure of the artificial ear in the present invention, and fig. 2 is used to show the structure of the coating covering the blank, not the exact structure of the ear.
Figure 3 is a schematic view of the prosthesis structure of the hand of the present invention.
Fig. 4 is a schematic cross-sectional view of a prosthesis of a hand in example 2 of the present invention, and fig. 4 is a cross-sectional view at an arm for illustrating a relationship between a blank and a coating.
Detailed Description
Example 1
As shown in fig. 1 and 2, an artificial ear 100 includes a blank 101 and a coating 110. The blank 101 comprises a pinna 102 and a chassis (not shown). The pinna 102 is integrally formed with the chassis. The pinna 102 mimics the shape of a real pinna. The chassis is used for bonding with the head of a person wearing the artificial ear 100. The blank 101 may be silica gel or human silica gel. When in manufacturing, the film can be manufactured by using a 3D printing technology. As an alternative manufacturing method, the blank 101 may be manufactured by using a mold.
The coating 110 is coated on the surface of the blank 101, and the coating 110 may be one layer, or two or more layers. The number of layers of the coating layer 110 is determined according to actual needs. The coating 110 is a photosensitive resin and a UV resin, and can be formed by ultraviolet curing. Pigments are added to the coating 110 to make the coating 110 take on a desired color. When multiple coatings 110 are used, the color of each coating 110 may or may not be the same. When different colors are selected for each layer of coating 110, the effect of gradient color can be made, so that the color of the coating is closer to the color of a real ear. Each coating layer 110 can be coated on the whole surface of the blank 101 or on a partial surface. When the color of a certain layer of coating 101 is not good or the manufacturing is not ideal, a layer of coating 110 can be coated to cover the coating, so that waste caused by scrapping is avoided. In order to make a more realistic artificial ear 100, blood vessels can be drawn on the surface of the blank 101 or on a certain coating 110, and then the coating 110 is coated to cover the blood vessels, so that the simulation effect is better.
In the artificial ear 100 of the present embodiment, the blank 101 is made of human silica gel by 3D printing. The photosensitive resin used for the coating 110 is photosensitive acrylated epoxy resin, photosensitive unsaturated polyester, photosensitive polyurethane, or photosensitive polythiol/polyene photocurable resin, in the embodiment of the present invention, the photosensitive resin is photosensitive polyurethane, abbreviated as TPU. After each volume of coating 110 is coated, ultraviolet light is used for irradiation curing and forming. The bottom plate 103 is coated with glue to adhere the artificial ear 100 to the head of the wearer.
Example 2
As shown in fig. 3 and 4, the prosthesis 200 of the human hand comprises a blank 201 and a coating 210. The blank 201 is shaped like a human hand and is suitable for being worn on an arm. The blank 201 may be silica gel or human silica gel. When the blank 201 is manufactured, a 3D printing technique may be used. As an alternative manufacturing method, the blank 201 may be manufactured by using a mold.
The coating 210 is coated on the surface of the blank 201, and the coating 210 may be one layer, or two or more layers. The number of layers of the coating 210 is determined according to actual needs. The coating 210 is a photosensitive resin and a UV resin, and can be formed by ultraviolet curing. Pigments are added to the coating 210 to provide the coating 210 with a desired color. When multiple coatings 210 are used, the color of each coating 210 may or may not be the same. When different colors are selected for each layer of coating 210, the effect of gradient color can be made, so that the color of the coating is closer to the color of a real ear. Each coating layer 210 may be coated on the whole surface of the blank 201 or on a partial surface. When the color of a certain layer of coating 201 is not good or the manufacturing is not ideal, a layer of coating 210 can be coated to cover the coating, so that waste caused by scrapping is avoided. In order to make a more realistic human hand prosthesis 200, blood vessels can be drawn on the surface of the blank 201 or on a certain coating 210, and then the coating 210 is coated to cover the blood vessels, so that the simulation effect is better.
In the prosthesis 200 of the human hand in this embodiment, the blank 201 is made of human silica gel by 3D printing. The coating 110 is made of photosensitive resin, such as photosensitive acrylated epoxy resin, photosensitive unsaturated polyester, photosensitive polyurethane, or photosensitive polythiol/polyene photocurable resin. After each coating 210 is applied, ultraviolet light is used for curing and forming. The embryo body 201 can be worn on the arm of the patient for use.
The above embodiments have been described by taking the artificial ear 100 and the prosthesis 200 as examples, but the present invention is not limited to the above embodiments, and the prosthesis of other parts can be implemented by using the above-mentioned solutions.
The prosthesis and the artificial ear in the invention, the prosthesis embryo body is made into the outline of the main human organ, and the coating is used for adjusting the color, so that the color is close to the real state of the user. The invention uses multilayer coatings, which can not only conveniently match the desired color effect of the prosthesis, but also cover the color of one of the coatings by using other coatings when the color of the coating is adjusted incorrectly, thereby avoiding scrapping caused by the incorrect color adjustment. The prosthesis blank body is made of silica gel or human body silica gel, necessary strength can be provided for the prosthesis, and the prosthesis blank body can be manufactured through a die or 3D printing, so that the prosthesis blank body is convenient to manufacture. The coating material adopts photosensitive resin, can be cured and formed under ultraviolet light, and is convenient to manufacture.
The prosthesis and the artificial ear have the following effects: 1. by mixing colors of the flexible photosensitive material and multi-layer covering type photocuring, the natural transition of the color of the prosthesis can be realized, and the simulation effect is achieved. 2. The prosthesis in the invention does not need a mould when being manufactured, thereby accelerating the process and saving the cost. 3. The color difference can be continuously adjusted in the layered photocuring process, and the defective rate is eliminated. 4. The production cycle required only 3 days and each adjustment required only 2 minutes. 5. The photosensitive material has a low density and an optional fill factor in initial printing further reduces weight.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, and any modifications, equivalents or improvements that are within the spirit of the present invention are intended to be covered by the following claims.

Claims (10)

1. A prosthesis, comprising:
a blank body;
a coating layer coated on the surface of the blank body.
2. The prosthesis of claim 1, wherein the embryo body is silicone or human body silicone.
3. The prosthesis of claim 1 or 2, wherein the coating is a photosensitive resin.
4. The prosthesis of claim 1, wherein a pigment is added to the coating.
5. The prosthesis of claim 4, wherein the coating is one, two or more layers, and the pigments in the two or more layers are the same or different in color.
6. The prosthesis of claim 1, wherein the prosthesis comprises an ear, hand, foot, arm, leg, breast, eye, or nose prosthesis.
7. An artificial ear, comprising:
an artificial ear body;
a coating applied to a surface of the artificial ear body.
8. The artificial ear according to claim 7, wherein the artificial ear body is silica gel or human silica gel.
9. The artificial ear according to claim 7 or 8, characterized in that the coating is a photosensitive resin.
10. The artificial ear according to claim 9, characterized in that the coating is one, two or more layers, and the color of the pigment in the two or more layers is the same or different.
CN202110780124.6A 2021-07-02 2021-07-09 Prosthesis and artificial ear Pending CN113425903A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202110753241 2021-07-02
CN2021107532413 2021-07-02

Publications (1)

Publication Number Publication Date
CN113425903A true CN113425903A (en) 2021-09-24

Family

ID=77759865

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110780124.6A Pending CN113425903A (en) 2021-07-02 2021-07-09 Prosthesis and artificial ear

Country Status (1)

Country Link
CN (1) CN113425903A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104610743A (en) * 2015-01-06 2015-05-13 杨西荣 Non-toxic silastic simulating doll material and method for preparing simulating doll with material
CN106137476A (en) * 2016-07-21 2016-11-23 张丹方 A kind of individuation auricle prosthesis and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104610743A (en) * 2015-01-06 2015-05-13 杨西荣 Non-toxic silastic simulating doll material and method for preparing simulating doll with material
CN106137476A (en) * 2016-07-21 2016-11-23 张丹方 A kind of individuation auricle prosthesis and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李艳等: "数字化印刷装备发展研究报告 基于专利分析和TRIZ理论的数字印刷关键技术研究", 31 May 2020, 文化发展出版社, pages: 343 *

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