CN113422496B - High-positioning-precision mixed magnetic source magnetic screw and multi-harmonic cooperative modulation method thereof - Google Patents
High-positioning-precision mixed magnetic source magnetic screw and multi-harmonic cooperative modulation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及到高定位精度混合磁源磁力丝杠及多谐波协同调制的设计方法,特别设计到螺旋磁力传动和混合磁源磁场调制技术,适用于航空航天、高端机床等高定位精度、高推力密度的应用场合,属于新型电作动器设计制造的技术领域。The invention relates to a design method of a mixed magnetic source magnetic lead screw with high positioning accuracy and multi-harmonic coordinated modulation, and is especially designed to a helical magnetic drive and a mixed magnetic source magnetic field modulation technology, which is suitable for aerospace, high-end machine tools and other high positioning accuracy, high The application of thrust density belongs to the technical field of design and manufacture of new electric actuators.
背景技术Background technique
磁力丝杠具有高推力密度、无接触摩擦、维护简单等特点,因此在很多场合如航空航天、海洋发电等领域具有很好的应用前景。目前,对磁力丝杠研究较多的是永磁体径向充磁的N、S极螺旋交替的表贴式磁力丝杠,而此种结构存在磁场调制单一、漏磁大、气隙磁场不可调节等弊端。The magnetic screw has the characteristics of high thrust density, no contact friction, and simple maintenance, so it has a good application prospect in many fields such as aerospace, marine power generation and so on. At present, most of the research on magnetic screw is the surface-mounted magnetic screw with alternating N and S poles of permanent magnets radially magnetized. However, this structure has the characteristics of single magnetic field modulation, large magnetic leakage, and unadjustable air gap magnetic field. and other disadvantages.
文献IEEE Transactions on Industrial Electronics,65(9):7536-7547,2018(Design optimization and test of a radially magnetized magnetic screw withdiscretized PMs)介绍了一种表贴式磁力丝杠,将径向充磁的螺旋形永磁体N、S极交替的表贴在电工铁棒上。相比于其他的直线驱动器,虽然这种结构可以极大的提升推力密度,增加气隙磁感应强度,但所介绍的磁力丝杠的磁场调制单一,漏磁大、气隙磁场不可调节等弊端,进而影响推力密度和定位顶级,从而制约了磁力丝杠在航空航天等高动态领域的应用。The document IEEE Transactions on Industrial Electronics, 65(9): 7536-7547, 2018 (Design optimization and test of a radially magnetized magnetic screw with discretized PMs) introduces a surface-mounted magnetic screw that incorporates radially magnetized helical The N and S poles of the permanent magnet are alternately attached to the electrician iron rod. Compared with other linear drives, although this structure can greatly improve the thrust density and increase the magnetic induction intensity of the air gap, the introduced magnetic screw has the disadvantages of single magnetic field modulation, large magnetic leakage, and unadjustable air gap magnetic field. This in turn affects the thrust density and positioning top, thus restricting the application of magnetic lead screws in high dynamic fields such as aerospace.
文献IEEE Transactions on Magnetics,50(11):8205004,2014(Electromagnetic lead screw for potential wave energy application)介绍了一种电磁型磁力丝杠,将电工铁棒,制作成螺旋形槽的结构,在槽中绕制线圈,在线圈中通入直流电,从而获得螺旋形磁路。这种结构可以实现磁力丝杠气隙磁场的可调节,提升定位精度,但所介绍的电励磁型磁力丝杠。由于采用电励磁的方式,磁感应强度会明显下降。产生的推力密度不足永磁型磁力丝杠的四分之一。因此,采用有效的办法解决在实现气隙磁场可调节的前提下,提升磁力丝杠的推力密度具有重要的理论意义和实用价值。The document IEEE Transactions on Magnetics, 50(11): 8205004, 2014 (Electromagnetic lead screw for potential wave energy application) introduces an electromagnetic magnetic lead screw, which is made of an electric iron rod into a spiral groove structure. A coil is wound, and a direct current is passed into the coil to obtain a spiral magnetic circuit. This structure can realize the adjustment of the air gap magnetic field of the magnetic lead screw and improve the positioning accuracy, but the introduced electric excitation type magnetic lead screw. Due to the use of electrical excitation, the magnetic induction intensity will drop significantly. The resulting thrust density is less than one-fourth of that of a permanent magnet type lead screw. Therefore, it has important theoretical significance and practical value to improve the thrust density of the magnetic screw under the premise of realizing the adjustable air-gap magnetic field.
中国发明专利ZL201610821273.1公开了一种磁场调制式磁力丝杠,实则是一种满足磁场调制的磁力丝杠结构,转子永磁体以N、S极螺旋交替分布,在直线方向的极对数为pr;动子由螺旋形电工铁环构成,在直线方向的极对数为nt;定子永磁体以N、S极螺旋交替分布,在直线方向的极对数为ps;并且满足ps=nt-pr的直线磁场调制关系。在该结构中由动子、定子、转子三部分构成,存在两层气隙,极大的增加了制造的复杂度。文献IEEETransactions on Industry Applications,54(6):5736-5747,2018(Designing andexperimentally testing a magnetically geared lead screw),设计并制造了一台磁场调制式磁力丝杠样机,实验验证磁力丝杠的磁场调制效应,由于制造复杂性和加工精度等问题,实测推力不足理论分析的40%。Chinese invention patent ZL201610821273.1 discloses a magnetic field modulation type magnetic screw, which is actually a magnetic screw structure that satisfies magnetic field modulation. The rotor permanent magnets are alternately distributed with N and S poles spirally, and the number of pole pairs in the linear direction is p r ; the mover is composed of a spiral electric iron ring, and the number of pole pairs in the linear direction is n t ; the stator permanent magnets are alternately distributed with N and S poles spirally, and the number of pole pairs in the linear direction is p s ; and satisfy p s = n t -pr linear magnetic field modulation relationship. In this structure, it is composed of three parts: mover, stator and rotor, and there are two layers of air gaps, which greatly increases the complexity of manufacturing. Document IEEE Transactions on Industry Applications, 54(6): 5736-5747, 2018 (Designing and experimentally testing a magnetically geared lead screw), designed and manufactured a magnetic field modulated magnetic lead screw prototype, and experimentally verified the magnetic field modulation effect of the magnetic lead screw , due to manufacturing complexity and machining accuracy, the measured thrust is less than 40% of the theoretical analysis.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了克服现有技术的缺陷,提出了一种高定位精度混合磁源磁力丝杠及其多谐波协同调制机理,在保证可靠性和经济性的前提下,解决了现有磁力丝杠磁场调制单一、气隙磁场不可调节等弊端,显著提升现有永磁作动器的力能密度和定位精度。The purpose of the present invention is to overcome the defects of the prior art, and propose a mixed magnetic source magnetic lead screw with high positioning accuracy and its multi-harmonic coordinated modulation mechanism. The magnetic lead screw has the disadvantages of single magnetic field modulation and unadjustable air gap magnetic field, which significantly improves the force density and positioning accuracy of the existing permanent magnet actuator.
具体地说,本发明提出的高定位精度混合磁源磁力丝杠是采取以下的技术方案来实现的:一种高定位精度混合磁源磁力丝杠,由外向内依次包括磁螺母(1)、磁丝杆(2),两者同轴放置;其中,所述磁螺母(1)和磁丝杆(2)之间有气隙,气隙长度根据磁力丝杠大小及要求选取。Specifically, the hybrid magnetic source magnetic screw with high positioning accuracy proposed by the present invention is realized by adopting the following technical solutions: a hybrid magnetic source magnetic screw with high positioning accuracy, which sequentially includes a magnetic nut (1), The magnetic lead screw (2) is placed coaxially; wherein, there is an air gap between the magnetic nut (1) and the magnetic lead screw (2), and the length of the air gap is selected according to the size and requirements of the magnetic lead screw.
所述磁螺母(1)由轴向充磁的螺旋形永磁体A1、螺旋形永磁体A2和螺旋调磁模块B1组成,其中螺旋形永磁体A1、螺旋形永磁体A2的充磁方向指向螺旋调磁模块B1;螺旋形永磁体A1、螺旋形永磁体A2、螺旋调磁模块B1的导程均为λ;The magnetic nut (1) is composed of an axially magnetized helical permanent magnet A1, a helical permanent magnet A2, and a helical magnetic adjustment module B1, wherein the magnetizing directions of the helical permanent magnet A1 and the helical permanent magnet A2 point to the helix. Magnetic adjustment module B1; the leads of the helical permanent magnet A1, the helical permanent magnet A2, and the helical magnetic adjustment module B1 are all λ;
所述磁丝杆(2)由轴向充磁的螺旋形永磁体A3、螺旋形永磁体A4、螺旋调磁模块B2和螺旋绕组C1、螺旋绕组C2组成,其中螺旋形永磁体A3、螺旋形永磁体A4的充磁方向指向螺旋调磁模块B2;其中螺旋绕组C1、螺旋绕组C2的电流方向相反,当混合磁源磁力丝杠在固定工作点提升推力密度时,螺旋绕组C1幅值为正值、螺旋绕组C2的幅值为负值,同理,当混合磁源磁力丝杠在固定工作点降低推力密度时,螺旋绕组C1幅值为负值、螺旋绕组C2的幅值为正值,通过改变螺旋绕组C1、螺旋绕组C2的电流的幅值和方向,实现混合磁源磁力丝杠的气隙磁场调节。螺旋形永磁体A3、螺旋形永磁体A4、螺旋调磁模块B2、螺旋绕组C1、螺旋绕组C2的导程均为λ;The magnetic screw rod (2) is composed of an axially magnetized helical permanent magnet A3, a helical permanent magnet A4, a helical magnetic adjustment module B2, a helical winding C1, and a helical winding C2, wherein the helical permanent magnet A3, the helical The magnetization direction of the permanent magnet A4 points to the helical magnetic modulation module B2; the current directions of the helical winding C1 and the helical winding C2 are opposite. When the mixed magnetic source magnetic screw increases the thrust density at a fixed operating point, the amplitude of the helical winding C1 is positive. value, the amplitude of the helical winding C2 is a negative value. Similarly, when the mixed magnetic source magnetic screw reduces the thrust density at a fixed operating point, the amplitude of the helical winding C1 is a negative value and the amplitude of the helical winding C2 is a positive value. By changing the amplitude and direction of the current of the helical winding C1 and the helical winding C2, the air-gap magnetic field adjustment of the hybrid magnetic source magnetic lead screw is realized. The leads of the helical permanent magnet A3, the helical permanent magnet A4, the helical magnetic modulation module B2, the helical winding C1, and the helical winding C2 are all λ;
所述磁螺母(1)中,螺旋形永磁体A1、螺旋形永磁体A2产生的永磁磁场,通过螺旋调磁模块B1后,分别在轴向方向和圆周方向产生1次、3次、5次等奇数次谐波幅值;同理,所述磁丝杆(2)中,螺旋形永磁体A3、螺旋形永磁体A4产生的永磁磁场,通过螺旋调磁模块B2后,产生与磁螺母(1)相同的谐波阶次,并且通过调节螺旋绕组C1、螺旋绕组C2中电流的幅值和方向,调节谐波幅值,实现磁螺母(1)和磁丝杆(2)的多谐波协同调制。In the magnetic nut (1), the permanent magnetic fields generated by the helical permanent magnet A1 and the helical permanent magnet A2 are generated once, three times, and five times in the axial direction and the circumferential direction respectively after passing through the helical magnetic adjustment module B1. Sub-odd harmonic amplitude; Similarly, in the magnetic screw (2), the permanent magnetic field generated by the helical permanent magnet A3 and the helical permanent magnet A4, after passing through the helical magnetic adjustment module B2, generates a The nut (1) has the same harmonic order, and by adjusting the amplitude and direction of the current in the helical winding C1 and the helical winding C2, the harmonic amplitude is adjusted, and the magnetic nut (1) and the magnetic screw (2) are multiplied. Harmonic co-modulation.
进一步,螺旋形永磁体A1、螺旋形永磁体A2的充磁方向指向螺旋调磁模块B1,螺旋形永磁体A3、螺旋形永磁体A4的充磁方向指向螺旋调磁模块B2,上述两种配合方式,均依据磁阻最小原理,通过调磁模块将螺旋永磁磁场引出,显著降低永磁磁场的漏磁。Further, the magnetization directions of the helical permanent magnet A1 and the helical permanent magnet A2 are directed to the helical magnetization module B1, and the magnetization directions of the helical permanent magnet A3 and the helical permanent magnet A4 are directed to the helical magnetization module B2. According to the principle of minimum reluctance, the spiral permanent magnetic field is drawn out through the magnetic adjustment module, which significantly reduces the leakage of the permanent magnetic field.
进一步,所述磁螺母(1)中,螺旋形永磁体A1、螺旋形永磁体A2、螺旋调磁模块B1的导程均为λ,保证螺旋形永磁体A1、螺旋形永磁体A2的轴向长度一致,则螺旋形永磁体A1、螺旋形永磁体A2的轴向长度为lpm=λ/2-lt,其中lt为调磁模块B1的轴向长度;Further, in the magnetic nut (1), the leads of the helical permanent magnet A1, the helical permanent magnet A2, and the helical magnetic adjustment module B1 are all λ, ensuring that the axial direction of the helical permanent magnet A1 and the helical permanent magnet A2 is λ. If the lengths are the same, the axial length of the helical permanent magnet A1 and the helical permanent magnet A2 is l pm =λ/2-l t , where l t is the axial length of the magnetic modulation module B1;
进一步,所述磁丝杆(2)中,螺旋形永磁体A3、螺旋形永磁体A4、螺旋调磁模块B2、螺旋绕组C1、螺旋绕组C2的导程均为λ,保证螺旋形永磁体A3、螺旋形永磁体A4的轴向长度一致,则螺旋形永磁体A3、螺旋形永磁体A4的轴向长度为lpm=λ/2-lt,其中lt为调磁模块B2的轴向长度,调磁模块B2的调制齿宽度lr=(lt-2la)/3,la的长度为螺旋绕组C1、螺旋绕组C2的螺旋槽宽度。Further, in the magnetic screw rod (2), the leads of the helical permanent magnet A3, the helical permanent magnet A4, the helical magnetic adjustment module B2, the helical winding C1, and the helical winding C2 are all λ, ensuring that the helical permanent magnet A3 The axial lengths of the helical permanent magnets A4 and A4 are the same, then the axial lengths of the helical permanent magnets A3 and A4 are l pm =λ/2-l t , where l t is the axial direction of the magnetic modulation module B2 Length, the modulating tooth width l r =(l t -2l a )/3 of the magnetic modulation module B2, and the length of l a is the width of the helical grooves of the helical winding C1 and the helical winding C2.
一种高定位精度混合磁源磁力丝杠及其多谐波协同调制设计方法,包括如下步骤:A high-positioning precision hybrid magnetic source magnetic lead screw and a multi-harmonic coordinated modulation design method, comprising the following steps:
步骤1,在磁螺母(1)中,螺旋形永磁体A1、螺旋形永磁体A2、螺旋调磁模块B1的导程均为λ,确保与磁丝杆(2)中,螺旋形永磁体A3、螺旋形永磁体A4、螺旋调磁模块B2、螺旋绕组C1、螺旋绕组C2的导程长度保持一致;
步骤2,在确保螺旋导程λ长度一致的情况下,同时需要保证螺旋形永磁体A1、螺旋形永磁体A2、螺旋形永磁体A3、螺旋形永磁体A4的轴向长度均为lpm,螺旋调磁模块B2、螺旋调磁模块B1的轴向长度均为lt,将螺旋调磁模块B1、螺旋调磁模块B2的形状设计为“E型”结构,以及调制模块中“E型”调制齿的宽度为lr,满足螺旋磁场多谐波协同调制机理;
步骤3,在满足螺旋磁场多谐波协同调制机理的情况下,对磁螺母(1)、磁丝杆(2)的直线方向和圆周方向进行剖视,通过对一个轴向导程λ内的直线气隙磁密进行提取,可以得到1、3、5次的轴向谐波磁场。同理,对一个圆周2π内的圆周气隙磁密进行提取,可以得到相同阶次的1、3、5次的圆周谐波磁场,从而既满足直线方向的调制机理,又满足圆周方向的调制机理;Step 3: Under the condition that the multi-harmonic coordinated modulation mechanism of the helical magnetic field is satisfied, the linear direction and the circumferential direction of the magnetic nut (1) and the magnetic screw (2) are cross-sectioned. The air-gap magnetic density is extracted, and the 1st, 3rd, and 5th order axial harmonic magnetic fields can be obtained. Similarly, by extracting the magnetic density of the circular air gap within 2π of a circle, the 1st, 3rd, and 5th order circular harmonic magnetic fields of the same order can be obtained, which not only satisfy the modulation mechanism in the linear direction, but also satisfy the modulation in the circular direction. mechanism;
步骤4,在磁丝杆(2)的螺旋调磁模块B2的“E型”槽内,绕制有两组螺旋绕组,分别为螺旋绕组C1、螺旋绕组C2,当混合磁源磁力丝杠在固定工作点提升推力密度时,螺旋绕组C1幅值为正值、螺旋绕组C2的幅值为负值;反之,当混合磁源磁力丝杠在固定工作点降低推力密度时,螺旋绕组C1幅值为负值、螺旋绕组C2的幅值为正值,依据实际运行工况,在螺旋绕组C1和螺旋绕组C2中通入不同方向和幅值的电流,实现气隙磁场的调节,进而调节不同阶次的谐波幅值;Step 4: In the "E-type" slot of the helical magnetic adjustment module B2 of the magnetic screw rod (2), two sets of helical windings are wound, namely the helical winding C1 and the helical winding C2. When the thrust density is increased at the fixed operating point, the amplitude of the helical winding C1 is positive and the amplitude of the helical winding C2 is negative; on the contrary, when the mixed magnetic source magnetic screw reduces the thrust density at the fixed operating point, the amplitude of the helical winding C1 is negative. is a negative value, and the amplitude of the spiral winding C2 is a positive value. According to the actual operating conditions, currents of different directions and amplitudes are passed into the spiral winding C1 and the spiral winding C2 to realize the adjustment of the air gap magnetic field, and then adjust the different orders. The harmonic amplitude of the second order;
步骤5,通过对调制前后的圆周方向和直线方向的气隙磁密进行傅里叶谐波分析,验证上述调制原则的可行性,并验证磁力丝杠的推力密度和定位精度。
本发明具有以下收益效果:The present invention has the following benefit effects:
1、本发明中通过调磁模块与永磁体的空间配置,实现螺旋永磁磁场的多谐波协同调制,进而提升推力密度;1. In the present invention, the multi-harmonic coordinated modulation of the helical permanent magnet magnetic field is realized through the spatial configuration of the magnetic modulation module and the permanent magnet, thereby improving the thrust density;
2、本发明中通过在调磁模块内绕制螺旋绕组,实现磁力丝杠气隙磁场可调节,进而提升定位精度;2. In the present invention, the helical winding is wound in the magnetic adjustment module, so that the air gap magnetic field of the magnetic lead screw can be adjusted, thereby improving the positioning accuracy;
3、本发明在实现混合磁源多谐波协同调制的同时,显著提升了推力密度和定位精度,并且将永磁体内置于调磁模块之间,减少极间漏磁;3. The present invention significantly improves the thrust density and positioning accuracy while realizing the multi-harmonic coordinated modulation of the mixed magnetic source, and places the permanent body between the magnetic modulation modules to reduce the magnetic flux leakage between the poles;
综上,本发明的高定位精度混合磁源磁力丝杠,由三维螺旋磁力传动实现转矩-推力的转换,不仅满足轴向直线方向的磁场调制,也满足径向圆周方向的磁场调制,与传统直线作动器相比,可以显著提升推力、转矩密度;并且相比与传统的磁力丝杠,该结构采用螺旋磁场调制,并且在调磁模块内绕制有励磁绕组,在保证高力能密度传输的同时,进一步提升了定位精度,特别适用于航空航天、高端机床等领域。To sum up, the hybrid magnetic source magnetic screw with high positioning accuracy of the present invention realizes torque-thrust conversion by three-dimensional helical magnetic transmission, which not only satisfies the magnetic field modulation in the axial linear direction, but also satisfies the magnetic field modulation in the radial and circumferential direction, and Compared with the traditional linear actuator, the thrust and torque density can be significantly improved; and compared with the traditional magnetic screw, the structure adopts the helical magnetic field modulation, and the excitation winding is wound in the magnetic control module to ensure high force. At the same time of energy density transmission, the positioning accuracy is further improved, which is especially suitable for aerospace, high-end machine tools and other fields.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明结构径向、轴向剖视图;(a)为径向剖视;(b)为轴向剖视;2 is a radial and axial cross-sectional view of the structure of the present invention; (a) is a radial cross-sectional view; (b) is an axial cross-sectional view;
图3为本发明定位精度调节示意图;(a)为定位精度示意图;(b)为推力可调范围;3 is a schematic diagram of the positioning accuracy adjustment of the present invention; (a) is a schematic diagram of the positioning accuracy; (b) is the adjustable range of thrust;
图4为本发明磁场分布示意图;(a)为磁极正对位置;(b)为推力可调位置;Fig. 4 is the magnetic field distribution schematic diagram of the present invention; (a) is the magnetic pole facing position; (b) is the thrust adjustable position;
图5为本发明气隙磁密谐波频谱分析图;Fig. 5 is the air gap magnetic density harmonic spectrum analysis diagram of the present invention;
图6为本发明推力可调节范围;Fig. 6 is the adjustable range of thrust of the present invention;
图中:1、磁螺母,2、磁丝杆,A1、磁螺母螺旋磁体1,A2、磁螺母螺旋磁体2,B1、磁螺母调磁模块,A3、磁丝杆螺旋磁体1,A4、磁丝杆螺旋磁体2,B2、磁丝杆调磁模块,C1、螺旋绕组1,C2、螺旋绕组2。In the picture: 1. Magnetic nut, 2. Magnetic screw, A1, Magnetic
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有说明“多个”的含义是两个或两个以上。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
本发明的一种高定位精度混合磁源磁力丝杠的多谐波协同调制设计分为如下步骤:The multi-harmonic coordinated modulation design of a mixed magnetic source magnetic lead screw with high positioning accuracy of the present invention is divided into the following steps:
步骤1,在磁螺母(1)中,螺旋形永磁体A1、螺旋形永磁体A2、螺旋调磁模块B1的导程均为λ,确保与磁丝杆(2)中,螺旋形永磁体A3、螺旋形永磁体A4、螺旋调磁模块B2、螺旋绕组C1、螺旋绕组C2的导程长度保持一致;
步骤2,在确保螺旋导程λ长度一致的情况下,同时需要保证螺旋形永磁体A1、螺旋形永磁体A2、螺旋形永磁体A3、螺旋形永磁体A4的轴向长度均为lpm,螺旋调磁模块B2、螺旋调磁模块B1的轴向长度均为lt,将螺旋调磁模块B1、螺旋调磁模块B2的形状设计为“E型”结构,以及调制模块中“E型”调制齿的宽度为lr,满足螺旋磁场多谐波协同调制机理;
步骤3,在满足螺旋磁场多谐波协同调制机理的情况下,对磁螺母(1)、磁丝杆(2)的直线方向和圆周方向进行剖视,通过对一个轴向导程λ内的直线气隙磁密进行提取,可以得到1、3、5次的轴向谐波磁场;同理,对一个圆周2π内的圆周气隙磁密进行提取,可以得到相同阶次的1、3、5次的圆周谐波磁场,从而既满足直线方向的调制机理,又满足圆周方向的调制机理;Step 3: Under the condition that the multi-harmonic coordinated modulation mechanism of the helical magnetic field is satisfied, the linear direction and the circumferential direction of the magnetic nut (1) and the magnetic screw (2) are cross-sectioned. By extracting the air-gap magnetic density, the 1st, 3rd, and 5th order axial harmonic magnetic fields can be obtained; in the same way, by extracting the circular air-gap magnetic field within 2π of a circle, the 1st, 3rd, and 5th orders of the same order can be obtained. sub-circular harmonic magnetic field, thus satisfying both the modulation mechanism in the linear direction and the modulation mechanism in the circular direction;
步骤4,在磁丝杆(2)的螺旋调磁模块B2的“E型”槽内,绕制有两组螺旋绕组,分别为螺旋绕组C1、螺旋绕组C2,依据实际运行工况,在螺旋绕组C1和螺旋绕组C2中通入不同方向和幅值的电流,实现气隙磁场的调节,进而调节不同阶次的谐波幅值;Step 4: In the "E-type" slot of the helical magnetic adjustment module B2 of the magnetic screw rod (2), two sets of helical windings are wound, namely the helical winding C1 and the helical winding C2. Currents of different directions and amplitudes are passed into the winding C1 and the spiral winding C2 to realize the adjustment of the air-gap magnetic field, and then adjust the harmonic amplitudes of different orders;
步骤5,通过对调制前后的圆周方向和直线方向的气隙磁密进行傅里叶谐波分析,验证上述调制原则的可行性,并验证磁力丝杠的推力密度和定位精度。
上述螺旋形永磁体A1、螺旋形永磁体A2的充磁方向指向螺旋调磁模块B1,螺旋形永磁体A3、螺旋形永磁体A4的充磁方向指向螺旋调磁模块B2,上述两种配合方式,均依据磁阻最小原理,通过调磁模块将螺旋永磁磁场引出。The magnetization directions of the above-mentioned helical permanent magnets A1 and A2 are directed to the helical magnetization modulating module B1, and the magnetizing directions of the helical permanent magnets A3 and A4 are directed to the helical magnetization modulating module B2. , all based on the principle of minimum reluctance, the helical permanent magnet magnetic field is drawn out through the magnetic modulation module.
上述磁丝杆(2)中,螺旋形永磁体A3、螺旋形永磁体A4、螺旋调磁模块B2、螺旋绕组C1、螺旋绕组C2的导程均为λ,保证螺旋形永磁体A3、螺旋形永磁体A4的轴向长度一致,则螺旋形永磁体A3、螺旋形永磁体A4的轴向长度为lpm=λ/2-lt,其中lt为调磁模块B2的轴向长度,调磁模块B2的调制齿宽度lr=(lt-2la)/3,la的长度为螺旋绕组C1、螺旋绕组C2的螺旋槽宽度。In the above-mentioned magnetic screw rod (2), the leads of the helical permanent magnet A3, the helical permanent magnet A4, the helical magnetic adjustment module B2, the helical winding C1, and the helical winding C2 are all λ, ensuring that the helical permanent magnet A3, the helical The axial length of the permanent magnet A4 is the same, then the axial length of the helical permanent magnet A3 and the helical permanent magnet A4 is l pm =λ/2-l t , where l t is the axial length of the magnetic adjustment module B2. The modulation tooth width of the magnetic module B2 is l r =(l t -2l a )/3, and the length of la is the width of the helical grooves of the helical winding C1 and the helical winding C2.
如图1所示,本发明公开了一种高定位精度混合磁源磁力丝杠及其多谐波协同调制机理的方法,磁螺母(1),由螺旋形永磁体A1、螺旋形永磁体A2、螺旋调磁模块B1构成,所述螺旋形永磁体A1、螺旋形永磁体A2的充磁方向指向螺旋调磁模块B1;As shown in FIG. 1 , the present invention discloses a high positioning precision hybrid magnetic source magnetic lead screw and a method for its multi-harmonic coordinated modulation mechanism. The magnetic nut (1) is composed of a helical permanent magnet A1 and a helical permanent magnet A2. , constituted by a spiral magnetic adjustment module B1, and the magnetization directions of the spiral permanent magnet A1 and the spiral permanent magnet A2 point to the spiral magnetic adjustment module B1;
磁丝杆(1),由螺旋形永磁体A3、螺旋形永磁体A4、螺旋调磁模块B2和螺旋绕组C1、螺旋绕组C2组成,其中螺旋形永磁体A3、螺旋形永磁体A4的充磁方向指向螺旋调磁模块B2;螺旋绕组C1、螺旋绕组C2绕制在调磁模块B2的调制齿中,螺旋绕组C1、螺旋绕组C2中通入的电流方向相反,实现混合磁源磁力丝杠的气隙磁场调节;The magnetic screw rod (1) is composed of a helical permanent magnet A3, a helical permanent magnet A4, a helical magnetic adjustment module B2, a helical winding C1, and a helical winding C2, wherein the magnetization of the helical permanent magnet A3 and the helical permanent magnet A4 The direction points to the helical magnetic modulation module B2; the spiral winding C1 and the spiral winding C2 are wound in the modulation teeth of the magnetic modulation module B2. Air gap magnetic field adjustment;
如图2所示,将本发明的结构从轴向和径向剖开,在轴向导程λ内的直线气隙磁密中,可以得到1、3、5次的轴向谐波磁场。同理,在圆周2π内的圆周气隙磁密中,同样可以得到相同阶次的1、3、5次的圆周谐波磁场,从而既满足直线方向的调制机理,又满足圆周方向的调制机理,实现了多谐波的协同调制;As shown in FIG. 2 , the structure of the present invention is sectioned from the axial direction and the radial direction, and the 1st, 3rd, and 5th order axial harmonic magnetic fields can be obtained in the linear air gap flux density within the axial lead λ. In the same way, in the magnetic density of the circular air gap within 2π of the circumference, the 1st, 3rd, and 5th order circular harmonic magnetic fields of the same order can also be obtained, which can satisfy both the modulation mechanism in the linear direction and the modulation mechanism in the circular direction. , realizing the coordinated modulation of multiple harmonics;
如图3所示,在调制模块B2中,采用“E型”调制齿设计,同时,在“E型”结构内,绕制螺旋绕组C1、螺旋绕组C2,实现气隙磁场的可调节,进而实现固定工作点的推力调节,提升定位精度;As shown in Figure 3, in the modulation module B2, the "E-type" modulation tooth design is adopted. At the same time, in the "E-type" structure, the spiral winding C1 and the spiral winding C2 are wound to realize the adjustment of the air gap magnetic field, and then Realize the thrust adjustment of the fixed working point and improve the positioning accuracy;
如图4所示,通过调整螺旋永磁体的轴向长度lpm、螺旋调磁模块的轴向长度lt、以及螺旋调磁模块调制齿的宽度lr等参数,实现混合磁源中,永磁磁场和励磁磁场的空间并行寻优,尽可能降低混合磁源的磁场耦合;As shown in Figure 4, by adjusting parameters such as the axial length l pm of the helical permanent magnet, the axial length l t of the helical magnetic modulation module, and the width l r of the modulation teeth of the helical magnetic modulation module, the permanent magnetic The spatial parallel optimization of the magnetic field and the excitation magnetic field reduces the magnetic field coupling of the hybrid magnetic source as much as possible;
如图5所示,由于采用螺旋调制结构,相较于传统螺旋型磁力丝杠的单一调制效果,引入了3次、5次等谐波阶次,并且通过调节螺旋绕组C1、螺旋绕组C2的方向和幅值,对谐波的幅值进行调整,进而实现了固定工作点推力范围的调节,提升磁力丝杠的定位精度,如图6所示。As shown in Figure 5, due to the use of the helical modulation structure, compared with the single modulation effect of the traditional helical magnetic screw, the 3rd and 5th harmonic orders are introduced. The direction and amplitude are adjusted to adjust the amplitude of the harmonics, thereby realizing the adjustment of the thrust range of the fixed working point and improving the positioning accuracy of the magnetic screw, as shown in Figure 6.
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