CN113421712A - Cable steam type cross-linking device - Google Patents
Cable steam type cross-linking device Download PDFInfo
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- CN113421712A CN113421712A CN202110500780.6A CN202110500780A CN113421712A CN 113421712 A CN113421712 A CN 113421712A CN 202110500780 A CN202110500780 A CN 202110500780A CN 113421712 A CN113421712 A CN 113421712A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
- B29C35/06—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam for articles of indefinite length
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
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Abstract
The invention relates to the field of cable crosslinking, in particular to a cable steam type crosslinking device which comprises a sliding door, a wire feeding mechanism, a gas outlet mechanism, a wire bundling frame, a square winder, a container, a mounting frame and three gas isolating gates, wherein the cable is directly wound on the wire bundling frame in a square shape through the square winder, so that the cable can contact steam in a large area, the steam time in a steam room and the steam quantity in the steam room can be reduced, a large amount of power resources are greatly saved, the square winder is used for carrying out square winding to replace a transmission circular winding mode, a length adjusting mechanism can be closer to a rotary column, the next circle of cable is prevented from being wound on the previous circle of cable, the phenomenon that the cable is knotted and cannot move is avoided, and the winding time is reduced compared with the circular winding mode through the direction winding mode, through square mode, reduced and seted up the quantity that the breach was dodged to the bar.
Description
Technical Field
The invention relates to the field of cable crosslinking, in particular to a steam type crosslinking device for cables.
Background
The cable cross-linking has not two kinds, one kind is the mode of warm water basin cross-linking, another kind is the mode of steam cross-linking, and when present cable carries out cross-linking treatment, often adopts the mode of steam cross-linking, and through the mode of steam cross-linking, often need put into the steam room with the cable drum, through the effect of steam for the overhead silane crosslinked polyethylene material on the cable carries out the cross-linking, and then makes the cable more durable.
Chinese patent application No.: CN 201510107779.1; the utility model discloses a wire and cable steam formula crosslinking pond device, this scheme can carry out steam heating to the cable, uses steam heating mode crosslinked cable, heats vapor and air mixture to the crosslinking temperature that the cable needs, and it will practice thrift a large amount of energy to heat the water in same space to the crosslinking temperature that the cable needs with warm water crosslinked cable, and especially the energy-conserving effect of a period that the crosslinking pond began work from the cold pool is more obvious.
This solution has the following drawbacks:
1. this scheme can't carry out steam crosslinking simultaneously to the cable of multiple specification for can only carry out the crosslinking to a specification cable in a container, if can carry out the crosslinking simultaneously and will reduce cost in a container to multiple cable, but prior art can't reach, often can waste a large amount of costs.
2. Because the cable of putting into the container conventionally often is a roll of, and then when making to carry out steam crosslinking to the cable, because inlayer cable is difficult to feel steam for the steam volume in the steam room needs to be increaseed, and the time of steam needs to be increaseed, often can waste a large amount of power resources.
Disclosure of Invention
The invention aims to provide a cable steam type crosslinking device.
In order to achieve the purpose, the invention adopts the following technical scheme:
provides a cable steam type cross-linking device, which comprises a sliding door, a wire feeding mechanism, a gas outlet mechanism, a wire bundling frame, a square winding device, a container, a mounting frame and three gas-insulated gates, wherein one side of the container is of an opening structure, a sliding door cover is arranged at the opening of the container, heat-insulating plates are fixedly arranged on the other five sides of the container, the wire bundling frame is fixedly arranged on the left wall of the inner edge of the container, the air outlet mechanism for filling steam into the container is fixedly arranged on the ground, the mounting frame is positioned right above the container and is fixedly arranged on the heat insulation plate, three air-isolating gates for separating the inner space of the container are all fixedly arranged on the mounting frame, the square winder is fixedly arranged on the right wall of the inner edge of the container, the wire feeding mechanism is positioned on one side of the outer edge of the container, and the wire feeding mechanism is fixedly arranged under the ground surface, and a detachable cable reel is arranged on the wire feeding mechanism.
Further, the bundling frame comprises four rotary columns, one end of each rotary column is fixedly mounted on the left wall of the inner edge of the container, three rotary sleeves are sleeved on each rotary column, a bearing is fixedly arranged on the inner edge of each rotary sleeve, the inner edge of each bearing is sleeved on each rotary column, a partition plate is arranged between every two rotary sleeves and is vertically arranged, one end of each partition plate is fixedly mounted on the rotary column located at the top, the other end of each partition plate is fixedly mounted on the rotary column located at the bottom, and a positioning circular plate is fixedly arranged at the other end of each rotary column.
Further, the square winder comprises a horizontal guide pillar, a vertical guide pillar, a horizontal guide sleeve, a vertical guide block, a right-angle hinged plate, a first guide pillar, a first spring, a rotating block and a rotator, wherein connecting plates are arranged at two ends of the horizontal guide pillar, the two connecting plates are fixedly arranged on the inner wall of the container, the horizontal guide sleeve is sleeved on the horizontal guide pillar, the top of the vertical guide pillar is fixedly arranged at the bottom of the horizontal guide sleeve, a positioning circular plate is arranged at the bottom of the vertical guide pillar, the vertical guide block is sleeved on the vertical guide pillar, a guide hole for the vertical guide pillar to penetrate through is formed in the vertical guide block, the right-angle hinged plate is rotatably connected with the vertical guide block, one end of the first guide pillar is fixedly arranged on the right-angle hinged plate, the other end of the first guide pillar penetrates through the rotating block, a guide hole for the first guide pillar to penetrate through is formed in the rotating block, the rotating block is fixedly arranged on the rotator, the rotator is positioned outside the heat insulation board, and the rotator is fixedly arranged on the heat insulation board, the vertical guide block is fixedly provided with a length adjusting mechanism, and the cable is fixedly installed at the end part of the length adjusting mechanism.
Further, length adjustment mechanism includes electric pull rod, the lantern ring, intubate and mobile controller, and the one end detachable of the lantern ring is installed on vertical guide block, and the intubate is inserted and is established in the lantern ring, and mobile controller fixed mounting is at electric pull rod end, and the equal fixed mounting of electric pull rod and mobile controller is in the lantern ring, and the output of electric pull rod and the inner edge left end fixed connection of intubate, the fixed solid fixed ring that is provided with the cable installation on the outer fringe left end of intubate.
Further, every separates the gas gate and all includes the flashboard, electronic spooler, two stifled gas mechanisms, first baffle and second guide pillar, the bar guide hole that supplies the flashboard to pass is all seted up on container and the heated board, set up on the flashboard and supply two bars that the swivel sleeve passed to dodge the breach, two first baffle fixed mounting are at the top of flashboard, and two second guide pillar fixed mounting are on the heated board, set up the guide hole that supplies the second guide pillar to pass on every first baffle, the top of every second guide pillar is provided with the location plectane, electronic spooler fixed mounting is on the mounting bracket, line end and the flashboard fixed connection of the line book on the electronic spooler, two stifled gas mechanisms are located two bars of two flashboards and dodge in the breach, the equal fixed mounting of every stifled gas mechanism is on the heated board, the flashboard is connected.
Further, every stifled gas mechanism all includes triangle closure plate, second baffle, two third guide pillars and second spring, second baffle fixed mounting on the heated board, and triangle closure plate is located the bar and dodges in the breach, and the one end and the triangle closure plate fixed connection of two third guide pillars, and the second baffle is passed to the other end of two third guide pillars, sets up the guide hole that supplies the third guide pillar to pass on the second baffle, and the other end of every third guide pillar is provided with the location plectane.
Further, the mechanism of giving vent to anger includes steam generator, connect the trachea, three outlet duct and manual valve, three outlet duct is located the container, and three outlet duct respectively with three flashboard one-to-one, and the one end of three outlet duct is seal structure, the other end of three outlet duct all passes container and heated board, and the other end of every outlet duct and manual valve's one end fixed connection, be provided with three connecting pipe on connecting the trachea, the other end of three manual valve respectively with three connecting pipe fixed connection, connect the air inlet of trachea and steam generator's gas outlet fixed connection.
Further, the wire feeding mechanism includes electronic slip table, deposit the line box, rotary mechanism, two guide carriages and location axle, electronic slip table fixed mounting is under the earth's surface, and deposit line box fixed mounting on the slide of electronic slip table, two guide carriages fixed mounting are in depositing the line box, and the top and the earth's surface contact of two guide carriages, two location axles are located between two guide carriages, it is provided with four backup pads of being connected with two location axle rotations to deposit line box internal fixation, all be provided with two sets of holding rings that are used for two side plectanes of joint cable drum on every location axle, a rotary mechanism fixed mounting that is used for driving the cable drum to carry out the rotation is on depositing the line box.
Further, rotary mechanism includes driving motor, circular commentaries on classics board, the screw, the push pedal, the displacement board, two fourth guide pillars and a plurality of insert the post, the top of depositing the line box is provided with the extension board, the extension board is passed to the one end of two fourth guide pillars, and push pedal fixed mounting is served at one of two electronic slip tables 4, displacement board fixed mounting is on the other end of two fourth guide pillars, the screw end of screw passes the push pedal, set up the screw hole with screw connection on the extension board, circular commentaries on classics board is located the top of depositing the line box, and the last fixed commentaries on classics post that is provided with of circular commentaries on classics board, one side of commentaries on classics post is passed the displacement board and with driving motor's output fixed connection, driving motor passes through motor cabinet fixed mounting on the displacement board, a plurality of inserts post fixed mounting on one side of circular commentaries on classics board.
Further, the sliding door comprises a sliding door, a rotating door and two clamping plates, the sliding door cover is arranged on the container, the upper end and the lower end of the two clamping plates are provided with a bar-shaped notch for the sliding door to slide, the two clamping plates are fixedly arranged on the container, the sliding door is provided with a square notch, and the rotating door can be rotatably arranged in the square notch.
The invention has the beneficial effects that:
1. the cable steam type cross-linking device directly winds the cable to the bundling frame in a square shape through the square winding device, so that the cable can be in large-area steam contact, the steam time in a steam room and the steam quantity in the steam room can be reduced, a large amount of power resources are greatly saved, the square winding device is used for performing square winding, a transmission round winding mode is replaced, a length adjusting mechanism can be closer to a rotary column, the next round of cable is prevented from being wound on the previous round of cable, the phenomenon that the cable is knotted and cannot move is avoided, the winding time is reduced compared with the round winding mode through a direction winding mode, and on the other hand, because the flashboard needs to be provided with the avoiding partition board, the number of strip-shaped avoiding notches is reduced through the square mode, and the possibility of air leakage of a container is reduced, and the number of the air blocking mechanisms is reduced, and the cost of the equipment is reduced.
2. When a single cable needs to be taken out, only the corresponding flashboards need to be closed, and then the corresponding manual valves are closed, so that steam cannot continuously enter the chamber, and further, one container can simultaneously crosslink cables of various specifications, the utilization rate of equipment is improved, and the cost of cable crosslinking is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a partial perspective view of the present invention;
FIG. 4 is a partial perspective view of the present invention;
FIG. 5 is an exploded perspective view of the wire bundling frame;
FIG. 6 is an exploded view of a portion of the present invention;
FIG. 7 is a perspective view of the square winder;
FIG. 8 is a perspective view of the length adjustment mechanism;
FIG. 9 is a schematic perspective view of the air-blocking shutter;
FIG. 10 is an exploded perspective view of a portion of the air lock gate;
FIG. 11 is a schematic perspective view of the air lock mechanism;
FIG. 12 is a schematic perspective view of the air outlet mechanism;
FIG. 13 is a perspective view of the wire feeding mechanism;
FIG. 14 is a partial perspective view of the wire feeding mechanism;
FIG. 15 is a perspective view of the sliding door;
in the figure:
1. a sliding door; 1a, a clamping plate; 1b, a sliding door; 1b1, square notch; 1c, a revolving door;
2. a wire feeding mechanism; 2a, an electric sliding table; 2b, storing a wire box; 2c, a slide guiding frame; 2d, positioning the shaft; 2e, a support plate; 2h, a rotating mechanism; 2h1, a driving motor; 2h2, round rotating plate; 2h3, displacement plate; 2h4, a fourth guide pillar; 2h5, screw; 2h6, push plate; 2h7, inserting columns; 2i, a positioning ring;
3. an air outlet mechanism; 3a, a steam generator; 3b, an air receiving pipe; 3b1, connecting pipe; 3c, an air outlet pipe; 3d, a manual valve;
4. a gas-insulated gate; 4a, a gas blocking mechanism; 4a1, triangular closure plate; 4a2, third guide post; 4a3, second guide plate; 4a4, second spring; 4b, a gate plate; 4b1, strip-shaped avoiding gaps; 4c, an electric wire rewinding device; 4d, a first guide plate; 4e, a second guide pillar;
5. a wire bundling frame; 5a, rotating the column; 5b, positioning a circular plate; 5c, a partition board; 5d, rotating the sleeve;
6. a square winder; 6a, a horizontal guide post; 6b, vertical guide posts; 6c, horizontal guide sleeves; 6d, vertical guide blocks; 6e, a right-angle hinged plate; 6f, a first guide pillar; 6h, a first spring; 6i, rotating blocks; 6j, a rotator; 6k, a length adjusting mechanism; 6k1, electric pull rod; 6k2, collar; 6k3, cannula; 6k4, a mobile controller;
7. a container; 8. a thermal insulation board; 9. a mounting frame; 10. and (4) a cable reel.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 15, a cable steam crosslinking device comprises a sliding door 1, a wire feeding mechanism 2, an air outlet mechanism 3, a wire bundling frame 5, a square winder 6, a container 7, a mounting frame 9 and three air-proof gates 4, wherein one side of the container 7 is of an open structure, the sliding door 1 covers the opening of the container 7, heat-insulating plates 8 are fixedly arranged on the other five sides of the container 7, the wire bundling frame 5 is fixedly arranged on the left wall of the inner edge of the container 7, the air outlet mechanism 3 for filling steam into the container 7 is fixedly arranged on the ground, the mounting frame 9 is positioned right above the container 7, the mounting frame 9 is fixedly arranged on the heat-insulating plates 8, the three air-proof gates 4 for separating the inner space of the container 7 are fixedly arranged on the mounting frame 9, the square winder 6 is fixedly arranged on the right wall of the inner edge of the container 7, the wire feeding mechanism 2 is positioned on one side of the outer edge of the container 7, and the wire feeding mechanism 2 is fixedly arranged under the ground surface, and a detachable cable reel 10 is arranged on the wire feeding mechanism 2.
The wire bundling frame 5 comprises four rotary columns 5a, one end of each rotary column 5a is fixedly installed on the left wall of the inner edge of the container 7, three rotary sleeves 5d are sleeved on each rotary column 5a, a bearing is fixedly arranged on the inner edge of each rotary sleeve 5d, the inner edge of each bearing is sleeved on the rotary column 5a, a partition plate 5c is arranged between every two rotary sleeves 5d, the partition plate 5c is vertically arranged, one end of the partition plate 5c is fixedly installed on the rotary column 5a positioned at the top, the other end of the partition plate 5c is fixedly installed on the rotary column 5a positioned at the bottom, and a positioning circular plate 5b is fixedly arranged on the other end of the rotary column 5 a. One end of a cable on the cable reel is fixedly arranged on the square winder 6, and then the square winder 6 performs square rotation, so that the square winder 6 winds the cable onto a first layer of rotating sleeve 5d, (the rotating sleeves 5d at the same positions of four rotating columns 5a form a layer of rotating sleeve 5d for winding a circle of cable reel), the cable on the rotating sleeve 5d rotates to pull the rotating sleeve 5d along with the continuous winding of the cable, and the friction force of the cable on the rotating sleeve 5d is reduced, so that the influence on the winding of the square winder 6 is avoided;
therefore, the structure of the rotary sleeve 5d with the bearing is to reduce the friction force generated by winding the cable on the rotary sleeve 5d, the two rotary sleeves 5d are separated by the partition plate 5c, the mutual transmission between the two rotary sleeves 5d is avoided, and the rotary sleeve 5d also plays a role in blocking steam when the air-blocking gate 4 is closed.
The square winder 6 comprises a horizontal guide post 6a, a vertical guide post 6b, a horizontal guide sleeve 6c, a vertical guide block 6d, a right-angle hinged plate 6e, a first guide post 6f, a first spring 6h, a rotating block 6i and a rotator 6j, wherein two ends of the horizontal guide post 6a are provided with connecting plates which are fixedly arranged on the inner wall of the container 7, the horizontal guide sleeve 6c is sleeved on the horizontal guide post 6a, the top of the vertical guide post 6b is fixedly arranged at the bottom of the horizontal guide sleeve 6c, the bottom of the vertical guide post 6b is provided with a positioning circular plate, the vertical guide block 6d is sleeved on the vertical guide post 6b, the vertical guide block 6d is provided with a guide hole for the vertical guide post 6b to pass through, the right-angle hinged plate 6e is rotatably connected with the vertical guide block 6d, one end of the first guide post 6f is fixedly arranged on the right-angle hinged plate 6e, the other end of the first guide post 6f passes through the rotating block 6i, the rotating block 6i is provided with a guide hole for the first guide pillar 6f to pass through, the rotating block 6i is fixedly installed on the rotator 6j, the rotator 6j is located outside the heat insulation board 8, the rotator 6j is fixedly installed on the heat insulation board 8, the vertical guide block 6d is fixedly provided with a length adjusting mechanism 6k, and the cable is fixedly installed at the end of the length adjusting mechanism 6 k. The rotator 6j drives the rotating block 6i to rotate, so that the rotating block 6i drives the first guide post 6f to rotate, when the first guide post 6f drives the vertical guide block 6d to move horizontally through the right-angled hinged plate 6e, the vertical guide block 6d drives the horizontal guide sleeve 6c to move, so that the horizontal guide sleeve 6c slides along the horizontal guide post 6a, so that the vertical guide block 6d moves horizontally, so that the vertical guide block 6d drives the length adjusting mechanism 6k to move horizontally, when the horizontal guide sleeve 6c contacts the connecting plate, the vertical guide block 6d can only move vertically along the vertical guide post 6b due to the blocking of the horizontal guide sleeve 6c, so that the length adjusting mechanism 6k moves vertically, (when moving horizontally and vertically, the first spring 6h is compressed by the sliding of the 6g along the guide hole on the rotating block 6i), through the process, the length adjusting mechanism 6k moves in a square shape, the cable is driven to wind on the rotating sleeve 5d, and the elastic force of the first guide pillar 6f is larger than the friction force generated by the rotation of the four rotating sleeves 5d pulled by the cable.
The length adjusting mechanism 6k comprises an electric pull rod 6k1, a lantern ring 6k2, an insertion tube 6k3 and a movement controller 6k4, one end of the lantern ring 6k2 is detachably mounted on the vertical guide block 6d, the insertion tube 6k3 is inserted into the lantern ring 6k2, the movement controller 6k4 is fixedly mounted at the tail end of the electric pull rod 6k1, the electric pull rod 6k1 and the movement controller 6k4 are both fixedly mounted in the lantern ring 6k2, the output end of the electric pull rod 6k1 is fixedly connected with the left end of the inner edge of the insertion tube 6k3, and a fixing ring for mounting a cable is fixedly arranged at the left end of the outer edge of the insertion tube 6k 3. The mobile controller 6k4 comprises a wireless communication module, a mobile power supply and a single chip microcomputer, signals are transmitted to the mobile controller 6k4 through the controller, the mobile controller 6k4 controls the electric pull rod 6k1 to work, the electric pull rod 6k1 pulls the insertion tube 6k3 to slide in the lantern ring 6k2, the insertion tube 6k3 drives the end part of a cable to move, the cable is spirally wound on the rotating sleeve 5d through the square winding of the end part of the cable and the cable, when the cable is required to be wound on the rotating sleeve 5d of different layers, the specification of the length adjusting mechanism 6k only needs to be changed, and the change is only small or large.
Each air-isolating gate 4 comprises a flashboard 4b, an electric spooler 4c, two air-blocking mechanisms 4a, a first guide plate 4d and a second guide post 4e, strip-shaped guide holes for the flashboard 4b to pass through are formed in the container 7 and the heat insulation board 8, two strip-shaped avoiding notches 4b1 for the rotary sleeve 5d to pass through are formed in the flashboard 4b, the two first guide plates 4d are fixedly arranged at the top of the flashboard 4b, the two second guide posts 4e are fixedly arranged on the heat insulation board 8, a guide hole for the second guide post 4e to pass through is formed in each first guide plate 4d, a positioning circular plate is arranged at the top of each second guide post 4e, the electric spooler 4c is fixedly arranged on the mounting frame 9, the wire end of a wire coil on the electric spooler 4c is fixedly connected with the flashboard 4b, the two air-blocking mechanisms 4a are positioned in the two strip-shaped avoiding notches 4b1 of the two flashboards 4b, every stifled gas mechanism 4a is equal fixed mounting on heated board 8, and flashboard 4b is connected with stifled gas mechanism 4a transmission. When a layer of cable on the rotating sleeve 5d needs to be taken out, when the controller controls the electric spooler 4c to work, the electric spooler 4c is unreeled, the flashboard 4b is pressed down, the flashboard 4b drives the two first guide plates 4d to slide downwards along the second guide post 4e, the flashboard 4b is inserted into the container 7, the interior of the container 7 is divided, a chamber is separated from the interior of the container 7, (the partition board 5c is matched with the strip-shaped notch of the flashboard 4b to further separate the steam, the strip-shaped plate inserted into the strip-shaped avoiding notch 4b1 is arranged at the bottom of the inner side of the container 7, the phenomenon that a large amount of steam passes through the strip-shaped avoiding notch 4b1 after the flashboard 4b is put down is reduced, the distance between the strip-shaped plate and the partition board 5c is larger than the diameter of the rotating sleeve 5d), and then the sliding door 1 is opened by a worker to float the steam in the chamber, the cable in the cavity is cooled, after the cable is cooled for a certain time, the cable in the cavity is wound by workers, in the descending process of the flashboard 4b, the flashboard 4b opens the air blocking mechanism 4a, the air blocking mechanism 4a avoids the flashboard 4b, when the flashboard 4b needs to be reset, the workers only need to control the electric wire rewinding device 4c to wind through the controller, the flashboard 4b is lifted, and when the flashboard 4b is lifted to a proper position, the air blocking mechanism 4a is inserted into the strip-shaped avoiding notch 4b1 again to block steam in the box body;
the size of the container 7 is reduced, so that the power of a steam generator can be reduced, the consumed electric energy is reduced, the steam generator adopts a Caseman steam generator, and the power is selected to be 36 kw;
the steam time for each cable is different due to the different diameter of the various cables, but sometimes requires multiple cables to be crosslinked, in order to enable the steam to be carried out together with a plurality of cables, the compartment is designed so that, when the cable time has expired, a cable can be independently taken out, for example, a product (the specification types of YJ-1.5-50 and JK-1KV-10 require 3 hours of steam) (the specification types of YJ-70-150 and JK1 KV-25-70 require 4 hours of steam) (the specification types of YJ-185-240 and JK-1 KV-95-150 require 5 hours) (the specification types of JK-1 KV-185-240 require 6 hours) (the specification type of JK-10KV requires 8 hours) is an overhead silane crosslinked polyethylene material, and the product type of YJG10 KW.
Each air blocking mechanism 4a comprises a triangular blocking plate 4a1, a second guide plate 4a3, two third guide posts 4a2 and a second spring 4a4, the second guide plate 4a3 is fixedly mounted on the heat insulation plate 8, the triangular blocking plate 4a1 is located in a strip-shaped avoidance notch 4b1, one end of each of the two third guide posts 4a2 is fixedly connected with the triangular blocking plate 4a1, the other end of each of the two third guide posts 4a2 penetrates through the second guide plate 4a3, a guide hole for the third guide post 4a2 to penetrate through is formed in the second guide plate 4a3, and a positioning circular plate is arranged at the other end of each of the third guide posts 4a 2. Descend through flashboard 4b, will make flashboard 4b push down to triangle closure plate 4a1, make flashboard 4b contradict to triangle closure plate 4a1, make triangle closure plate 4a1 compress second spring 4a4, and then make triangle closure plate 4a1 dodge and open flashboard 4b, the triangle closure plate 4a1 of dodging to open flashboard 4b will contradict on flashboard 4b, the gravity of flashboard 4b is greater than the elasticity of two second springs 4a 4.
The air outlet mechanism 3 comprises a steam generator 3a, an air receiving pipe 3b, three air outlet pipes 3c and a manual valve 3d, the three air outlet pipes 3c are located in the container 7, the three air outlet pipes 3c are in one-to-one correspondence with the three flashboards 4b respectively, one ends of the three air outlet pipes 3c are of sealing structures, the other ends of the three air outlet pipes 3c penetrate through the container 7 and the heat insulation board 8, the other end of each air outlet pipe 3c is fixedly connected with one end of the manual valve 3d, three connecting pipes 3b1 are arranged on the air receiving pipe 3b, the other ends of the three manual valves 3d are fixedly connected with three connecting pipes 3b1 respectively, and an air inlet of the air receiving pipe 3b is fixedly connected with an air outlet of the steam generator 3 a. The steam generator 3a is started by a worker, so that steam in the steam generator 3a enters the air outlet pipe 3c along the air receiving pipe 3b through the connecting pipe 3b1 and the manual valve 3d, and is sprayed out of the air outlet hole in the air outlet pipe 3c, and after the flashboard 4b is closed, the worker closes the corresponding manual valve 3d, so that the steam in the air receiving pipe 3b passes through the manual valve 3 d.
The rotating mechanism 2h comprises a driving motor 2h1, a circular rotating plate 2h2, a screw 2h5, a push plate 2h6, a displacement plate 2h3, two fourth guide posts 2h4 and a plurality of inserting posts 2h7, the top of the wire storage box 2b is provided with an extension plate, one end of each of the two fourth guide posts 2h4 penetrates through the extension plate, the push plate 2h6 is fixedly arranged at one end of two electric sliding tables 2a4, the displacement plate 2h3 is fixedly arranged at the other end of two fourth guide posts 2h4, the screw end of the screw 2h5 penetrates through the push plate 2h6, the extension plate is provided with a threaded hole connected with the screw 2h5, the round rotating plate 2h2 is positioned above the wire storage box 2b, and the round rotating plate 2h2 is fixedly provided with a rotating column, one side of the rotating column penetrates through the displacement plate 2h3 and is fixedly connected with the output end of the driving motor 2h1, the driving motor 2h1 is fixedly installed on the displacement plate 2h3 through a motor base, and a plurality of inserting columns 2h7 are fixedly installed on one side of the round rotating plate 2h 2. Screw 2h5 is screwed by a worker, so that screw 2h5 pushes push plate 2h6, so that push plate 2h6 pushes two fourth guide posts 2h4, so that fourth guide post 2h4 drives displacement plate 2h3 to move, and further so that a plurality of plug posts 2h7 are inserted into cable reel 10, and then the controller is started by the worker, the controller controls driving motor 2h1 to work, so that driving motor 2h1 drives plug posts 2h7 to rotate, so that plug posts 2h7 drive cable reel 10 to rotate, and further cable reel 10 is unreeled, when the cable is required to be reeled, only the worker needs to start the controller, and the controller controls driving motor 2h1 to work reversely.
The sliding door 1 comprises a sliding door 1b, a revolving door 1c and two clamping plates 1a, the sliding door 1b is covered on the container 7, the upper end and the lower end of the two clamping plates 1a are provided with strip-shaped notches for the sliding door 1b to slide, the two clamping plates 1a are fixedly arranged on the container 7, the sliding door 1b is provided with a square notch 1b1, and the revolving door 1c can be rotatably arranged in the square notch 1b 1. Three gas door 4 that separates can separate into four cavities with container 7 internal partitioning, from left right in proper order naming in proper order, when the cable of first cavity needs to be taken out, promote sliding door 1b right through the workman, when the cable in the third cavity needs to be taken out in the reversal, then through promoting sliding door 1b left, when the cable in the second cavity needs to be taken out, only need open revolving door 1c, the fourth cavity is the protection cavity, when carrying out steam work, the gas door 4 that separates on the rightmost side puts down, the fourth cavity forms, avoid steam to damage the side shape around rolling up ware 6.
The working principle is as follows: firstly, a worker pushes the cable drum 10 into the two positioning shafts 2d, the cable drum 10 is clamped on the positioning rings 2i, and then the worker starts the rotating mechanism 2h, so that the rotating mechanism 2h drives the cable to be unwound, and the square winder 6 is prevented from generating cable tension on the cable drum 10;
the cable end on the cable drum 10 is installed on the insertion tube 6k3 by a worker, and the rotator 6j and the electric pull rod 6k1 are controlled by the controller to work;
the rotator 6j drives the rotating block 6i to rotate, so that the rotating block 6i drives the first guide post 6f to rotate, when the first guide post 6f drives the vertical guide block 6d to move horizontally through the right-angled hinged plate 6e, the vertical guide block 6d drives the horizontal guide sleeve 6c to move, so that the horizontal guide sleeve 6c slides along the horizontal guide post 6a, so that the vertical guide block 6d moves horizontally, so that the vertical guide block 6d drives the length adjusting mechanism 6k to move horizontally, when the horizontal guide sleeve 6c contacts the connecting plate, the horizontal guide sleeve 6c is blocked, so that the vertical guide block 6d can only move vertically along the vertical guide post 6b, so that the length adjusting mechanism 6k moves vertically, and through the process, the length adjusting mechanism 6k moves in a square shape, so as to drive the cable to be wound on the layer of rotating sleeve 5d, the elasticity of the first guide post 6f is larger than the friction force generated by the rotation of the four rotating sleeves 5d pulled by the cable;
the movement controller 6k4 controls the electric pull rod 6k1 to work, so that the electric pull rod 6k1 pulls the insertion tube 6k3 to slide in the lantern ring 6k2, the insertion tube 6k3 drives the end part of the cable to move, and the cable is spirally wound on the rotating sleeve 5d by winding the end part of the cable and the square shape of the cable;
when cables need to be wound on the rotary sleeves 5d of different layers, the cable reel 10 is replaced, then a worker controls the electric sliding table 2a to work through the controller, so that the electric sliding table 2a drives the cable reel 10 to move, the cable reel 10 moves to a specified position, the process is repeated, the cables are wound on the rotary sleeve 5d of the other layer until three layers of cables are wound on the rotary sleeve 05, and then the length adjusting mechanism 6k is dismounted through the worker;
the sliding door 1 is closed by a worker, then the steam generator 3a is started by the worker, so that the steam in the steam generator 3a enters the air outlet pipe 3c along the air receiving pipe 3b, passes through the connecting pipe 3b1 and the manual valve 3d, and is sprayed out from the air outlet hole on the air outlet pipe 3c, and the interior of the container 7 is heated;
after a set of cables are crosslinked, a worker controls the electric wire rewinding device 4c to work through the controller, the electric wire rewinding device 4c is enabled to unwind, the flashboard 4b is enabled to be pressed downwards, the flashboard 4b drives the two first guide plates 4d to slide downwards along the second guide post 4e, the flashboard 4b is enabled to be inserted into the container 7, the inside of the container 7 is divided, a cavity is separated from the inside of the container 7, the sliding door 1 is opened through the worker, steam in the cavity floats out, the corresponding manual valve 3d is closed again through the worker, the steam in the air receiving pipe 3b passes through the manual valve 3d, the cables in the cavity are cooled, and after the cables are cooled for a certain time, the cables in the cavity are wound through the worker.
Claims (10)
1. A cable steam type cross-linking device is characterized by comprising a sliding door (1), a wire feeding mechanism (2), an air outlet mechanism (3), a wire bundling frame (5), a square winding device (6), a container (7), a mounting frame (9) and three air-isolating gates (4), wherein one side of the container (7) is of an open structure, the sliding door (1) covers the opening of the container (7), heat insulation plates (8) are fixedly arranged on the other five sides of the container (7), the wire bundling frame (5) is fixedly arranged on the left wall of the inner edge of the container (7), the air outlet mechanism (3) for filling steam into the container (7) is fixedly arranged on the ground, the mounting frame (9) is positioned right above the container (7), the mounting frame (9) is fixedly arranged on the heat insulation plates (8), the three air-isolating gates (4) for separating the inner space of the container (7) are fixedly arranged on the mounting frame (9), the square winder (6) is fixedly arranged on the right wall of the inner edge of the container (7), the wire feeding mechanism (2) is positioned on one side of the outer edge of the container (7), the wire feeding mechanism (2) is fixedly arranged under the ground, and the wire feeding mechanism (2) is provided with a detachable cable reel (10).
2. The cable steam crosslinking device of claim 2, wherein the cable bundling frame (5) comprises four rotating columns (5a), one end of each rotating column (5a) is fixedly mounted on the left wall of the inner edge of the container (7), three rotating sleeves (5d) are sleeved on each rotating column (5a), a bearing is fixedly arranged on the inner edge of each rotating sleeve (5d), the inner edge of the bearing is sleeved on the rotating column (5a), a partition plate (5c) is arranged between every two rotating sleeves (5d), the partition plate (5c) is vertically arranged, one end of the partition plate (5c) is fixedly mounted on the rotating column (5a) at the top, the other end of the partition plate (5c) is fixedly mounted on the rotating column (5a) at the bottom, and a positioning circular plate (5b) is fixedly arranged at the other end of the rotating column (5 a).
3. The steam crosslinking device of claim 2, wherein the square winder (6) comprises a horizontal guide post (6a), a vertical guide post (6b), a horizontal guide sleeve (6c), a vertical guide block (6d), a right-angled hinge plate (6e), a first guide post (6f), a first spring (6h), a rotating block (6i) and a rotator (6j), two ends of the horizontal guide post (6a) are provided with connecting plates, the two connecting plates are fixedly arranged on the inner wall of the container (7), the horizontal guide sleeve (6c) is sleeved on the horizontal guide post (6a), the top of the vertical guide post (6b) is fixedly arranged at the bottom of the horizontal guide sleeve (6c), the bottom of the vertical guide post (6b) is provided with a positioning circular plate, the vertical guide block (6d) is sleeved on the vertical guide post (6b), the vertical guide block (6d) is provided with a guide hole for the vertical guide post (6b) to pass through, right angle articulated slab (6e) rotates with vertical guide block (6d) to be connected, the one end fixed mounting of first guide pillar (6f) is on right angle articulated slab (6e), the other end of first guide pillar (6f) passes commentaries on classics piece (6i), change and offer the guide hole that supplies first guide pillar (6f) to pass on piece (6i), change piece (6i) fixed mounting on circulator (6j), circulator (6j) are located outside heated board (8), and circulator (6j) fixed mounting is on heated board (8), fixed length adjustment mechanism (6k) that is provided with on vertical guide block (6d), and cable fixed mounting is at the tip of length adjustment mechanism (6 k).
4. The cable steam crosslinking device of claim 3, wherein the length adjusting mechanism (6k) comprises an electric pull rod (6k1), a collar (6k2), an insertion tube (6k3) and a mobile controller (6k4), one end of the collar (6k2) is detachably mounted on the vertical guide block (6d), the insertion tube (6k3) is inserted into the collar (6k2), the mobile controller (6k4) is fixedly mounted at the tail end of the electric pull rod (6k1), the electric pull rod (6k1) and the mobile controller (6k4) are fixedly mounted in the collar (6k2), the output end of the electric pull rod (6k1) is fixedly connected with the left end of the inner edge of the insertion tube (6k3), and a cable-mounting fixing ring is fixedly arranged at the left end of the outer edge of the insertion tube (6k 3).
5. The cable steam crosslinking device of claim 4, wherein each air-blocking gate (4) comprises a shutter (4b), an electric spooler (4c), two air-blocking mechanisms (4a), a first guide plate (4d) and a second guide post (4e), the container (7) and the heat-insulating plate (8) are respectively provided with a strip-shaped guide hole for the shutter (4b) to pass through, the shutter (4b) is provided with two strip-shaped avoiding notches (4b1) for the rotating sleeve (5d) to pass through, the two first guide plates (4d) are fixedly arranged at the top of the shutter (4b), the two second guide posts (4e) are fixedly arranged on the heat-insulating plate (8), each first guide plate (4d) is provided with a guide hole for the second guide post (4e) to pass through, the top of each second guide post (4e) is provided with a positioning circular plate, the electric spooler (4c) is fixedly arranged on the mounting rack (9), the line end of the line coil on the electric wire rewinding device (4c) is fixedly connected with the flashboard (4b), the two air blocking mechanisms (4a) are located in two strip-shaped avoiding gaps (4b1) of the two flashboards (4b), each air blocking mechanism (4a) is fixedly installed on the heat insulation board (8), and the flashboards (4b) are in transmission connection with the air blocking mechanisms (4 a).
6. The cable steam crosslinking device of claim 5, wherein each air blocking mechanism (4a) comprises a triangular blocking plate (4a1), a second guide plate (4a3), two third guide posts (4a2) and a second spring (4a4), the second guide plate (4a3) is fixedly mounted on the heat insulation plate (8), the triangular blocking plate (4a1) is located in a strip-shaped avoidance notch (4b1), one end of each of the two third guide posts (4a2) is fixedly connected with the triangular blocking plate (4a1), the other end of each of the two third guide posts (4a2) passes through the second guide plate (4a3), a guide hole for the third guide post (4a2) to pass through is formed in the second guide plate (4a3), and a positioning circular plate is arranged at the other end of each of the third guide posts (4a 2).
7. A steam crosslinking device for cables according to claim 6, characterized in that the air outlet means (3) comprises a steam generator (3a), an air receiving tube (3b), three air outlet tubes (3c) and a manual valve (3d), the three air outlet tubes (3c) are located in the container (7), and the three air outlet pipes (3c) are respectively corresponding to the three flashboards (4b) one by one, one end of each air outlet pipe (3c) is of a sealing structure, the other end of each air outlet pipe (3c) penetrates through the container (7) and the heat insulation board (8), the other end of each air outlet pipe (3c) is fixedly connected with one end of a manual valve (3d), three connecting pipes (3b1) are arranged on the air receiving pipe (3b), the other ends of the three manual valves (3d) are respectively and fixedly connected with the three connecting pipes (3b1), and an air inlet of the air receiving pipe (3b) is fixedly connected with an air outlet of the steam generator (3 a).
8. The cable steam crosslinking device according to claim 7, wherein the wire feeding mechanism (2) comprises an electric sliding table (2a), a wire storage box (2b), a rotating mechanism (2h), two guide carriages (2c) and a positioning shaft (2d), the electric sliding table (2a) is fixedly arranged below the ground surface, the wire storage box (2b) is fixedly arranged on a sliding seat of the electric sliding table (2a), the two guide carriages (2c) are fixedly arranged in the wire storage box (2b), the top ends of the two guide carriages (2c) are contacted with the ground surface, the two positioning shafts (2d) are positioned between the two guide carriages (2c), four supporting plates (2e) rotatably connected with the two positioning shafts (2d) are fixedly arranged in the wire storage box (2b), two groups of positioning rings (2i) for clamping two side circular plates of the cable tray (10) are arranged on each positioning shaft (2d), a rotating mechanism (2h) for driving the cable reel (10) to rotate is fixedly arranged on the wire storage box (2 b).
9. The cable steam crosslinking device of claim 8, wherein the rotating mechanism (2h) comprises a driving motor (2h1), a circular rotating plate (2h2), a screw (2h5), a push plate (2h6), a displacement plate (2h3), two fourth guide posts (2h4) and a plurality of insert posts (2h7), the top of the wire storage box (2b) is provided with an extension plate, one end of the two fourth guide posts (2h4) passes through the extension plate, the push plate (2h6) is fixedly arranged at one end of the two electric sliding tables (2a)4, the displacement plate (2h3) is fixedly arranged at the other end of the two fourth guide posts (2h4), the screw end of the screw (2h5) passes through the push plate (2h6), the extension plate is provided with a threaded hole connected with the screw (2h5), the circular rotating plate (2h2) is positioned above the wire storage box (2b), and the fixing post (2h2) is arranged on the circular rotating plate, one side of the rotary column penetrates through the displacement plate (2h3) and is fixedly connected with the output end of the driving motor (2h1), the driving motor (2h1) is fixedly installed on the displacement plate (2h3) through a motor base, and the plurality of inserting columns (2h7) are fixedly installed on one side of the round rotary plate (2h 2).
10. The cable steam crosslinking device of claim 9, wherein the sliding door (1) comprises a sliding door (1b), a rotating door (1c) and two clamping plates (1a), the sliding door (1b) is covered on the container (7), the upper and lower ends of the two clamping plates (1a) are provided with strip-shaped notches for the sliding door (1b) to slide, the two clamping plates (1a) are fixedly arranged on the container (7), the sliding door (1b) is provided with a square notch (1b1), and the rotating door (1c) can be rotatably arranged in the square notch (1b 1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110500780.6A CN113421712A (en) | 2021-05-08 | 2021-05-08 | Cable steam type cross-linking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110500780.6A CN113421712A (en) | 2021-05-08 | 2021-05-08 | Cable steam type cross-linking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113421712A true CN113421712A (en) | 2021-09-21 |
Family
ID=77712134
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110500780.6A Pending CN113421712A (en) | 2021-05-08 | 2021-05-08 | Cable steam type cross-linking device |
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| Country | Link |
|---|---|
| CN (1) | CN113421712A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114496403A (en) * | 2022-02-17 | 2022-05-13 | 江西科惠达实业有限公司 | Steam crosslinking room for power cable crosslinking |
| CN117133512A (en) * | 2023-10-25 | 2023-11-28 | 天津小猫天缆集团有限公司 | Steam crosslinking device for power cable crosslinking |
-
2021
- 2021-05-08 CN CN202110500780.6A patent/CN113421712A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114496403A (en) * | 2022-02-17 | 2022-05-13 | 江西科惠达实业有限公司 | Steam crosslinking room for power cable crosslinking |
| CN114496403B (en) * | 2022-02-17 | 2023-04-11 | 江西科惠达实业有限公司 | Steam crosslinking room for power cable crosslinking |
| CN117133512A (en) * | 2023-10-25 | 2023-11-28 | 天津小猫天缆集团有限公司 | Steam crosslinking device for power cable crosslinking |
| CN117133512B (en) * | 2023-10-25 | 2024-01-09 | 天津小猫天缆集团有限公司 | Steam crosslinking device for power cable crosslinking |
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